A NdFeB magnet production equipment and production process based on QR code
By using QR code identification and real-time quality monitoring system in neodymium iron boron magnet processing equipment, the resource waste problem of traditional equipment when dealing with qualified and unqualified magnets is solved, and an efficient and accurate magnet processing process is achieved.
Patent Information
- Application Number
- CN202411885788.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-12-20
AI Technical Summary
During the processing of neodymium iron boron magnets, it is difficult for traditional equipment to effectively distinguish and process qualified and unqualified magnets, resulting in waste of resources and unnecessary processing.
Using QR code-based production equipment, by setting a unique QR code on the fixture and combining a detection and control system, the processing quality information of each magnet is monitored and recorded in real time, ensuring that only qualified magnets in the previous process are processed.
Accurate quality control of magnets is achieved, further processing of unqualified magnets is avoided, resource waste and processing costs are reduced, and production lines are simplified, avoiding the need to set up NG material channels after each process.
Smart Images

Figure CN119338339B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of NdFeB magnet assembly, and in particular to a NdFeB magnet production device based on a two-dimensional code and a production process thereof. Background Art
[0002] NdFeB magnets are made of multiple magnets bonded together. This process generally requires multiple steps. Due to the small size of the magnets, they are generally placed on a jig and transferred to each process for processing. A jig generally has multiple groups of magnets placed on it, so that multiple groups of magnets can be processed in each process.
[0003] After each process is completed, the processed magnets need to be tested to confirm whether the process is qualified. For unqualified magnets, traditional magnet processing equipment generally adds an NG channel after each process. After detecting the unqualified magnets, the jig with the unqualified magnets is directly placed in the NG channel and no longer processed. However, since there are multiple groups of magnets on the jig, there are qualified magnets and unqualified magnets after processing. If the jig is directly placed in the NG channel, all the magnets on the jig will be scrapped, resulting in a waste of resources. Another treatment method is to continue to transfer the jig with unqualified magnets to the subsequent processes, so that the unqualified magnets on the jig are processed in the next process like other qualified magnets. This treatment method will also cause a waste of resources, unnecessary processing of unqualified magnets, and it is no longer meaningful to test each process.
[0004] Based on this, this case arises. Summary of the invention
[0005] The purpose of the present invention is to provide a NdFeB magnet production device and a production process based on a QR code, and the technical problem solved is to avoid processing magnets that have failed to meet the requirements in the previous process, and the processing device only processes magnets that have passed the previous processing process.
[0006] To achieve the above-mentioned purpose, the solution of the present invention is: a NdFeB magnet production equipment based on QR code, including a jig, a circulation component, a processing device, a code scanning device, a detection device and a controller, wherein a plurality of processing devices are provided, and the processing device, the code scanning device and the detection device are respectively connected to the controller for communication;
[0007] There are multiple jigs, each of which carries multiple workpieces. The jigs are also provided with QR codes, and the QR codes on each jig are different.
[0008] The transfer component is used to transfer each jig to each processing device in sequence;
[0009] Each processing device can process each workpiece on the fixture once;
[0010] The detection device is provided for each processing device, and is provided at the corresponding processing device, and is used to detect the workpiece processed by the corresponding processing device to distinguish qualified workpieces from unqualified workpieces, so that the controller generates workpiece quality information, and stores the workpiece quality information in the database;
[0011] The two-dimensional code on the fixture corresponds one-to-one with the workpiece quality information on the fixture stored in the database;
[0012] The code scanning device is provided with one corresponding to each processing device, and is arranged at the corresponding processing device, and is used to scan the QR code before the corresponding processing device processes, so that the controller retrieves the workpiece quality information corresponding to the QR code;
[0013] The controller controls the processing device to process only qualified workpieces processed in the previous process according to the workpiece quality information.
[0014] Furthermore, the workpiece is a neodymium iron boron magnet.
[0015] The present invention also provides a production process using the above-mentioned NdFeB magnet production equipment based on two-dimensional code, wherein the code scanning device includes a first code scanning device and a second code scanning device, the processing device includes a first processing device and a second processing device, and the detection device includes a first detection device and a second detection device;
[0016] The number of the first processing device is one, and it is arranged at the first position of all processing devices, and the first code scanning device and the first detection device are arranged at the first processing device;
[0017] The number of the second processing devices is multiple, which are other processing devices except the first processing device, and the second code scanning device and the second detection device are arranged at the second processing device;
[0018] Before processing, the first processing device first scans the QR code on the fixture through the first code scanning device, so that the controller obtains the QR code and stores it in the database. After the first processing device completes processing, the first detection device detects the processed workpiece, and the controller generates workpiece quality information and stores the workpiece quality information at the corresponding QR code in the database;
[0019] Before processing, the second processing device first scans the QR code on the fixture through the second code scanning device, the controller retrieves the workpiece quality information on the fixture, and controls the second processing device to process only the qualified workpieces after processing by the first processing device. After the second processing device completes processing, the controller controls the second detection device to detect only the workpieces processed by the second processing device, the controller generates new workpiece quality information and stores it in the database, and the database updates the workpiece quality information corresponding to the QR code;
[0020] The controller retrieves the workpiece quality information through the second barcode scanning device, and controls the other second processing devices to process only the workpieces that are qualified after the previous process.
