Frame beam formwork for top formwork construction and frame beam top-formwork-free construction method

By designing a frame beam formwork that eliminates the top plate and using limit components to form a cylindrical structure and equipment access opening, the problem of uneven concrete during the vibrating process is solved and more efficient concrete vibrating and construction efficiency is achieved.

CN119332923APending Publication Date: 2025-01-21CHINA RAILWAY BRIDGE BUREAU GRP EIGHTH ENG CO LTD +1
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Patent Information

Application Number
CN202411694172.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-01-21

AI Technical Summary

Technical Problem

The existing frame beam formwork affects the movement of the vibrating rod during the vibration process, resulting in uneven concrete and affecting its quality.

Method used

Design a type of top -up construction of the frame beam template to cancel the top board of the traditional template, and use the first limit component and the second limit component to form a cylindrical structure and equipment channel port to ensure that the vibration device can be moved in the cylindrical structure arbitrarily in the cylindrical structure. Essence

Benefits of technology

The uniform vibration of concrete is achieved, the quality of the concrete is improved, and the concrete is facilitated through the equipment channel port, which improves construction efficiency.

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Abstract

The invention relates to a frame beam formwork for top formwork construction and a frame beam top formwork-free construction method. Four vertical plates define a cylindrical structure; the first limiting assembly is arranged on the periphery of the barrel-shaped structure and connected with the barrel-shaped structure. The second limiting assembly is provided with an equipment channel opening and installed on the top of the first limiting assembly. The projection of the channel opening on the plane where the top end of the cylindrical structure is located covers the cylinder opening of the cylindrical structure, a top plate of a traditional frame beam formwork is omitted, and the overall structural strength of the frame beam formwork is guaranteed through the first limiting assembly and the second limiting assembly; therefore, in the vibrating process, the equipment channel opening covers the barrel opening of the barrel-shaped structure, the vibrating device can move freely in the barrel opening of the barrel-shaped structure, vibrating is even, and quality is improved. And the equipment channel opening is also convenient for concrete blanking, so that the construction efficiency is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of tower column construction, and in particular to a frame beam template for top formwork construction and a frame beam top formwork-free construction method. Background Art

[0002] The top formwork construction process includes the following steps: Step 1. Before construction, basic preparation work needs to be carried out, including formulating a top formwork construction plan, purchasing materials and equipment required for construction, and forming a professional construction team; Step 2. During the top formwork construction process, a frame structure needs to be installed to support the construction work; the installation of the frame needs to be carried out according to the construction plan and standards to ensure that it can withstand the required weight and pressure; Step 3. Pouring concrete. Pouring concrete is a key step in top formwork construction. It is necessary to pour concrete into the formwork according to the requirements of the construction plan to ensure density and uniformity. Step 4. Install the gray board and reinforcement ribs. After the top formwork is constructed, the gray board and reinforcement ribs need to be installed. The gray board needs to be disassembled after the construction is completed, and the reinforcement ribs are retained as structural support; Step 5. Acceptance and maintenance. After the construction is completed, acceptance and maintenance are required; acceptance includes inspection of the quality and safety performance of the structure, and maintenance is carried out according to the characteristics and usage of the building materials.

[0003] The frame beam template usually used in step two includes a template on the side of the body and a template on the top. The top template is provided with a through hole for inserting a vibrating rod. However, after this frame beam template is used in step three, it affects the movement of the vibrating rod, making it inconvenient to vibrate the concrete, resulting in uneven concrete and affecting its quality. Summary of the invention

[0004] The embodiments of the present application provide a frame beam template for top form construction and a frame beam top formless construction method to solve the problem in the related art that the frame beam template affects the movement of the vibrating rod, making it inconvenient to vibrate the concrete and resulting in uneven concrete.

[0005] In a first aspect, a frame beam template for top form construction is provided, comprising:

[0006] Four vertical panels, which enclose to form a cylindrical structure;

[0007] A first limiting assembly, which is arranged around the cylindrical structure and connected to the cylindrical structure;

[0008] The second limiting component has an equipment passage opening and is installed on the top of the first limiting component; the projection of the passage opening on the plane where the top end of the cylindrical structure is located covers the cylindrical opening of the cylindrical structure.

