A terminal pin device

By using vertical interval positioning and shaping mechanism, horizontal interval positioning and shaping mechanism and positioning speed control assembly in the terminal pin insertion equipment, the problem of needle body offset and bending damage during the pin assembly process is solved, and efficient needle body positioning and shaping is achieved, which significantly improves the assembly pass rate.

CN119340764BActive Publication Date: 2025-04-25ZHEJIANG DELKS ELECTRIC CO LTD
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Patent Information

Application Number
CN202411623082.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-04-25
Estimated Expiration
2044-11-14

AI Technical Summary

Technical Problem

During the assembly process of pin insertion, existing terminal contact members are prone to transverse or vertical deviation of the needle body, resulting in positioning offset and bending damage of needle body, making it difficult to achieve effective horizontal or vertical spacing positioning and shaping, thereby reducing the assembly pass rate.

Method used

The terminal pin plug device is adopted that includes a vertical interval positioning and shaping mechanism, a horizontal interval positioning and shaping mechanism and a positioning speed control component. The precise positioning and shaping of the needle body is achieved through the linkage block, linkage bar, positioning distance sensor, vertical interval bar, lateral pointed bar, bidirectional screw, vertical shaping bar and positioning speed control component and other components.

Benefits of technology

Through precise vertical and horizontal spacing positioning and shaping, the qualified rate of the terminal contact member pin assembly is significantly improved, avoiding needle bending damage, and ensuring assembly accuracy and efficiency.

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Abstract

The present invention discloses a terminal pin device, which specifically relates to the technical field of terminal contact component assembly, including a platform, an inclined track, a shaping block, a plurality of shaping grooves, and a vertical spacing positioning shaping mechanism; wherein the vertical spacing positioning shaping mechanism includes a linkage block, a linkage bar, a positioning distance sensor, a plurality of vertical spacing bars, and a guide tip block; and also includes a horizontal spacing positioning shaping mechanism. The present invention has the advantages of enabling a plurality of pin bodies and a plurality of shaping grooves to be accurately positioned and assembled through the vertical spacing positioning shaping mechanism, ensuring that each assembly can be properly docked, and greatly improving the assembly qualification rate of the terminal contact component pins, thereby solving the problem that it is difficult to perform horizontal spacing positioning shaping on the plurality of pin bodies of the terminal contact component, and it is difficult to perform vertical spacing positioning shaping on the plurality of pin bodies of the terminal contact component, and the qualification rate of the terminal contact component pin assembly is greatly reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of terminal contact component assembly, and more particularly to a terminal pin device. Background Art

[0002] The terminal block is an accessory product used to achieve electrical connection. It is classified as a connector in the industry. With the increasing degree of industrial automation and the increasingly stringent and precise requirements for industrial control, the use of terminal blocks is gradually increasing. Therefore, when the terminal contact component is inserted, the needle body needs to be placed in the specified position for extrusion molding to complete the assembly operation of the terminal contact component.

[0003] In the existing public documents, the patent announcement number CN116093708A discloses a combined type of automatic pin insertion equipment for terminal blocks. The pin insertion equipment mainly uses the pin vibration feeding mechanism to cooperate with the base conveying mechanism, the clamping mechanism and the pin pressing mechanism to combine into terminal blocks with different pins according to the needs, so as to improve the usability of the equipment; the pin vibration feeding mechanism cooperates with the mobile platform to clamp the pins, the base conveying mechanism bites the pins, and the pin pressing mechanism presses the pins into the plastic base, and the pins are inserted and assembled into finished products in sequence. This pin insertion machine has a simple structure, small size, light weight, can realize full-automatic pin insertion, and is quick and convenient to assemble, which doubles the assembly efficiency. However, the pin insertion equipment still has the following problems.

[0004] When assembling the terminal contact components for insertion, they need to be shaped and positioned by extrusion so that the pins are at the specified positions, thereby ensuring that the terminal contact components can be inserted according to the specified requirements during assembly. However, when some pin bodies of the terminal contact components are laterally offset or vertically offset during the shaping and positioning process, directly performing the shaping and positioning by extrusion will cause the positioning parts to be offset, thereby causing multiple pin bodies of the terminal contact components to be directly bent and damaged during the extrusion process, making it difficult to perform laterally spaced positioning and shaping of the multiple pin bodies of the terminal contact components, as well as to achieve vertically spaced positioning and shaping of the multiple pin bodies of the terminal contact components. The qualified rate of the terminal contact component pin assembly is greatly reduced, which requires improving the terminal contact component pin assembly technology, and for this purpose, a terminal pin insertion device is required. Summary of the invention

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides the following technical solutions: a terminal pin device, comprising a platform, an inclined track and a shaping block, wherein the inclined track is fixed on the upper surface of the platform, the shaping block is located on one side of the inclined track, a plurality of shaping grooves are provided inside the shaping block, and a vertical spacing positioning and shaping mechanism is provided below the shaping groove; the vertical spacing positioning and shaping mechanism comprises a linkage block arranged below the shaping groove, and one end of the linkage block is fixedly connected to a linkage bar, and a positioning distance sensor is fixedly installed on one side of the linkage bar; a plurality of vertical spacing bars are fixedly connected to the top of the linkage bar, one side of each of the vertical spacing bars is fixedly connected to a guide tip block, and the top of each of the vertical spacing bars is fixed to a lateral tip bar; the other end of the linkage block is fixedly connected to a socket block; the upper surface of the linkage block is provided with a horizontal spacing positioning and shaping mechanism.