[0021] Furthermore, the first processing device is a first glue dispensing device, and the production order of the plurality of second processing devices along the production line is a first hot pressing device, a second glue dispensing device, and a second hot pressing device;
[0022] The first glue dispensing device and the second glue dispensing device are used to dispense glue on the magnet;
[0023] The first hot pressing device is used to hot press the qualified magnets after being glued by the first glue dispensing device;
[0024] The second hot pressing device is used to hot press the qualified magnets after being glued by the second glue dispensing device;
[0025] It also includes a first timer and a second timer, the first timer and the second timer are respectively connected to the controller for communication;
[0026] The first timer is used to record the time T when the first dispensing device starts dispensing 点胶1 and the time T when the first hot pressing device finishes hot pressing 热压1 ;
[0027] The second timer is used to record the time when the second dispensing device starts dispensing. 点胶2 And the second hot pressing device hot pressing end time T 热压2 .
[0028] Furthermore, it also includes a feeding device, which is arranged at the end of the production line, and is connected to the NG material channel and the OK material channel. The feeding device is provided with the second scanning device, so that after the second scanning device scans the QR code on the jig, the controller obtains the quality information of the workpiece on the jig, and controls the feeding device to put the qualified workpiece into the OK material channel, or controls the feeding device to put the unqualified workpiece into the NG material channel.
[0029] Furthermore, the fixture is provided with a plurality of magnet placement grooves, and one magnet placement groove is used to place one workpiece.
[0030] Furthermore, the following steps are included:
[0031] S1, first loading, placing two first magnets on each magnet placement slot in turn, with the two first magnets spaced apart;
[0032] S2, first dispensing, the transfer component transfers the fixture to the first dispensing device, the first code scanning device scans the QR code, the controller obtains the QR code and stores it in the database, and then the first dispensing device dispenses glue to the first magnets on each magnet placement slot in turn, and when dispensing starts, the first timer starts timing;
[0033] After the first dispensing is completed, the first detection device detects the quality of the dispensing in sequence, and the controller generates workpiece quality information and stores it at the corresponding QR code in the database, and stores it in sequence according to the arrangement order of the magnet placement slots on the fixture, and records the quality information of the magnets with qualified dispensing as 1, and the quality information of the magnets with unqualified dispensing as 0;
[0034] S3, first hot pressing, the transfer component transfers the jig to the first hot pressing device, the second code scanning device scans the QR code on the jig, the controller retrieves the quality information of the magnet corresponding to the QR code, the first hot pressing device sequentially hot presses the qualified first magnets after dispensing in step S2, so that the two magnets are bonded and fixed to form a first magnet group, and the first timer stops timing when the hot pressing is completed;
[0035] The preset time interval from the start of dispensing by the first dispensing device to the end of hot pressing by the first hot pressing device is △T1;
[0036] In T 热压1 -T 点胶1 When >△T1, the hot pressing result is unqualified, all magnets on the fixture are unqualified, and the quality information of each magnet is recorded as 0;
[0037] In T 热压1 -T 点胶1 When ≤△T1, the hot pressing result is qualified, and the first magnet group formed is recorded as 1;
[0038] The controller generates new magnet quality information, and the database is updated and stored;
[0039] S4, loading for the second time, placing two second magnets in sequence only in the magnet placement slots where the magnets that have passed the hot pressing in step S3 are located, and the two second magnets are placed on the opposite outer sides of the first magnet group, respectively, and are spaced apart from the first magnet group;
[0040] S5, the transfer component transfers the jig to the second glue dispensing device, the second code scanning device first scans the QR code on the jig, the controller retrieves the magnet quality information corresponding to the QR code, and the second glue dispensing device sequentially dispenses glue on both sides of the first magnet group that is qualified after hot pressing in step S3. When the second glue dispensing starts, the second timer starts timing;
[0041] After the second dispensing is completed, the second detection device detects the dispensing quality, the controller generates new magnet quality information, the database is updated and stored, the magnet quality information of the first magnet group with qualified dispensing is recorded as 1, and the magnet quality information of the first magnet group with unqualified dispensing is updated from 1 to 0;
[0042] S6, the transfer component transfers the jig to the second hot pressing device, the second code scanning device first scans the QR code on the jig, the controller retrieves the quality information of the magnet corresponding to the QR code, and the second hot pressing device sequentially hot presses the qualified first magnet group after dispensing in step S5, so that the two second magnets are respectively bonded and fixed to the first magnet group to form a second magnet group, and when the hot pressing is completed, the second timer stops timing;
[0043] The preset time interval from the start of glue dispensing by the second glue dispensing device to the end of hot pressing by the second hot pressing device is △T2;
[0044] In T 热压2 -T 点胶2 When >△T2, the hot pressing result is unqualified, and all magnets on the fixture are unqualified, and the record is 0;
[0045] In T 热压2 -T 点胶2 When ≤△T2, the hot pressing result is qualified, and the record of the second magnet group formed after hot pressing is 1;
[0046] The controller generates new magnet quality information, and the database is updated and stored;
[0047] S7, the transfer component transfers the fixture to the unloading device, the second code scanning device first scans the QR code on the fixture, and then the unloading device puts the second magnet group recorded as 1 into the OK channel, and puts the other magnets recorded as 0 into the NG channel.