[0009] Since the top plate of the traditional frame beam formwork is eliminated and the first limit assembly and the second limit assembly are used to ensure the overall structural strength of the frame beam formwork, the equipment channel opening covers the tube opening of the cylindrical structure during the vibration process, so that the vibrating device can move arbitrarily in the tube opening of the cylindrical structure, thereby making the vibration uniform and improving the quality; furthermore, the equipment channel opening is also convenient for concrete unloading, thereby improving construction efficiency.

[0010] When the frame beam is constructed without a top form, it is convenient for concrete unloading, concrete vibration and high construction efficiency; it has strong applicability, simple and fast construction operation and high construction efficiency.

[0011] In some embodiments, the first limit assembly includes four vertical rods distributed in a rectangular shape;

[0012] The second position-limiting assembly includes four first transverse rods, and one first transverse rod is arranged between two adjacent vertical rods;

[0013] Both ends of the first transverse rod are connected to the vertical rod through a first detachable connecting piece.

[0014] In some embodiments, the vertical rod is provided with a transverse through hole;

[0015] The first detachable connecting member includes screw rods arranged at two ends of the first transverse rod, the screw rods penetrate corresponding transverse through holes and are threadedly connected with locking nuts.

[0016] In some embodiments, the first limiting assembly further includes a second transverse rod, a second transverse rod is disposed between two adjacent vertical rods and connected, and the second transverse rod is located below the first transverse rod.

[0017] In some embodiments, the four vertical plates are grouped in pairs; the two vertical plates in each group are vertically connected to each other to form an L-shaped structure; and the two L-shaped structures form the cylindrical structure.

[0018] In some embodiments, the first limit assembly includes four vertical rods distributed in a rectangular shape;

[0019] The second position-limiting assembly includes four first transverse rods, and one first transverse rod is arranged between two adjacent vertical rods;

[0020] Both ends of the first transverse rod are connected to the vertical rod through a first detachable connecting piece.

[0021] In some embodiments, the first limit assembly includes four vertical rods distributed in a rectangular shape; in two relatively parallel vertical surfaces of the two L-shaped structures, each vertical surface is fixedly connected to two vertical rods;

[0022] The second limiting assembly includes two first transverse rods located between the two vertical planes, one end of the first transverse rod is connected to the vertical rod of one of the two relatively parallel vertical planes through a second detachable connecting piece, and the other end is connected to the vertical rod of the other of the two relatively parallel vertical planes through a second detachable connecting piece.

[0023] In some embodiments, the vertical rod is provided with a transverse through hole;

[0024] The two ends of the first transverse rod extend into the corresponding transverse through holes, and the first transverse rod is also provided with a vertical through hole;

[0025] A vertical plug hole is provided on the top surface of the L-shaped structure;

[0026] The second detachable connecting member comprises a limiting pin rod, and a vertical through hole and a vertical plug hole are sequentially penetrated at the bottom end of the limiting pin rod to connect the first transverse rod and the L-shaped structure.

[0027] When both ends of the first transverse rod extend into the corresponding transverse through holes and the vertical through holes are aligned with the vertical jacks, the connection can be completed by directly inserting the limit pin rod. After the construction is completed, the limit pin rod is directly pulled out, and then the first transverse rod can be removed.

[0028] In addition, since each of the two relatively parallel vertical surfaces on the two L-shaped structures is fixedly connected to two vertical rods, the installation and positioning of the vertical rods are reduced, the construction steps are reduced, and the construction efficiency is improved.

[0029] In some embodiments, the frame beam formwork for top form construction further includes a square steel pipe, which is arranged along the length direction of the frame beam formwork and is detachably connected to the bottom of the first transverse rod.

[0030] In a second aspect, a method for constructing a frame beam without a top formwork is provided, which comprises the following steps:

[0031] Provide frame beam formwork for top formwork construction and assemble and set it in the construction area;

[0032] After pouring concrete into the frame beam formwork for top form construction, extend the vibrating device into the cylindrical structure from the opening of the equipment passage, and then vibrate.

