A gear integrity production detection device

Abstract

The present invention discloses a gear integrity production detection device, comprising a base, a first electric push rod arranged on the top of the base, a detection mechanism, the detection mechanism is used to detect the side wall of the gear, a top plate arranged on the top of the detection mechanism, a brushing mechanism, the brushing mechanism is used to brush the side wall of the gear, a clamping mechanism, the clamping mechanism is used to clamp and fix the gear, and a gear arranged on the inner wall of the clamping mechanism. The present invention relates to the field of gear detection technology. After the clamping mechanism has clamped the gear, the side wall of the gear is brushed by the cooperation of the fixing block, the connecting round rod, the connecting block, the second electric push rod and the cleaning soft brush to prevent the garbage on the side wall of the gear from blocking the infrared light from being received by the light receiver, thereby affecting the detection accuracy of the equipment. At the same time, the garbage brushed out by the cleaning soft brush can be collected and stored by the cooperation of the supporting circular plate, the through hole and the dust collector, without requiring labor intensity for the staff.

Description

Technical Field

[0001] The present invention relates to the technical field of gear detection, in particular to a gear integrity production detection device. Background Art

[0002] A gear is a mechanical component with teeth on a wheel rim that mesh continuously to transmit motion and power. The use of gears in transmissions dates back to the late 19th century. The principle of gear cutting by generating, along with specialized machine tools and cutting tools that utilize this principle, emerged. With the development of production, the smooth operation of gears has become increasingly important.

[0003] The existing gear integrity production inspection device has a relatively simple structure. Before the gear is inspected by the equipment, workers are required to manually clean its side walls, which increases the labor intensity of the workers. At the same time, most of the current equipment can only inspect gears of one size.

[0004] To this end, the present invention provides a gear integrity production detection device to solve the above problems. Summary of the Invention

[0005] In view of the deficiencies in the prior art, the present invention provides a gear integrity production detection device to solve the above problems.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A gear integrity production detection device, comprising:

[0007] A base, and a first electric push rod disposed on top of the base;

[0008] A detection mechanism, which is used to detect the side wall of the gear and is arranged on a top plate on top of the detection mechanism;

[0009] A brushing mechanism, which is used to brush the side wall of the gear;

[0010] A clamping mechanism, the clamping mechanism is used to clamp and fix the gear, and the gear is arranged on the inner wall of the clamping mechanism;

[0011] The top of the base is fixedly connected to the bottom of the first electric push rod, the top of the first electric push rod is fixedly connected to the bottom of the top plate, the bottom of the top plate is fixedly connected to the top of the detection mechanism, the side wall of the detection mechanism is fixedly connected to the inner wall of the brushing mechanism, the top of the base is fixedly connected to the bottom of the clamping mechanism, the bottom of the gear is slidably connected to the top of the clamping mechanism, and the side wall of the gear is slidably connected to the inner wall of the brushing mechanism;

[0012] Wherein, the detection mechanism includes:

[0013] A drive motor and a transmission shaft arranged at an output end of the drive motor;

[0014] A fixed circular plate and a first electric slide rail arranged at the bottom of the fixed circular plate;

[0015] Infrared transmitter, the infrared transmitter is used to detect the side wall of the gear;

[0016] The top of the drive motor is fixedly connected to the bottom of the top plate, the drive motor is fixedly connected to the transmission shaft through the output end, the bottom of the transmission shaft is fixedly connected to the top of the fixed circular plate, the bottom of the fixed circular plate is fixedly connected to the top of the first electric slide rail, and the first electric slide rail is slidably connected to the infrared emitter through an electronic slider.

[0017] Preferably: the brushing mechanism includes a fixed block, the side wall of the transmission shaft passes through the fixed block, and the side wall of the transmission shaft is fixedly connected to the inner wall of the fixed block, the side wall of the fixed block is fixedly connected to a connecting round rod, the bottom of the connecting round rod is fixedly connected to a connecting block, the connecting block is fixedly connected to a second electric push rod on the side close to the transmission shaft, and the second electric push rod is fixedly connected to a cleaning soft brush on the end away from the connecting block.