[0048] After adopting the above scheme, the beneficial effects of the present invention are: the QR code on each fixture is different, and the QR code on the fixture corresponds one-to-one with the workpiece quality information on the fixture stored in the database, so that each fixture has a unique identification, which can facilitate the acquisition of workpiece quality information on the fixture without confusion; the processing device, the code scanning device and the detection device are respectively connected to the controller for communication, the detection device is used to detect the workpiece after processing, so that the controller generates the workpiece quality information of the workpiece on the fixture and stores it in the database, and the code scanning device is used to scan the QR code on the fixture before processing, so that the controller retrieves the workpiece quality information of the workpiece on the fixture, and then determines the workpiece quality information according to the workpiece quality information. The processing device is controlled to process only qualified workpieces after processing in the previous process, avoiding processing of unqualified workpieces, reducing processing costs and energy consumption; when there are qualified and unqualified workpieces on the fixture at the same time, the fixture can still enter the next process, obtain workpiece quality information by scanning the QR code, and process the qualified workpieces, so that the qualified workpieces on the fixture can continue to be processed and will not be scrapped as unqualified workpieces, so that resources can be effectively utilized and waste of resources can be avoided; at the same time, qualified and unqualified workpieces can be centrally classified by scanning the QR code, and there is no need to set up NG material channels in each process, making the entire production line more streamlined. BRIEF DESCRIPTION OF THE DRAWINGS
[0049] Figure 1 It is a schematic diagram of a production line for comparison.
[0050] Figure 2 This is a comparative production process flow chart.
[0051] Figure 3 Schematic diagram of a production line according to an embodiment of the present invention.
[0052] Figure 4 It is a production process flow chart of an embodiment of the present invention.
[0053] Figure 5 It is a schematic diagram of the communication connection between the controller of the present invention and each device.
[0054] Figure 6 It is a schematic diagram of the fixture structure of the present invention.
[0055] Figure 7 It is a production process flow chart of the second magnet group of the present invention.
[0056] Description of labels:
[0057] 1-jig, 2-circulation component, 3-processing device, 4-code scanning device, 5-detection device, 6-controller, 7-QR code, 8-first dispensing device, 9-first hot pressing device, 10-second dispensing device, 11-second hot pressing device, 12-first timer, 13-second timer, 14-unloading device, 15-magnet placement slot, 16-NG material channel, 17-OK material channel, 18-carrier, 31-first processing device, 32-second processing device, 41-first code scanning device, 42-second code scanning device, 51-first detection device, 52-second detection device, 100-workpiece, 110-first magnet, 120-first magnet group, 130-second magnet, 140-second magnet group. DETAILED DESCRIPTION
[0058] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments.
[0059] In the claims, specification and the above-mentioned drawings of the present invention, unless otherwise explicitly defined, directional words, such as the use of terms such as "center", "lateral", "longitudinal", "horizontal", "vertical", "top", "bottom", "inside", "outside", "up", "down", "front", "back", "left", "right", "clockwise", "counterclockwise" and the like to indicate directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation or be constructed and operated in a specific orientation, so it cannot be understood as limiting the specific protection scope of the present invention.
