Suspension insulator core rod machining device
By designing an automated suspension insulator core rod processing device that integrates grinding, cleaning and drying functions, it solves the problems of discontinuous processes, insufficient precision and contamination in traditional processing techniques, and achieves efficient and precise core rod processing.
Patent Information
- Application Number
- CN202411334221.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-01-21
AI Technical Summary
The traditional insulator core rod processing technology has problems such as discontinuous processing flow, insufficient grinding accuracy, serious dust pollution, and low cleaning and drying efficiency.
A suspended insulator core rod processing device is designed, which integrates grinding, cleaning and drying functions. Through automation and optimized design, the continuous transmission of core rods and the automated completion of multiple processes are realized.
It improves production efficiency and product quality, achieves precise grinding, effective dust control, efficient cleaning and rapid drying, ensuring the flatness and cleanliness of the mandrel surface.
Smart Images

Figure CN119340045A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of insulator core rod processing, in particular to a suspension insulator core rod processing device. Background Art
[0002] The core rod of the suspension insulator is a crucial component in power transmission equipment, and its quality directly affects the safety and stability of the entire power system. In the production process of the insulator core rod, it is usually necessary to perform a series of processing operations such as grinding, cleaning and drying to ensure the flatness and cleanliness of its surface, thereby improving the electrical performance and mechanical strength of the product.
[0003] The traditional insulator core rod processing technology usually has the following problems: 1. Discontinuous processing flow: Traditional processing methods often require manual transfer between multiple processes, which easily causes interruption of the process flow. This is not only inefficient, but also increases the risk of contamination or damage to the core rod during the transfer process; 2. Insufficient grinding accuracy: When processing the insulator core rod, the existing grinding equipment is difficult to make precise grinding adjustments according to the actual size of the core rod, resulting in uneven grinding, which affects the surface quality of the insulator; 3. Dust pollution is serious: If the large amount of dust generated during the grinding process cannot be cleaned up in time, it will not only affect the grinding effect, but also have adverse effects on the operating environment and personnel health; 4. Low efficiency of cleaning and drying: Cleaning and drying are important steps to ensure the cleanliness of the surface of the insulator core rod, but traditional equipment often has problems such as incomplete cleaning and uneven drying, which may lead to quality problems in subsequent processes; In order to solve the above problems, the present invention provides a suspension insulator core rod processing device, which realizes continuous processing of integrated grinding, cleaning and drying through automation and optimized design, effectively improving production efficiency and product quality. Summary of the invention
[0004] In view of the above-mentioned deficiencies in the prior art, an object of the present invention is to provide a suspension insulator core rod processing device which has a high degree of automation, can realize core rod grinding, cleaning, drying and other processing needs, has high processing efficiency and has the function of precise grinding.
[0005] The technical solution adopted by the present invention to achieve the above-mentioned purpose is: a suspension insulator core rod processing device, including a base plate, a grinding device, a cleaning device, a drying device, and a material guiding device. The upper end of the base plate is fixedly connected with the grinding device, the cleaning device and the drying device. In specific work, the insulator core rod first passes through the grinding device for grinding treatment, then passes through the cleaning device for washing to remove the residual powder on the surface of the insulator core rod, and finally passes through the drying device to dry the water stains on the surface of the insulator core rod. The cleaning device is located between the grinding device and the drying device. The feeding end of the grinding device, the discharging end of the drying device, the space between the grinding device and the cleaning device, and the cleaning device are connected to the material guiding device. A material guiding device is fixedly connected between the material guide and the drying device, and the material guiding device is used to realize the transmission of the insulator core rod. The material guiding device includes a material guiding box, a fixed guide roller, and a movable guide roller. The fixed guide roller is rotatably connected in the material guiding box, and the two ends of the roller shaft of the fixed guide roller are respectively connected to the first sprocket or the driving motor after passing through the material guiding box. A movable guide roller is arranged above the fixed guide roller, and the movable guide roller is rotatably connected in the adjusting component, and the adjusting component is slidably connected in the material guiding box. A first material guiding hole is passed through the material guiding box, and the insulator core rod tester is inserted and connected in the first material guiding hole, and the insulator core rod is drivingly connected between the fixed guide roller and the movable guide roller.
[0006] In one embodiment, the adjustment component includes a roller slide, a sliding guide bar, a first outer sleeve, a first inner sleeve, a first pressure sensor, a first spring, a first movable plate, a first threaded rod, and a first hand wheel. The roller slide is a U-shaped bracket. The movable guide roller is rotatably connected to the roller slide. The roller slide is slidably connected in the material guide box. The two sides of the roller slide are respectively fixedly connected with sliding guide bars. Slide groove holes are provided on both sides of the outer wall of the material guide box. The sliding guide bars are respectively slidably connected in the slide groove holes. The upper end of the roller slide is fixedly connected with the first inner sleeve. The inner bottom surface of the first inner sleeve is fixedly connected with the first pressure sensor. The first pressure sensor The upper end is in conflict with the first spring, and the first spring sleeve is connected to the first inner sleeve. The upper end of the first spring is in conflict with the first movable plate, and the first movable plate is slidably connected to the first inner sleeve. The middle part of the upper end of the first movable plate is rotatably connected with the first threaded rod, and a through hole is opened in the middle part of the upper end of the first inner sleeve. The first threaded rod passes through the first inner sleeve through the through hole, and the middle part of the upper end of the material guide box is fixedly connected with the first outer sleeve, and the upper end of the first inner sleeve is slidably connected in the first outer sleeve. A screw hole is opened in the middle part of the upper end of the first outer sleeve, and the first threaded rod is threadedly connected in the screw hole. After passing through the screw hole, the first threaded rod is fixedly connected to the first hand wheel.
[0007] In one embodiment, the grinding device includes a grinding box, a partition board, a rotating bearing, a rotating block, a grinding assembly, a blowing assembly, a worm gear, and a worm. A guide wheel assembly is fixedly connected to the middle of the grinding box, and the insulator core rod is drivingly connected to the guide wheel assembly. Partition boards opposite to each other are fixedly connected to the grinding boxes on both sides of the guide wheel assembly. Mounting holes are provided on the partition boards, and rotating bearings are fixedly connected to the mounting holes. Assembly grooves are provided on both side edges of the rotating block, and the assembly grooves are fixedly installed in the rotating bearings respectively. A material penetration hole is penetrated in the middle of the rotating block, and two groups of slide grooves arranged opposite to each other are provided in the material penetration hole. Grinding components are respectively installed in the slots, two groups of blowing components are arranged in the rotating block, the blowing outlet of the blowing component is arranged in the feeding hole between the sliding slot openings, a worm wheel is fixedly connected to the outer peripheral side wall of the rotating block, the worm wheel is meshingly connected with a worm, the worm is fixedly connected to the rotating shaft, and both ends of the rotating shaft are fixedly connected to the second sprocket after passing through the grinding box, and second material guide holes are respectively opened at both ends of the grinding box, the second material guide hole is arranged opposite to the first material guide hole, the insulator core rod passes through the entire grinding box through the second material guide hole, and the insulator core rod is inserted and connected in the feeding hole, and the grinding component in the feeding hole conflicts with the outer side surface of the insulator core rod.