[0006] Preferably, gaps are provided between the linkage block and the linkage bar and the shaping block, and the plurality of vertical spacer bars are equidistantly arranged from left to right in sequence, the outer wall of the sleeve block is slidably connected with a support frame, and the support frame is slidably connected to the shaping block, and the inner wall of the sleeve block is threadedly connected with a one-way screw; a reduction motor is fixedly connected to the top of the support frame, and the reduction motor is used to drive the one-way screw to rotate, and the output end of the reduction motor is fixedly connected to the one-way screw; an L-shaped support block is fixedly connected to one side of the support frame, and an electric cylinder fixedly connected to the shaping block is provided on one side of the L-shaped support block, and the output end of the electric cylinder is fixedly connected to the L-shaped support block, and a plurality of terminals are slidably connected above the inclined track, and a plurality of needles are inserted into the terminals; an extrusion cylinder is fixedly connected to one side of the shaping block, and a reinforcement block is fixedly connected between the extrusion cylinder and the platform.

[0007] A socket plate is provided on the other side of the inclined track, a clamping electric cylinder is fixedly connected to one side of the socket plate, an output end of the clamping electric cylinder is slidably connected to the socket plate, a clamping block is fixedly connected to the output end of the clamping electric cylinder; a clamping end head is fixedly installed on one side of the clamping block; a controller is fixedly connected to the upper surface of the platform near the socket plate.

[0008] When this technology is in use, the electric cylinder pushes the L-shaped support block to move left, the support frame causes the one-way screw to move left, and the socket block causes the linkage block to move left. The linkage bar moves closer to the side of the terminal. When the distance value sensed by the positioning distance sensor is two centimeters from the distance value set by the controller, the electric cylinder is turned off by the controller. The reduction motor drives the one-way screw, and the one-way screw drives the socket block to move upward under the action of the thread transmission force. The linkage block drives the linkage bar to move upward, and the vertical spacing bar drives the lateral pointed bar to move upward. The lateral pointed bar can be guided and inserted into the side of the needle body to perform vertical spacing positioning and shaping on multiple needle bodies. The support frame drives the induction bar to move upward, and the induction bar can fit on the lower surface of the contact distance sensor. The support sleeve supports the contact distance sensor. When the induction bar fits on the lower surface of the support sleeve, the contact distance sensor senses zero, and the reduction motor is turned off by the controller.

[0009] Preferably, the transverse spacing positioning and shaping mechanism includes a sliding frame fixedly arranged on the upper surface of the linkage block; a sensing bar is fixedly connected to one side of the sliding frame, and the sensing bar is slidably connected to the shaping block, a supporting sleeve block fixedly connected to the shaping block is provided above the sensing bar, and a contact distance sensor is fixedly connected to the inside of the supporting sleeve block; a bidirectional screw is rotatably connected to the inner wall of the sliding frame, a driving motor is fixedly installed on the top of the sliding frame, and the driving motor is used to drive the bidirectional screw to rotate, the outer wall of the bidirectional screw is threadedly connected to two threaded sleeve blocks, the two threads of the outer wall of the bidirectional screw are opposite and symmetrically opened, and the two threaded sleeve blocks are both slidably connected to the sliding frame.

[0010] A vertical shaping bar is fixedly connected to one side of each threaded sleeve block, the vertical shaping bar is slidably connected to the vertical spacing bar, and a plurality of positioning holes are opened inside the vertical shaping bar; a positioning speed control component is installed on the upper surface of one of the vertical shaping bars, the output end of the drive motor is fixedly connected to the bidirectional screw, a gap is provided between the support sleeve block and the sliding frame, and the plurality of positioning holes are equidistantly arranged in sequence from left to right, and the cross-sectional shape of each positioning hole is a rectangle.

[0011] When the technology is in use, the driving motor drives the bidirectional screw to rotate, and the bidirectional screw drives the two threaded sleeves to approach each other under the action of the thread transmission force. The lower vertical shaping strip moves up along the outer wall of the multiple vertical spacing strips, thereby pressing on the lower surface of the multiple needle bodies, and the upper vertical shaping strip can move down and press on the upper surface of the multiple needle bodies.

