Automatic production line for producing self-adhesive enameled round aluminum wire

Abstract

The invention relates to the technical field of enameled round aluminum wire production equipment, in particular to an automatic production line for producing self-adhesive enameled round aluminum wires, which comprises a cooling tank, a supporting structure, a circulating structure, an adjusting structure, a guiding structure, a blow-drying structure, a filtering structure and a throttling valve. The cooling tank is convenient to move due to the arrangement of the supporting structure, metal ions and solid impurities in cooling water can be effectively reduced due to the arrangement of the circulating structure and the filtering structure, and it is avoided that incrustation is generated in the cooling tank, and the cooling effect of the enameled round aluminum wire is affected; by arranging the adjusting structure, the problem that the edge of the round aluminum wire is rubbed and damaged due to the fact that the height of the cooling groove is large is solved, flexibility is high, moisture attached to the cooled round aluminum wire can be effectively removed, meanwhile, the soaking length of the round aluminum wire in cooling water can be conveniently adjusted, the cooling speed of the round aluminum wire is adjusted, and the service life of the round aluminum wire is prolonged. The cooling effect of round aluminum wires of different specifications is guaranteed, and the flow speed of cooling water in the cooling tank can be effectively adjusted.

Description

Technical Field

[0001] The invention relates to the technical field of enameled round aluminum wire production equipment, in particular to an automated production line for producing self-adhesive enameled round aluminum wires. Background Art

[0002] The self-adhesive enameled round aluminum wire automatic production line is an efficient and precise combination of production equipment, which is used to continuously paint and dry round aluminum wires to produce high-quality enameled round aluminum wires. After painting, the round aluminum wires need to be dried to make the resin and other components in the paint layer react chemically and solidify. At this time, the temperature of the round aluminum wire is high and the paint layer is in a relatively soft state. It needs to be cooled to quickly cool the paint layer to increase its hardness and avoid adhesion between the enameled wires. Therefore, a cooling device is often used to quickly cool it down.

[0003] When using traditional cooling devices, the circulating water in the water tank is often in direct contact with the surface of the aluminum wire or the heat of the aluminum wire is taken away by indirect heat exchange to achieve rapid cooling. However, the production of enameled round aluminum wire has high requirements for the quality of cooling water. Impurities such as metal ions, paint chips or other solid particles in the water may adhere to the enameled wire, affecting the quality of the enameled wire. When there are many impurities in the water, the circulating water in the water tank is usually directly discharged, and then the impurities in the water tank are cleaned, which affects the production efficiency. The operation process is cumbersome and the flexibility is poor. Since the heights of other equipment on the production line are different, in order to avoid the round aluminum wire from being damaged by friction on the edge of the water tank during routing, the placement of the water tank is usually changed, resulting in a large space occupied by the water tank, or a guide wheel is fixed on the edge. However, the position of the guide wheel is fixed, and when the inclination angle of the round aluminum wire is large, it is easy to slip and the guiding effect is poor; When cooling round aluminum wire, it is usually made to pass through the entire water tank and cooling water. Since the production speeds of enameled wires of different specifications are different, it is necessary to adjust the parameters of the cooling water tank according to the specific production speed of the enameled round aluminum wire. However, the length of the water tank is constant, and it is difficult to control the cooling speed by controlling the contact length between the round aluminum wire and the cooling water, which has poor practicality. Summary of the invention

[0004] In view of the problems in the prior art, the present invention provides an automated production line for producing self-adhesive enameled round aluminum wires.

[0005] The technical solution adopted by the present invention to solve the technical problem is: an automated production line for producing self-adhesive enameled round aluminum wire, comprising a cooling tank, a support structure installed at the bottom of the cooling tank, a circulation structure connected to the support structure, an adjustment structure installed on the outer wall of the cooling tank, a guide structure provided on the cooling tank, a drying structure installed on the guide structure, a filtering structure provided inside the cooling tank, and a throttle valve provided on the circulation structure; The filtering structure includes a partition and a through groove opened at the center of the partition, the partition is fixedly connected to the inside of the cooling groove, the inclined plate is fixedly connected to the inside of the cooling groove, a filter screen is clamped between the ends of the partition and the inclined plate, and a drainage groove is provided below the filter screen, a second knob is rotatably connected to the partition, a baffle is threadedly connected to the second knob, a second rubber pad is fixedly connected to a side of the baffle close to the partition, the second rubber pad is slidably connected to the outer wall of the partition, a storage box is clamped at one end of the cooling groove close to the partition, and the end of the storage box is in contact with the partition.

[0006] Specifically, a rubber block is fixedly connected to one side of the storage box away from the partition, and the rubber block is slidably connected to the inner wall of the cooling groove. The cross section of the partition is an "F"-shaped structure, and the cross section of the inclined plate is a right-angled trapezoidal structure.

[0007] Specifically, the supporting structure includes supporting legs and connecting plates fixedly connected to the supporting legs. Three supporting legs are fixedly connected to the bottom surface of the cooling groove. Two guide bars are fixedly connected to the two supporting legs close to the outer side. A mounting plate is slidably connected between the two guide bars. The mounting plate is slidably connected to the inner wall of the supporting leg. Two universal wheels are fixedly connected to the bottom surface of the mounting plate. A screw rod is rotatably connected to the two connecting plates on the outer side. The screw rod is threadedly connected to the mounting plate.

[0008] Specifically, a rotating handle is fixedly connected to the top end of the screw rod, and a circulation structure is provided on the connecting plate.