[0033] The beneficial effects of the technical solution provided by this application include:

[0034] The embodiment of the present application provides a frame beam formwork for top formwork construction and a frame beam construction method without top formwork, wherein four vertical plates are enclosed to form a cylindrical structure; a first limiting component is arranged around the cylindrical structure and connected to the cylindrical structure; a second limiting component has an equipment passage opening and is installed on the top of the first limiting component; a projection of the passage opening on the plane where the top end of the cylindrical structure is located covers the tube opening of the cylindrical structure. Since the top plate of the traditional frame beam formwork is cancelled and the first limiting component and the second limiting component are used to ensure the overall structural strength of the frame beam formwork, the equipment passage opening covers the tube opening of the cylindrical structure during the vibration process, so that the vibration device can move arbitrarily in the tube opening of the cylindrical structure, thereby making the vibration uniform and improving the quality; furthermore, the equipment passage opening is also convenient for concrete unloading, thereby improving construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0036] Figure 1 A schematic cross-sectional view of a frame beam template for top form construction provided in an embodiment of the present application;

[0037] Figure 2 A schematic diagram of the three-dimensional structure of a frame beam template for top form construction of a third structural form provided in an embodiment of the present application;

[0038] Figure 3 Provided in the embodiments of this application Figure 2 Bottom view of

[0039] Figure 4 Provided in the embodiments of this application Figure 2 Left view.

[0040] In the figure: 1, vertical plate; 2, first limit assembly; 200, vertical rod; 3, second limit assembly; 300, first transverse rod; 4, square steel pipe; 5, limit pin rod. DETAILED DESCRIPTION

[0041] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0042] The top formwork construction process includes the following steps: Step 1. Before construction, basic preparation work needs to be carried out, including formulating a top formwork construction plan, purchasing materials and equipment required for construction, and forming a professional construction team; Step 2. During the top formwork construction process, a frame structure needs to be installed to support the construction work; the installation of the frame needs to be carried out according to the construction plan and standards to ensure that it can withstand the required weight and pressure; Step 3. Pouring concrete. Pouring concrete is a key step in top formwork construction. It is necessary to pour concrete into the formwork according to the requirements of the construction plan to ensure density and uniformity. Step 4. Install the gray board and reinforcement ribs. After the top formwork is constructed, the gray board and reinforcement ribs need to be installed. The gray board needs to be disassembled after the construction is completed, and the reinforcement ribs are retained as structural support; Step 5. Acceptance and maintenance. After the construction is completed, acceptance and maintenance are required; acceptance includes inspection of the quality and safety performance of the structure, and maintenance is carried out according to the characteristics and usage of the building materials.

[0043] The frame beam template usually used in step two includes a template on the side of the body and a template on the top. The top template is provided with a through hole for inserting a vibrating rod. However, after this frame beam template is used in step three, it affects the movement of the vibrating rod, making it inconvenient to vibrate the concrete, resulting in uneven concrete and affecting its quality.

[0044] The embodiments of the present application provide a frame beam template for top form construction and a frame beam top formless construction method to solve the problem in the related art that the frame beam template affects the movement of the vibrating rod, making it inconvenient to vibrate the concrete and resulting in uneven concrete.

[0045] See also Figure 1 , a frame beam formwork for top form construction, comprising:

[0046] Four vertical plates 1, which enclose to form a cylindrical structure;

[0047] A first limiting component 2, which is arranged around the cylindrical structure and connected to the cylindrical structure;

[0048] The second limiting component 3 has a device passage opening and is installed on the top of the first limiting component 2; the projection of the passage opening on the plane where the top end of the cylindrical structure is located covers the cylindrical opening of the cylindrical structure.

[0049] Since the top plate of the traditional frame beam formwork is eliminated and the first limit assembly 2 and the second limit assembly 3 are used to ensure the overall structural strength of the frame beam formwork, the equipment channel opening covers the tube opening of the cylindrical structure during the vibration process, so that the vibrating device can move arbitrarily in the tube opening of the cylindrical structure, thereby making the vibration uniform and improving the quality; furthermore, the equipment channel opening is also convenient for concrete unloading, thereby improving construction efficiency.

[0050] The frame beam is constructed without top formwork, which is convenient for concrete feeding, concrete vibration and high construction efficiency. It has strong applicability, simple and fast construction operation and high construction efficiency. Figure 1 Mark A in the middle, the area where the vibrator can move is Figure 2 As shown in the mark B.

[0051] In some preferred embodiments, in order to ensure the overall structural strength of the frame beam template after the top template is removed and to facilitate disassembly after the construction is completed, the following settings are provided:

[0052] The first structural form:

[0053] The first limiting assembly 2 includes four vertical rods 200, which are distributed in a rectangular shape;

[0054] The second limiting assembly 3 includes four first transverse rods 300 , and one first transverse rod 300 is arranged between two adjacent vertical rods 200 ;

[0055] Both ends of the first transverse rod 300 are connected to the vertical rod 200 via first detachable connecting pieces.

