Steering switching device of submerged chain conveyor
By designing the steering switching device of the slag scooper and using components such as the sorting fork, rotating motor, screw motor, collection bucket, and control box, the problem that the slag scooper is easily affected by foreign objects has been solved, and the effective interception and treatment of foreign objects have been achieved. The operating efficiency and ease of use of the device are improved.
Patent Information
- Application Number
- CN202411415988.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-01-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The slag retrieval machine is easily affected by foreign objects, which is inconvenient for maintenance and use, and it is difficult for the existing technology to effectively solve these problems.
Design a slag shielding machine steering switching device, including organizing forklifts, rotating motors, screw motors, collecting buckets and control boxes. Through these components, foreign bodies are used to intercept, collect and process it, improve the operation efficiency and convenience of the device. Essence
By setting up the structure and other structures such as the combination of the fork and collecting buckets, the impact of foreign objects on the residue machine can be effectively reduced, the use and maintenance of the device can be improved, and the overall operating efficiency of the device is improved.
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Figure CN119333838A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of power plant equipment, and in particular to a slag scoop machine steering switching device. Background Art
[0002] The slag scraper is an important equipment in coal-fired power plants. It can continuously transport the coal slag after combustion in the boiler to the slag bin. However, during the operation of the device, it is inevitable that large volumes of slag or other foreign matter will fall into the collection tank of the slag scraper. In particular, some device structures will be damaged or fall after continuous operation in a high-temperature environment for a long time. These large foreign matter will seriously affect the overall operating efficiency of the slag scraper. If such foreign matter is stuck in the scraper chain assembly, it will seriously affect the operation of the device and bring great difficulties to subsequent maintenance. The relevant solutions currently on the market often cooperate with the steering structure to control the operation of the scraper chain assembly, so as to adjust the position of the foreign matter and ensure the normal operation of the device and facilitate maintenance. However, this method still requires relatively fine control, which often wastes a lot of manpower and energy, and is still relatively inconvenient in the actual operation process. Summary of the invention
[0003] The purpose of the present invention is to provide a slag recovery machine steering switching device, which solves the technical problems in the prior art that the slag recovery machine is easily affected by foreign matter and is inconvenient to repair and use, thereby reducing the impact of foreign matter on the slag recovery machine and facilitating its use and maintenance.
[0004] In order to achieve the above-mentioned object of the invention, the technical solution adopted by the present invention is:
[0005] A slag scoop steering switching device comprises a slag scoop, a sorting fork frame and a control box, the lower end of the slag scoop is provided with a mounting foot fixed to the ground, both sides of the slag scoop are provided with a transmission chain assembly for transmitting power to the scraper chain assembly, one end of the slag scoop is provided with an inclined lifting section trough body, and the side of the inclined lifting section trough body away from the mounting foot is provided with a discharge port, the sorting fork frame is located at a position close to the inclined lifting section trough body at the upper end of the slag scoop, one side of the sorting fork frame is rotatably connected to a rotating motor, one side of the rotating motor is provided with a side bracket, the side bracket is fixedly connected to the slag scoop, the cross bar portion of the side bracket spans above the slag scoop guard plate, the cross bar of the side bracket is provided with a slide rail and a lead screw on the side close to the sorting fork frame, the lead screw is transmission-connected to the lead screw motor The rotating motor has a sliding block on one side close to the cross bar, which is slidably connected to the slide rail and rotationally connected to the lead screw. The sorting fork is used to intercept larger foreign objects in the coal slag. The control box is located on one side of the slag scoop and below the inclined rising section trough. The interior of the control box includes a control valve and a hydraulic motor. The control valve is located on the inner side of the control box. The control valve has a hydraulic circuit interface below. The hydraulic motor is located above the control valve. The hydraulic motor has a transmission sprocket structure on one side close to the slag scoop, which is transmission-connected to the scraper chain assembly of the slag scoop. A plunger pump is fixed on the side of the hydraulic motor away from the transmission sprocket structure. One end of the plunger pump is connected to the hydraulic motor, and the other end has a pipeline connected to the control valve.
[0006] As an improvement, the maximum width of the sorting fork frame is smaller than the width between the guard plates on both sides of the slag scoop, the length of the sorting fork frame is smaller than the height from the rotating motor to the scraper chain assembly, and a camera is provided at the upper end of the side bracket, the camera is set toward one side of the sorting fork frame, and the camera is used to obtain images of debris in the slag scoop.
[0007] As an improvement, there are two side brackets on one side, and a collecting bucket is provided between the side brackets. A slide rail is provided on the inner side of the side bracket near the collecting bucket. The collecting bucket is slidably connected to the side bracket through the slide rail. The lower end of the collecting bucket is provided with a square steel block, and the square steel block is used for fixed connection and transportation by a forklift. The slide rail on one side of the screw motor extends from the side bracket to the top of the collecting bucket, and the collecting bucket is used to collect and organize foreign matter separated by the fork frame.