[0009] Specifically, the circulation structure includes two first mounting frames and a water collecting tank fixedly connected between the two first mounting frames, the first mounting frame is fixedly connected between the two connecting plates close to the partition, a first water inlet pipe is fixedly connected to the outer wall of the water collecting tank, the first water inlet pipe and the internal cavity of the water collecting tank are communicated with each other, a second mounting frame is fixedly connected between the two connecting plates away from the partition, a circulating pump is fixedly connected to the second mounting frame, the first water inlet pipe is fixedly connected to the water inlet of the circulating pump, a second water inlet pipe is fixedly connected to the bottom surface of the cooling trough, the second water inlet pipe is fixedly connected to the water outlet of the circulating pump, a third water inlet pipe is fixedly connected to the inside of the cooling trough, the third water inlet pipe and the second water inlet pipe are communicated with each other, a water softener is fixedly connected to the inside of the cooling trough, the third water inlet pipe is fixedly connected to the water inlet of the water softener, a water outlet pipe is fixedly connected to the inner wall of the cooling trough, and the water outlet pipe is fixedly connected to the water outlet of the water softener.

[0010] Specifically, a cover plate is provided above the water softener, the cover plate is fixedly connected to the end of the cooling trough, a drain pipe is fixedly connected to the bottom of the cooling trough, one end of the drain pipe is connected to the internal cavity of the water collecting tank, and the other end of the drain pipe is connected to the drain trough, and a throttle valve is installed on the drain pipe.

[0011] Specifically, the adjustment structure includes two mounting seats and a first rotating shaft rotatably connected between the two mounting seats, the mounting seats are fixedly connected to the outer wall of the cooling groove, two ends of the first rotating shaft are respectively fixedly connected to a rotating plate, a second rotating shaft is fixedly connected between the two rotating plates, four rotating wheels are rotatably connected to the second rotating shaft, a guide frame is fixedly connected to the outer wall of the cooling groove, a rack is slidably connected inside the guide frame, a hydraulic rod is fixedly connected to the outer wall of the cooling groove, the telescopic end of the hydraulic rod is fixedly connected to the bottom of the rack, a gear is fixedly connected to the first rotating shaft, and the gear and the rack are meshed with each other.

[0012] Specifically, the guide structure includes two guide rods and a first slide slidably connected between the two guide rods, a guide rod is fixedly connected on both sides of the cooling groove, a second slide is slidably connected between the two guide rods, the first slide and the second slide are rotatably connected with a first knob, a driving block is threadedly connected to the first knob, a first rubber pad is fixedly connected to the bottom of the driving block, the first rubber pad abuts against the guide rods, the driving block and the first rubber pad are both slidably connected to the first slide, eight first guide wheels are fixedly connected to the first slide, a second guide wheel and a third guide wheel are respectively inside the cooling groove, the second guide wheel is fixedly connected to the cover plate, and the third guide wheel is fixedly connected to the inclined plate.

[0013] Specifically, two sliding rods are fixedly connected to the second slide, a perforated plate is slidably connected between the two sliding rods, the perforated plate and the second slide are slidably connected, a tension spring is fixedly connected between the end of the perforated plate and the upper surface of the second slide, the bottom surface of the perforated plate is in contact with the inclined plate, and the first slide is equipped with a blow-drying structure.

[0014] Specifically, the drying structure includes an annular sleeve and an air outlet slot opened inside the annular sleeve, four annular sleeves are fixedly connected to the first slide, an air inlet pipe is fixedly connected to the first slide, the air inlet pipe and the air outlet slot are connected to each other, and the air inlet pipe is connected to an external air source.

[0015] The beneficial effects of the present invention are: (1) In the automated production line for producing self-adhesive enameled round aluminum wire described in the present invention, a support structure is installed at the bottom of the cooling trough. The arrangement of the support structure facilitates the movement of the cooling trough and the support of the cooling trough, and has strong stability.

[0016] (2) The automated production line for producing self-adhesive enameled round aluminum wire described in the present invention has a circulation structure connected to the support structure, and a filtering structure is provided inside the cooling tank. The circulation structure is used in conjunction with the filtering structure. The arrangement of the circulation structure and the filtering structure can effectively reduce the metal ions and solid impurities in the cooling water, and at the same time facilitate the circulation of cooling water inside the cooling tank, thereby avoiding the generation of scale inside the cooling tank, which affects the cooling effect of the enameled round aluminum wire, or causes defects such as flaws and pitting on the surface of the enameled wire.

[0017] (3) In the automated production line for producing self-adhesive enameled round aluminum wire described in the present invention, an adjustment structure is installed on the cooling trough. The arrangement of the adjustment structure facilitates adjustment of the angle of the guide wheel on the cooling trough, thereby avoiding the problem of friction damage of the round aluminum wire at the edge caused by the high height of the cooling trough, and has strong flexibility.