[0060] Example
[0061] like Figure 3-7As shown, the present invention provides a NdFeB magnet production equipment based on a QR code, including a fixture 1, a circulation component 2, a processing device 3, a code scanning device 4, a detection device 5 and a controller 6, wherein the processing device 3 is provided with a plurality of pieces, and the processing device 3, the code scanning device 4 and the detection device 5 are respectively connected to the controller 6 for communication; the fixture 1 is provided with a plurality of pieces, each of which carries a plurality of workpieces 100, and the fixture 1 is also provided with a QR code 7, and the QR code 7 on each fixture 1 is different; the circulation component 2 is used to sequentially transfer each fixture 1 to each processing device 3, and the circulation component 2 It is any existing robot arm, and multiple jigs 1 are placed on the conveyor belt in sequence for transmission. The circulation component 2 can clamp the jig 1 from the conveyor belt and place it on each processing device 3, or remove the jig 1 from the processing device 3 and place it on the conveyor belt. Of course, the circulation component 2 can also clamp the jig 1 and place it on the detection device 5 for detection, or remove it from the detection device 5 and place it on the conveyor belt. This is a prior art and will not be elaborated in detail; each processing device 3 can process each workpiece 100 on the jig 1 once; the detection device 5 corresponds to each processing device 3. There is one, which is arranged at the corresponding processing device 3, for detecting the workpiece 100 processed by the corresponding processing device 3, so as to distinguish qualified workpieces from unqualified workpieces, so that the controller 6 generates workpiece quality information and stores the workpiece quality information in the database; the two-dimensional code 7 on the fixture 1 corresponds to the workpiece quality information on the fixture 1 stored in the database; the code scanning device 4 is arranged corresponding to each processing device 3, which is arranged at the corresponding processing device 3 and is used to scan the two-dimensional code 7 before the corresponding processing device 3 processes, so that the controller 6 retrieves the workpiece quality information corresponding to the two-dimensional code 7; the controller 6 controls the processing device 3 according to the workpiece quality information to process only the qualified workpiece 100 processed in the previous process; specifically, the workpiece quality information on the corresponding fixture 1 is obtained by scanning the two-dimensional code 7, which is a prior art and will not be elaborated in detail. In addition, the code scanning device 4 is any existing code scanner, the detection device 5 is specifically a CCD detection camera, which is used to take pictures of the workpiece 100, and the controller 6 specifically includes a PLC controller and an MES system, and the MES system is a manufacturing execution system (Manufacturing Execution System The MES system controls the processing device 3 to process the workpiece 100, or controls the code scanning device 4 to scan the two-dimensional code 7, or controls the detection device 5 to detect the workpiece 100 through the PLC controller, and generates workpiece quality information from the collected information of the workpiece 100 and stores it in the database. This is the prior art and will not be elaborated in detail.
[0062] In this specific embodiment, the workpiece 100 is a neodymium iron boron magnet.
[0063] The present invention also provides a production process for the NdFeB magnet production equipment based on the two-dimensional code, focusing on Figure 4 As shown, the code scanning device 4 includes a first code scanning device 41 and a second code scanning device 42, the processing device 3 includes a first processing device 31 and a second processing device 32, and the detection device 5 includes a first detection device 51 and a second detection device 52; the number of the first processing device 31 is one, and it is set at the first position of all processing devices 3, and the first code scanning device 41 and the first detection device 51 are set at the first processing device 31; the number of the second processing devices 32 is multiple, which are other processing devices 3 except the first processing device 31, and the second code scanning device 42 and the second detection device 52 are set at the second processing device 32.
[0064] Before processing, the first processing device 31 first scans the QR code 7 on the fixture 1 through the first scanning device 41, so that the controller 6 obtains the QR code 7 and stores it in the database. Here, the QR code 7 information obtained by the controller 6 is used to identify the fixture 1 to distinguish it from other fixtures 1. The QR code 7 unique to the fixture 1 can be stored in the database, so that the controller 6 can retrieve the information stored in the fixture 1. After the first processing device 31 completes the processing, the first detection device 51 detects the processed workpiece 100, and the controller 6 generates workpiece quality information and stores the workpiece quality information at the corresponding QR code 7 in the database, so that all workpiece quality information on the fixture 1 can correspond to the QR code 7 of the fixture 1 one by one, avoiding confusion with the workpiece quality information on other fixtures 1. The controller 6 retrieves the workpiece quality information on the fixture 1 by scanning the QR code 7 on the fixture 1 through the second code scanning device 42, and controls the second processing device 32 to process only the qualified workpiece 100 after processing by the first processing device 31, so as to avoid processing the unqualified workpiece 100. After the second processing device 32 completes the processing, the controller 6 controls the second detection device 52 to detect only the workpiece 100 processed by the second processing device 32, and similarly, there is no need to detect the unqualified workpiece 100. The controller 6 generates new workpiece quality information and stores it in the database, and the database updates the workpiece quality information corresponding to the QR code 7; the controller 6 retrieves the workpiece quality information through the second code scanning device 42, and controls other second processing devices 32 to process only the qualified workpieces 100 after processing in the previous process in turn.
