Flexible board film pasting method, system and equipment
By designing an automated flex board laminating system, the problems of low efficiency, unstable quality and dry film waste in the traditional production process are solved, achieving efficient and stable production and material savings.
Patent Information
- Application Number
- CN202411547963.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-10-31
AI Technical Summary
The traditional flexible plate film production process is low efficiency, unstable product quality, and serious waste of dry film materials.
A flex board laminating method and system is designed, which utilizes the flex board feeding mechanism, laminating machine, flex board buffering mechanism and cutting output mechanism, combined with the flex board sensing part and control module, to realize automatic feeding, laminating, caching and cutting. , ensuring the continuity and efficiency of the production process.
Through the automated production process, the production efficiency of flexographic film lamination is significantly improved, the stability of product quality is ensured, and the use of dry film materials is greatly saved.
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Figure CN119342790A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of circuit board production, and in particular to a flexible board film pasting method, system and equipment. Background Art
[0002] During the production of flexible circuit boards (i.e., flexible boards), dry films need to be laid on the surface of the flexible boards in the circuit forming manufacturing process, and then the circuits are formed after exposure, development, and etching. In traditional technology, when a dry film is laid on the surface of the flexible boards by a hot roller laminator, two operators are usually required to produce in coordination, that is, one of them manually loads the materials at the feeding end of the hot roller laminator (i.e., manually puts the flexible boards that need to be affixed with dry films into the hot roller laminator), and the other one uses a utility knife (or other cutting tools) at the discharging end of the hot roller laminator to cut off the excess dry film on the edge of the flexible boards after affixing the films, and manually unloads the flexible boards after the dry film is cut.
[0003] In traditional technology, the production method of manual loading, unloading and cutting is inefficient and requires high quality of operators, and product quality cannot be guaranteed. Moreover, even if there is no flexible plate loading during the production process, the hot roller laminating machine will continue to supply dry film, wasting dry film materials. Summary of the invention
[0004] The present invention provides a flexible plate film laminating method, system and equipment, which can improve production efficiency, ensure product quality, save dry film materials and save costs.
[0005] In order to solve the above technical problems, the present invention provides a flexible plate film laminating method, which is applied to a flexible plate film laminating device;
[0006] The flexible plate laminating device comprises a flexible plate feeding mechanism, a laminator connected to the flexible plate feeding mechanism, a flexible plate buffer mechanism connected to the laminator, and a flexible plate cutting and output mechanism connected to the flexible plate buffer mechanism; wherein a flexible plate induction member is provided on the feeding side of the laminator;
[0007] The method comprises:
[0008] Control the flexible plate feeding mechanism to take the single flexible plate to be laminated and transport it to the laminating machine;
[0009] Control the flexible plate sensing element to detect the feeding state of the flexible plate to be laminated on the feeding side of the laminator, and when it is detected that there is a flexible plate to be laminated on the feeding side of the laminator, control the laminator to continuously output the rolled dry film and press it onto the flexible plate to obtain a continuous flexible plate material;
[0010] Control the laminator to convey the continuous flexible plate material to the flexible plate buffer mechanism for buffering, and control the flexible plate buffer mechanism to convey the continuous flexible plate material to the flexible plate cutting and output mechanism;
[0011] The flexible plate cutting and output mechanism is controlled to cut excess dry film outside the edge of the flexible plate to be cut on the continuous flexible plate material to obtain a single film-attached flexible plate product, and the flexible plate cutting and output mechanism is controlled to unload the single film-attached flexible plate product.
[0012] In addition, the present invention also provides a flexible plate film laminating system, which is applied to a flexible plate film laminating device;
[0013] The flexible plate laminating device comprises a flexible plate feeding mechanism, a laminator connected to the flexible plate feeding mechanism, a flexible plate buffer mechanism connected to the laminator, and a flexible plate cutting and output mechanism connected to the flexible plate buffer mechanism; wherein a flexible plate induction member is provided on the feeding side of the laminator;
[0014] The system comprises:
[0015] A material feeding control module, used for controlling the flexible plate feeding mechanism to take the single flexible plate to be laminated and convey it to the laminator;
[0016] The die control module is used to control the flexible plate sensing element to detect the feeding state of the flexible plate to be laminated on the feeding side of the laminator. When it is detected that there is a flexible plate to be laminated on the feeding side of the laminator, the laminator is controlled to continuously output the roll of dry film and laminate it on the flexible plate to obtain a continuous flexible plate material.
[0017] A product buffer control module, used to control the laminator to convey the continuous flexible plate material to the flexible plate buffer mechanism for buffering, and to control the flexible plate buffer mechanism to convey the continuous flexible plate material to the flexible plate cutting and output mechanism;
[0018] The film cutting and unloading control module is used to control the flexible plate cutting and output mechanism to cut the excess dry film outside the edge of the flexible plate to be cut on the continuous flexible plate material to obtain a single film-attached flexible plate product, and control the flexible plate cutting and output mechanism to unload the single film-attached flexible plate product.