[0018] Preferably, the cleaning brush is slidably connected to the side wall of the gear at a side away from the second electric push rod, and the connecting block is slidably connected to the inner wall of the clamping mechanism at a side away from the second electric push rod.

[0019] Preferably: the clamping mechanism includes a clamping cylinder, the bottom of the clamping cylinder is fixedly connected to the top of the base, the bottom of the inner wall of the clamping cylinder is fixedly connected to a dust collector, the inner wall of the clamping cylinder is fixedly connected to a supporting circular plate, a through hole is opened in the supporting circular plate, the top of the supporting circular plate is fixedly connected to a fixed vertical rod, the side wall of the fixed vertical rod is fixedly connected to a third electric push rod, the end of the third electric push rod away from the fixed vertical rod is fixedly connected to the clamping plate, the inner wall of the clamping cylinder is fixedly connected to the second electric slide rail, the second electric slide rail is slidably connected to a connecting cross bar through an electronic slider, the end of the connecting cross bar away from the second electric slide rail is fixedly connected to a detection sensor, the top of the detection sensor is fixedly connected to a light receiver, and the top of the fixed vertical rod is fixedly connected to a sealing cover.

[0020] Preferably, the clamping plate is slidably connected to the inner wall of the gear on the side away from the third electric push rod, the bottom of the gear is slidably connected to the top of the supporting circular plate, and the bottom of the second electric slide rail is fixedly connected to the top of the supporting circular plate.

[0021] The present invention provides a gear integrity production detection device. Compared with the prior art, it has the following advantages:

[0022] (1) The gear integrity production detection device, after the clamping mechanism completes the clamping of the gear, the gear side wall is brushed by the cooperation of the fixed block, the connecting round rod, the connecting block, the second electric push rod and the cleaning soft brush, so as to prevent the garbage on the gear side wall from blocking the infrared light from being received by the light receiver and affecting the detection accuracy of the equipment. At the same time, the garbage brushed out by the cleaning soft brush can be collected and stored by the cooperation of the supporting circular plate, the through hole and the dust collector, without requiring labor intensity of the staff.

[0023] (2) The gear integrity production detection device can detect gears of different sizes after the brushing mechanism finishes brushing the gears through the cooperation of the fixed block, the connecting rod, the connecting block, the second electric push rod, the cleaning soft brush, the light receiver, the detection sensor, the connecting cross bar and the second electric slide rail, thereby expanding the working range of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of the gear integrity production detection device of the present invention;

[0025] Figure 2 It is a structural schematic diagram of the detection mechanism of the present invention;

[0026] Figure 3 It is a structural schematic diagram of the scrubbing mechanism of the present invention;

[0027] Figure 4 It is a structural schematic diagram of the clamping mechanism of the present invention.

[0028] In the figure: 1. base; 2. first electric push rod; 3. top plate; 4. detection mechanism; 5. brushing mechanism; 6. clamping mechanism; 7. gear; 40. drive motor; 41. transmission shaft; 42. fixed circular plate; 43. first electric slide rail; 44. infrared emitter; 50. fixed block; 51. connecting round rod; 52. connecting block; 53. second electric push rod; 54. cleaning soft brush; 60. clamping cylinder; 61. dust collector; 62. supporting circular plate; 63. through hole; 64. second electric slide rail; 65. connecting cross bar; 66. detection sensor; 661. light receiver; 67. fixed vertical rod; 68. third electric push rod; 681. clamping plate; 69. sealing cover. DETAILED DESCRIPTION

[0029] The following will provide a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0030] Example 1

[0031] See also Figure 1-Figure 2 , a gear integrity production detection device, comprising:

[0032] A base 1 and a first electric push rod 2 arranged on top of the base 1;

[0033] Detection mechanism 4, the detection mechanism 4 is used to detect the side wall of the gear, and the top plate 3 has been set on the top of the detection mechanism 4;

[0034] Brushing mechanism 5, the brushing mechanism 5 is used to brush the side wall of the gear;

[0035] A clamping mechanism 6, which is used to clamp and fix the gear, and a gear 7 arranged on the inner wall of the clamping mechanism 6;