[0008] As an improvement, a material-forming guard plate is provided on the side of the sorting fork frame close to the discharge port, and the material-forming guard plate is located on the inner side of the guard plate of the inclined rising section trough body, and the shape of the material-forming guard plate is a right-angle plate, and the material-forming guard plate has a mounting plate and bolts on the side close to the guard plate for a detachable connection, and the material-forming guard plate has a side guide plate on the side close to the sorting fork frame, and the side guide plate is a square plate, and the inner side of the support foot of the material-forming guard plate is provided with a triangular guard plate, which is used to shape the slag for easy transportation.
[0009] As an improvement, one side of the control box is provided with a heat dissipation port, and a heat dissipation fan is provided on one side of the heat dissipation port. The heat dissipation fan is located on the inner side of the control box and above the control valve. The heat dissipation fan is used to discharge the heat inside the control box to the outside.
[0010] As an improvement, a control panel is provided on one side of the control box, and the control panel is located on the side of the heat dissipation port away from the slag scooper. A control module is provided on one side of the control panel, and the control module is located inside the control box. One side of the control module has a line connected to the control valve, hydraulic motor and plunger pump control.
[0011] The beneficial effects of the present invention are as follows: by arranging a sorting fork frame, the slag material can be preliminarily screened, and large-volume foreign objects can be directly grabbed and removed, which is convenient for the subsequent transportation of the slag material; by arranging structures such as a lead screw motor and a collecting bucket, the foreign objects can be centrally collected and processed, thereby improving the overall operating efficiency of the device; by arranging a whole-material guard plate, the slag material can be secondarily sorted, which is convenient for the transportation of the scraper chain assembly; by arranging structures such as a control box and a hydraulic motor, the operator can conveniently perform forward and reverse operation of the slag remover, thereby improving the transmission efficiency and facilitating the use of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a front view of a slag scoop turning switching device of the present invention;
[0013] Figure 2 for Figure 1 Part A is a schematic diagram of the enlarged structure;
[0014] Figure 3 It is a front sectional view of a control box portion of a slag scooping machine steering switching device of the present invention;
[0015] Figure 4 It is a left view of the whole material guard plate part of the steering switching device of a slag picker of the present invention.
[0016] In the figure: 1. Slag scoop machine; 2. Mounting foot; 3. Drive chain assembly; 4. Side bracket; 5. Collecting bucket; 6. Arrangement fork frame; 7. Rotation motor; 8. Camera; 9. Screw motor; 10. Mounting plate; 11. Discharge port; 12. Control box; 13. Drive sprocket structure; 14. Heat dissipation port; 15. Hydraulic circuit interface; 16. Control valve; 17. Cooling fan; 18. Control module; 19. Hydraulic motor; 20. Plunger pump; 21. Whole material guard plate. DETAILED DESCRIPTION
[0017] In order to make the content of the present invention more clearly understood, the technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. The same parts are represented by the same figure marks. It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to the directions in the drawings, and the words "inside" and "outside" refer to the directions toward or away from the geometric center of a specific component, respectively.
[0018] like Figures 1 to 4 As shown, a slag scoop steering switching device comprises a slag scoop 1, a sorting fork frame 6 and a control box 12. The lower end of the slag scoop 1 is provided with a mounting foot 2 fixed to the ground, and both sides of the slag scoop 1 are provided with a transmission chain assembly 3 for transmitting power to the scraper chain assembly, one end of the slag scoop 1 is provided with an inclined lifting section trough, and the side of the inclined lifting section trough away from the mounting foot 2 is provided with a discharge port 11, the sorting fork frame 6 is located at the upper end of the slag scoop 1 close to the inclined lifting section trough, one side of the sorting fork frame 6 is rotatably connected to a rotating motor 7, one side of the rotating motor 7 is provided with a side bracket 4, the side bracket 4 is fixedly connected to the slag scoop 1, the crossbar portion of the side bracket 4 spans above the guard plate of the slag scoop 1, and the crossbar of the side bracket 4 is provided with a slide rail and a lead screw on the side close to the sorting fork frame 6, and the lead screw is transmission-connected to the lead screw motor 9. The motor 7 has a sliding block on one side close to the cross bar, which is slidably connected to the slide rail and is rotationally connected to the lead screw. The sorting fork 6 is used to intercept larger foreign objects in the coal slag. The control box 12 is located on one side of the slag remover 1 and below the inclined rising section trough. The interior of the control box 12 includes a control valve 16 and a hydraulic motor 19. The control valve 16 is located on the inner side of the control box 12. The control valve 16 has a hydraulic circuit interface 15 below it. The hydraulic motor 19 is located above the control valve 16. The hydraulic motor 19 has a transmission sprocket structure 13 on one side close to the slag remover 1, which is transmission-connected to the scraper chain assembly of the slag remover 1. A plunger pump 20 is fixed on the side of the hydraulic motor 19 away from the transmission sprocket structure 13. One end of the plunger pump 20 is connected to the hydraulic motor 19, and the other end has a pipeline connected to the control valve 16. A vibration sensor is installed on one side of the slag scoop machine 1, and one end of the vibration sensor has a line connected to the control box 12. The vibration sensor is used to detect the operating status of the slag scoop machine 1. When a strong impact produces vibration, the sensor will release an electrical signal to stop the hydraulic motor 19.