[0019] In addition, the present invention also provides a flexible plate film laminating device, comprising:
[0020] Soft plate feeding mechanism;
[0021] A laminator connected to the flexible plate feeding mechanism;
[0022] A flexible plate buffer mechanism connected to the laminator;
[0023] A flexible plate cutting and output mechanism is connected to the flexible plate buffer mechanism; a flexible plate induction component is provided on the feeding side of the laminator; and,
[0024] A controller connected to the flexible plate feeding mechanism, the laminator, the flexible plate buffer mechanism, the flexible plate cutting and output mechanism, and the flexible plate sensing element;
[0025] Wherein, the controller is used to implement the flexible plate film pasting method as described above.
[0026] In addition, the present invention also provides a computer-readable storage medium, in which computer-executable instructions are stored. When the computer-executable instructions are executed by a processor, they are used to implement all or part of the method steps of the flexible plate film lamination method described above.
[0027] In addition, the present invention also provides a computer program product, including computer instructions, which are used to implement all or part of the method steps of the flexible plate film lamination method described above when executed by a processor.
[0028] The beneficial effects brought about by the technical solution provided by the present invention include:
[0029] By controlling the flexo feeding mechanism, single flexo plates can be automatically conveyed to the laminator one by one; and the flexo plate sensing element arranged at the feeding side of the laminator can detect the flexo plate conveyed to the laminator. When it is detected that a flexo plate has entered the laminator, the laminator can be controlled to continuously output the roll dry film and press it onto the flexo plate, so as to form a continuous flexo plate material in which multiple flexo plates are sequentially pressed onto the continuous dry film; moreover, the continuous flexo plate material can be conveyed to the flexo plate buffer mechanism for buffering through the laminator, and the buffered continuous flexo plate material can be conveyed to the flexo plate cutting and output mechanism for cutting, and the excess dry film outside the edge of the flexo plate on the continuous flexo plate material can be cut off to obtain a single film-attached flexo plate product, and the film-attached flexo plate product can be automatically unloaded.
[0030] During the film laminating process of the flexible board, the loading and unloading can be performed automatically, and the dry film can be applied and cut automatically without manual intervention, which can greatly improve the production efficiency. The stable product quality is not affected by the quality of the operator, and the safety hazards when manually cutting the dry film can be eliminated. In addition, by performing flexible board feeding detection on the feeding side of the laminator, the dry film can be output for laminating when the flexible board is delivered, and the output of the dry film can be stopped when there is no dry film delivered, which can greatly save dry film materials and reduce the ineffective loss of equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0032] Figure 1 This is a schematic flow chart of the steps of the flexible plate film lamination method according to an embodiment of the present invention;
[0033] Figure 2 It is a schematic diagram of the three-dimensional structure of the flexible plate laminating device according to an embodiment of the present invention;
[0034] Figure 3 It is a schematic diagram of the three-dimensional structure of the flexible plate feeding mechanism of the flexible plate laminating device according to the embodiment of the present invention;
[0035] Figure 4 The three-dimensional structure diagram of the flexible plate buffer mechanism of the flexible plate film laminating device according to the embodiment of the present invention Figure 1 ;
[0036] Figure 5 The three-dimensional structure diagram of the flexible plate buffer mechanism of the flexible plate film laminating device according to the embodiment of the present invention Figure 2 ;
[0037] Figure 6 It is a schematic diagram of the three-dimensional structure of the flexographic plate cutting and outputting mechanism of the flexographic plate laminating device according to an embodiment of the present invention;
[0038] Figure 7 It is a schematic diagram of the three-dimensional structure of the dry film cutting mechanism of the flexible plate cutting and output mechanism according to an embodiment of the present invention;
[0039] Figure 8 It is a simplified block diagram showing the structure of the flexible plate film laminating system according to an embodiment of the present invention;
[0040] Fig. 9 The present invention is a schematic block diagram of the structure of the flexible plate film laminating device according to an embodiment of the present invention.