[0018] (4) In the automated production line for producing self-adhesive enameled round aluminum wire described in the present invention, a guide structure is installed on the cooling trough, and a blow-drying structure is provided on the guide structure. The guide structure is used in conjunction with the blow-drying structure to effectively remove moisture attached to the round aluminum wire after cooling, and at the same time, it is convenient to adjust the length of the round aluminum wire immersed in the cooling water, thereby adjusting the cooling speed of the round aluminum wire, ensuring the cooling effect of round aluminum wires of different specifications, and can effectively adjust the flow rate of cooling water in the cooling trough. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0020] Figure 1 A schematic diagram of the overall structure of a preferred embodiment of an automated production line for producing self-adhesive enameled round aluminum wire provided by the present invention; Figure 2 for Figure 1 An enlarged schematic diagram of the structure of section A is shown; Figure 3 It is a schematic diagram of the connection structure between the mounting plate and the guide strip of the present invention; Figure 4 It is a schematic diagram of the connection structure between the cooling groove and the inclined plate of the present invention; Figure 5 for Figure 4 An enlarged schematic diagram of the structure of part B is shown; Figure 6 for Figure 4 An enlarged schematic diagram of the C-section structure is shown; Figure 7 for Figure 4 An enlarged schematic diagram of the D-section structure is shown; Figure 8 It is a schematic diagram of the connection structure between the guide rod and the first slide frame of the present invention; Fig. 9 It is a schematic diagram of the connection structure between the first knob and the driving block of the present invention.

[0021] In the figure: 1. cooling trough; 2. supporting structure; 201. supporting leg; 202. connecting plate; 203. guide strip; 204. mounting plate; 205. universal wheel; 206. screw rod; 207. turning handle; 3. circulation structure; 301. first mounting frame; 302. water collecting tank; 303. second mounting frame; 304. circulation pump; 305. first water inlet pipe; 306. second water inlet pipe; 307. water softener; 308. third water inlet pipe; 309. water outlet pipe; 310. cover plate; 311. drain pipe; 4. adjustment structure; 401. mounting seat; 402. first rotating shaft; 403. rotating plate; 404. second rotating shaft; 405. rotating wheel; 406. guide frame; 407. rack; 408. Hydraulic rod; 409, gear; 5, guide structure; 501, guide rod; 502, first slide; 503, second slide; 504, first knob; 505, drive block; 506, first rubber pad; 507, slide rod; 508, orifice plate; 509, tension spring; 510, first guide wheel; 511, second guide wheel; 512, third guide wheel; 6, blow-drying structure; 601, annular sleeve; 602, air outlet slot; 603, air inlet pipe; 7, filtering structure; 701, partition; 702, through slot; 703, filter net; 704, drainage slot; 705, second knob; 706, baffle; 707, second rubber pad; 708, storage box; 709, rubber block; 710, inclined plate; 8, throttle valve. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0023] like Figure 1 and Figure 4-Figure 6As shown, an automated production line for producing self-adhesive enameled round aluminum wires according to the present invention comprises a cooling trough 1, a support structure 2 installed at the bottom of the cooling trough 1, a circulation structure 3 connected to the support structure 2, an adjustment structure 4 installed on the outer wall of the cooling trough 1, a guide structure 5 provided on the cooling trough 1, a blow-drying structure 6 installed on the guide structure 5, a filter structure 7 provided inside the cooling trough 1, and a throttle valve 8 provided on the circulation structure 3, wherein the filter structure 7 comprises a partition 701 and a through groove 702 opened at the center of the partition 701, the interior of the cooling trough 1 is fixedly connected with the partition 701, the interior of the cooling trough 1 is fixedly connected with an inclined plate 710, a filter screen 703 is engaged between the ends of the partition 701 and the inclined plate 710, A drainage groove 704 is provided below the filter screen 703, a second knob 705 is rotatably connected to the partition 701, a baffle 706 is threadedly connected to the second knob 705, a second rubber pad 707 is fixedly connected to a side of the baffle 706 close to the partition 701, and the second rubber pad 707 is slidably connected to the outer wall of the partition 701, a storage box 708 is engaged with one end of the cooling tank 1 close to the partition 701, an end of the storage box 708 is in contact with the partition 701, a rubber block 709 is fixedly connected to a side of the storage box 708 away from the partition 701, and the rubber block 709 is slidably connected to the inner wall of the cooling tank 1, the cross section of the partition 701 is an "F"-shaped structure, and the cross section of the inclined plate 710 is a right-angled trapezoidal structure;For solid impurities such as paint chips and iron chips inside the cooling trough 1, since the internal cavity of the cooling trough 1 is installed with a trapezoidal inclined plate 710, the interior of the cooling trough 1 forms a slope at a certain angle, and since the cooling water is discharged from the outlet pipe 309 at the top of the slope and discharged outwardly through the drain pipe 311 at the bottom of the slope, during the circulation of the cooling water, the solid impurities inside the cooling trough 1 will be driven to move to the bottom of the slope of the inclined plate 710, and since a filter screen 703 is engaged between the bottom of the slope of the inclined plate 710 and the partition 701, when the cooling water mixed with the solid impurities circulates here, the solid impurities and the cooling water are separated by the filter screen 703, so that the solid impurities generated in the process of cooling the round aluminum wire are accumulated above the filter screen 703, and the cooling water passes through the filter screen 703 and flows into the drainage trough 704, and then is discharged outwardly through the drain pipe 311 at the bottom of the drainage trough 704, so that it is only necessary to clean the solid impurities on the filter screen 703 regularly. When cleaning is required, it is only necessary to rotate the partition 70 1, and then the second knob 705 drives the baffle plate 706 and the second rubber pad 707 to slide upward along the outer wall of the partition plate 701 until the second rubber pad 707 is no longer sealed with the through groove 702. At this time, under the flow of cooling water, the fixed impurities between the filter screen 703 and the partition plate 701 are flushed into the interior of the storage box 708. Since the storage box 708 is provided with a hole and the bottom is connected to the drain pipe 311, the cooling water flowing into the storage box 708 is discharged through the drain pipe 311. 311 is discharged outward, while solid impurities are accumulated in the storage box 708. At this time, the solid impurities in the cooling water are separated, and the filtering effect is good. When the storage box 708 is full of solid impurities, it is only necessary to reversely rotate the second knob 705 to make the second rubber pad 707 seal with the through groove 702 again, and then the storage box 708 is pulled out and the solid impurities are poured out. The rubber block 709 installed on the storage box 708 effectively ensures the sealing between the storage box 708 and the internal cavity of the cooling tank 1. ;