[0008] In the present invention, in the material guiding device located on the feeding end side of the grinding device, one end of the roller shaft of the fixed guide roller is connected to the driving motor, and the driving motor is fixedly connected to the opposite side of the material guiding box, and the other end of the fixed guide roller is fixedly connected to the first sprocket. In the material guiding device located between the grinding device and the cleaning device, the material guiding device between the cleaning device and the drying device, and the material guiding device on the discharge end side of the drying device, both ends of the roller shaft of the fixed guide roller are fixedly connected with the first sprocket, and the two groups of second sprockets located on the same side of the grinding box are respectively connected to the first sprocket on the adjacent side through chain belts, and the two groups of second sprockets located on the other side of the grinding box are connected to each other through chain belts, and the remaining adjacent material guiding devices are chain-driven to each other through the first sprockets on the same side.
[0009] In one of the embodiments, the grinding assembly includes a sliding block, a grinding block, a sliding guide block, a second pressure sensor, a second spring, a second movable plate, and an electric push rod, the penetration hole is provided with a relatively symmetrical sliding groove opening, the sliding groove opening is slidably connected with sliding blocks, the opposite sides of the sliding block are fixedly connected with grinding blocks, the grinding blocks are movably connected in the penetration hole and conflict with the insulator core rod in the penetration hole, the sliding block is fixedly connected with sliding guide blocks on both sides, the opposite inner side walls of the sliding groove opening are provided with sliding guide grooves, the sliding guide blocks are slidably connected in the sliding guide grooves, a sliding cavity is provided in the sliding block, the sliding cavity is fixedly connected with a second pressure sensor, the second pressure sensor conflicts with one end of the second spring, the second spring sliding sleeve is connected in the sliding cavity, the other end of the second spring conflicts with the second movable plate, and the rotating blocks at the bottom of the sliding groove opening are respectively fixedly connected with electric push rods, and the top rod of the electric push rod is fixedly connected to the second movable plate after penetrating into the sliding cavity.
[0010] In one embodiment, the blowing assembly includes an impeller, a driving shaft, a gear, an inner gear ring, a dust cover, a dust net, an elastic bracket, a spring sheet, a first protrusion, a second protrusion, and a knocking block. A symmetrical wind cavity is provided in the rotating block, and an air suction port leading to the outside of the rotating block is provided on one side of the wind cavity. The outer end of the air suction port is fixedly connected with a dust cover, and the cover opening of the dust cover is fixedly connected with an elastic bracket, and the cover opening of the dust cover is fixedly connected with a dust net, and the dust net is in contact with the elastic bracket, and a fixed block is fixedly connected to the rotating block on one side of the dust cover, and a spring sheet is fixedly connected to the fixed block. A knocking block is fixedly connected to the middle of the sheet, and the knocking block contacts the middle of the dustproof net. A first protrusion is fixedly connected to the other end of the spring sheet. A plurality of second protrusions are fixedly connected to one side of the outer ring of the rotating bearing, and the second protrusions touch the first protrusions. An impeller is rotatably connected inside the air cavity, and a driving shaft is fixedly connected to the middle of the impeller. One end of the driving shaft passes through the outside of the rotating block and is fixedly connected to a gear. An inner gear ring is fixedly connected to one side of the outer ring of the rotating bearing on the same side of the gear, and the gear and the inner gear ring are meshed with each other. A blowing port is opened on one side of the air cavity, and the other end of the blowing port is connected to the material penetration hole.
[0011] In one embodiment, the guide wheel assembly includes a support plate, a support rod, a first roller, a second roller, a roller bracket, a guide strip, a second inner sleeve, a second outer sleeve, a third pressure sensor, a third spring, a third movable plate, a second threaded rod, and a second hand wheel. Two groups of symmetrical support plates are fixedly connected in the middle of the grinding box, the lower end of the support plate is fixedly connected to the two groups of support rods, and the two ends of the support rods are respectively fixedly connected to the two inner side walls of the bottom of the grinding box. The first roller is rotatably connected between the two groups of support plates, and a roller bracket is slidably connected directly above the first roller. The second roller is rotatably connected in the roller bracket, and the insulator core rod is transmission-connected between the first roller and the second roller. Guide strips are respectively fixedly connected on both sides of the roller bracket. The support plate is provided with corresponding guide grooves, and the guide bars are slidably connected in the guide grooves respectively; a second inner sleeve is fixedly connected to the middle part of the upper end of the roller bracket, and a third pressure sensor is fixedly connected to the inner bottom surface of the second inner sleeve; the upper end of the third pressure sensor is in conflict with the third spring, and the other end of the third spring is in conflict with the third movable plate; the third movable plate is slidably connected in the second inner sleeve, and the upper end of the third movable plate is rotatably connected to the second threaded rod; a second outer sleeve is fixedly connected to the middle part of the upper end of the grinding box, and the upper end of the second inner sleeve is slidably connected to the second outer sleeve; the second threaded rod is threadedly connected to the second outer sleeve after passing through the second inner sleeve, and a second hand wheel is fixedly connected to the second threaded rod located outside the second outer sleeve.
[0012] In one embodiment, a dust collecting groove is provided at the bottom of the grinding box between the two groups of the grinding components, one side of the dust collecting groove is connected to a dust exhaust pipe leading to the outside, and the end of the dust exhaust pipe is connected to the dust removal equipment.
[0013] In one embodiment, the cleaning device includes a cleaning box, an annular tube, a flushing nozzle, a water supply pipe, a water tank, and a water purifier. Third material guide holes are respectively opened at both ends of the cleaning box, and the third material guide holes are respectively arranged opposite to the first material guide holes in the material guide device. A branch pipe rack is fixedly connected in the cleaning box, and the other end of the branch pipe rack is connected to the water supply pipe. A plurality of annular tubes are fixedly connected to the water supply pipe, and the insulator core rod is inserted and connected in the annular tube. A plurality of flushing nozzles are fixedly connected to the annular tube, and the flushing nozzles are respectively facing the insulator core rod. A water tank is fixedly connected to one side of the upper end of the cleaning box, and a water supply pump is fixedly connected to one side of the water tank. The water supply pump is connected to one end of the water supply pipe through a pipeline, and a water purifier is fixedly connected to the other side of the water tank. The water purifier is connected to a return water pump through a pipeline, and the return water pump is fixedly connected to the inner bottom surface of the cleaning box.
[0014] In one embodiment, the drying device includes a drying box, a bellows, an electric heater, and an electric fan. Fourth material guide holes are respectively provided at both ends of the drying box, and the fourth material guide holes are respectively arranged opposite to the first material guide holes in the material guide device. A plurality of bellows are respectively fixedly connected to both sides of the drying box, and the bellows located on both sides are staggered. A plurality of air inlet holes are provided at the connection between the bellows and the inner wall of the drying box, an electric heater is fixedly connected to the middle of the bellows, and an electric fan is fixedly connected to the end of the bellows, and the electric fans blow toward the insulator core rod.