[0041] In the figure: 10, flexible plate laminating equipment; 100, flexible plate feeding mechanism; 110, feeding rack; 120, first material bin; 130, first material picking and unloading structure; 140, feeding conveying structure; 150, flexible plate cleaning structure; 152, cleaning rack; 154, cleaning drive; 156, driving cleaning roller; 158, driven cleaning roller; 159, driven roller lifting member; 160, flexible plate leveling structure; 162, leveling rack; 164, upper leveling roller structure; 166, lower leveling roller structure; 168, leveling conveyor belt; 200, laminating machine; 202, flexible plate induction member; 300, flexible plate buffer mechanism; 310, buffer rack; 320, feeding guide roller structure; 330, outlet Material guide roller structure; 340, driving roller structure; 342, roller driving structure; 344, driving roller; 350, buffer roller structure; 352, roller lifting structure; 354, buffer conveying roller; 400, flexible plate cutting output mechanism; 402, flexible plate visual detection structure; 410, discharge rack; 420, discharge conveying structure; 430, dry film cutting mechanism; 432, cutting rotating drive; 434, cutting knife structure; 4342, cutting base frame; 4344, cutting knife rack; 4346, tool lifting drive; 4348, cutting knife; 436, cutting gap; 440, second material loading and unloading structure; 450, second material bin; 500, controller. DETAILED DESCRIPTION
[0042] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0043] like Figure 1 As shown, the present invention provides a flexible plate film laminating method, which is applied to a flexible plate film laminating device 10. Figure 2 and Fig. 9 As shown, the flexible plate laminating device 10 may include a flexible plate feeding mechanism 100, a laminator 200 connected to the flexible plate feeding mechanism 100, a flexible plate buffer mechanism 300 connected to the laminator 200, and a flexible plate cutting and output mechanism 400 connected to the flexible plate buffer mechanism 300. A flexible plate sensor 202 is provided at the feeding side of the laminator 200, and the flexible plate sensor 202 is used to detect whether a flexible plate is delivered to the feeding side of the laminator 200.
[0044] Specifically, Figure 1 As shown, the above-mentioned flexible plate film pasting method may include the following steps:
[0045] S100, controlling the flexible plate feeding mechanism 100 to take the single flexible plate to be laminated and convey it to the laminating machine 200;
[0046] S200, controlling the flexible plate sensing element 202 to detect the feeding state of the flexible plate to be laminated on the feeding side of the laminator 200, and when it is detected that there is a flexible plate to be laminated on the feeding side of the laminator 200, controlling the laminator 200 to continuously output the rolled dry film and laminate it on the flexible plate to obtain a continuous flexible plate material;
[0047] S300, controlling the laminator 200 to convey the continuous flexible plate material to the flexible plate buffer mechanism 300 for buffering, and controlling the flexible plate buffer mechanism 300 to convey the continuous flexible plate material to the flexible plate cutting and output mechanism 400;
[0048] S400, controlling the flexo plate cutting and outputting mechanism 400 to cut the excess dry film outside the edge of the flexo plate to be cut on the continuous flexo plate material to obtain a single film-coated flexo plate product, and controlling the flexo plate cutting and outputting mechanism 400 to unload the single film-coated flexo plate product.
[0049] By controlling the flexible plate feeding mechanism 100, single flexible plates can be automatically conveyed to the laminator 200 one by one; and the flexible plate sensing element 202 arranged on the feeding side of the laminator 200 can detect the flexible plate conveyed to the laminator, and when it is detected that a flexible plate enters the laminator 200, the laminator 200 can be controlled to continuously output the roll dry film and press it onto the flexible plate, so as to form a continuous flexible plate material in which multiple flexible plates are pressed on the continuous dry film in sequence; moreover, the continuous flexible plate material can be conveyed to the flexible plate buffer mechanism 300 for buffering through the laminator 200, and the buffered continuous flexible plate material can be conveyed to the flexible plate cutting and output mechanism 400 for cutting, and the excess dry film outside the edge of the flexible plate on the continuous flexible plate material can be cut off to obtain a single film-attached flexible plate product, and the film-attached flexible plate product can be automatically unloaded.
[0050] During the film laminating process of the flexible plate, the loading and unloading can be performed automatically, and the dry film can be laminating and cutting can be performed automatically without manual intervention, which can greatly improve the production efficiency, and the stable product quality is not affected by the quality of the operator, and the safety hazards when manually cutting the dry film can be eliminated. In addition, by performing flexible plate feeding detection on the feeding side of the laminator 200, the dry film can be output for laminating when the flexible plate is delivered, and the output of the dry film can be stopped when there is no dry film delivered, which can greatly save dry film materials and reduce the ineffective loss of equipment.
[0051] Furthermore, if Figure 2 and Figure 3As shown, the flexible plate feeding mechanism 100 may include a feeding rack 110, a first material bin 120 disposed on the feeding rack 110, a first material picking and unloading structure 130 disposed above the first material bin 120, a feeding conveying structure 140 disposed below the first material picking and unloading structure 130, a flexible plate cleaning structure 150 disposed on the feeding conveying structure 140, and a flexible plate flattening structure 160 disposed at the end of the feeding conveying structure 140. Therefore, in the above step S100, controlling the flexible plate feeding mechanism 100 to pick up a single flexible plate to be laminated and convey it to the laminator 200 may further include the following steps:
[0052] S110, control the first material picking and unloading structure 130 to obtain a single flexible plate to be laminated from the first material bin 120, transfer it to the feeding and conveying structure 140, and control the feeding and conveying structure 140 to convey the single flexible plate to be laminated to the laminating machine 200.