[0024] Specifically, Figure 1-Figure 6As shown, the support structure 2 includes a support leg 201 and a connecting plate 202 fixedly connected to the support leg 201. The bottom surface of the cooling tank 1 is fixedly connected with three support legs 201. Two support legs 201 close to the outer side are fixedly connected with two guide bars 203. A mounting plate 204 is slidably connected between the two guide bars 203. The mounting plate 204 is slidably connected to the inner wall of the support leg 201. Two universal wheels 205 are fixedly connected to the bottom surface of the mounting plate 204. A screw rod 206 is rotatably connected to the two connecting plates 202 on the outer side. The screw rod 206 is threadedly connected to the mounting plate 204. The top of the screw rod 206 is fixedly A rotating handle 207 is fixedly connected, and the connecting plate 202 is equipped with a circulation structure 3; the cooling trough 1 is moved to the specified position through the universal wheel 205 at the bottom, and then the rotating handles 207 on the two outer connecting plates 202 are rotated in turn, and then the rotating handles 207 drive the screw rod 206 to rotate, and the screw rod 206 drives the mounting plate 204 to slide upward along the guide strip 203 in the support leg 201. The setting of the guide strip 203 enhances the stability of the mounting plate 204 and prevents the mounting plate 204 from slipping off the support leg 201. The rotating handle 207 is continuously rotated until the three support legs 201 are in contact with the ground. At this time, the cooling trough 1 is supported and has strong stability.

[0025] Specifically, Figure 1-Figure 6As shown, the circulation structure 3 includes two first mounting frames 301 and a water collecting box 302 fixedly connected between the two first mounting frames 301, the first mounting frame 301 is fixedly connected between the two connecting plates 202 close to the partition 701, a first water inlet pipe 305 is fixedly connected to the outer wall of the water collecting box 302, the first water inlet pipe 305 and the internal cavity of the water collecting box 302 are interconnected, a second mounting frame 303 is fixedly connected between the two connecting plates 202 away from the partition 701, a circulation pump 304 is fixedly connected to the second mounting frame 303, the first water inlet pipe 305 is fixedly connected to the water inlet of the circulation pump 304, a second water inlet pipe 306 is fixedly connected to the bottom surface of the cooling tank 1, and the second water inlet pipe 306 is fixedly connected to the water outlet of the circulation pump 304 A third water inlet pipe 308 is fixedly connected to the interior of the cooling tank 1, and the third water inlet pipe 308 is communicated with the second water inlet pipe 306. A water softener 307 is fixedly connected to the interior of the cooling tank 1, and the third water inlet pipe 308 is fixedly connected to the water inlet of the water softener 307. A water outlet pipe 309 is fixedly connected to the inner wall of the cooling tank 1, and the water outlet pipe 309 is fixedly connected to the water outlet of the water softener 307. A cover plate 310 is provided above the water softener 307. The end of the cooling tank 1 is fixedly connected to the cover plate 310. A drain pipe 311 is fixedly connected to the bottom of the cooling tank 1, and one end of the drain pipe 311 is communicated with the internal cavity of the water collecting tank 302, and the other end of the drain pipe 311 is communicated with the drain tank 704. A throttle valve 8 is installed on the drain pipe 311;Then turn on the power switch of the equipment, and the circulation pump 304 on the second mounting frame 303 starts to run. Since the water collecting tank 302 is installed at the bottom of the equipment through the two first mounting frames 301, and cooling water is stored in the water collecting tank 302, the circulation pump 304 draws the cooling water into the pump body through the first water inlet pipe 305. When the impeller of the circulation pump 304 rotates, a low-pressure area is formed in the center of the impeller. The liquid sucked into the center of the impeller is thrown to the edge of the impeller at high speed under the action of centrifugal force as the impeller rotates, and is discharged outward through the second water inlet pipe 306, and finally flows into the interior of the water softener 307 through the third water inlet pipe 308 above the second water inlet pipe 306. Finally, the metal ions such as calcium and magnesium ions in the cooling water are reduced through the water softener 307, and then the water softener 307 is used to soften the cooling water. The softened cooling water is discharged into the inner cavity of the cooling tank 1 through the outlet pipe 309 at the outlet of the water softener 307. The setting of the water softener 307 can remove calcium and magnesium ions in the cooling water, effectively prevent the formation of scale, ensure the heat exchange efficiency of the cooling tank 1, and enable the enameled round aluminum wire to be well cooled. The cover plate 310 above the water softener 307 plays a protective role. At the same time, the cooling water flowing into the cooling tank 1 flows back into the water collecting tank 302 through the drain pipe 311 at the other end, thereby achieving a circulation effect, strong practicality, and the flow rate of the water inside the drain pipe 311 can be controlled by the throttle valve on the drain pipe 311, thereby effectively adjusting the flow rate of the cooling water, ensuring that the cooling speed of the cooling tank 1 matches the production speed of the enameled round aluminum wire, and improving the flexibility and other properties of the enameled round aluminum wire. ;