[0012] Preferably, the positioning and speed control assembly includes a concave sleeve block fixedly mounted on the upper surface of one of the vertical shaping strips; a guide column is slidably connected inside the concave sleeve block, and a pressure sensor is fixedly mounted on the top of the guide column, a support bar is fixedly connected to one side of the pressure sensor, and the support bar is fixedly connected to the concave sleeve block; a concave sleeve plate is fixedly connected to the bottom end of the guide column, and a speed-averaging roller is provided inside the concave sleeve plate, a linkage shaft is fixedly connected inside the speed-averaging roller, and the linkage shaft is rotatably connected to the concave sleeve plate, one end of the linkage shaft is fixedly connected to the speed sensor, and a bracket is provided on the top of the outer wall of the speed sensor, the concave sleeve plate and the speed sensor are both fixedly connected to the bracket, the vertical cross-section of the concave sleeve plate is circular, and the bracket is used to support the speed sensor.

[0013] When the present technology is in use, when the upper vertical shaping strip can move downward to extrude on the upper surfaces of multiple needle bodies, the vertical shaping strip drives the concave sleeve block to move downward, the support strip drives the pressure sensor to move downward, and the guide column drives the concave sleeve plate to move downward. The linkage shaft drives the uniform speed roller to move downward, the bracket causes the speed sensor to move downward, and the speed sensor drives the linkage shaft to move downward. At the same time, the linkage shaft drives the uniform speed roller to move downward to extrude on the upper surface of one of the needle bodies, and the linkage shaft drives the concave sleeve plate to cause the guide column to extrude on the pressure sensor. When the pressure value sensed by the pressure sensor is the same as the pressure value set by the concave sleeve block, it is known that the upper vertical shaping strip fits on the upper surface of multiple needle bodies according to the specified pressure, and the lower vertical shaping strip can fit on the lower surface of multiple needle bodies according to the specified pressure.

[0014] Technical effects and advantages of the present invention:

[0015] 1. The present invention uses a vertical spacing positioning and shaping mechanism. The electric cylinder pushes the L-shaped support block to move left, the L-shaped support block drives the support frame to move left, the one-way screw drives the socket block to move left, and the socket block causes the linkage block to move left. When the distance value sensed by the positioning distance sensor and the distance value set by the controller are two centimeters, the reduction motor drives the one-way screw, and the linkage block drives the linkage bar to move upward. A plurality of vertical spacing bars can be distributed at intervals on the sides of a plurality of needle bodies, thereby performing vertical spacing positioning and shaping on the plurality of needle bodies. The electric cylinder is started to drive the L-shaped support block to move right, and a plurality of vertical spacing bars can perform vertical movement, spacing positioning and shaping on the plurality of needle bodies, so that the plurality of needle bodies and the plurality of shaping grooves can be accurately positioned and assembled, ensuring that each assembly can be qualifiedly docked. After the improvement, the assembly qualification rate of the terminal contact component pins is greatly improved.

[0016] 2. The present invention adopts a vertical spacing positioning and shaping mechanism. The controller starts the driving motor, and the driving motor drives the bidirectional screw to rotate. The bidirectional screw drives the two threaded sleeve blocks to approach each other under the action of the thread transmission force. The lower vertical shaping strip moves up along the outer wall of multiple vertical spacing strips and is squeezed on the lower surface of multiple needle bodies, while the upper vertical shaping strip can move down and be squeezed on the upper surface of multiple needle bodies. The linkage block drives the sliding frame to move right, and the sliding frame drives the bidirectional screw to move right. The upper vertical shaping strip moves right along the upper surface of multiple needle bodies for shaping and positioning, while the lower vertical shaping strip moves right along the lower surface of multiple needle bodies for shaping and positioning. In this way, multiple needle bodies and multiple shaping grooves can be accurately positioned and assembled, greatly improving the assembly qualification rate of the terminal contact component pins.

[0017] 3. The present invention uses a positioning and speed control component. When the upper vertical shaping strip can move downward and extrude on the upper surfaces of multiple needle bodies, the concave sleeve block is driven downward by the vertical shaping strip, and the linkage shaft drives the uniform speed roller to move downward and extrude on the upper surface position of one of the needle bodies. The linkage shaft drives the concave sleeve plate to make the guide column squeeze on the pressure sensor. When the pressure value sensed by the pressure sensor is the same as the pressure value set by the concave sleeve block, it is known that the upper vertical shaping strip is rotating according to the specified pressure, and the uniform speed roller drives the linkage shaft to rotate. The sleeve block realizes speed sensing through the speed sensor. The two vertical shaping strips can perform horizontal spacing shaping and positioning on multiple vertical spacer strips at the specified speed, ensuring that multiple needle bodies can be positioned and shaped inside the terminal, ensuring that multiple needle bodies can be accurately docked and assembled with multiple shaping grooves, ensuring that each assembly can be qualified, and greatly improving the assembly qualification rate of the terminal contact component pins.