[0053] S120 , when a single flexible plate to be laminated is conveyed by the feeding conveying structure 140 to pass through the flexible plate cleaning structure 150 , the flexible plate cleaning structure 150 is controlled to clean both sides of the flexible plate to be laminated.
[0054] Specifically, the flexible plate cleaning structure 150 may include a cleaning frame 152 disposed on the feed frame 110, a cleaning driving member 154 disposed on the cleaning frame 152, a driving cleaning roller 156 connected to the cleaning driving member 154 and rotating on the cleaning frame 152, a driven cleaning roller 158 disposed on the cleaning frame 152, and a driven roller lifting member 159 connected to the driven cleaning roller 158, and a cleaning gap for the flexible plate to be laminated to pass through is formed between the driving cleaning roller 156 and the driven cleaning roller 158. By controlling the operation of the cleaning driving member 154, the driving cleaning roller 156 can be driven to rotate, so that the flexible plate to be laminated conveyed by the feed conveying structure 140 passes through the cleaning gap between the driving cleaning roller 156 and the driven cleaning roller 158, so that the driving cleaning roller 156 and the driven cleaning roller 158 clean the flexible plate from both the upper and lower sides. Moreover, the driven roller lifting member 159 can be controlled to operate, driving the driven cleaning roller 158 to move up and down to adjust the width of the cleaning gap between the driving cleaning roller 156 and the driven cleaning roller 158, and the pressing cleaning effect on the flexible plate can be adjusted.
[0055] S130 , when a single flexible board to be laminated is transported by the feeding and conveying structure 140 to pass through the flexible board leveling structure 160 , the flexible board leveling structure 160 is controlled to level the flexible board to be laminated and transport it to the laminator 200 .
[0056] Specifically, the flexible plate leveling structure 160 may include a leveling frame 162 disposed on the feed frame 110, an upper leveling roller structure 164 and a lower leveling roller structure 166 disposed on the leveling frame 162 correspondingly, and a leveling conveyor belt 168 disposed on the leveling frame 162 and docked with the feed side of the laminator 200. Moreover, a leveling gap is formed between the upper leveling roller structure 164 and the lower leveling roller structure 166, the entrance of the leveling gap corresponds to the end of the feed conveying structure 140, and the exit of the leveling gap corresponds to the leveling conveyor belt 168. The flexible plate to be laminated after being cleaned by the flexible plate cleaning structure 150 may be transported to the flexible plate leveling structure 160 through the feed conveying structure 140, and enter the leveling gap between the upper leveling roller structure 164 and the lower leveling roller structure 166 through the entrance side of the leveling gap, and each flexible plate to be laminated is leveled to make it straight. After being flattened by the upper flattening roller structure 164 and the lower flattening roller structure 166, the flexible board to be laminated is transported from the outlet of the flattening gap to the flattening conveyor belt 168, and is transported to the feeding side of the laminator 200 via the flattening conveyor belt 168, thereby transporting the flattened flexible board to be laminated to the laminator 200, and pressing the dry film on the surface of the flexible board to be laminated.
[0057] Furthermore, the upper leveling roller structure 164 and the lower leveling roller structure 166 may each include a pressing drive structure disposed on the leveling frame 162, a pressing roller structure connected to the pressing drive structure, and an entry and exit guide block disposed on the pressing roller structure. The pressing roller structures may be driven to move closer to or away from each other by the pressing drive structure, and the flexible plate may be clamped or loosened. Moreover, the pressing roller structure may include a main roller body connected to the pressing drive structure, and a plurality of sub-roller bodies disposed side by side on the leveling frame 162, and the entry and exit guide block may be disposed on the sub-roller bodies. The pressing drive structure may drive the main roller body to apply pressure to the plurality of sub-roller bodies at the same time, so that the flexible plate passing between the two pressing roller structures may be pressed and leveled from both sides.
[0058] Moreover, the clamping drive structure may include a drive mounting block disposed on both sides of the leveling frame 162, a clamping lifting drive cylinder disposed on each drive mounting block, and a clamping mounting seat connected to each clamping lifting drive cylinder, the clamping mounting seat is slidably disposed on the drive mounting block, and the main roller body of the clamping roller structure is rotatably disposed on the two clamping mounting seats. Multiple entry and exit guide blocks are simultaneously extended side by side on multiple sub-roller bodies, and a guide inlet and a guide outlet are respectively disposed at both ends of each entry and exit guide block, which can guide the flattened flexible plate to enter and exit the flattening gap.