[0026] Specifically, Figure 1 , Figure 2 , Figure 4 and Figure 5As shown, the adjustment structure 4 includes two mounting seats 401 and a first rotating shaft 402 rotatably connected between the two mounting seats 401, the mounting seats 401 are fixedly connected to the outer wall of the cooling groove 1, and two ends of the first rotating shaft 402 are respectively fixedly connected to a rotating plate 403, a second rotating shaft 404 is fixedly connected between the two rotating plates 403, and four rotating wheels 405 are rotatably connected to the second rotating shaft 404, a guide frame 406 is fixedly connected to the outer wall of the cooling groove 1, and a rack 407 is slidably connected inside the guide frame 406, a hydraulic rod 408 is fixedly connected to the outer wall of the cooling groove 1, and the telescopic end of the hydraulic rod 408 is fixedly connected to the bottom of the rack 407, and the first rotating shaft 402 A gear 409 is fixedly connected to the top, and the gear 409 and the rack 407 are meshed with each other; when the cooling water inside the cooling tank 1 reaches a suitable water level, the painted round aluminum wire is placed in the cooling water, and the heat of the aluminum wire is absorbed by the circulating water to achieve rapid cooling. When placing the round aluminum wire, the height of the four rotating wheels 405 is adjusted first. At this time, the hydraulic rod 408 on the outer wall of the cooling tank 1 drives the rack 407 to slide up and down along the guide frame 406, and then the rack 407 drives the gear 409 to rotate, and the gear 409 drives the first rotating shaft 402 to rotate between the two mounting seats 401, and the first rotating shaft 402 drives the rotating plate 403, the second rotating shaft 404 and the rotating wheel 405 to rotate until the rotating wheel 405 is adjusted to a suitable height, which is easy to operate.

[0027] Specifically, Figure 1 , Figure 4 , Figure 5 and Figure 7-Figure 9As shown, the guide structure 5 includes two guide rods 501 and a first slide 502 slidably connected between the two guide rods 501, a guide rod 501 is fixedly connected to each of the two sides of the cooling groove 1, a second slide 503 is slidably connected between the two guide rods 501, the first slide 502 and the second slide 503 are rotatably connected with a first knob 504, a driving block 505 is threadedly connected to the first knob 504, a first rubber pad 506 is fixedly connected to the bottom of the driving block 505, the first rubber pad 506 abuts against the guide rods 501, the driving block 505 and the first rubber pad 506 are both slidably connected to the first slide 502, and the first Eight first guide wheels 510 are fixedly connected to a slide 502, and the interior of the cooling tank 1 is respectively provided with a second guide wheel 511 and a third guide wheel 512, the second guide wheel 511 is fixedly connected to the cover plate 310, the third guide wheel 512 is fixedly connected to the inclined plate 710, two sliding rods 507 are fixedly connected to the second slide 503, a perforated plate 508 is slidably connected between the two sliding rods 507, the perforated plate 508 is slidably connected to the second slide 503, a tension spring 509 is fixedly connected between the end of the perforated plate 508 and the upper surface of the second slide 503, the bottom surface of the perforated plate 508 is in contact with the inclined plate 710, and the first slide 502 is equipped with a blow-drying structure 6;At this time, the four round aluminum wires are placed on the four rotating wheels 405 in turn, and then the round aluminum wires are passed through the top of the second guide wheel 511, so that the round aluminum wires are placed on the second guide wheel 511, and the heads of the round aluminum wires are passed through the bottom of the multiple third guide wheels 512 again, and finally passed through the first guide wheels 510 on the first slide 502. At this time, it is effectively guaranteed that the painted round aluminum wires are immersed in the circulating water, and the cooling effect is good. When producing round aluminum wires of different specifications, due to the different production speeds of enameled round aluminum wires of different specifications, the cooling speed of the cooling tank 1 is required to match the production speed of the enameled round aluminum wire. If the cooling speed is too slow, the enameled layer may not be completely solidified when the enameled wire leaves the water tank, which will cause problems such as adhesion of the enameled wire. If the cooling speed is too fast, the enameled layer may produce internal stress, affecting the performance of the enameled wire. Therefore, the position of the first slide 502 can be adjusted to control the length of the round aluminum wire immersed in the circulating water, thereby adjusting the round aluminum wire The cooling speed is fast or slow. When the first slide 502 slides to a suitable position on the guide rod 501, it is only necessary to turn the first knob 504, and then the first knob 504 drives the driving block 505 and the first rubber pad 506 to press the guide rod 501 downward until the first slide 502 cannot slide on the guide rod 501, and the second slide 503 can slide and limit on the guide rod 501 in the same way. Since the upper surface of the inclined plate 710 is an inclined surface, and since the orifice plate 508 can slide up and down through the slide rod 507 and reset through the tension spring 509, the orifice plate 508 is prevented from blocking the sliding of the second slide 503. The setting of the orifice plate 508 can not only measure the flow rate of water, but also indirectly control the flow rate of water through the pressure difference generated by it. When the water flows through the orifice plate 508, a certain pressure difference will be generated. By adjusting the position of the orifice plate 508 or replacing the orifice plate 508 with different apertures, a certain degree of control of the flow rate can be achieved, and gradient cooling can be achieved. ;