[0018] According to the mutual influence of the above-mentioned multiple effects, firstly, multiple vertical spacers can be vertically moved, spaced, positioned and shaped for multiple needle bodies, then the upper vertical shaping strips are moved rightward along the upper surfaces of the multiple needle bodies for shaping and positioning, while the lower vertical shaping strips are moved rightward along the lower surfaces of the multiple needle bodies for shaping and positioning, and finally, the two vertical shaping strips can perform horizontal spacing and shaping positioning for multiple vertical spacers at a specified speed and specified contact pressure. In summary, the bending parts of multiple needle bodies can be automatically shaped, the multiple needle bodies of the terminal contact component can be spaced, positioned and shaped laterally, and the multiple needle bodies of the terminal contact component can be spaced, positioned and shaped vertically. After the improvement, the qualified rate of assembly of the terminal contact component pins is greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the front view structure of the terminal pin device of the present invention.

[0020] Figure 2 For the present invention Figure 1 Enlarged structural diagram at A in the middle.

[0021] Figure 3 It is a schematic diagram of the side structure of the shaping block of the present invention.

[0022] Figure 4 It is a schematic diagram of the rear view structure of the shaping block of the present invention.

[0023] Figure 5 It is a schematic diagram of the partial structure of the connection between the shaping block and the electric cylinder of the present invention.

[0024] Figure 6 It is a schematic diagram of the partial main structure of the terminal and the shaping block of the present invention.

[0025] Figure 7 It is a schematic diagram of the local structure of the vertical section of the connection between the shaping block and the supporting sleeve block of the present invention.

[0026] Figure 8 It is a schematic diagram of the local structure of the vertical section of the connection between the linkage block and the sliding frame of the present invention.

[0027] Fig. 9 It is a schematic diagram of the local structure of the vertical section at the connection between the concave sleeve block and the vertical shaping strip of the present invention.

[0028] Fig.10 It is a schematic diagram of the local structure of the vertical section of the positioning speed control assembly of the present invention.

[0029] The accompanying drawings are marked as follows: 1, platform; 2, inclined track; 3, shaping block; 4, shaping groove; 5, linkage block; 6, linkage bar; 7, positioning distance sensor; 8, vertical spacer bar; 9, guide tip block; 10, lateral tip bar; 11, socket block; 12, support frame; 13, one-way screw; 14, reduction motor; 15, L-shaped support block; 16, electric cylinder; 17, terminal; 18, needle body; 19, extrusion cylinder; 20, reinforcement block; 21, socket plate; 22, pressing electric cylinder; 23. Clamping block; 24. Clamping end; 25. Controller; 26. Sliding frame; 27. Induction strip; 28. Support sleeve; 29. ​​Contact distance sensor; 30. Bidirectional screw; 31. Driving motor; 32. Threaded sleeve; 33. Vertical shaping strip; 34. Positioning hole; 35. Concave sleeve; 36. Guide column; 37. Pressure sensor; 38. Support strip; 39. Concave sleeve; 40. Uniform speed roller; 41. Linkage shaft; 42. Speed ​​sensor; 43. Bracket. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] As attached Figure 1-10 A terminal pin device is shown, which is provided with a vertical spacing positioning and shaping mechanism, a vertical spacing positioning and shaping mechanism, and a positioning and speed control component. The settings of each mechanism and component can automatically shape the bending parts of multiple needle bodies 18, can perform horizontal spacing positioning and shaping on multiple needle bodies of the terminal contact component, and can realize vertical spacing positioning and shaping on multiple needle bodies of the terminal contact component, thereby greatly improving the assembly qualification rate of the terminal contact component pins. The specific structural settings of each mechanism and component are as follows.

[0032] In this embodiment, as shown in the attached Figure 1-5 As shown, a vertical spacing positioning shaping mechanism is provided below the shaping groove 4; the vertical spacing positioning shaping mechanism includes a linkage block 5 provided below the shaping groove 4, and one end of the linkage block 5 is fixedly connected to a linkage bar 6, and a positioning distance sensor 7 is fixedly installed on one side of the linkage bar 6; a plurality of vertical spacing bars 8 are fixedly connected to the top of the linkage bar 6, and a guide tip block 9 is fixedly connected to one side of each vertical spacing bar 8, and a lateral tip bar 10 is fixed to the top of each vertical spacing bar 8; a sleeve block 11 is fixedly connected to the other end of the linkage block 5; and a horizontal spacing positioning shaping mechanism is provided on the upper surface of the linkage block 5. A gap is provided between the linkage block 5 and the linkage bar 6 and the shaping block 3, and a plurality of vertical spacing bars 8 are arranged equidistantly from left to right.