[0019] The maximum width of the sorting fork frame 6 is less than the width between the guard plates on both sides of the slag scoop 1, and the length of the sorting fork frame 6 is less than the height from the rotating motor 7 to the scraper chain assembly. A camera 8 is provided at the upper end of the side bracket 4, and the camera 8 is arranged toward one side of the sorting fork frame 6. The camera 8 is used to obtain the image of the debris in the slag scoop 1. There are two side brackets 4 on one side, and a collecting bucket 5 is provided between the side brackets 4. The inner side of the side bracket 4 near the collecting bucket 5 is provided with a slide rail, and the collecting bucket 5 is slidably connected to the side bracket 4 through the slide rail. The lower end of the collecting bucket 5 is provided with a square steel pad, and the square steel pad is used for fixed connection and transportation by a forklift. The slide rail on one side of the screw motor 9 extends from the side bracket 4 to the top of the collecting bucket 5, and the collecting bucket 5 is used to collect the foreign matter separated by the sorting fork frame 6. The sorting fork frame 6 can be adjusted according to the use requirements or the model of the slag scoop 1. The sorting fork frame 6 is composed of a plurality of steel plates with arcs. The sorting fork frame 6 can be rotated along the axis direction of the rotating motor 7 to take out the foreign matter for temporary storage.
[0020] The side of the sorting fork frame 6 close to the discharge port 11 is provided with a material-forming guard plate 21, which is located on the inner side of the guard plate of the inclined ascending section trough body, and the shape of the material-forming guard plate 21 is a right-angle plate, and the side of the material-forming guard plate 21 close to the guard plate is provided with a mounting plate 10 and a bolt for detachable connection, and the side of the material-forming guard plate 21 close to the sorting fork frame 6 is provided with a side guide plate, and the side guide plate is a square plate, and the inner side of the support foot of the material-forming guard plate 21 is provided with a triangular guard plate for shaping the slag material for convenient transportation. The bolts on the inner side of the mounting plate 10 can adjust the installation length according to the use requirements, thereby adjusting the installation position of the material-forming guard plate 21.
[0021] The control box 12 has a heat dissipation port 14 on one side, and a heat dissipation fan 17 is provided on one side of the heat dissipation port 14. The heat dissipation fan 17 is located inside the control box 12 and above the control valve 16. The heat dissipation fan 17 is used to discharge the heat inside the control box 12 to the outside. The control box 12 has a control panel on one side, and the control panel is located on the side of the heat dissipation port 14 away from the slag scooper 1. A control module 18 is provided on one side of the control panel. The control module 18 is located inside the control box 12. One side of the control module 18 has a line connected to the control valve 16, the hydraulic motor 19 and the plunger pump 20. The control valve 16 also includes an oil return filter, one end of which is connected to the hydraulic oil tank. The control valve 16 is used to control the operation of the plunger pump 20 and the hydraulic motor 19.
[0022] When in use, after the slag enters the slag scoop machine 1, it will be transported to the bottom of the sorting fork frame 6 by the scraper chain assembly. At this time, the sorting fork frame 6 is controlled by the rotating motor 7 to tilt the tip of the fork frame toward the slag. After intercepting foreign matter, the camera 8 will capture relevant image information, and then send an electrical signal to the control module 18. After obtaining the corresponding operating instructions, the rotating motor 7 will rotate to a horizontal angle, and then the screw motor 9 will drive the entire sorting fork frame 6 to move through the screw and the slide rail. When it moves to the top of the collecting bucket 5, the rotating motor 7 will rotate the sorting fork frame 6 again and make the foreign matter fall into the collecting bucket 5; the slag after the initial screening will be transported to the inclined rising section trough by the scraper chain assembly. At this time, the whole material guard plate 21 will sort the shape of the stacked slag, so as to facilitate the slag to cooperate with the scraper chain assembly to be transported obliquely and discharged outward through the discharge port 11.
[0023] During the entire process, the operator can input corresponding control instructions to the control module 18 through the control panel. When the moving direction of the scraper chain assembly needs to be switched, the control module 18 will input a reversing instruction to the control valve 16 to change the delivery direction of the hydraulic oil tank plunger pump 20 and the hydraulic motor 19, thereby realizing the reverse operation of the scraper chain assembly.