[0015] Beneficial effects of the present invention: 1. Automated production process: The device integrates the three key steps of grinding, cleaning and drying. The insulator core rods are smoothly transferred to each processing unit through the material guide device, realizing continuous automated production, reducing manual intervention and improving production efficiency; 2. Precision grinding: The grinding components in the grinding device can automatically adjust the pressure according to the diameter of the core rod, ensuring that the pressure applied to the core rod surface during the grinding process is moderate, avoiding over-grinding or under-grinding, thereby improving the surface quality of the product; 3. Effective dust control: During the grinding process, the blowing assembly blows air to the surface of the core rod through the blowing port to promptly remove the dust and debris generated by grinding. The design of the dust collecting trough and dust exhaust pipe effectively prevents dust accumulation, thereby improving the cleanliness and operating stability of the equipment. 4. Efficient cleaning: The annular tube and flushing nozzle in the cleaning device can fully cover the surface of the core rod to ensure that the residue after grinding can be thoroughly cleaned. Combined with the water circulation system of the water purifier, it saves water resources and is environmentally friendly and efficient. 5. Rapid drying: The drying device uses the synergistic effect of the bellows and the electric heater to evenly blow the heated air to the surface of the core rod, quickly evaporating the moisture and preventing the core rod from affecting the subsequent process or product quality due to residual moisture; 6. Adaptive adjustment: The adjustment component in the guide device can automatically adjust the roller position according to the change of the core rod diameter, ensuring that the core rod always maintains a stable transmission state throughout the entire processing process. This design improves the adaptability of the device and can process core rods of different specifications; 7. Reliable cleaning mechanism: The dust screen in the blowing assembly is designed with an automatic cleaning mechanism, which can prevent dust accumulation and blockage caused by long-term operation, ensuring continuous and efficient operation of the equipment; In summary, the suspension insulator core rod processing device realizes an efficient and automated production process through a series of optimized designs, while ensuring the stability of product quality and the cleanliness of the production environment, and has significant practical value. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1It is a front perspective structural schematic diagram of the overall structure of the present invention; Figure 2 It is a rear perspective structural schematic diagram of the overall structure of the present invention; Figure 3 It is a schematic diagram of the cross-sectional structure of the material guiding device of the present invention; Figure 4 for Figure 3 Schematic diagram of the detailed structure of the A1 part; Figure 5 It is a schematic diagram of the cross-sectional structure of the grinding device of the present invention; Figure 6 This is a schematic diagram of the connection structure of the rotating block of the present invention; Figure 7 It is a schematic diagram of the cross-section connection structure of the rotating block of the present invention; Figure 8 This is a schematic diagram of the internal connection structure of the chute opening of the present invention; Fig. 9 for Figure 8 Schematic diagram of the detailed structure of the A2 part; Fig.10 This is a schematic diagram of the connection structure of the blowing assembly of the present invention; Fig.11 It is a schematic diagram of the structure of the guide wheel assembly of the present invention; Fig.12 for Fig.11 Schematic diagram of the detailed structure of the A3 part; Fig.13 It is a schematic diagram of the cross-sectional connection structure of the cleaning device of the present invention; Fig.14 It is a schematic diagram of the cross-sectional connection structure of the drying device of the present invention; Fig.15 It is a schematic diagram of the cross-section connection structure of the bellows of the present invention.
[0017] In the figure: 1 base plate, 2 grinding device, 3 cleaning device, 4 drying device, 5 material guide device, 101 material guide box, 102 fixed guide roller, 103 movable guide roller, 104 first sprocket, 105 driving motor, 106 first material guide hole, 107 roller slide, 108 slide guide bar, 109 first outer sleeve, 110 first inner sleeve, 111 first pressure sensor, 112 first spring, 113 first movable plate, 114 first threaded rod, 115 first hand wheel, 201 grinding box, 202 Partition board, 203 rotating bearing, 204 rotating block, 205 grinding assembly, 206 blowing assembly, 207 worm wheel, 208 worm, 209 guide wheel assembly, 210 assembly groove, 211 material hole, 212 slide groove, 213 rotating shaft, 214 second sprocket, 215 second material guide hole, 301 sliding block, 302 grinding block, 303 sliding guide block, 304 second pressure sensor, 305 second spring, 306 second movable plate, 307 electric push rod, 308 slide guide groove, 309 sliding cavity, 401 impeller, 402 drive shaft, 403 gear, 404 inner gear ring, 405 dust cover, 406 dust net, 407 elastic bracket, 408 spring sheet, 409 first protrusion, 410 second protrusion, 411 knocking block, 412 air suction port, 413 fixing block, 414 air outlet, 415 air cavity, 501 support plate, 502 support rod, 503 first roller, 504 second roller, 505 roller bracket, 506 guide strip, 507 second inner sleeve, 508 second outer sleeve , 509 a third pressure sensor, 510 a third spring, 511 a third movable plate, 512 a second threaded rod, 513 a second hand wheel, 601 a dust collecting trough, 602 a dust exhaust pipe, 701 a cleaning box, 702 a ring pipe, 703 a flushing nozzle, 704 a water supply pipe, 705 a water tank, 706 a water purifier, 707 a third material guide hole, 708 a water supply pump, 709 a return water pump, 801 a drying box, 802 a bellows, 803 an electric heater, 804 an electric fan, 805 a fourth material guide hole, 806 an air inlet hole. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] See also Figure 1-15The invention discloses a suspension insulator core rod processing device, comprising a base plate 1, a grinding device 2, a cleaning device 3, a drying device 4, and a material guiding device 5. The upper end of the base plate 1 is fixedly connected with the grinding device 2, the cleaning device 3 and the drying device 4. In specific operation, the insulator core rod first passes through the grinding device 2 for grinding treatment, then passes through the cleaning device 3 for washing to remove the residual powder on the surface of the insulator core rod, and finally passes through the drying device 4 to dry the water stains on the surface of the insulator core rod. The cleaning device 3 is located between the grinding device 2 and the drying device 4. The feeding end of the grinding device 2, the discharging end of the drying device 4, between the grinding device 2 and the cleaning device 3, and between the cleaning device 3 and the drying device 4 are all fixedly connected with the material guiding device 5. The material guiding device 5 is used to realize the transmission of the insulator core rod. See also Figure 3 , Figure 4The material guide device 5 includes a material guide box 101, a fixed guide roller 102, and a movable guide roller 103. The fixed guide roller 102 is rotatably connected in the material guide box 101. Both ends of the roller shaft of the fixed guide roller 102 pass through the material guide box 101 and are connected to the first sprocket 104 or the driving motor 105. A movable guide roller 103 is arranged above the fixed guide roller 102. The movable guide roller 103 is rotatably connected in the adjustment component. The adjustment component is slidably connected in the material guide box 101. A first material guide hole 106 is penetrated on the material guide box 101. The insulator core rod tester