[0059] In the process of conveying a single flexible plate to be laminated to the laminator 200, the flexible plate cleaning structure 150 cleans both sides of the flexible plate to be laminated, so that both sides of the flexible plate to be laminated are kept clean, which is conducive to the subsequent lamination of the dry film on the flexible plate by the laminator 200, and avoids impurities being laminated between the flexible plate and the dry film during the lamination process to affect the product quality. In addition, in the process of conveying a single flexible plate to be laminated to the laminator 200, the flexible plate flattening structure 160 flattens the flexible plate to be laminated, so that the flexible plate to be laminated is kept in a straight state and enters the laminator 200, so that the surface of the flexible plate can be better laminated with the dry film.
[0060] In addition, in step S200, the flexible plate sensing element 202 is controlled to detect the feeding state of the flexible plate to be laminated on the feeding side of the laminator 200. When it is detected that the flexible plate to be laminated is fed on the feeding side of the laminator 200, the laminator 200 is controlled to continuously output the rolled dry film and laminate it on the flexible plate to obtain a continuous flexible plate material, which may further include the following steps:
[0061] S210, controlling the flexible plate sensing element 202 to detect the feeding state of the flexible plate to be laminated on the feeding side of the laminator 200, and detecting whether the flexible plate to be laminated enters the feeding side of the laminator 200;
[0062] S220, when it is detected that there is a flexible plate to be laminated on the feeding side of the laminator 200, the laminator 200 is controlled to continuously output the rolled dry film and laminate it on the flexible plate to obtain a continuous flexible plate material;
[0063] S230, when it is detected that there is no flexible plate to be laminated at the feeding side of the laminator 200, the laminator 200 is controlled to stop outputting the rolled dry film.
[0064] By detecting whether there is a flexible plate to be pasted on the feeding side of the laminator 200, the dry film can be output for lamination when there is a flexible plate to be pasted, and the output of the dry film can be stopped when there is no flexible plate to be pasted, thereby avoiding the laminator 200 constantly outputting dry film and causing waste of dry film materials.
[0065] In addition, if Figure 4 and Figure 5 As shown, the flexible plate buffer mechanism 300 may include a buffer rack 310, a feed guide roller structure 320 and a discharge guide roller structure 330 respectively arranged at the feed side and the discharge side of the top of the buffer rack 310, a buffer roller structure 350 arranged at the bottom of the buffer rack 310, and a drive roller structure 340 arranged in the middle of the buffer rack 310. Therefore, in step S300, the laminator 200 is controlled to convey the continuous flexible plate material to the flexible plate buffer mechanism 300 for buffering, and the flexible plate buffer mechanism 300 is controlled to convey the continuous flexible plate material to the flexible plate cutting and output mechanism 400, which may further include the following steps:
[0066] S310, controlling the laminator 200 to convey the continuous flexible plate material to the feed guide roller structure 320 on the feed side of the top of the buffer rack 310 of the flexible plate buffer mechanism 300, and controlling the feed guide roller structure 320 to guide and convey the continuous flexible plate material to the drive roller structure 340 in the middle of the buffer rack 310;
[0067] S320, controlling the driving roller structure 340 to transport the continuous flexible plate material to the buffer roller structure 350 at the bottom of the buffer rack 310, and controlling the buffer roller structure 350 to buffer the continuous flexible plate material;
[0068] S330 , controlling the discharge guide roller structure 330 on the discharge side of the top of the buffer rack 310 to guide and transport the continuous flexible plate material buffered on the buffer roller structure 350 to the dry film cutting mechanism 430 of the flexible plate cutting output mechanism 400 .
[0069] A U-shaped flexible plate buffer structure can be formed by the feed guide roller structure 320 and the discharge guide roller structure 330 arranged on both sides of the top of the cache rack 310, the drive roller structure 340 arranged in the middle of the cache rack 310, and the cache roller structure 350 arranged at the bottom of the cache rack 310, which can buffer the continuous flexible plate material before cutting the dry film on the continuous flexible plate material. Moreover, the continuous flexible plate material can be guided from the top of the buffer rack 310 into the flexible plate buffer mechanism 300 through the feed guide roller structure 320, and the continuous flexible plate material can be pulled by the drive roller structure 340 to transport the flexible plate from the feed guide roller structure 320 at the top of the buffer rack 310 to the buffer roller structure 350 at the bottom of the buffer rack 310, and the continuous flexible plate material can be guided and transported from the bottom of the buffer rack 310 to the discharge guide roller structure 330 at the top of the buffer rack 310 through the buffer roller structure 350, and the continuous flexible plate material can be guided and transported to the dry film cutting mechanism 430 through the discharge guide roller structure 330.
[0070] Further, the driving roller structure 340 may include a roller driving structure 342 disposed on the buffer rack 310, and a driving roller 344 connected to the roller driving structure 342. The driving roller 344 may be located in the middle of the buffer rack 310 and disposed close to the feeding side of the buffer rack 310. The driving roller 344 is driven to rotate by the roller driving structure 342, so that the driving roller 344 pulls and guides the continuous flexible plate material at the feeding guide roller structure 320, so that the continuous flexible plate material actively moves toward the buffer roller structure 350.