[0028] Specifically, Figure 1 , Figure 7 and Fig. 9 As shown, the drying structure 6 includes an annular sleeve 601 and an air outlet slot 602 opened inside the annular sleeve 601, four annular sleeves 601 are fixedly connected to the first slide 502, and an air inlet pipe 603 is fixedly connected to the first slide 502, the air inlet pipe 603 and the air outlet slot 602 are connected to each other, and the air inlet pipe 603 is connected to an external air source; at the same time, the round aluminum wire passes through the annular sleeve 601 on the first slide 502. Since the air outlet slot 602 is opened inside the annular sleeve 601, and the air outlet of the air outlet slot 602 is an inclined surface, during the movement of the round aluminum wire, the external air source inputs gas into the air outlet slot 602 through the air inlet pipe 603, and then the gas is blown onto the surface of the round aluminum wire through the air outlet of the air outlet slot 602, thereby achieving air drying of the round aluminum wire and effectively removing moisture adsorbed on the round aluminum wire, which is highly practical.

[0029] When the present invention is in use, the cooling trough 1 is moved to a designated position through the universal wheel 205 at the bottom, and then the rotating handles 207 on the two outer connecting plates 202 are rotated in sequence, and then the rotating handles 207 drive the screw rod 206 to rotate, and the screw rod 206 drives the mounting plate 204 to slide upward along the guide strip 203 in the support leg 201. The setting of the guide strip 203 enhances the stability of the mounting plate 204 and prevents the mounting plate 204 from slipping off the support leg 201. The rotating handle 207 is continuously rotated until the three support legs 201 are all The cooling tank 1 is in contact with the ground, and the cooling tank 1 is supported and has strong stability. Then the power switch of the equipment is turned on, and the circulating pump 304 on the second mounting frame 303 starts to run. Since the water collecting tank 302 is installed at the bottom of the equipment through the two first mounting frames 301, and the water collecting tank 302 stores cooling water, the circulating pump 304 draws the cooling water into the pump body through the first water inlet pipe 305. When the impeller of the circulating pump 304 rotates, a low-pressure area is formed in the center of the impeller, and the liquid sucked into the center of the impeller is sucked into the impeller with the rotation of the impeller. , under the action of centrifugal force, it is thrown to the edge of the impeller at high speed, and discharged outward through the second water inlet pipe 306, and finally flows into the interior of the water softener 307 through the third water inlet pipe 308 above the second water inlet pipe 306. Finally, the metal ions such as calcium and magnesium ions in the cooling water are reduced by the water softener 307, and then the softened cooling water is discharged into the internal cavity of the cooling tank 1 through the outlet pipe 309 at the outlet of the water softener 307. The setting of the water softener 307 can remove calcium and magnesium ions in the cooling water, effectively prevent the formation of scale, and ensure the heat of the cooling tank 1. The exchange efficiency is high, so that the enameled round aluminum wire can be well cooled. The cover plate 310 above the water softener 307 plays a protective role. At the same time, the cooling water flowing into the cooling tank 1 flows back into the water collecting tank 302 through the drain pipe 311 at the other end, thereby achieving a circulation effect, which is highly practical. The flow rate of the water in the drain pipe 311 can be controlled by the throttle valve on the drain pipe 311, thereby effectively adjusting the flow rate of the cooling water, ensuring that the cooling speed of the cooling tank 1 matches the production speed of the enameled round aluminum wire, and improving the flexibility and other properties of the enameled round aluminum wire. For solid impurities such as paint chips and iron chips inside the cooling trough 1, since the internal cavity of the cooling trough 1 is installed with a trapezoidal inclined plate 710, the interior of the cooling trough 1 forms a slope at a certain angle, and since the cooling water is discharged from the outlet pipe 309 at the top of the slope and discharged outwardly through the drain pipe 311 at the bottom of the slope, during the circulation of the cooling water, the solid impurities inside the cooling trough 1 will be driven to move to the bottom of the slope of the inclined plate 710, and since a filter screen 703 is engaged between the bottom of the slope of the inclined plate 710 and the partition 701, when the cooling water mixed with the solid impurities circulates here, the solid impurities and the cooling water are separated by the filter screen 703, so that the solid impurities generated in the process of cooling the round aluminum wire are accumulated above the filter screen 703, and the cooling water passes through the filter screen 703 and flows into the drainage trough 704, and then is discharged outwardly through the drain pipe 311 at the bottom of the drainage trough 704, so that it is only necessary to clean the solid impurities on the filter screen 703 regularly. When cleaning is required, it is only necessary to rotate the partition 70 1, and then the second knob 705 drives the baffle plate 706 and the second rubber pad 707 to slide upward along the outer wall of the partition plate 701 until the second rubber pad 707 is no longer sealed with the through groove 702. At this time, under the flow of cooling water, the fixed impurities between the filter screen 703 and the partition plate 701 are flushed into the interior of the storage box 708. Since the storage box 708 is provided with a hole and the bottom is connected to the drain pipe 311, the cooling water flowing into the storage box 708 is discharged through the drain pipe 311. 311 is discharged outward, while solid impurities are accumulated in the storage box 708. At this time, the solid impurities in the cooling water are separated, and the filtering effect is good. When the storage box 708 is full of solid impurities, it is only necessary to reversely rotate the second knob 705 to make the second rubber pad 707 seal with the through groove 702 again, and then the storage box 708 is pulled out and the solid impurities are poured out. The rubber block 709 installed on the storage box 708 effectively ensures the sealing between the storage box 708 and the internal cavity of the cooling tank 1; When the cooling water inside the cooling tank 1 reaches the appropriate water level, the painted round aluminum wire is placed in the cooling water, and the heat of the aluminum wire is absorbed by the circulating water to achieve rapid cooling. When placing the round aluminum wire, the height of the four rotating wheels 405 is adjusted first. At this time, the hydraulic rod 408 on the outer wall of the cooling tank 1 drives the rack 407 to slide up and down along the guide frame 406, and then the rack 407 drives the gear 409 to rotate, and the gear 409 drives the first rotating shaft 402 to rotate between the two mounting seats 401, and the first rotating shaft 402 drives the rotating plate 403 and the second rotating shaft 404 and the rotating wheel 405 to rotate until the rotating wheel 405 is adjusted to a suitable height. At this time, the four round aluminum wires are placed on the four rotating wheels 405 in turn, and then the round aluminum wires are passed through the second guide wheel 511 from above. The round aluminum wire is placed on the second guide wheel 511, and the head of the round aluminum wire is passed through the bottom of the plurality of third guide wheels 512 again, and finally passed through between the first guide wheels 510 on the first slide 502. At this time, it is effectively ensured that the painted round aluminum wire is immersed in the circulating water, and the cooling effect is good. At the same time, the round aluminum wire passes through the inside of the annular sleeve 601 on the first slide 502. Since the inside of the annular sleeve 601 is provided with an air outlet groove 602, and the air outlet of the air outlet groove 602 is an inclined surface, during the movement of the round aluminum wire, the external air source inputs gas into the air outlet groove 602 through the air inlet pipe 603, and then the gas is blown onto the surface of the round aluminum wire through the air outlet of the air outlet groove 602, thereby achieving air drying of the round aluminum wire and effectively removing moisture adsorbed on the round aluminum wire. , which is highly practical. When producing round aluminum wires of different specifications, the production speeds of enameled round aluminum wires of different specifications are different, and the cooling speed of the cooling tank 1 needs to match the production speed of the enameled round aluminum wire. If the cooling speed is too slow, the enameled layer may not be completely solidified when the enameled wire leaves the water tank, which will cause problems such as adhesion of the enameled wire. If the cooling speed is too fast, the enameled layer may produce internal stress, affecting the performance of the enameled wire. Therefore, the position of the first slide 502 can be adjusted to control the length of the round aluminum wire immersed in the circulating water, thereby adjusting the cooling speed of the round aluminum wire. When the first slide 502 slides to a suitable position on the guide rod 501, it is only necessary to turn the first knob 504, and then the first knob 504 drives the driving block 505 and the first The rubber pad 506 presses the guide rod 501 downward until the first slide 502 cannot slide on the guide rod 501, and the second slide 503 can slide and limit on the guide rod 501 in the same way. Since the upper surface of the inclined plate 710 is an inclined surface, and since the orifice plate 508 can slide up and down through the slide rod 507 and be reset by the tension spring 509, the orifice plate 508 is prevented from blocking the sliding of the second slide 503. The setting of the orifice plate 508 can not only measure the flow rate of water, but also indirectly control the flow rate of water through the pressure difference it generates. When the water flows through the orifice plate 508, a certain pressure difference will be generated. By adjusting the position of the orifice plate 508 or replacing the orifice plate 508 with a different aperture, a certain degree of control over the flow rate can be achieved, thereby achieving gradient cooling.