is inserted and connected in the first material guide hole 106, and the insulator core rod is drivingly connected between the fixed guide roller 102 and the movable guide roller 103; the adjustment component includes a roller Roller slide 107, slide guide bar 108, first outer sleeve 109, first inner sleeve 110, first pressure sensor 111, first spring 112, first movable plate 113, first threaded rod 114, first hand wheel 115, roller slide 107 is a U-shaped bracket, movable guide roller 103 is rotatably connected in roller slide 107, roller slide 107 is slidably connected in guide box 101, both sides of roller slide 107 are respectively fixedly connected with slide guide bar 108, both sides of outer wall of guide box 101 are provided with slide slot holes, slide guide bar 108 are respectively slidably connected in slide slot holes, upper end of roller slide 107 is fixedly connected with first inner sleeve 110, inner bottom surface of first inner sleeve 110 is fixed A first pressure sensor 111 is connected, the upper end of the first pressure sensor 111 is in conflict with the first spring 112, the first spring 112 is slidably connected in the first inner sleeve 110, the upper end of the first spring 112 is in conflict with the first movable plate 113, the first movable plate 113 is slidably connected in the first inner sleeve 110, the middle part of the upper end of the first movable plate 113 is rotatably connected with the first threaded rod 114, the middle part of the upper end of the first inner sleeve 110 is provided with a through hole, the first threaded rod 114 passes through the first inner sleeve 110 through the through hole, the middle part of the upper end of the guide box 101 is fixedly connected with the first outer sleeve 109, the upper end of the first inner sleeve 110 is slidably connected in the first outer sleeve 109, the first outer sleeve 1 09 A screw hole is provided in the middle of the upper end, and the first threaded rod 114 is threadedly connected in the screw hole. After the first threaded rod 114 passes through the screw hole, it is fixedly connected to the first hand wheel 115; in specific operation, the insulator core rod passes through the first guide hole 106 on one side, and then passes through the first guide hole 106 on the other side. In this process, the insulator core rod is clamped between the fixed guide roller 102 and the movable guide roller 103, and the transmission of the insulator core rod is realized by the rotation of the fixed guide roller 102. The movable guide roller 103 is rotatably connected to the adjustment component. The movable guide roller 103 can be adjusted up and down within a certain range through the adjustment component to adapt to core rods of different diameters or provide appropriate clamping force. The specific adjustment method is: When the insulator core rod enters the material guiding device 5, the insulator core rod is clamped between the fixed guide roller 102 and the movable guide roller 103. At this time, the thickness of the insulator core rod will drive the movable guide roller 103 and the roller slide 107 to slide upward, and the first inner sleeve 110 located at the top of the roller slide 107 slides into the first outer sleeve 109 to adapt to the insulator core rods of different diameters. Then, the first hand wheel 115 is rotated, and the first hand wheel 115 drives the first threaded rod 114 to rotate, and the first threaded rod 114 drives the first movable plate 113 to slide in the first inner sleeve 110, thereby changing the compression degree of the first spring 112, and applying pressure to the movable guide roller 103 through the elastic force of the first spring 112, and at the same time, the pressure size is detected through the first pressure sensor 111.
[0020] See also Figure 5-10In one embodiment, the grinding device 2 includes a grinding box 201, a partition board 202, a rotating bearing 203, a rotating block 204, a grinding assembly 205, a blowing assembly 206, a worm wheel 207, and a worm 208. A guide wheel assembly 209 is fixedly connected to the middle of the grinding box 201, and the insulator core rod is drivingly connected to the guide wheel assembly 209. The grinding box 201 on both sides of the guide wheel assembly 209 is respectively fixedly connected with two opposite partition boards 202, and the partition boards 202 are provided with mounting holes, and the rotating bearings 203 are fixedly connected in the mounting holes. The edges of the rotating block 204 on both sides are respectively provided with assembly grooves 2 10, the assembly grooves 210 are respectively fixedly installed in the rotating bearing 203, a material penetration hole 211 is penetrated in the middle of the rotating block 204, two sets of slide slots 212 arranged opposite to each other are opened in the material penetration hole 211, and the grinding components 205 are respectively installed in the slide slots 212, two sets of blowing components 206 are arranged in the rotating block 204, and the blowing ports 414 of the blowing components 206 are arranged in the material penetration hole 211 between the slide slots 212, a worm wheel 207 is fixedly connected to the outer peripheral side wall of the rotating block 204, and the worm wheel 207 is meshedly connected to the worm 208, and the worm 208 is fixedly connected to the rotating shaft 213, and the rotating shaft 21 After passing through the grinding box 201, the two ends are fixedly connected to the second sprocket 214 respectively. The two ends of the grinding box 201 are respectively provided with second guide holes 215, which are arranged opposite to the first guide holes 106. The insulator core rod passes through the entire grinding box 201 through the second guide holes 215, and the insulator core rod is inserted and connected in the penetration hole 211. The grinding assembly 205 in the penetration hole 211 conflicts with the outer side of the insulator core rod; the insulator core rod is transmitted to the grinding device 2 through the guide device 5, and passes through and out of the second guide holes 215 at the two ends of the grinding box 201. In this process, the guide device 5 drives The second sprocket 214 rotates, and the second sprocket 214 drives the rotating shaft 213 and the worm 208 to rotate, and the worm 208 drives the worm wheel 207 to rotate, and the worm wheel 207 drives the rotating block 204 to rotate between the two sets of opposite partition boards 202. During the rotation of the rotating block 204, the insulator core rod in the penetration hole 211 is polished by the polishing component 205. In addition, during the polishing process, the blowing component 206 blows air to the insulator core rod in the penetration hole 211 through the blowing port 414 to remove dust and debris generated during the polishing process, keep the polishing area clean, and prevent dust accumulation from affecting the polishing effect.
[0021] In the present invention, in the material guiding device 5 located on the feeding end side of the grinding device 2, one end of the roller shaft of the fixed guide roller 102 is connected to the driving motor 105, and the driving motor 105 is fixedly connected to the opposite side of the material guiding box 101, and the other end of the fixed guide roller 102 is fixedly connected to the first sprocket 104. In the material guiding device 5 located between the grinding device 2 and the cleaning device 3, the material guiding device 5 between the cleaning device 3 and the drying device 4, and the material guiding device 5 on the discharge end side of the drying device 4, both ends of the roller shaft of the fixed guide roller 102 are fixedly connected with the first sprocket 104, and the two groups of second sprockets 214 located on the same side of the grinding box 201 are respectively connected to the first sprocket 104 on the adjacent side through chain belts, and the two groups of second sprockets 214 located on the other side of the grinding box 201 are connected to each other through chain belts. The remaining adjacent material guiding devices 5 are chain-driven to each other through the first sprockets 104 on the same side.