[0071] Further, the buffer roller structure 350 may include a roller lifting structure 352 respectively disposed on the two side walls of the buffer rack 310, and a buffer conveying roller 354 disposed on the two roller lifting structures 352. Therefore, in step S320, controlling the buffer roller structure 350 to buffer the continuous flexible plate material may further include the following steps:
[0072] S322, when the feeding speed of the continuous flexible plate material conveyed by the feeding guide roller structure 320 is greater than the discharging speed of the continuous flexible plate material conveyed by the discharging guide roller structure 330, the roller lifting structure 352 is controlled to drive the buffer conveying roller body 354 to descend, so as to increase the buffering amount of the continuous flexible plate material;
[0073] S324, when the feeding speed of the continuous flexible plate material conveyed by the feeding guide roller structure 320 is lower than the discharging speed of the continuous flexible plate material conveyed by the discharging guide roller structure 330, the roller lifting structure 352 is controlled to drive the buffer conveying roller 354 to descend to reduce the buffering amount of the continuous flexible plate material.
[0074] When the continuous flexible plate material on the buffer conveying roller body 354 is loose, it proves that the feeding speed of the continuous flexible plate material conveyed by the feed guide roller structure 320 is greater than the discharging speed of the continuous flexible plate material conveyed by the discharging guide roller structure 330; when the continuous flexible plate material on the buffer conveying roller body 354 is tight, it proves that the feeding speed of the continuous flexible plate material conveyed by the feed guide roller structure 320 is less than the discharging speed of the continuous flexible plate material conveyed by the discharging guide roller structure 330. The buffer conveying roller body 354 can be lifted and moved by the roller lifting structure 352, and the height of the buffer conveying roller body 354 can be adjusted, so that the distance between the buffer conveying roller body 354 and the feed guide roller structure 320 and the discharging guide roller structure 330 can be adjusted, and the length of the continuous flexible plate material cached on the U-shaped flexible plate buffer structure can be adjusted, so as to increase or decrease the buffering amount of the continuous flexible plate material.
[0075] Furthermore, as required, one or more buffer roller structures 350 may be provided on the buffer rack 310 to increase the buffering capacity of the continuous flexible plate material.
[0076] In addition, if Figure 6 As shown, the flexible plate cutting and output mechanism 400 may include a discharge rack 410, a dry film cutting mechanism 430 disposed on the discharge rack 410 and connected to the flexible plate buffer mechanism 300, and a product unloading mechanism connected to the dry film cutting mechanism 430. Figure 7 As shown, the dry film cutting mechanism 430 may include a cutting rotary drive member 432 disposed on the discharge rack 410, a cutting blade structure 434 disposed on the cutting rotary drive member 432, and a flexible plate visual detection structure 402 (such as a flex plate visual detection structure 402) disposed on the discharge rack 410 and located on the feeding side of the cutting blade structure 434. Fig. 9 shown).
[0077] Therefore, in step S400, controlling the flexo plate cutting and outputting mechanism 400 to cut the excess dry film outside the edge of the flexo plate to be cut on the continuous flexo plate material to obtain a single film-laminated flexo plate product may further include the following steps:
[0078] S410, when the continuous flexible plate material is conveyed to the feeding side of the dry film cutting mechanism 430 through the flexible plate buffer mechanism 300, the flexible plate visual detection structure 402 is controlled to detect the contour shape of the edge of the flexible plate to be cut on the continuous flexible plate material;
[0079] S420, according to the detected contour shape of the edge of the flexible plate to be cut, controlling the cutting rotary drive member 432 to rotate the cutting knife structure 434 so that the cutting line of the cutting knife structure 434 corresponds to the contour shape outside the edge of the flexible plate to be cut;
[0080] S430, controlling the cutting blade structure 434 to cut the excess dry film outside the edge of the flexible board to be cut, so as to obtain a single film-laminated flexible board product.
[0081] For the flexible plate to be cut on the continuous flexible plate material, the contour shape outside the edge may be a straight line, an oblique line, or a special shape. Before the flexible plate to be cut on the continuous flexible plate material is transported to the dry film cutting mechanism 430 for cutting by the flexible plate buffer mechanism 300, the contour shape outside the edge of the flexible plate to be cut can be detected by the flexible plate visual detection structure 402 set on the feeding side, so as to adjust the cutting knife structure 434 according to the contour shape outside the edge of the flexible plate to be cut, so that the cutting line of the cutting knife structure 434 (referring to the line where the cutting tool 4348 of the cutting knife structure 434 contacts and cuts the continuous flexible plate material when the cutting knife structure 434 cuts the continuous flexible plate material) corresponds to the contour shape outside the edge of the flexible plate to be cut, so as to avoid damaging the flexible plate during the cutting process.