[0033] In this embodiment, as shown in the attached Figure 2-6 As shown, the outer wall of the sleeve block 11 is slidably connected to a support frame 12, and the support frame 12 is slidably connected to the shaping block 3, and the inner wall of the sleeve block 11 is threadedly connected to a one-way screw 13; the top of the support frame 12 is fixedly connected to a reduction motor 14, and the reduction motor 14 is used to drive the one-way screw 13 to rotate, and the output end of the reduction motor 14 is fixedly connected to the one-way screw 13; one side of the support frame 12 is fixedly connected to an L-shaped support block 15, and one side of the L-shaped support block 15 is provided with an electric cylinder 16 fixedly connected to the shaping block 3, and the output end of the electric cylinder 16 is fixedly connected to the L-shaped support block 15. So that the electric cylinder 16 pushes the L-shaped support block 15 to move left, the L-shaped support block 15 drives the support frame 12 to move left, the support frame 12 makes the one-way screw 13 move left, the one-way screw 13 drives the socket block 11 to move left, the socket block 11 makes the linkage block 5 move left, and the linkage bar 6 approaches the side of the terminal 17. The distance between the positioning distance sensor 7 and the terminal 17 can be sensed by the positioning distance sensor 7.

[0034] A plurality of terminals 17 are slidably connected above the inclined track 2, and a plurality of needle bodies 18 are inserted inside the terminal 17; an extrusion cylinder 19 is fixedly connected to one side of the shaping block 3, and a reinforcement block 20 is fixedly connected between the extrusion cylinder 19 and the platform 1, so that the reinforcement block 20 supports the extrusion cylinder 19, and the extrusion cylinder 19 pushes the shaping block 3 to move left, and the plurality of needle bodies 18 are squeezed and fixed inside the terminal 17.

[0035] In this embodiment, as shown in the attached Figure 1-6 As shown, a socket plate 21 is provided on the other side of the inclined track 2, and a clamping electric cylinder 22 is fixedly connected to one side of the socket plate 21, and the output end of the clamping electric cylinder 22 is slidably connected to the socket plate 21, and a clamping block 23 is fixedly connected to the output end of the clamping electric cylinder 22; a clamping end head 24 is fixedly installed on one side of the clamping block 23; a controller 25 is fixedly connected to the upper surface of the platform 1 and close to the socket plate 21, so that the platform 1 supports the socket plate 21, the socket plate 21 supports the clamping electric cylinder 22, the clamping electric cylinder 22 pushes the clamping block 23 to move right, and the clamping block 23 drives the clamping end head 24 to move right, and the clamping end head 24 is squeezed on the left end parts of the multiple needle bodies 18, so that the multiple needle bodies 18 can be extruded, assembled and locked with the terminal 17, so that the multiple needle bodies 18 can be stably positioned and docked.

[0036] In this embodiment, as shown in the attached Figure 7-8 As shown, the lateral spacing positioning and shaping mechanism includes a slide frame 26 fixedly arranged on the upper surface of the linkage block 5; a sensing bar 27 is fixedly connected to one side of the slide frame 26, and the sensing bar 27 is slidably connected to the shaping block 3, a support sleeve block 28 fixedly connected to the shaping block 3 is provided above the sensing bar 27, and a contact distance sensor 29 is fixedly connected to the inside of the support sleeve block 28; a bidirectional screw 30 is rotatably connected to the inner wall of the slide frame 26, a drive motor 31 is fixedly installed on the top of the slide frame 26, and the drive motor 31 is used to drive the bidirectional screw 30 to rotate.

[0037] The outer wall of the bidirectional screw 30 is threadedly connected with two threaded sleeves 32, and the two threads of the outer wall of the bidirectional screw 30 are opposite and symmetrically opened, and the two threaded sleeves 32 are slidably connected with the slide frame 26; a vertical shaping bar 33 is fixedly connected to one side of each threaded sleeve 32, and the vertical shaping bar 33 is slidably connected with the vertical spacing bar 8, and a plurality of positioning holes 34 are opened inside the vertical shaping bar 33; a positioning speed control component is installed on the upper surface of one of the vertical shaping bars 33. The output end of the drive motor 31 is fixedly connected with the bidirectional screw 30, and a gap is provided between the support sleeve 28 and the slide frame 26. A plurality of positioning holes 34 are arranged equidistantly from left to right, and the cross-sectional shape of each positioning hole 34 is rectangular.

[0038] In this embodiment, as shown in the attached Figure 9-10As shown, the positioning and speed control assembly includes a concave sleeve block 35 fixedly mounted on the upper surface of one of the vertical shaping strips 33; a guide column 36 is slidably connected inside the concave sleeve block 35, and a pressure sensor 37 is fixedly mounted on the top of the guide column 36, a support bar 38 is fixedly connected to one side of the pressure sensor 37, and the support bar 38 is fixedly connected to the concave sleeve block 35; a concave sleeve plate 39 is fixedly connected to the bottom end of the guide column 36, and a uniform speed roller 40 is provided inside the concave sleeve plate 39, a linkage shaft 41 is fixedly connected inside the uniform speed roller 40, and the linkage shaft 41 is rotationally connected to the concave sleeve plate 39; a speed sensor 42 is fixedly connected to one end of the linkage shaft 41, and a bracket 43 is provided on the top of the outer wall of the speed sensor 42, the concave sleeve plate 39 and the speed sensor 42 are both fixedly connected to the bracket 43, the vertical cross-section of the concave sleeve plate 39 is circular, and the bracket 43 is used to support the speed sensor 42.