[0065] Focus on combination Figure 3 As shown, the first processing device 31 is a first glue dispensing device 8, and the production order of the plurality of second processing devices 32 along the production line is a first hot pressing device 9, a second glue dispensing device 10, and a second hot pressing device 11;
[0066] The first glue dispensing device 8 and the second glue dispensing device 10 are used to dispense glue on the magnet;
[0067] The first hot pressing device 9 is used to hot press the qualified magnets after being glued by the first glue dispensing device 8;
[0068] The second hot pressing device 11 is used to hot press the qualified magnets after being glued by the second glue dispensing device 10;
[0069] Focus on combination Figure 5 As shown, it also includes a first timer 12 and a second timer 13, and the first timer 12 and the second timer 13 are respectively connected to the controller 6 for communication;
[0070] The first timer 12 is used to record the time T when the first dispensing device 8 starts dispensing. 点胶1 and the time T when the first hot pressing device 9 finishes hot pressing 热压1 ;
[0071] The second timer 13 is used to record the time T when the second dispensing device 10 starts dispensing. 点胶2 and the second hot pressing device 11 hot pressing end time T 热压2 .
[0072] Focus on combining Figure 3 As shown, it also includes a feeding device 14, which is arranged at the end of the production line. The feeding device 14 is connected to the NG material channel 16 and the OK material channel 17. The feeding device 14 is provided with the second code scanning device 42, so that after the second code scanning device 42 scans the QR code 7 on the fixture 1, the controller 6 obtains the workpiece quality information on the fixture 1, and controls the feeding device 14 to put the qualified workpiece into the OK material channel 17, or controls the feeding device 14 to put the unqualified workpiece into the NG material channel 16.
[0073] The fixture 1 is provided with a plurality of magnet placement grooves 15 , and one magnet placement groove 15 is used to place one workpiece 100 .
[0074] The production process of the NdFeB magnet production equipment based on the QR code comprises the following steps:
[0075] S1, first loading, placing two first magnets 110 on each magnet placement slot 15, and the two first magnets 110 are arranged at intervals;
[0076] S2, first dispensing, the transfer component 2 transfers the fixture 1 to the first dispensing device 8, the first code scanning device 41 scans the QR code 7, the controller 6 obtains the QR code 7 and stores it in the database, and then the first dispensing device 8 dispenses the first magnets 110 on each magnet placement slot 15 in turn. When dispensing starts, the first timer 12 starts timing; specifically, as Figure 6As shown, the fixture 1 is provided with six magnet placement slots 15. The database can record the workpiece quality information on the fixture 1 as 111111 in the initial state. This record not only represents that there are six magnet placement slots 15, but also represents the positional relationship. For example, the first digit 1 represents the magnet placement slot 15 located at the first position, and also represents that the quality of the magnet in the magnet placement slot 15 after the previous process is qualified. If the first digit is 0, it means that the quality of the magnet in the magnet placement slot 15 after the previous process is unqualified.
[0077] After the first dispensing is completed, the first detection device 51 detects the quality of the dispensing, specifically by taking a photo of the dispensing through a CCD camera, and the controller 6 obtains the photo information and generates workpiece quality information, and stores the workpiece quality information at the corresponding QR code 7 in the database, and stores it in sequence according to the arrangement order of the magnet placement slots 15 on the fixture 1, and records the magnet quality information of qualified dispensing as 1, and records the magnet quality information of unqualified dispensing as 0; for example, when the dispensing in the second magnet placement slot 15 is unqualified, the controller 6 will update the workpiece quality information of the magnet placement slot 15, and the workpiece quality information of the fixture 1 is updated to 101111;
[0078] S3, first hot pressing, the transfer component 2 transfers the fixture 1 to the first hot pressing device 9, the second code scanning device 42 scans the QR code 7 on the fixture 1, the controller 6 retrieves the quality information of the magnet corresponding to the QR code 7, the first hot pressing device 9 sequentially hot presses the qualified first magnets 110 after dispensing in step S2, so that the two magnets are bonded and fixed to form a first magnet group 120, and when the hot pressing is completed, the first timer 12 stops timing;
[0079] The preset time interval from the start of glue dispensing by the first glue dispensing device 8 to the end of hot pressing by the first hot pressing device 9 is △T1;
[0080] In T 热压1 -T 点胶1 >△T1, the hot pressing result is unqualified, all magnets on the fixture 1 are unqualified, and the quality information of each magnet is recorded as 0; for example, the quality information of the workpiece of the fixture 1 is updated to 000000;
[0081] In T 热压1 -T 点胶1 When ≤△T1, the hot pressing result is qualified, and the formed first magnet group 120 is recorded as 1;