[0022] See also Figure 8 , Fig. 9 In one embodiment, the grinding assembly 205 includes a sliding block 301, a grinding block 302, a sliding guide block 303, a second pressure sensor 304, a second spring 305, a second movable plate 306, and an electric push rod 307. A symmetrical sliding groove opening 212 is opened in the material penetration hole 211, and the sliding blocks 301 are respectively slidably connected in the sliding groove opening 212. The opposite sides of the sliding block 301 are respectively fixedly connected with the grinding blocks 302. The grinding blocks 302 are movably connected in the material penetration hole 211 and conflict with the insulator core rod in the material penetration hole 211. The sliding guide blocks 303 are fixedly connected on both sides of the sliding block 301. The sliding guide blocks 303 are opened on the inner side walls opposite to the sliding groove opening 212. The sliding block 303 is slidably connected in the sliding groove 308, a sliding cavity 309 is provided in the sliding block 301, a second pressure sensor 304 is fixedly connected in the sliding cavity 309, the second pressure sensor 304 is in conflict with one end of the second spring 305, the second spring 305 is connected in the sliding cavity 309, the other end of the second spring 305 is in conflict with the second movable plate 306, and the rotating block 204 at the bottom of the sliding groove 212 is respectively fixedly connected with an electric push rod 307, and the push rod of the electric push rod 307 is fixedly connected with the second movable plate 306 after penetrating into the sliding cavity 309. In the specific work, the working principle of the grinding assembly 205 is as follows: 1. After the insulator core rod passes through the material hole 211 in the grinding device 2, it will contact the grinding block 302 fixed on the sliding block 301. The main function of the grinding block 302 is to grind the outer surface of the core rod.
[0023] 2. The sliding block 301 is fixed integrally with the grinding block 302. The two sides of the sliding block 301 are slidably connected with the sliding guide groove 308 in the sliding groove opening 212 through the sliding guide block 303, so that the grinding block 302 can move smoothly outward or inward along the sliding groove opening 212. 3. A sliding cavity 309 is provided in the sliding block 301, and a second pressure sensor 304 and a second spring 305 are installed in the sliding cavity 309. The main function of the pressure sensor is to monitor the pressure applied by the grinding block 302 to the core rod in real time.
[0024] 4. When the diameter of the core rod changes during grinding or the grinding force is insufficient, the second pressure sensor 304 senses the pressure change and compresses or stretches the second spring 305 through the electric push rod 307, thereby changing the elastic force of the second spring 305 to ensure that the grinding block 302 always contacts the core rod surface with appropriate pressure. 5. During the grinding process, the second pressure sensor 304 monitors the pressure change in real time. When the pressure needs to be adjusted, the electric push rod 307 controls the second movable plate 306 to move, thereby adjusting the compression amount of the second spring 305 to achieve a more precise grinding effect.
[0025] See also Fig.10In one embodiment, the blowing assembly 206 includes an impeller 401, a driving shaft 402, a gear 403, an inner gear ring 404, a dust cover 405, a dust net 406, an elastic bracket 407, a spring sheet 408, a first protrusion 409, a second protrusion 410, and a knocking block 411. A symmetrical wind cavity 415 is provided in the rotating block 204, and a suction port 412 leading to the outside of the rotating block 204 is provided on one side of the wind cavity 415. The outer end of the suction port 412 is fixedly connected to the dust cover 405, and the elastic bracket 407 is fixedly connected to the cover opening of the dust cover 405. The cover opening of the dust cover 405 is fixedly connected to the elastic bracket 407. A dustproof net 406 is fixedly connected, and the dustproof net 406 is in contact with the elastic bracket 407. A fixed block 413 is fixedly connected to the rotating block 204 on one side of the dust cover 405. A spring sheet 408 is fixedly connected to the fixed block 413. A knocking block 411 is fixedly connected to the middle of the spring sheet 408. The knocking block 411 is in contact with the middle of the dustproof net 406. The other end of the spring sheet 408 is fixedly connected to a first protrusion 409. A plurality of second protrusions 410 are fixedly connected to one side of the outer ring of the rotating bearing 203. The second protrusions 410 are in contact with the first protrusions 409. The impeller 409 is rotatably connected to the inside of the wind cavity 415. 1. A driving shaft 402 is fixedly connected to the middle of the impeller 401. One end of the driving shaft 402 passes through the outside of the rotating block 204 and is fixedly connected to the gear 403. An inner gear ring 404 is fixedly connected to one side of the outer ring of the rotating bearing 203 on the same side of the gear 403. The gear 403 and the inner gear ring 404 are meshed with each other. A blowing port 414 is opened on one side of the air cavity 415. The other end of the blowing port 414 is connected to the material penetration hole 211. In specific operation, the rotating block 204 drives the gear 403 on one side to rotate, and the gear 403 rotates through the meshing connection with the inner gear ring 404. The gear 40 The impeller 401 in the air cavity 415 is driven to rotate by the rotating shaft 213. The impeller 401 generates airflow through centrifugal action and blows the airflow toward the insulator core rod in the middle through the blowing port 414. The air outside enters the air cavity 415 through the air suction port 412. A dustproof net 406 is provided on the air suction port 412, which mainly plays the role of filtering dust in the air to prevent dust from entering the air cavity 415 and ensure the normal operation of the blowing component 206. The dustproof net 406 is provided with a cleaning mechanism to prevent the dust from clogging the dustproof net 406 due to long-term dust accumulation. The cleaning mechanism of the dustproof net 406 is as follows: The rotating block 204 will drive the spring sheet 408 to rotate during the rotation process. During this process, the first protrusion 409 on the spring sheet 408 will periodically collide with the second protrusion 410. The collision force will cause the spring sheet 408 to drive the knocking block 411 to lightly knock on the dustproof net 406, thereby shaking off the dust attached to the dustproof net 406 and maintaining the ventilation of the dustproof net 406.
[0026] See also Fig.11 , Fig.12In one embodiment, the guide wheel assembly 209 includes a support plate 501, a support rod 502, a first roller 503, a second roller 504, a roller bracket 505, a guide bar 506, a second inner sleeve 507, a second outer sleeve 508, a third pressure sensor 509, a third spring 510, a third movable plate 511, a second threaded rod 512, and a second hand wheel 513. Two sets of symmetrical support plates 501 are fixedly connected in the middle of the grinding box 201. The lower end of the support plate 501 is fixedly connected to the two sets of support rods 502. The two ends of the support rods 502 are respectively fixedly connected to the two inner side walls of the bottom of the grinding box 201. The first roller 503 is rotatably connected between the two sets of support plates 501. A roller bracket 505 is slidably connected to the top of the first roller 503, and a second roller 504 is rotatably connected in the roller bracket 505. The insulator core rod is drivingly connected between the first roller 503 and the second roller 504. Guide bars 506 are fixedly connected to both sides of the roller bracket 505, and guide grooves are correspondingly provided on the support plate 501. The guide bars 506 are slidably connected in the guide grooves. A second inner sleeve 507 is fixedly connected to the middle of the upper end of the roller bracket 505, and a third pressure sensor 509 is fixedly connected to the inner bottom surface of the second inner sleeve 507. The upper end of the third pressure sensor 509 conflicts with the third spring 510, and the other end of the third spring 510 is connected to the third movable plate 511 conflicts with each other, the third movable plate 511 is slidably connected in the second inner sleeve 507, the upper end of the third movable plate 511 is rotatably connected with the second threaded rod 512, the middle part of the upper end of the grinding box 201 is fixedly connected with the second outer sleeve 508, the upper end of the second inner sleeve 507 is slidably connected in the second outer sleeve 508, the second threaded rod 512 passes through the second inner sleeve 507 and is threadedly connected with the second outer sleeve 508, and the second threaded rod 512 located outside the second outer sleeve 508 is fixedly connected with the second hand wheel 513. In specific work, the transmission mechanism of the guide wheel assembly 209 is similar to that of the material guiding device 5. The specific working principle is: the first rolling is realized by two sets of symmetrical support plates 501 The installation of components such as the wheel 503 and the second roller 504, a roller bracket 505 is slidably connected just above the first roller 503, and a second roller 504 is installed inside the roller bracket 505. The two rollers work together to clamp and transmit the insulator core rod. Guide bars 506 are fixedly connected on both sides of the roller bracket 505, and the guide bars 506 are slidably connected to the guide grooves on the support plate 501; when the guide bars 506 slide in the guide grooves, the stability of the up and down movement of the roller bracket 505 is ensured, and the roller bracket 505 is prevented from deviating in the vertical direction. A second inner sleeve 507 is fixedly connected to the middle of the upper end of the wheel bracket, and a third pressure sensor 509 is fixedly installed at the bottom of the inner sleeve;This sensor is used to monitor the pressure applied by the second roller 504 to the mandrel to ensure that the mandrel maintains an appropriate contact pressure between the rollers. The upper end of the third pressure sensor 509 is in conflict with the third spring 510. The other end of the third spring 510 is connected to the third movable plate 511, which can slide in the second inner sleeve 507. Through the action of the spring, the system can automatically adjust the position of the roller bracket 505 according to the change in the diameter of the mandrel. By turning the hand wheel, the hand wheel drives the second threaded rod 512 to rotate, and the second threaded rod 512 can drive the third movable plate 511 to move accordingly, thereby changing the compression amount of the third spring 510, so that the pressure of the second roller 504 on the mandrel changes.