[0030] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0031] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An automated production line for producing self-adhesive enameled round aluminum wire, characterized in that: The invention comprises a cooling trough (1), a supporting structure (2) installed at the bottom of the cooling trough (1), a circulation structure (3) connected to the supporting structure (2), an adjusting structure (4) installed on the outer wall of the cooling trough (1), a guiding structure (5) provided on the cooling trough (1), a drying structure (6) installed on the guiding structure (5), a filtering structure (7) provided inside the cooling trough (1), and a throttle valve (8) provided on the circulation structure (3); The filtering structure (7) comprises a partition (701) and a through groove (702) opened at the center of the partition (701); the partition (701) is fixedly connected to the interior of the cooling groove (1); the inclined plate (710) is fixedly connected to the interior of the cooling groove (1); a filter screen (703) is engaged between the ends of the partition (701) and the inclined plate (710); a drainage groove (704) is provided below the filter screen (703); a rotary connection on the partition (701) is provided to allow the filter screen (703) to drain. A second knob (705) is connected, a baffle (706) is threadedly connected to the second knob (705), a second rubber pad (707) is fixedly connected to a surface of the baffle (706) close to the partition (701), the second rubber pad (707) is slidably connected to the outer wall of the partition (701), a storage box (708) is engaged with one end of the cooling groove (1) close to the partition (701), and the end of the storage box (708) is in contact with the partition (701).

2. The automated production line for producing self-adhesive enameled round aluminum wire according to claim 1, characterized in that: A rubber block (709) is fixedly connected to a side of the storage box (708) facing away from the partition (701); the rubber block (709) is slidably connected to the inner wall of the cooling groove (1); the cross section of the partition (701) is an "F"-shaped structure; and the cross section of the inclined plate (710) is a right-angled trapezoidal structure.