[0056] The vertical rod 200 is provided with a transverse through hole;

[0057] The first detachable connecting member includes screw rods arranged at both ends of the first transverse rod 300 . The screw rods penetrate corresponding transverse through holes and are threadedly connected with locking nuts.

[0058] To enhance the stability of the structure, the first limit assembly 2 further includes a second transverse rod, and a second transverse rod is arranged between two adjacent vertical rods 200 and is located below the first transverse rod 300. The second transverse rod is also detachably connected via a first detachable connector.

[0059] The second structural form:

[0060] The four vertical plates 1 are divided into two groups; the two vertical plates 1 in each group are vertically connected to each other to form an L-shaped structure; the two L-shaped structures form a cylindrical structure. This form facilitates the enclosure connection of the vertical plates 1.

[0061] The first limiting assembly 2 includes four vertical rods 200, which are distributed in a rectangular shape;

[0062] The second limiting assembly 3 includes four first transverse rods 300 , and one first transverse rod 300 is arranged between two adjacent vertical rods 200 ;

[0063] Both ends of the first transverse rod 300 are connected to the vertical rod 200 via first detachable connecting pieces.

[0064] In the second structural form, the structural forms of the first limiting assembly 2 and the second limiting assembly 3 are substantially the same as those of the first structural form.

[0065] The third structural form, refer to the attached Figure 2-4 ;

[0066] In order to reduce structure, cut costs, and increase efficiency, the following settings are available:

[0067] The first limiting assembly 2 includes four vertical rods 200, which are distributed in a rectangular shape; in two relatively parallel vertical surfaces of the two L-shaped structures, each vertical surface is fixedly connected to two vertical rods 200;

[0068] The second limiting assembly 3 includes two first transverse rods 300 located between the two vertical planes, one end of the first transverse rod 300 is connected to the vertical rod 200 of one of the two relatively parallel vertical planes through a second detachable connecting piece, and the other end is connected to the vertical rod 200 of the other of the two relatively parallel vertical planes through a second detachable connecting piece.

[0069] The vertical rod 200 is provided with a transverse through hole;

[0070] Both ends of the first transverse rod 300 extend into corresponding transverse through holes, and the first transverse rod 300 is also provided with vertical through holes;

[0071] The top surface of the L-shaped structure is provided with a vertical socket;

[0072] The second detachable connecting member comprises a limiting pin rod 5 , and a vertical through hole and a vertical insertion hole are sequentially formed at the bottom end of the limiting pin rod 5 to connect the first transverse rod 300 and the L-shaped structure.

[0073] In this structure, after the two ends of the first transverse rod 300 are inserted into the corresponding transverse through holes and the vertical through holes and the vertical sockets are aligned, the connection can be completed by directly inserting the limit pin rod 5. After the construction is completed, the limit pin rod 5 can be directly pulled out, and then the first transverse rod 300 can be removed.

[0074] In addition, since each of the two relatively parallel vertical surfaces on the two L-shaped structures is fixedly connected to two vertical rods 200, the installation and positioning of the vertical rods 200 are reduced, the construction steps are reduced, and the construction efficiency is improved.

[0075] The above three structural forms are selected according to the needs, and the best one is the third structural form.

[0076] In some preferred embodiments, the frame beam template for top form construction further includes a square steel tube 4, which is arranged along the length direction of the frame beam template and is detachably connected to the bottom of the first transverse rod 300. The square steel tube 4 facilitates the formation of a groove on the top of the frame beam, and does not need to be opened later.

[0077] The present application also proposes a frame beam top formwork-free construction method, which comprises the following steps:

[0078] Step 100, providing a frame beam template for top form construction, and assembling and setting it in the construction area;

[0079] Step 101, after pouring concrete into the frame beam formwork for top form construction, extend the vibrating device into the cylindrical structure from the opening of the equipment channel, and then vibrate.

[0080] Since the top plate of the traditional frame beam formwork is eliminated and the first limit assembly 2 and the second limit assembly 3 are used to ensure the overall structural strength of the frame beam formwork, the equipment channel opening covers the tube opening of the cylindrical structure during the vibration process, so that the vibrating device can move arbitrarily in the tube opening of the cylindrical structure, thereby making the vibration uniform and improving the quality; furthermore, the equipment channel opening is also convenient for concrete unloading, thereby improving construction efficiency.