[0027] In one embodiment, a dust collecting groove 601 is provided at the bottom of the grinding box 201 located between the two groups of grinding components 205, and a dust exhaust pipe 602 leading to the outside is connected to one side of the dust collecting groove 601. The end of the dust exhaust pipe 602 is connected to a dust removal device. The dust removal device includes an exhaust fan for sucking the dust in the grinding box 201 into the dust removal device to prevent secondary pollution of the dust.
[0028] See also Fig.13In one embodiment, the cleaning device 3 includes a cleaning box 701, an annular tube 702, a flushing nozzle 703, a water supply pipe 704, a water tank 705, and a water purifier 706. The cleaning box 701 has third material guide holes 707 at both ends, and the third material guide holes 707 are respectively arranged opposite to the first material guide holes 106 in the material guide device 5. A branch pipe rack is fixedly connected in the cleaning box 701, and the other end of the branch pipe rack is connected to the water supply pipe 704. The water supply pipe 704 is fixedly connected There are a plurality of annular tubes 702, insulator core rods are inserted and connected in the annular tubes 702, a plurality of flushing nozzles 703 are fixedly connected to the annular tubes 702, and the flushing nozzles 703 are respectively directed toward the insulator core rods. A water tank 705 is fixedly connected to one side of the upper end of the cleaning box 701, and a water supply pump 708 is fixedly connected to one side of the water tank 705. The water supply pump 708 is connected to one end of the water supply pipe 704 through a pipeline, and a water purifier 706 is fixedly connected to the other side of the water tank 705. The water purifier 706 It is connected to the return water pump 709 through a pipeline, and the return water pump 709 is fixedly connected to the inner bottom surface of the cleaning box 701. When working, the insulator core rod is transported to the inside of the cleaning box 701 through the third material guide hole 707 through the material guide device 5, and the insulator core rod passes through the annular tube 702 in sequence. During this process, the water supply pump 708 transports the water in the water tank 705 to the water supply pipe 704, and the water supply pipe 704 transports the water to the annular tube 702 respectively, and then the flushing water flow is sprayed through the flushing nozzle 703 on the annular tube 702, and the insulator core rod is flushed by the flushing water flow. The flushed water body will fall to the bottom of the cleaning box 701. At this time, the return water pump 709 works, and the water body in the cleaning box 701 is transported to the water purifier 706 through the return water pump 709. The water purifier 706 is used to filter and purify the water body to remove impurities and pollutants therein; the purified water is returned to the water tank 705 through the pipeline so that it can be used for cleaning again.
[0029] See also Fig.14 , Fig.15In one embodiment, the drying device 4 includes a drying box 801, a bellows 802, an electric heater 803, and an electric fan 804. The drying box 801 is provided with fourth material guide holes 805 at both ends, and the fourth material guide holes 805 are respectively arranged opposite to the first material guide holes 106 in the material guide device 5. A plurality of bellows 802 are respectively fixedly connected to both sides of the drying box 801, and the bellows 802 on both sides are respectively staggered. A plurality of air inlet holes 806 are provided at the connection between the bellows 802 and the inner wall of the drying box 801, and an electric heater 803 is fixedly connected to the middle of the bellows 802. 2 ends are fixedly connected with electric fans 804, and the electric fans 804 blow toward the insulator core rods. The cleaned insulator core rods are conveyed to the drying box 801 through the material guide device 5. At this time, the electric fans 804 and the electric heater 803 are started. The electric heater 803 is used to heat the air in the wind box 802 and convert it into hot air. The heated air is blown toward the insulator core rods through the electric fans 804, thereby heating and drying the core rod surfaces. At the same time, the air in the drying box 801 continuously enters the wind box 802 from the air inlet hole 806, thereby achieving the purpose of drying the moisture on the surface of the insulator core rods.
[0030] The working principle of the present invention is: 1. Overall process: 1. The insulator core rod first enters the grinding device 2 through the material guide device 5 to perform grinding treatment on the outer surface; 2. Then, the mandrel is transferred to the cleaning device 3 through the material guide device 5 for washing to remove dust and debris generated during the grinding process; 3. Finally, the core rod enters the drying device 4 through the material guiding device 5 to dry the surface moisture.
[0031] 2. Material guiding device 5: 1. The material guide device 5 includes a material guide box 101, a fixed guide roller 102, a movable guide roller 103 and other components. When the insulator core rod enters the material guide device 5, it is clamped between the fixed guide roller 102 and the movable guide roller 103. The guide roller drives the core rod to be transported along the processing flow by rotating; 2. The adjustment assembly of the movable guide roller 103 can be adjusted up and down according to the diameter of the mandrel to provide appropriate clamping force to ensure stable transmission of the mandrel during the conveying process.
[0032] 3. Grinding device 2: 1. After the insulator core rod is transferred to the grinding device 2 through the material guide device 5, it passes in and out from both ends of the grinding box 201. The grinding device 2 is provided with a grinding assembly 205. When the core rod passes through, it contacts the grinding block 302 fixed on the sliding block 301, and the grinding block 302 grinds the outer surface of the core rod; 2. During the grinding process, the grinding assembly 205 rotates along the axis of the rotating block 204 and the insulator core rod to achieve uniform grinding of the core rod surface.