3. The automated production line for producing self-adhesive enameled round aluminum wire according to claim 1, characterized in that: The support structure (2) comprises support legs (201) and connecting plates (202) fixedly connected to the support legs (201); three support legs (201) are fixedly connected to the bottom surface of the cooling trough (1); two guide bars (203) are fixedly connected to the two support legs (201) close to the outside; a mounting plate (204) is slidably connected between the two guide bars (203); the mounting plate (204) is slidably connected to the inner wall of the support leg (201); two universal wheels (205) are fixedly connected to the bottom surface of the mounting plate (204); a screw rod (206) is rotatably connected to the two connecting plates (202) on the outside; the screw rod (206) is threadedly connected to the mounting plate (204).

4. The automated production line for producing self-adhesive enameled round aluminum wire according to claim 3, characterized in that: A rotating handle (207) is fixedly connected to the top end of the screw rod (206), and a circulation structure (3) is provided on the connecting plate (202).

5. The automated production line for producing self-adhesive enameled round aluminum wire according to claim 4, characterized in that: The circulation structure (3) comprises two first mounting frames (301) and a water collecting box (302) fixedly connected between the two first mounting frames (301); the first mounting frame (301) is fixedly connected between the two connecting plates (202) close to the partition (701); a first water inlet pipe (305) is fixedly connected to the outer wall of the water collecting box (302); the first water inlet pipe (305) is communicated with the internal cavity of the water collecting box (302); a second mounting frame (303) is fixedly connected between the two connecting plates (202) away from the partition (701); a circulation pump (304) is fixedly connected to the second mounting frame (303); the first water inlet pipe (305) is connected to the circulation pump (304); 4), a second water inlet pipe (306) is fixedly connected to the bottom surface of the cooling trough (1), the second water inlet pipe (306) is fixedly connected to the water outlet of the circulating pump (304), a third water inlet pipe (308) is fixedly connected to the interior of the cooling trough (1), the third water inlet pipe (308) and the second water inlet pipe (306) are communicated with each other, a water softener (307) is fixedly connected to the interior of the cooling trough (1), the third water inlet pipe (308) and the water inlet of the water softener (307) are fixedly connected, a water outlet pipe (309) is fixedly connected to the inner wall of the cooling trough (1), the water outlet pipe (309) is fixedly connected to the water outlet of the water softener (307).

6. The automated production line for producing self-adhesive enameled round aluminum wire according to claim 5, characterized in that: A cover plate (310) is provided above the water softener (307), the cover plate (310) is fixedly connected to the end of the cooling trough (1), a drain pipe (311) is fixedly connected to the bottom of the cooling trough (1), one end of the drain pipe (311) is connected to the internal cavity of the water collecting tank (302), the other end of the drain pipe (311) is connected to the drain trough (704), and a throttle valve (8) is installed on the drain pipe (311).

7. The automated production line for producing self-adhesive enameled round aluminum wire according to claim 1, characterized in that: The adjustment structure (4) comprises two mounting seats (401) and a first rotating shaft (402) rotatably connected between the two mounting seats (401); the mounting seat (401) is fixedly connected to the outer wall of the cooling groove (1); two ends of the first rotating shaft (402) are respectively fixedly connected to a rotating plate (403); a second rotating shaft (404) is fixedly connected between the two rotating plates (403); four rotating wheels (405) are rotatably connected to the second rotating shaft (404); a guide frame (406) is fixedly connected to the outer wall of the cooling groove (1); a rack (407) is slidably connected inside the guide frame (406); a hydraulic rod (408) is fixedly connected to the outer wall of the cooling groove (1); a telescopic end of the hydraulic rod (408) is fixedly connected to the bottom of the rack (407); a gear (409) is fixedly connected to the first rotating shaft (402); the gear (409) and the rack (407) are meshed with each other.

8. The automated production line for producing self-adhesive enameled round aluminum wire according to claim 1, characterized in that: The guide structure (5) comprises two guide rods (501) and a first slide (502) slidably connected between the two guide rods (501); a guide rod (501) is fixedly connected to each of the two sides of the cooling groove (1); a second slide (503) is slidably connected between the two guide rods (501); a first knob (504) is rotatably connected to each of the first slide (502) and the second slide (503); a driving block (505) is threadedly connected to the first knob (504); and the bottom of the driving block (505) is fixedly connected to the A first rubber pad (506) is connected, the first rubber pad (506) is in contact with the guide rod (501), the driving block (505) and the first rubber pad (506) are both slidably connected to the first slide (502), eight first guide wheels (510) are fixedly connected to the first slide (502), a second guide wheel (511) and a third guide wheel (512) are respectively provided inside the cooling groove (1), the second guide wheel (511) is fixedly connected to the cover plate (310), and the third guide wheel (512) is fixedly connected to the inclined plate (710).

9. The automated production line for producing self-adhesive enameled round aluminum wire according to claim 8, characterized in that: Two sliding rods (507) are fixedly connected to the second slide (503); a perforated plate (508) is slidably connected between the two sliding rods (507); the perforated plate (508) and the second slide (503) are slidably connected; a tension spring (509) is fixedly connected between the end of the perforated plate (508) and the upper surface of the second slide (503); the bottom surface of the perforated plate (508) abuts against the inclined plate (710); and the first slide (502) is equipped with a blow-drying structure (6).

10. The automated production line for producing self-adhesive enameled round aluminum wire according to claim 9, characterized in that: The drying structure (6) comprises an annular sleeve (601) and an air outlet slot (602) provided inside the annular sleeve (601); four annular sleeves (601) are fixedly connected to the first slide (502); an air inlet pipe (603) is fixedly connected to the first slide (502); the air inlet pipe (603) and the air outlet slot (602) are communicated with each other; and the air inlet pipe (603) is communicated with an external air source.

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