[0039] The working principle of the terminal pin device of the present invention:

[0040] Step 1: During vertical spacing positioning and shaping, multiple terminals 17 are placed on the track on the upper surface of the inclined track 2 for tilted sliding, and multiple pins 18 can be inserted into the inner wall of the terminal 17. When there is a tilting and bending problem among the multiple pins 18, the electric cylinder 16 is started by the controller 25, and the electric cylinder 16 pushes the L-shaped support block 15 to move left, and the L-shaped support block 15 drives the support frame 12 to move left, and the support frame 12 makes the one-way screw 13 move left, and the one-way screw 13 drives the socket block 11 to move left, and the socket block 11 makes the linkage block 5 move left. At the same time, the linkage block 5 drives the linkage bar 6 to move left, and the linkage bar 6 approaches the side of the terminal 17, and the distance between the positioning distance sensor 7 and the terminal 17 can be sensed by the positioning distance sensor 7. When the distance value sensed by the positioning distance sensor 7 and the distance value set by the controller 25 are two centimeters, the multiple lateral pointed strips 10 can be located at adjacent intervals below the multiple needle bodies 18, and the vertical shaping strips 33 are located above the multiple needle bodies 18, and then the electric cylinder 16 is closed by the controller 25.

[0041] The reduction motor 14 is started through the controller 25, and the reduction motor 14 drives the one-way screw 13. The one-way screw 13 drives the sleeve block 11 to move upward under the action of the thread transmission force, and the sleeve block 11 drives the linkage block 5 to move upward, and the linkage block 5 drives the linkage bar 6 to move upward, and the linkage bar 6 can drive multiple vertical spacer bars 8 to move upward, and the vertical spacer bars 8 drive the lateral pointed bars 10 to move upward, and the lateral pointed bars 10 can be guided and inserted into the side of the needle body 18, so that the multiple vertical spacer bars 8 can be distributed at intervals on the sides of the multiple needle bodies 18, thereby performing vertical spacing, positioning and shaping of the multiple needle bodies 18. When the linkage block 5 drives the support frame 12 to move upward, the support frame 12 drives the sensing strip 27 to move upward, and the sensing strip 27 can fit on the lower surface of the contact distance sensor 29. At the same time, the shaping block 3 supports the support sleeve block 28, and the support sleeve block 28 supports the contact distance sensor 29. The contact distance sensor 29 senses the fitting distance of the sensing strip 27. When the sensing strip 27 fits on the lower surface of the support sleeve block 28, the sensing distance of the contact distance sensor 29 is zero, and the reduction motor 14 is turned off through the controller 25.

[0042] Step 2: During the horizontal spacing positioning and shaping, the controller 25 starts the driving motor 31 at the same time, and the driving motor 31 drives the bidirectional screw 30 to rotate, and the bidirectional screw 30 rotates inside the sliding frame 26, and the bidirectional screw 30 drives the two threaded sleeves 32 to approach each other under the action of the thread transmission force. At the same time, the two threaded sleeves 32 respectively drive the two vertical shaping strips 33 to approach each other, and the lower vertical shaping strip 33 moves up along the outer wall of the multiple vertical spacing strips 8, thereby squeezing on the lower surface of the multiple needle bodies 18, and the upper vertical shaping strip 33 can move down and squeeze on the upper surface of the multiple needle bodies 18.

[0043] Step 3: When positioning and controlling the speed, when the upper vertical shaping strip 33 can move downward and squeeze on the upper surface of the plurality of needle bodies 18, the vertical shaping strip 33 drives the concave sleeve block 35 to move downward, the concave sleeve block 35 makes the support strip 38 move downward, the support strip 38 drives the pressure sensor 37 to move downward, and the pressure sensor 37 makes the guide column 36 move downward, and the guide column 36 drives the concave sleeve plate 39 to move downward. At the same time, the concave sleeve plate 39 drives the linkage shaft 41 to move downward, the linkage shaft 41 drives the speed roller 40 to move downward, and the concave sleeve plate 39 drives the bracket 43 to move downward, the bracket 43 makes the speed sensor 42 move downward, and the speed sensor 42 drives the linkage shaft 41 to move downward.