[0033] 4. Cleaning device 3: 1. After grinding, the core rod enters the cleaning device 3 through the material guide device 5. The cleaning device 3 is provided with an annular tube 702 and a flushing nozzle 703. The nozzle faces the core rod and sprays high-pressure water to flush the surface of the core rod to remove the powder and debris remaining in the grinding process; 2. The cleaning water comes from the water tank 705 and is transported to the water supply pipe 704 and the annular pipe 702 through the water supply pump 708; the used water is collected by the return pump 709 and filtered by the water purifier 706 before returning to the water tank 705, thus realizing the recycling of water.
[0034] Five, drying device 4: 1. The cleaned mandrel is further transferred to the drying device 4 through the material guide device 5. The drying device 4 is provided with an electric fan 804 and an electric heater 803. The electric heater 803 heats the air and then blows it toward the surface of the mandrel through the electric fan 804, so as to quickly dry the moisture on the surface of the mandrel; 2. The air in the bellows 802 continuously enters the bellows 802 through the air inlet 806, so that the hot air circulates during the drying process to ensure that the surface moisture of the core rod can be fully evaporated. In order to better dry the moisture, a ventilation window is installed on one side of the drying box 801, and an exhaust fan is fixed on the ventilation window to regularly discharge the hot and humid air in the drying box 801.
[0035] Through this processing device, the insulator core rod can complete the entire process of grinding, cleaning and drying on a continuous production line, improving production efficiency and ensuring the surface quality of the core rod.
[0036] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0037] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A suspension insulator core rod processing device, comprising a base plate (1), a grinding device (2), a cleaning device (3), a drying device (4), and a material guiding device (5), characterized in that: The upper end of the table base plate (1) is fixedly connected to a grinding device (2), a cleaning device (3) and a drying device (4); the cleaning device (3) is located between the grinding device (2) and the drying device (4); a material guide device (5) is fixedly connected to the feeding end of the grinding device (2), the discharging end of the drying device (4), between the grinding device (2) and the cleaning device (3), and between the cleaning device (3) and the drying device (4); the material guide device (5) comprises a material guide box (101), a fixed guide roller (102), and a movable guide roller (103); the fixed guide roller (102) is rotatably connected to the material guide box (101). The two ends of the roller shaft of the fixed guide roller (102) respectively pass through the material guide box (101) and are connected to the first sprocket (104) or the driving motor (105); a movable guide roller (103) is arranged above the fixed guide roller (102); the movable guide roller (103) is rotatably connected to the adjustment component; the adjustment component is slidably connected in the material guide box (101); a first material guide hole (106) is penetrated in the material guide box (101); an insulator core rod tester is inserted and connected in the first material guide hole (106); and the insulator core rod is drivingly connected between the fixed guide roller (102) and the movable guide roller (103).
2. The suspension insulator core rod processing device according to claim 1, characterized in that: The adjustment assembly comprises a roller slide (107), a sliding guide bar (108), a first outer sleeve (109), a first inner sleeve (110), a first pressure sensor (111), a first spring (112), a first movable plate (113), a first threaded rod (114), and a first hand wheel (115); the roller slide (107) is a U-shaped bracket; the movable guide roller (103) is rotatably connected to the roller slide (107); and the roller slide (107) is slidably connected to the roller slide The roller slide (107) is connected to the material guide box (101), and the two sides of the roller slide (107) are respectively fixedly connected with sliding guide bars (108). The outer wall of the material guide box (101) is provided with sliding groove holes on both sides. The sliding guide bars (108) are respectively slidably connected in the sliding groove holes. The upper end of the roller slide (107) is fixedly connected with a first inner sleeve (110), and the inner bottom surface of the first inner sleeve (110) is fixedly connected with a first pressure sensor (111). The first pressure sensor (111) The upper end of the first spring (112) is in conflict with the first spring (112), the first spring (112) is slidably connected in the first inner sleeve (110), the upper end of the first spring (112) is in conflict with the first movable plate (113), the first movable plate (113) is slidably connected in the first inner sleeve (110), the middle part of the upper end of the first movable plate (113) is rotatably connected to the first threaded rod (114), the middle part of the upper end of the first inner sleeve (110) is provided with a through hole, the The first threaded rod (114) passes through the through hole of the first inner sleeve (110), and the middle part of the upper end of the material guide box (101) is fixedly connected with the first outer sleeve (109). The upper end of the first inner sleeve (110) is slidably connected in the first outer sleeve (109). A screw hole is provided in the middle part of the upper end of the first outer sleeve (109), and the first threaded rod (114) is threadedly connected in the screw hole. After passing through the screw hole, the first threaded rod (114) is fixedly connected to the first hand wheel (115).
3. The suspension insulator core rod processing device according to claim 1, characterized in that: The grinding device (2) comprises a grinding box (201), a partition board (202), a rotating bearing (203), a rotating block (204), a grinding assembly (205), a blowing assembly (206), a worm wheel (207), and a worm (208); a guide wheel assembly (209) is fixedly connected to the middle of the grinding box (201); the insulator core rod is drivingly connected to the guide wheel assembly (209); and two opposite guide wheels (209) are fixedly connected to the grinding box (201) on both sides of the guide wheel assembly (209). A partition board (202) is provided with a mounting hole, in which a rotating bearing (203) is fixedly connected, and two side edges of the rotating block (204) are provided with assembly grooves (210), and the assembly grooves (210) are respectively fixedly installed in the rotating bearings (203), and a through hole (211) is passed through the middle of the rotating block (204), and two groups of slide grooves (212) arranged opposite to each other are provided in the through hole (211), and the slide grooves (212) are provided with a plurality of slide grooves (212) arranged opposite to each other. A grinding assembly (205) is respectively installed, two groups of blowing assemblies (206) are arranged in the rotating block (204), the blowing port (414) of the blowing assembly (206) is arranged in the material penetration hole (211) between the sliding groove opening (212), a worm wheel (207) is fixedly connected to the outer peripheral side wall of the rotating block (204), the worm wheel (207) is meshingly connected to a worm (208), the worm (208) is fixedly connected to the rotating shaft (213), and both ends of the rotating shaft (213) are connected to the rotating shaft (213). After passing through the grinding box (201), they are fixedly connected to the second sprocket (214), and second guide holes (215) are respectively opened at both ends of the grinding box (201). The second guide holes (215) are arranged opposite to the first guide holes (106). The insulator core rod passes through the entire grinding box (201) through the second guide holes (215), and the insulator core rod is inserted and connected in the penetration holes (211). The grinding assembly (205) in the penetration holes (211) contacts the outer side surface of the insulator core rod.