[0082] The controller 6 generates new magnet quality information, and the database is updated and stored;
[0083] S4, loading materials for the second time, only loading materials in sequence into the magnet placement slots 15 where the magnets that have passed the hot pressing in step S3 are located, placing two second magnets 130 in the magnet placement slots 15, and the two second magnets 130 are respectively placed on two opposite outer sides of the first magnet group 120, and are spaced apart from the first magnet group 120;
[0084] S5, the transfer component 2 transfers the fixture 1 to the second glue dispensing device 10, the second code scanning device 42 first scans the QR code 7 on the fixture 1, the controller 6 retrieves the magnet quality information corresponding to the QR code 7, and then the second glue dispensing device 10 sequentially dispenses glue on both sides of the first magnet group 120 that is qualified after hot pressing in step S3, and when the second glue dispensing starts, the second timer 13 starts timing;
[0085] After the second dispensing is completed, the second detection device 52 detects the dispensing quality, and the controller 6 generates new magnet quality information, which is updated and stored in the database. The magnet quality information of qualified dispensing is recorded as 1, and the magnet quality information of unqualified dispensing is updated from 1 to 0;
[0086] S6, the transfer component 2 transfers the fixture 1 to the second hot pressing device 11, the second code scanning device 42 first scans the QR code 7 on the fixture 1, the controller 6 retrieves the quality information of the magnet corresponding to the QR code 7, and the second hot pressing device 11 sequentially hot presses the qualified first magnet group 120 after dispensing in step S5, so that the two second magnets 130 are respectively bonded and fixed to the first magnet group 120 to form the second magnet group 140, and when the hot pressing is completed, the second timer 13 stops timing;
[0087] The preset time interval from the start of glue dispensing by the second glue dispensing device 10 to the end of hot pressing by the second hot pressing device 11 is ΔT2;
[0088] In T 热压2 -T 点胶2 When >△T2, the hot pressing result is unqualified, and all magnets on fixture 1 are unqualified, and the record is 0;
[0089] In T 热压2 -T 点胶2 When ≤△T2, the hot pressing result is qualified, and the workpiece quality information of the second magnet group 140 formed after hot pressing is recorded as 1;
[0090] The controller 6 generates new magnet quality information, and the database is updated and stored;
[0091] S7, the circulation component 2 transfers the fixture 1 to the unloading device 14, the second code scanning device 42 first scans the QR code 7 on the fixture 1, and then the unloading device 14 puts the second magnet group 140 recorded as 1 into the OK channel 17, and puts the other magnets recorded as 0 into the NG channel 16. Specifically, the other magnets include the first magnet 110, the first magnet group 120 and the second magnet 130.
[0092] According to the above steps, other jigs 1 are processed in sequence, which will not be described in detail.
[0093] Comparative Example
[0094] Focus on combination Figure 1 and Figure 2 As shown, taking the processing of the second magnet group 140 as an example, the difference between the comparative example and the present embodiment is that an NG material channel 16 is provided in each process. When the process is completed, the detection device 5 detects the workpiece 100. When an unqualified workpiece is detected, the circulation component 2 puts the carrier 18 carrying the unqualified workpiece into the NG material channel 16. Only when all the workpieces 100 carried by the carrier 18 are qualified in the detection, the carrier 18 will continue to be circulated to the next process for processing. The difference between the carrier 18 and the fixture 1 is that the carrier 18 is not provided with a QR code 7, and there is no corresponding code scanning device 4.
[0095] By comparison, it can be seen that in the embodiment, by setting the QR code 7 on the fixture 1, and the QR code 7 on each fixture 1 is different, when the scanning device 4 scans the QR code 7, the controller 6 can retrieve the workpiece quality information on the fixture 1, so as to control the processing device 3 to only process the workpiece 100 that is qualified after the previous process of the fixture 1. In addition, for the fixture 1 that carries both qualified and unqualified workpieces, the qualified workpieces on the fixture 1 will not be discarded as waste, thus avoiding waste of resources, and there is no need to add the NG material channel 16 after each process, thus streamlining the production line and centrally classifying the unloading. In addition, after the workpiece 100 is inspected by the detection device 5, the controller 6 can update the workpiece quality information corresponding to the QR code 7 in the database, and at the same time facilitate the tracking of other production indicators, such as the circulation time and processing time of the workpiece 100.
[0096] The above description is only a preferred embodiment of the present invention and is not a limitation on the design of this case. Any equivalent changes made based on the design key of this case shall fall within the protection scope of this case.