[0044] At the same time, the linkage shaft 41 drives the speed-averaging roller 40 to move downward and squeeze the upper surface of one of the needle bodies 18. In this way, the speed-averaging roller 40 drives the linkage shaft 41 upward after being squeezed, and the linkage shaft 41 drives the concave sleeve plate 39 to squeeze the guide column 36 on the pressure sensor 37, and the pressure sensor 37 senses the pressure value. When the pressure value sensed by the pressure sensor 37 is the same as the pressure value set by the concave sleeve block 35, it is known that the upper vertical shaping strip 33 is attached to the upper surface of the plurality of needle bodies 18 according to the specified pressure, and the lower vertical shaping strip 33 can be attached to the lower surface of the plurality of needle bodies 18 according to the specified pressure.

[0045] The controller 25 starts the electric cylinder 16 to drive the L-shaped support block 15 to move rightward, the L-shaped support block 15 drives the support frame 12 to move rightward, the support frame 12 drives the one-way screw 13 to move rightward, the one-way screw 13 makes the sleeve block 11 move rightward, the sleeve block 11 drives the linkage block 5 to move rightward, the linkage block 5 drives the linkage bar 6 to move rightward, the linkage bar 6 makes the multiple guide tip blocks 9 move rightward, and at the same time the vertical spacing bar 8 drives the lateral tip bar 10 to move rightward, the multiple vertical spacing bars 8 can move the side of the multiple needle bodies 18 horizontally to the right, and the multiple vertical spacing bars 8 can move and position the spacing gaps of the multiple needle bodies 18. At the same time, the linkage block 5 drives the sliding frame 26 to move rightward, the sliding frame 26 drives the bidirectional screw 30 to move rightward, the bidirectional screw 30 drives the two threaded sleeve blocks 32 to move rightward, and the two threaded sleeve blocks 32 respectively drive the two vertical shaping bars 33 to move rightward synchronously.

[0046] The upper vertical shaping strip 33 is shaped and positioned rightward along the upper surface of the plurality of needle bodies 18, while the lower vertical shaping strip 33 is shaped and positioned rightward along the lower surface of the plurality of needle bodies 18. The upper vertical shaping strip 33 drives the concave sleeve block 35 to move the guide column 36 rightward, the guide column 36 drives the concave sleeve plate 39 rightward, the concave sleeve plate 39 makes the linkage shaft 41 rightward, and the linkage shaft 41 can drive the uniform speed roller 40 to move rightward, and the uniform speed roller 40 and the upper surface of the needle body 18 are in frictional contact to realize the rotation operation. The uniform speed roller 40 drives the linkage shaft 41 to rotate, and the sleeve block 11 realizes speed sensing through the speed sensor 42, so that when the electric cylinder 16 drives the L-shaped support block 15 to move rightward, the speed sensed by the speed sensor 42 can be the same as the speed set by the controller 25, and the two vertical shaping strips 33 can perform horizontal spacing shaping and positioning on the plurality of vertical spacing strips 8 at the specified speed. In this way, the vertically bent parts of the plurality of needle bodies 18 can be shaped and positioned to be in a straight state. When the linkage bar 6 is moved rightward to reset to the starting position in step 1, the electric cylinder 16 can be closed by the controller 25 .

[0047] Step 4: When assembling the contact components of the wiring terminals, multiple needle bodies 18 can be positioned and shaped at vertical intervals inside the terminal 17, and multiple needle bodies 18 can also be positioned and shaped at horizontal intervals. Then the platform 1 supports the reinforcement block 20, and the reinforcement block 20 supports the extrusion cylinder 19. The extrusion cylinder 19 pushes the shaping block 3 to move left, and the multiple shaping grooves 4 inside the shaping block 3 can be positioned and inserted into multiple vertical spacing strips 8. At the same time, the platform 1 supports the socket plate 21, and the socket plate 21 supports the clamping electric cylinder 22. The clamping electric cylinder 22 pushes the clamping block 23 to move right, and the clamping block 23 drives the clamping end 24 to move right. The clamping end 24 is squeezed on the left end of the multiple needle bodies 18, so that the multiple needle bodies 18 can be extruded, assembled and locked with the terminal 17, and at the same time, the multiple needle bodies 18 are squeezed and fixed inside the terminal 17, so that the needle bodies 18 are positioned and assembled in the internal position of the terminal 17, completing the contact component assembly operation of the terminal 17 and the multiple needle bodies 18.

[0048] The contents not described in detail in the specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used. In this technical solution, the electrical control components not mentioned are not shown in the figure because they belong to the prior art and will not be described here.