[0036] The top of the base 1 is fixedly connected to the bottom of the first electric push rod 2, the top of the first electric push rod 2 is fixedly connected to the bottom of the top plate 3, the bottom of the top plate 3 is fixedly connected to the top of the detection mechanism 4, the side wall of the detection mechanism 4 is fixedly connected to the inner wall of the brushing mechanism 5, the top of the base 1 is fixedly connected to the bottom of the clamping mechanism 6, the bottom of the gear 7 is slidably connected to the top of the clamping mechanism 6, and the side wall of the gear 7 is slidably connected to the inner wall of the brushing mechanism 5;

[0037] Among them, the detection mechanism 4 includes:

[0038] A drive motor 40 and a transmission shaft 41 provided at an output end of the drive motor 40;

[0039] A fixed circular plate 42 and a first electric slide rail 43 provided at the bottom of the fixed circular plate 42;

[0040] Infrared transmitter 44, the infrared transmitter 44 is used to detect the side wall of the gear 7;

[0041] The top of the drive motor 40 is fixedly connected to the bottom of the top plate 3. The drive motor 40 is fixedly connected to the transmission shaft 41 through the output end. The bottom of the transmission shaft 41 is fixedly connected to the top of the fixed circular plate 42. The bottom of the fixed circular plate 42 is fixedly connected to the top of the first electric slide rail 43. The first electric slide rail 43 is slidably connected to the infrared emitter 44 via an electronic slider.

[0042] It should be noted that after the gear 7 is clamped and cleaned, the first electric slide 43 is started, and the first electric slide 43 drives the infrared emitter 44 to move to the place where inspection is required, and the drive motor 40 is started. The drive motor 40 drives the infrared emitter 44 to rotate through the transmission shaft 41, the fixed circular plate 42 and the first electric slide 43, and the infrared emitter 44 is started. The infrared emitter 44 emits infrared rays to detect the side wall of the gear 7. When the light receiver 661 can receive the infrared rays emitted by the infrared emitter 44, it indicates that the side wall of the gear 7 is intact.

[0043] Example 2

[0044] See also Figure 3 , this embodiment provides a technical solution based on the first embodiment: the brushing mechanism 5 includes a fixed block 50, the side wall of the transmission shaft 41 passes through the fixed block 50, and the side wall of the transmission shaft 41 is fixedly connected to the inner wall of the fixed block 50, the side wall of the fixed block 50 is fixedly connected to the connecting round rod 51, the bottom of the connecting round rod 51 is fixedly connected to the connecting block 52, the connecting block 52 is fixedly connected to the second electric push rod 53 on the side close to the transmission shaft 41, the second electric push rod 53 is fixedly connected to the end of the connecting block 52 away from the connecting block 52 with a cleaning soft brush 54, the cleaning soft brush 54 is slidably connected to the side wall of the gear 7 on the side away from the second electric push rod 53, and the connecting block 52 is slidably connected to the inner wall of the clamping mechanism 6 on the side away from the second electric push rod 53;

[0045] It should be noted that, after the clamping mechanism 6 has completed clamping the gear 7, the first electric push rod 2 is started, and the first electric push rod 2 drives the driving motor 40 to press down through the top plate 3, and the driving motor 40 drives the connecting block 52 to press down to the side wall of the gear 7 through the transmission shaft 41, the fixed block 50, and the connecting round rod 51, and the second electric push rod 53 is started, and the second electric push rod 53 drives the cleaning soft brush 54 to move to the side wall of the gear 7 to scrub its side wall. When the driving motor 40 rotates, the driving motor 40 drives the cleaning soft brush 54 to rotate through the connecting block 52 to scrub the side wall of the gear 7 in all directions to prevent garbage adhering to the side wall of the gear 7 from affecting the detection accuracy of the detection mechanism 4 on the gear 7; when the cleaning soft brush 54 has finished scrubbing the garbage on the side wall of the gear 7, the vacuum cleaner 61 is started, and the vacuum cleaner 61 absorbs and stores the garbage on the top of the supporting circular plate 62 through the through hole 63.