Claims
1. A NdFeB magnet production equipment based on QR code, characterized by: The invention comprises a fixture (1), a circulation component (2), a processing device (3), a code scanning device (4), a detection device (5) and a controller (6), wherein the processing device (3) is provided with a plurality of processing devices, and the processing device (3), the code scanning device (4) and the detection device (5) are respectively connected to the controller (6) in communication; The jig (1) is provided in plurality, each jig (1) carries a plurality of workpieces (100) respectively, and the jig (1) is also provided with a two-dimensional code (7), and the two-dimensional code (7) on each jig (1) is different; The transfer component (2) is used to sequentially transfer each jig (1) to each processing device (3); Each processing device (3) is capable of processing each workpiece (100) on the fixture (1) once respectively; The detection device (5) is provided with one corresponding to each processing device (3), and is arranged at the corresponding processing device (3), and is used to detect the workpiece (100) processed by the corresponding processing device (3) to distinguish qualified workpieces from unqualified workpieces, so that the controller (6) generates workpiece quality information, and stores the workpiece quality information in a database; The two-dimensional code (7) on the jig (1) corresponds one-to-one to the workpiece quality information on the jig (1) stored in the database; The code scanning device (4) is provided with one corresponding to each processing device (3), and is arranged at the corresponding processing device (3), and is used to scan the two-dimensional code (7) before the corresponding processing device (3) processes, so that the controller (6) retrieves the workpiece quality information corresponding to the two-dimensional code (7); The controller (6) controls the processing device (3) according to the workpiece quality information to process only the workpiece (100) that has passed the previous process; The code scanning device (4) comprises a first code scanning device (41) and a second code scanning device (42); the processing device (3) comprises a first processing device (31) and a second processing device (32); and the detection device (5) comprises a first detection device (51) and a second detection device (52); The number of the first processing device (31) is one and is arranged at the first position of all the processing devices (3); the first code scanning device (41) and the first detection device (51) are arranged at the first processing device (31); The number of the second processing devices (32) is plural, and they are other processing devices (3) except the first processing device (31); the second code scanning device (42) and the second detection device (52) are arranged at the second processing device (32); Before processing, the first processing device (31) first scans the two-dimensional code on the fixture (1) through the first code scanning device (41), so that the controller (6) obtains the two-dimensional code (7) and stores it in the database; after the first processing device (31) completes processing, the first detection device (51) detects the processed workpiece (100), and the controller (6) generates workpiece quality information and stores the workpiece quality information at the corresponding two-dimensional code (7) in the database; Before processing, the second processing device (32) first scans the two-dimensional code (7) on the fixture (1) through the second code scanning device (42), the controller (6) retrieves the workpiece quality information on the fixture (1), and controls the second processing device (32) to process only the qualified workpiece (100) after processing by the first processing device; after the second processing device (32) completes processing, the controller (6) controls the second detection device (52) to detect only the workpiece (100) processed by the second processing device (32), the controller (6) generates new workpiece quality information and stores it in a database, and the database updates the workpiece quality information corresponding to the two-dimensional code (7); The controller (6) retrieves workpiece quality information through the second code scanning device (42), and controls the other second processing devices (32) to process only the workpieces (100) that are qualified after the previous process. The invention also comprises a material unloading device (14), wherein the material unloading device (14) is arranged at the end of the production line, the material unloading device (14) is connected to an NG material channel (16) and an OK material channel (17), and the material unloading device (14) is provided with the second code scanning device (42), so that after the second code scanning device (42) scans the two-dimensional code (7) on the fixture (1), the controller (6) obtains the quality information of the workpiece on the fixture (1), and controls the material unloading device (14) to place the qualified workpiece into the OK material channel (17), or controls the material unloading device (14) to place the unqualified workpiece into the NG material channel (16).
2. The NdFeB magnet production equipment based on a two-dimensional code according to claim 1, characterized in that: The workpiece (100) is a neodymium iron boron magnet.
3. A production process for the NdFeB magnet production equipment based on a two-dimensional code according to claim 2, characterized in that: The first processing device (31) is a first glue dispensing device (8), and the production order of the plurality of second processing devices (32) along the production line is a first hot pressing device (9), a second glue dispensing device (10), and a second hot pressing device (11); The first glue dispensing device (8) and the second glue dispensing device (10) are used to dispense glue on the magnet; The first hot pressing device (9) is used to hot press the qualified magnets after being glued by the first glue dispensing device (8); The second hot pressing device (11) is used to hot press the qualified magnets after being glued by the second glue dispensing device (10); It also includes a first timer (12) and a second timer (13), wherein the first timer (12) and the second timer (13) are respectively connected to the controller (6); The first timer (12) is used to record the time T at which the first glue dispensing device (8) starts dispensing glue 点胶1 and the time T at which the hot pressing of the first hot pressing device (9) ends 热压1 ; The second timer (13) is used to record the time T when the second glue dispensing device (10) starts dispensing glue. 点胶2 and the hot pressing end time T of the second hot pressing device (11) 热压2 .