[0024] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A slag scoop machine steering switching device, characterized in that: The slag scoop (1) comprises a slag scoop machine (1), a tidying fork frame (6) and a control box (12); the lower end of the slag scoop machine (1) is provided with a mounting foot (2) fixed to the ground; both sides of the slag scoop machine (1) are provided with a transmission chain assembly (3) for transmitting power to the scraper chain assembly; one end of the slag scoop machine (1) is provided with an inclined lifting section trough body; the side of the inclined lifting section trough body away from the mounting foot (2) is provided with a discharge port (11); the tidying fork frame (6) is located at the upper end of the slag scoop machine (1) near the inclined lifting section The position of the segment tank body, one side of the sorting fork frame (6) is rotatably connected to a rotating motor (7), one side of the rotating motor (7) is provided with a side bracket (4), the side bracket (4) is fixedly connected to the slag scooping machine (1), the cross bar portion of the side bracket (4) spans the top of the guard plate of the slag scooping machine (1), the cross bar of the side bracket (4) is provided with a slide rail and a lead screw on the side close to the sorting fork frame (6), the lead screw is drivingly connected to the lead screw motor (9), the rotating motor (7) is close to the cross bar A sliding block is provided on one side of the rod and is slidably connected to the slide rail and is rotatably connected to the lead screw. The sorting fork frame (6) is used to intercept larger foreign matter in the coal slag. The control box (12) is located on one side of the slag scoop (1) and below the inclined lifting section tank body. The control box (12) includes a control valve (16) and a hydraulic motor (19) inside. The control valve (16) is located on the inner side of the control box (12). A hydraulic circuit interface (15) is provided below the control valve (16). The hydraulic motor (19) is located above the control valve (16). A transmission sprocket structure (13) is provided on the side of the hydraulic motor (19) close to the slag scoop (1) and is transmission-connected to the scraper chain assembly of the slag scoop (1). A plunger pump (20) is fixed on the side of the hydraulic motor (19) away from the transmission sprocket structure (13). One end of the plunger pump (20) is connected to the hydraulic motor (19), and the other end is provided with a pipeline connected to the control valve (16).
2. A slag scoop turning switching device according to claim 1, characterized in that: The maximum width of the sorting fork frame (6) is smaller than the width between the guard plates on both sides of the slag scoop (1), and the length of the sorting fork frame (6) is smaller than the height from the rotating motor (7) to the scraper chain assembly. A camera (8) is provided at the upper end of the side bracket (4), and the camera (8) is arranged toward one side of the sorting fork frame (6). The camera (8) is used to obtain an image of debris in the slag scoop (1).
3. A slag scoop turning switching device according to claim 2, characterized in that: There are two side brackets (4) on one side, and a collecting bucket (5) is provided between the side brackets (4). A slide rail is provided on the inner side of the side bracket (4) near the collecting bucket (5). The collecting bucket (5) is slidably connected to the side bracket (4) via the slide rail. The lower end of the collecting bucket (5) is provided with a square steel pad, and the square steel pad is used for fixed connection and transportation by a forklift. The slide rail on one side of the screw motor (9) extends from the side bracket (4) to the top of the collecting bucket (5), and the collecting bucket (5) is used to collect and sort foreign matter separated by the fork frame (6).
4. A slag scoop turning switching device according to claim 1, characterized in that: A material-forming guard plate (21) is provided on the side of the sorting fork frame (6) close to the discharge port (11), and the material-forming guard plate (21) is located on the inner side of the guard plate of the inclined rising section trough body. The shape of the material-forming guard plate (21) is a right-angle plate. The side of the material-forming guard plate (21) close to the guard plate is provided with a mounting plate (10) and bolts for detachable connection. The side of the material-forming guard plate (21) close to the sorting fork frame (6) is provided with a side guide plate, and the side guide plate is a square plate. The inner side of the support foot of the material-forming guard plate (21) is provided with a triangular guard plate for shaping the slag material for easy transportation.
5. The slag scoop turning switching device according to claim 1, characterized in that: One side of the control box (12) is provided with a heat dissipation port (14), and one side of the heat dissipation port (14) is provided with a heat dissipation fan (17). The heat dissipation fan (17) is located on the inner side of the control box (12) and above the control valve (16). The heat dissipation fan (17) is used to discharge the heat inside the control box (12) to the outside.
6. A slag scoop turning switching device according to claim 5, characterized in that: A control panel is provided on one side of the control box (12), and the control panel is located on a side of the heat dissipation port (14) away from the slag scooper (1). A control module (18) is provided on one side of the control panel, and the control module (18) is located inside the control box (12). One side of the control module (18) has a line connected to the control valve (16), the hydraulic motor (19) and the plunger pump (20).
Citation Information
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