[0082] Furthermore, in step S400, the flexo plate cutting and outputting mechanism 400 is controlled to cut the excess dry film outside the edge of the flexo plate to be cut on the continuous flexo plate material to obtain a single film-laminated flexo plate product, which may further include the following steps:
[0083] S4102, when the continuous flexible plate material is conveyed to the feeding side of the dry film cutting mechanism 430 through the flexible plate buffer mechanism 300, the edges of the cutting side of the flexible plate to be cut on the continuous flexible plate material that successively pass through the cutting blade structure 434 are respectively set to be the first edge and the second edge;
[0084] S4104, controlling the flexible board visual detection structure 402 to respectively detect a first contour shape of a first edge and a second contour shape of a second edge of the flexible board to be cut;
[0085] S4202, according to the detected first contour shape and second contour shape of the flexible plate to be cut, controlling the cutting rotary drive member 432 to rotate the cutting knife structure 434 so that the cutting line of the cutting knife structure 434 corresponds to the first contour shape and the second contour shape outside the edge of the flexible plate to be cut;
[0086] S4302, controlling the cutting blade structure 434 to cut the excess dry film outside the first edge and the excess dry film outside the second edge of the flexible board to be cut, respectively, to obtain a single film-laminated flexible board product.
[0087] Generally, each flexo plate to be cut on the continuous flexo plate material has two edges, namely, the first edge and the second edge. Before cutting each flexo plate to be cut on the continuous flexo plate material, it is necessary to first detect the contour shapes of the first edge and the second edge of the flexo plate to be cut, namely, the first contour shape of the first edge and the second contour shape of the second edge; then, the cutting knife structure 434 can be rotated by the cutting rotary drive member 432, so that when the rotating cutting knife structure 434 cuts the dry film outside the first edge and the dry film outside the second edge of the flexo plate to be cut, it corresponds to the first contour shape of the first edge and the second contour shape of the second edge respectively. In this way, it can be ensured that the edges on both sides of the single film-attached flexo plate product obtained by cutting are complete and accurate, and will not be damaged by cutting.
[0088] Moreover, in step S430, controlling the cutting blade structure 434 to cut the excess dry film outside the edge of the flexible board to be cut to obtain a single sheet of the film-laminated flexible board product may further include the following steps:
[0089] S432, obtaining a preset cutting film size of the dry film on the continuous flexible plate material that protrudes outside the edge of the flexible plate to be cut, and controlling the flexible plate buffer mechanism 300 to convey the continuous flexible plate material to the cutting side of the cutting blade structure 434;
[0090] S434, when the real-time protruding size of the dry film outside the edge of the flexible plate to be cut that is transported to the cutting side of the cutting knife structure 434 meets the film remaining size requirement for cutting, the cutting knife structure 434 is controlled to cut the excess dry film outside the edge of the flexible plate to be cut to obtain a single film-attached flexible plate product.
[0091] When cutting the dry film on the continuous flexible plate material that protrudes outside the edge of the flexible plate to be cut, it is necessary to cut the dry film at a preset distance from the outside of the edge of the flexible plate to be cut, that is, the cutting line of the cutting knife structure 434 on the dry film outside the edge of the flexible plate to be cut and the edge of the flexible plate to be cut need to have a cutting film size between the cutting line and the edge of the flexible plate to be cut, so that there is still a dry film of the cutting film size outside the edge of the flexible plate to be cut after cutting, so as to further ensure that the flexible plate will not be cut when cutting excess dry film.
[0092] Furthermore, in step S434, when the real-time protruding size of the dry film outside the edge of the flexible plate to be cut delivered to the cutting side of the cutting blade structure 434 meets the cutting film remaining size requirement, the cutting blade structure 434 is controlled to cut the excess dry film outside the edge of the flexible plate to be cut, further comprising the following steps:
[0093] S4342, when the continuous flexible plate material is conveyed to the feeding side of the dry film cutting mechanism 430 through the flexible plate buffer mechanism 300, the edges of the flexible plate to be cut on the continuous flexible plate material that successively pass through the cutting side of the cutting blade structure 434 are respectively set to be the first edge and the second edge; the cutting film size includes a first film size corresponding to the dry film outside the first edge of the flexible plate to be cut, and a second film size corresponding to the dry film outside the second edge of the flexible plate to be cut;
[0094] S4344, when the actual protruding size of the dry film outside the first edge of the flexible plate to be cut from the cutting side of the cutting blade structure 434 reaches a first film remaining size, the cutting blade structure 434 is controlled to cut the excess dry film outside the first edge of the flexible plate to be cut;
[0095] S4344: When the dry film outside the second edge of the flexible plate to be cut exceeds the actual protruding size of the cutting side of the cutting blade structure 434 to reach the second film remaining size, the cutting blade structure 434 is controlled to cut the excess dry film outside the second edge of the flexible plate to be cut.