[0049] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A terminal pin device, comprising a platform, an inclined track and a shaping block, wherein the inclined track is fixed on the upper surface of the platform, the shaping block is located on one side of the inclined track, and a plurality of shaping grooves are provided inside the shaping block, characterized in that: A vertical spacing positioning shaping mechanism is provided below the shaping groove; The vertical interval positioning and shaping mechanism comprises a linkage block arranged below the shaping groove, and one end of the linkage block is fixedly connected to a linkage bar, and a positioning distance sensor is fixedly installed on one side of the linkage bar; The top of the linkage bar is fixedly connected with a plurality of vertical spacer bars, one side of each vertical spacer bar is fixedly connected with a guide tip block, and the top of each vertical spacer bar is fixed with a lateral tip bar; the other end of the linkage block is fixedly connected with a sleeve block; the upper surface of the linkage block is provided with a transverse spacing positioning and shaping mechanism, and the transverse spacing positioning and shaping mechanism includes a sliding frame fixedly arranged on the upper surface of the linkage block; A sensing bar is fixedly connected to one side of the sliding frame, and the sensing bar is slidably connected to the shaping block. A supporting sleeve block fixedly connected to the shaping block is provided above the sensing bar, and a contact distance sensor is fixedly connected to the inside of the supporting sleeve block; a bidirectional screw is rotatably connected to the inner wall of the sliding frame, and a driving motor is fixedly installed on the top of the sliding frame, and the driving motor is used to drive the bidirectional screw to rotate. The outer wall of the bidirectional screw is threadedly connected to two threaded sleeve blocks, and the two threads on the outer wall of the bidirectional screw are opposite and symmetrically opened, and the two threaded sleeve blocks are both slidably connected to the sliding frame; a vertical shaping strip is fixedly connected to one side of each threaded sleeve block, and the vertical shaping strip is slidably connected to the vertical spacing strip, and a plurality of positioning holes are opened inside the vertical shaping strip.

2. The terminal pin device according to claim 1, characterized in that: There are gaps between the linkage blocks and linkage bars and the shaping blocks, and a plurality of vertical spacing bars are arranged in sequence and at equal intervals from left to right.

3. The terminal pin device according to claim 1, characterized in that: The outer wall of the sleeve block is slidably connected with a support frame, and the support frame is slidably connected with the shaping block, and the inner wall of the sleeve block is threadedly connected with a one-way screw; The top end of the support frame is fixedly connected with a reduction motor, and the reduction motor is used to drive the one-way screw to rotate, and the output end of the reduction motor is fixedly connected to the one-way screw; An L-shaped support block is fixedly connected to one side of the support frame, and an electric cylinder fixedly connected to the shaping block is provided on one side of the L-shaped support block, and an output end of the electric cylinder is fixedly connected to the L-shaped support block.

4. The terminal pin device according to claim 1, characterized in that: A plurality of terminals are slidably connected above the inclined track, and a plurality of pins are inserted inside the terminals; An extrusion cylinder is fixedly connected to one side of the shaping block, and a reinforcement block is fixedly connected between the extrusion cylinder and the platform.

5. The terminal pin device according to claim 1, characterized in that: A sleeve plate is provided on the other side of the inclined track, a clamping electric cylinder is fixedly connected to one side of the sleeve plate, an output end of the clamping electric cylinder is slidably connected to the sleeve plate, and a clamping block is fixedly connected to the output end of the clamping electric cylinder; A pressing end is fixedly mounted on one side of the pressing block; A controller is fixedly connected to the upper surface of the platform near the socket plate.

6. The terminal pin device according to claim 1, characterized in that: A positioning and speed control component is installed on the upper surface of one of the vertical shaping strips.

7. The terminal pin device according to claim 1, characterized in that: The output end of the driving motor is fixedly connected to the bidirectional screw, and a gap is provided between the supporting sleeve block and the sliding frame.

8. The terminal pin device according to claim 1, characterized in that: The plurality of positioning holes are arranged in sequence and equidistantly from left to right, and the cross-sectional shape of each positioning hole is a rectangle.

9. The terminal pin device according to claim 6, characterized in that: The positioning and speed control assembly includes a concave sleeve block fixedly mounted on the upper surface of one of the vertical shaping strips; A guide column is slidably connected inside the concave sleeve block, and a pressure sensor is fixedly installed on the top of the guide column. A support bar is fixedly connected to one side of the pressure sensor, and the support bar is fixedly connected to the concave sleeve block; The bottom end of the guide column is fixedly connected with a concave sleeve plate, and a uniform speed roller is arranged inside the concave sleeve plate, and a linkage shaft is fixedly connected inside the uniform speed roller, and the linkage shaft is rotatably connected to the concave sleeve plate; A speed sensor is fixedly connected to one end of the linkage shaft, and a bracket is provided at the top end of the outer wall of the speed sensor, and the concave sleeve plate and the speed sensor are fixedly connected to the bracket.

10. The terminal pin device according to claim 9, characterized in that: The vertical cross-section of the concave sleeve plate is circular, and the bracket is used to support the speed sensor.

Citation Information

Patent Citations

  • Automatic production equipment of connector

    CN113067226A

  • Automatic pin inserting equipment for combined wiring terminal

    CN116093708A