4. The suspension insulator core rod processing device according to claim 3, characterized in that: The grinding assembly (205) comprises a sliding block (301), a grinding block (302), a sliding guide block (303), a second pressure sensor (304), a second spring (305), a second movable plate (306), and an electric push rod (307). The material penetration hole (211) is provided with symmetrical sliding groove openings (212). The sliding blocks (301) are respectively slidably connected in the sliding groove openings (212). The opposite sides of the sliding blocks (301) are respectively fixedly connected with the grinding blocks (302). The grinding blocks (302) are movably connected in the material penetration hole (211) and contact with the insulator core rod in the material penetration hole (211). The sliding guide blocks (303) are fixedly connected on both sides of the sliding block (301). The opposite inner sides of the sliding groove openings (212) are A sliding guide groove (308) is provided on the wall, the sliding guide block (303) is slidably connected in the sliding guide groove (308), a sliding cavity (309) is provided in the sliding block (301), a second pressure sensor (304) is fixedly connected in the sliding cavity (309), the second pressure sensor (304) is in contact with one end of a second spring (305), the second spring (305) is connected in a sliding sleeve in the sliding cavity (309), the other end of the second spring (305) is in contact with the second movable plate (306), and an electric push rod (307) is fixedly connected in the rotating block (204) at the bottom of the sliding groove opening (212), and the top rod of the electric push rod (307) is fixedly connected to the second movable plate (306) after passing through the sliding cavity (309).
5. The suspension insulator core rod processing device according to claim 4, characterized in that: The blowing assembly (206) comprises an impeller (401), a drive shaft (402), a gear (403), an inner gear ring (404), a dust cover (405), a dust net (406), an elastic bracket (407), a spring sheet (408), a first protrusion (409), a second protrusion (410), and a knocking block (411); a symmetrical wind cavity (415) is provided in the rotating block (204); and a suction port (415) leading to the outside of the rotating block (204) is provided on one side of the wind cavity (415). 12), the outer end of the air suction port (412) is fixedly connected to a dust cover (405), the cover opening of the dust cover (405) is fixedly connected to an elastic bracket (407), the cover opening of the dust cover (405) is fixedly connected to a dust net (406), the dust net (406) is in contact with the elastic bracket (407), the rotating block (204) on one side of the dust cover (405) is fixedly connected to a fixed block (413), and the fixed block (413) is fixedly connected to a spring sheet (408). The middle of the spring sheet (408) is fixedly connected to a knocking block (411), and the knocking block (411) contacts the middle of the dustproof net (406). The other end of the spring sheet (408) is fixedly connected to a first protrusion (409). One side of the outer ring of the rotating bearing (203) is fixedly connected to a plurality of second protrusions (410), and the second protrusions (410) contact the first protrusions (409). The wind cavity (415) is rotatably connected to an impeller (401), and the impeller (401 ) is fixedly connected to the middle of the rotating block (204), one end of the driving shaft (402) passes through the outside of the rotating block (204) and is fixedly connected to the gear (403), one side of the outer ring of the rotating bearing (203) located on the same side of the gear (403) is fixedly connected to the inner gear ring (404), the gear (403) and the inner gear ring (404) are meshed and connected with each other, and a blowing port (414) is opened on one side of the air cavity (415), and the other end of the blowing port (414) is connected to the feeding hole (211).
6. The suspension insulator core rod processing device according to claim 5, characterized in that: The guide wheel assembly (209) comprises a support plate (501), a support rod (502), a first roller (503), a second roller (504), a roller bracket (505), a guide strip (506), a second inner sleeve (507), a second outer sleeve (508), a third pressure sensor (509), a third spring (510), a third movable plate (511), a second threaded rod (512), and a second hand wheel (513). Two sets of symmetrical support plates (501) are fixedly connected to the middle of the polishing box (201). The support plates (501) are arranged at the bottom and the bottom of the support plates (501) are connected to the guide wheel assembly (209). The first roller (503) is rotatably connected between the two groups of support plates (501); a roller bracket (505) is slidably connected just above the first roller (503); a second roller (504) is rotatably connected inside the roller bracket (505); the insulator core rod is transmission-connected between the first roller (503) and the second roller (504); and both sides of the roller bracket (505) are fixedly connected to the first roller (503) and the second roller (504). A guide bar (506) is connected, and a guide groove is correspondingly opened on the support plate (501), and the guide bars (506) are slidably connected in the guide grooves respectively. A second inner sleeve (507) is fixedly connected to the middle of the upper end of the roller bracket (505), and a third pressure sensor (509) is fixedly connected to the inner bottom surface of the second inner sleeve (507), and the upper end of the third pressure sensor (509) is in conflict with the third spring (510), and the other end of the third spring (510) is in conflict with the third movable plate (511), and the third movable plate (511) The third movable plate (511) is slidably connected in the second inner sleeve (507), the upper end of which is rotatably connected to a second threaded rod (512), the middle of the upper end of the polishing box (201) is fixedly connected to a second outer sleeve (508), the upper end of the second inner sleeve (507) is slidably connected to the second outer sleeve (508), the second threaded rod (512) is threadably connected to the second outer sleeve (508) after passing through the second inner sleeve (507), and a second hand wheel (513) is fixedly connected to the second threaded rod (512) located outside the second outer sleeve (508).
7. The suspension insulator core rod processing device according to claim 6, characterized in that: A dust collecting groove (601) is provided at the bottom of the polishing box (201) between the two groups of polishing assemblies (205), one side of the dust collecting groove (601) is connected to a dust exhaust pipe (602) leading to the outside, and the end of the dust exhaust pipe (602) is connected to a dust removal device.
8. The suspension insulator core rod processing device according to claim 1, characterized in that: The cleaning device (3) comprises a cleaning box (701), an annular tube (702), a flushing nozzle (703), a water supply pipe (704), a water tank (705), and a water purifier (706). The cleaning box (701) is provided with third material guide holes (707) at both ends. The third material guide holes (707) are arranged opposite to the first material guide holes (106) in the material guide device (5). A pipe support is fixedly connected inside the cleaning box (701). The other end of the pipe support is connected to the water supply pipe (704). A plurality of annular tubes (702) are fixedly connected to the water supply pipe (704). The insulator core rod is inserted and connected to the annular tube (701). 02), a plurality of flushing nozzles (703) are fixedly connected to the annular tube (702), and the flushing nozzles (703) are respectively directed toward the insulator core rods; a water tank (705) is fixedly connected to one side of the upper end of the cleaning box (701); a water supply pump (708) is fixedly connected to one side of the water tank (705); the water supply pump (708) is connected to one end of the water supply pipe (704) through a pipeline; a water purifier (706) is fixedly connected to the other side of the water tank (705); the water purifier (706) is connected to a return water pump (709) through a pipeline; and the return water pump (709) is fixedly connected to the inner bottom surface of the cleaning box (701).
9. The suspension insulator core rod processing device according to claim 1, characterized in that: The drying device (4) comprises a drying box (801), a bellows (802), an electric heater (803), and an electric fan (804). Fourth material guide holes (805) are respectively provided at both ends of the drying box (801). The fourth material guide holes (805) are respectively arranged opposite to the first material guide holes (106) in the material guide device (5). A plurality of bellows (802) are respectively fixedly connected to the two sides of the drying box (801). The bellows (802) located on the two sides are respectively arranged in a staggered manner. A plurality of air inlet holes (806) are provided at the connection between the bellows (802) and the inner wall of the drying box (801). The middle of the bellows (802) is fixedly connected to the electric heater (803). The ends of the bellows (802) are fixedly connected to the electric fans (804). The electric fans (804) blow air towards the insulator core rod.