4. The production process of the NdFeB magnet production equipment based on the two-dimensional code according to claim 3 is characterized in that: The jig (1) is provided with a plurality of magnet placement grooves (15), and one magnet placement groove (15) is used to place one workpiece (100).
5. The production process of the NdFeB magnet production equipment based on the two-dimensional code according to claim 4, characterized in that: The following steps are involved: S1, loading for the first time, placing two first magnets (110) on each magnet placement slot (15) in sequence, with the two first magnets (110) being arranged at intervals; S2, first glue dispensing, the transfer component (2) transfers the fixture (1) to the first glue dispensing device (8), the first code scanning device (41) scans the two-dimensional code (7), and the controller (6) obtains the two-dimensional code (7) and stores it in the database, and then the first glue dispensing device (8) dispenses glue to the first magnets (110) on each magnet placement slot (15) in turn, and when glue dispensing starts, the first timer (12) starts timing; After the first dispensing is completed, the first detection device (51) detects the quality of the dispensing in sequence, and the controller (6) generates workpiece quality information and stores it at the corresponding QR code (7) in the database, and stores it in sequence according to the arrangement order of the magnet placement slots (15) on the fixture (1), and records the quality information of the magnets that pass the dispensing as 1, and records the quality information of the magnets that fail the dispensing as 0; S3, first hot pressing, the transfer component (2) transfers the jig (1) to the first hot pressing device (9), the second code scanning device (42) scans the two-dimensional code (7) on the jig (1), the controller (6) retrieves the quality information of the magnet component corresponding to the two-dimensional code (7), the first hot pressing device (9) sequentially hot presses the qualified first magnets (110) after glue dispensing in step S2, so that the two magnets are bonded and fixed to form a first magnet group (120), and when the hot pressing is completed, the first timer (12) stops timing; The preset time interval from the start of glue dispensing by the first glue dispensing device (8) to the end of hot pressing by the first hot pressing device (9) is ΔT1; In T 热压1 -T 点胶1 When △T1 is reached, the hot pressing result is unqualified, all magnets on the fixture (1) are unqualified, and the quality information of each magnet is recorded as 0; In T 热压1 -T 点胶1 When ≤△T1, the hot pressing result is qualified, and the formed first magnet group (120) is recorded as 1; The controller (6) generates new magnet quality information, and the database is updated and stored; S4, loading the material for the second time, placing two second magnets (130) in sequence only in the magnet placement slots (15) where the magnets that have passed the hot pressing in step S3 are located, and the two second magnets (130) are placed on two opposite outer sides of the first magnet group (120) respectively, and are spaced apart from the first magnet group (120); S5, the transfer component (2) transfers the jig (1) to the second glue dispensing device (10), the second code scanning device (42) first scans the two-dimensional code (7) on the jig (1), the controller (6) retrieves the quality information of the magnet component corresponding to the two-dimensional code (7), and the second glue dispensing device (10) sequentially dispenses glue on both sides of the first magnet group (120) that has passed the hot pressing in step S3, and when the second glue dispensing starts, the second timer (13) starts timing; After the second glue dispensing is completed, the second detection device (52) detects the glue dispensing quality, the controller (6) generates new magnet quality information, the database is updated and stored, the magnet quality information of the first magnet group (120) that passes the glue dispensing is recorded as 1, and the magnet quality information of the first magnet group (120) that fails the glue dispensing is updated from 1 to 0; S6, the transfer component (2) transfers the jig (1) to the second hot pressing device (11), the second code scanning device (42) first scans the two-dimensional code (7) on the jig (1), the controller (6) retrieves the quality information of the magnet component corresponding to the two-dimensional code (7), and the second hot pressing device (11) sequentially hot presses the qualified first magnet groups (120) after dispensing in step S5, so that the two second magnets (130) are respectively bonded and fixed to the first magnet group (120) to form a second magnet group (140), and when the hot pressing is completed, the second timer (13) stops timing; The preset time interval between the start of glue dispensing by the second glue dispensing device (10) and the end of hot pressing by the second hot pressing device (11) is ΔT2; In T 热压2 -T 点胶2 When >△T2, the hot pressing result is unqualified, and all magnets on the fixture (1) are unqualified and recorded as 0; In T 热压2 -T 点胶2 When ≤△T2, the hot pressing result is qualified, and the record of the second magnet group (140) formed after hot pressing is 1; The controller (6) generates new magnet quality information, and the database is updated and stored; S7, the transfer component (2) transfers the jig (1) to the unloading device (14), the second code scanning device (42) first scans the QR code (7) on the jig (1), and then the unloading device (14) puts the second magnet group (140) recorded as 1 into the OK channel (17), and puts the other magnets recorded as 0 into the NG channel (16).
Citation Information
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