[0081] That is to say, when the frame beam is constructed without a top formwork, it is convenient for concrete unloading, concrete vibration and high construction efficiency; it has strong applicability, simple and fast construction operation and high construction efficiency.

[0082] In the description of the present application, it should be noted that the terms "upper", "lower", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.

[0083] It should be noted that, in this application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0084] The above description is only a specific implementation of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest range consistent with the principles and novel features applied for herein.

Claims

1. A frame beam formwork for top form construction, characterized in that: It includes: Four vertical plates (1) which are enclosed to form a cylindrical structure; A first limiting component (2), which is arranged around the cylindrical structure and connected to the cylindrical structure; The second limiting component (3) has an equipment passage opening and is installed on the top of the first limiting component (2); the projection of the passage opening on the plane where the top end of the cylindrical structure is located covers the cylindrical opening of the cylindrical structure.

2. The frame beam formwork for top form construction as claimed in claim 1, characterized in that: The first limiting assembly (2) comprises four vertical rods (200) which are distributed in a rectangular shape; The second limiting assembly (3) comprises four first transverse rods (300), and one first transverse rod (300) is arranged between two adjacent vertical rods (200); Both ends of the first transverse rod (300) are connected to the vertical rod (200) via a first detachable connecting piece.

3. The frame beam formwork for top form construction as claimed in claim 2, characterized in that: The vertical rod (200) is provided with a transverse through hole; The first detachable connecting member comprises screw rods arranged at both ends of the first transverse rod (300), the screw rods penetrate corresponding transverse through holes and are threadedly connected with locking nuts.

4. The frame beam formwork for top form construction as claimed in claim 3, characterized in that: The first limiting assembly (2) further comprises a second transverse rod, a second transverse rod being arranged between two adjacent vertical rods (200) and connected to each other, and the second transverse rod being located below the first transverse rod (300).

5. The frame beam formwork for top form construction as claimed in claim 1, characterized in that: The four vertical plates (1) are grouped in pairs; the two vertical plates (1) in each group are vertically connected to each other to form an L-shaped structure; and the two L-shaped structures form the cylindrical structure.

6. The frame beam template for top form construction as claimed in claim 5, characterized in that: The first limiting assembly (2) comprises four vertical rods (200) which are distributed in a rectangular shape; The second limiting assembly (3) comprises four first transverse rods (300), and one first transverse rod (300) is arranged between two adjacent vertical rods (200); Both ends of the first transverse rod (300) are connected to the vertical rod (200) via a first detachable connecting piece.

7. The frame beam formwork for top form construction as claimed in claim 5, characterized in that: The first limiting assembly (2) comprises four vertical rods (200) which are distributed in a rectangular shape; in two relatively parallel vertical surfaces of the two L-shaped structures, each vertical surface is fixedly connected to two vertical rods (200); The second limiting assembly (3) comprises two first transverse rods (300) located between the two vertical planes, one end of the first transverse rod (300) being connected to a vertical rod (200) of one of the two relatively parallel vertical planes via a second detachable connecting piece, and the other end of the first transverse rod (300) being connected to a vertical rod (200) of the other of the two relatively parallel vertical planes via a second detachable connecting piece.

8. The frame beam formwork for top form construction as claimed in claim 7, characterized in that: The vertical rod (200) is provided with a transverse through hole; Both ends of the first transverse rod (300) extend into corresponding transverse through holes, and the first transverse rod (300) is also provided with a vertical through hole; A vertical plug hole is provided on the top surface of the L-shaped structure; The second detachable connecting member comprises a limiting pin rod (5), and a vertical through hole and a vertical plug hole are sequentially penetrated at the bottom end of the limiting pin rod (5) to connect the first transverse rod (300) and the L-shaped structure.

9. The frame beam formwork for top form construction as claimed in claim 2, 6 or 7, characterized in that: The frame beam template for top form construction also includes a square steel pipe (4), which is arranged along the length direction of the frame beam template and is detachably connected to the bottom of the first transverse rod (300).

10. A method for constructing a frame beam without a top formwork, characterized in that: It includes the following steps: Providing a frame beam template for top form construction as described in any one of claims 1 to 9, and assembling and setting it in the construction area; After pouring concrete into the frame beam formwork for top form construction, extend the vibrating device into the cylindrical structure from the opening of the equipment passage, and then vibrate.