[0046] Example 3

[0047] See also Figure 4, this embodiment provides a technical solution based on the first embodiment: the clamping mechanism 6 includes a clamping cylinder 60, the bottom of the clamping cylinder 60 is fixedly connected to the top of the base 1, the bottom of the inner wall of the clamping cylinder 60 is fixedly connected to a dust collector 61, the inner wall of the clamping cylinder 60 is fixedly connected to a supporting circular plate 62, a through hole 63 is opened in the supporting circular plate 62, the top of the supporting circular plate 62 is fixedly connected to a fixed vertical rod 67, the side wall of the fixed vertical rod 67 is fixedly connected to a third electric push rod 68, the end of the third electric push rod 68 away from the fixed vertical rod 67 is fixedly connected to a clamping plate 681, the clamping cylinder 60 The inner wall is fixedly connected to a second electric slide rail 64, which is slidably connected to a connecting cross bar 65 via an electronic slider. A detection sensor 66 is fixedly connected to the end of the connecting cross bar 65 away from the second electric slide rail 64. A light receiver 661 is fixedly connected to the top of the detection sensor 66. A sealing cover 69 is fixedly connected to the top of the fixed vertical rod 67. A clamping plate 681 is slidably connected to the inner wall of the gear 7 on the side away from the third electric push rod 68. The bottom of the gear 7 is slidably connected to the top of the support circular plate 62. The bottom of the second electric slide rail 64 is fixedly connected to the top of the support circular plate 62.

[0048] It should be noted that when the staff places the gear 7 on the surface of the supporting circular plate 62, the third electric push rod 68 is started, and the third electric push rod 68 drives the clamping plate 681 to move to the inner wall of the gear 7 to fix it and clamp it. Gears 7 of different sizes can be clamped and fixed. When the detection mechanism 4 completes the detection of the side wall of the gear 7, the second electric slide rail 64 is started. The second electric slide rail 64 drives the detection sensor 66 to move back and forth on the side wall of the gear 7 through the connecting cross bar 65 to detect the surface of the gear 7 to avoid dents and defects on the surface of the gear 7.

[0049] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0050] During operation, when the staff places the gear 7 on the surface of the supporting circular plate 62, the third electric push rod 68 is started, and the third electric push rod 68 drives the clamping plate 681 to move to the inner wall of the gear 7 to fix it, which can clamp gears 7 of different sizes. After the detection mechanism 4 completes the detection of the side wall of the gear 7, the second electric slide 64 is started. The second electric slide 64 drives the detection sensor 66 to move back and forth on the side wall of the gear 7 through the connecting cross bar 65 to detect the surface of the gear 7 to avoid dents on the surface of the gear 7.

[0051] After the clamping mechanism 6 has finished clamping the gear 7, the first electric push rod 2 is started, and the first electric push rod 2 drives the driving motor 40 to press down through the top plate 3. The driving motor 40 drives the connecting block 52 to press down to the side wall of the gear 7 through the transmission shaft 41, the fixed block 50, and the connecting round rod 51, and the second electric push rod 53 is started. The second electric push rod 53 drives the cleaning soft brush 54 to move to the side wall of the gear 7 to scrub its side wall. When the driving motor 40 rotates, the driving motor 40 drives the cleaning soft brush 54 to rotate through the connecting block 52 to scrub the side wall of the gear 7 in all directions, so as to prevent the garbage attached to the side wall of the gear 7 from affecting the detection accuracy of the detection mechanism 4 on the gear 7; when the cleaning soft brush 54 finishes scrubbing the garbage on the side wall of the gear 7, the dust collector 61 is started, and the dust collector 61 absorbs and stores the garbage on the top of the supporting circular plate 62 through the through hole 63;

[0052] After the gear 7 is clamped and cleaned, the first electric slide 43 is started, and the first electric slide 43 drives the infrared emitter 44 to move to the place where inspection is required, and the drive motor 40 is started. The drive motor 40 drives the infrared emitter 44 to rotate through the transmission shaft 41, the fixed circular plate 42 and the first electric slide 43, and the infrared emitter 44 is started. The infrared emitter 44 emits infrared rays to inspect the side wall of the gear 7. When the light receiver 661 can receive the infrared rays emitted by the infrared emitter 44, it indicates that the side wall of the gear 7 is intact.

[0053] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0054] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A gear integrity production detection device, characterized in that: include: A base (1), and a first electric push rod (2) arranged on the top of the base (1); A detection mechanism (4), the detection mechanism (4) is used to detect the side wall of the gear, and is arranged on a top plate (3) on top of the detection mechanism (4); A brushing mechanism (5), the brushing mechanism (5) is used to brush the side wall of the gear; A clamping mechanism (6), the clamping mechanism (6) being used to clamp and fix the gear, and a gear (7) arranged on an inner wall of the clamping mechanism (6); The top of the base (1) is fixedly connected to the bottom of the first electric push rod (2), the top of the first electric push rod (2) is fixedly connected to the bottom of the top plate (3), the bottom of the top plate (3) is fixedly connected to the top of the detection mechanism (4), the side wall of the detection mechanism (4) is fixedly connected to the inner wall of the brushing mechanism (5), the top of the base (1) is fixedly connected to the bottom of the clamping mechanism (6), the bottom of the gear (7) is slidably connected to the top of the clamping mechanism (6), and the side wall of the gear (7) is slidably connected to the inner wall of the brushing mechanism (5); Wherein, the detection mechanism (4) comprises: A drive motor (40), and a transmission shaft (41) provided at an output end of the drive motor (40); A fixed circular plate (42), and a first electric slide rail (43) arranged at the bottom of the fixed circular plate (42); An infrared emitter (44), the infrared emitter (44) is used to detect the side wall of the gear (7); The top of the driving motor (40) is fixedly connected to the bottom of the top plate (3), the driving motor (40) is fixedly connected to the transmission shaft (41) via the output end, the bottom of the transmission shaft (41) is fixedly connected to the top of the fixed circular plate (42), the bottom of the fixed circular plate (42) is fixedly connected to the top of the first electric slide rail (43), and the first electric slide rail (43) is slidably connected to the infrared emitter (44) via an electronic slider; The clamping mechanism (6) includes a clamping cylinder (60), the bottom of the clamping cylinder (60) is fixedly connected to the top of the base (1), the bottom of the inner wall of the clamping cylinder (60) is fixedly connected to a dust collector (61), the inner wall of the clamping cylinder (60) is fixedly connected to a supporting circular plate (62), a through hole (63) is provided in the supporting circular plate (62), the top of the supporting circular plate (62) is fixedly connected to a fixed vertical rod (67), the side wall of the fixed vertical rod (67) is fixedly connected to a third electric push rod (68), and the third electric push rod (6 8) A clamping plate (681) is fixedly connected to one end away from the fixed vertical rod (67), a second electric slide rail (64) is fixedly connected to the inner wall of the clamping cylinder (60), the second electric slide rail (64) is slidably connected to a connecting cross bar (65) through an electronic slider, and a detection sensor (66) is fixedly connected to the end of the connecting cross bar (65) away from the second electric slide rail (64), a light receiver (661) is fixedly connected to the top of the detection sensor (66), and a sealing cover (69) is fixedly connected to the top of the fixed vertical rod (67).

2. A gear integrity production detection device according to claim 1, characterized in that: The brushing mechanism (5) comprises a fixed block (50), the side wall of the transmission shaft (41) passes through the fixed block (50), and the side wall of the transmission shaft (41) is fixedly connected to the inner wall of the fixed block (50), the side wall of the fixed block (50) is fixedly connected to a connecting round rod (51), the bottom of the connecting round rod (51) is fixedly connected to a connecting block (52), the connecting block (52) is fixedly connected to a second electric push rod (53) on a side close to the transmission shaft (41), and the second electric push rod (53) is fixedly connected to a cleaning soft brush (54) on an end away from the connecting block (52).

3. The gear integrity production detection device according to claim 2, characterized in that: The cleaning soft brush (54) is slidably connected to the side wall of the gear (7) at a side away from the second electric push rod (53), and the connecting block (52) is slidably connected to the inner wall of the clamping mechanism (6) at a side away from the second electric push rod (53).

4. The gear integrity production detection device according to claim 1, characterized in that: The clamping plate (681) is slidably connected to the inner wall of the gear (7) on the side away from the third electric push rod (68), the bottom of the gear (7) is slidably connected to the top of the supporting circular plate (62), and the bottom of the second electric slide rail (64) is fixedly connected to the top of the supporting circular plate (62).

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