[0096] Since each flexible board to be cut has two edges (i.e., a first edge and a second edge) at the front and rear ends, it is necessary to set a first film remaining size outside the first edge and a second film remaining size outside the second edge when cutting it, so that the cut film-attached flexible board product has a dry film of the first film remaining size outside the first edge and a dry film of the second film remaining size outside the second edge.
[0097] Moreover, the cutting blade structure 434 may include a cutting base frame 4342 disposed on the cutting rotary drive member 432, a cutting blade holder 4344 disposed on the cutting base frame 4342, a tool lifting drive member 4346 disposed on the cutting blade holder 4344, and a cutting blade 4348 slidably disposed on the cutting blade holder 4344 and connected to the tool lifting drive member 4346, and a cutting gap 436 is formed between the cutting blade 4348 and the cutting base frame 4342. Therefore, in step S430, controlling the cutting blade structure 434 to cut the excess dry film outside the edge of the flexible plate to be cut may further include the following steps:
[0098] When the cutting rotary driving member 432 is controlled to rotate the cutting blade structure 434 so that the cutting line of the cutting tool 4348 of the cutting blade structure 434 corresponds to the contour shape outside the edge of the flexible plate to be cut, the flexible plate buffer mechanism 300 is controlled to transport the dry film to be cut outside the edge of the flexible plate to be cut to the cutting side of the cutting gap 436 of the cutting blade structure 434;
[0099] The tool lifting drive 4346 that controls the cutting tool structure 434 drives the cutting tool 4348 to descend to the cutting side of the cutting gap 436, so that the cutting tool 4348 cuts the dry film outside the edge of the flexible plate to be cut, so as to cut off the excess dry film outside the edge of the flexible plate to be cut.
[0100] Furthermore, in step S430, controlling the flexo plate cutting and outputting mechanism 400 to cut the excess dry film outside the edge of the flexo plate to be cut on the continuous flexo plate material may further include the following steps:
[0101] S436, when it is detected that any one of the flexible plate feeding mechanism 100, the laminator 200, the flexible plate buffer mechanism 300, and the flexible plate cutting and output mechanism 400 is abnormal, a first pause signal and a second pause signal are respectively sent to the flexible plate feeding mechanism 100 and the laminator 200;
[0102] S437, when the flexible plate feeding mechanism 100 receives the first pause signal, the flexible plate feeding mechanism 100 is controlled to stop feeding;
[0103] S438. When the laminator 200 receives the second pause signal, the laminator 200 is controlled to stop film discharge and lamination.
[0104] When an abnormality occurs during the cutting process, the device will alarm and send a signal to the relay. After receiving the signal, the relay will send two signals (i.e., the first pause signal and the second pause signal). The first pause signal can be sent to the first material picking and unloading structure 130 of the flexible plate feeding mechanism 100 to stop grabbing and feeding the material; the second pause signal can be sent to the laminating machine 200 to stop film supply and laminating after sensing the no-plate state. In this way, dry film can be effectively saved, and the continuous flexible plate material after film lamination can be prevented from accumulating too much in the U-shaped flexible plate buffer structure (i.e., the flexible plate buffer mechanism 300) to affect the laminating quality.
[0105] In addition, if Figure 6 and Fig. 9 As shown, the product unloading mechanism may include an unloading conveying structure 420 disposed on the unloading rack 410 and docked with the dry film cutting mechanism 430, a second material loading and unloading structure 440 disposed above the unloading conveying structure 420, and a second material bin 450 disposed on the unloading rack 410 and correspondingly disposed above and below the second material loading and unloading structure 440. Therefore, in step S400, controlling the flexible plate cutting and outputting mechanism 400 to unload a single film-attached flexible plate product may further include the following steps:
[0106] S440, control the second material picking and unloading structure 440 to obtain a single film-laminated flexible board product from the material discharging conveying structure 420, and transfer it to the second material warehouse 450 for stacking and storage.
[0107] In addition, if Figure 8 As shown, the present invention also provides a flexible plate film laminating system 1000, which is applied to the flexible plate film laminating device 10. Figure 1 and Fig. 9 As shown, the flexible plate laminating device 10 may include a flexible plate feeding mechanism 100, a laminating machine 200 connected to the flexible plate feeding mechanism 100, a flexible plate buffer mechanism 300 connected to the laminating machine 200, and a flexible plate cutting and output mechanism 400 connected to the flexible plate buffer mechanism 300. A flexible plate sensor 202 is provided at the feeding side of the laminating machine 200, and the flexible plate sensor 202 is used to detect whether a flexible plate enters the feeding side of the laminating machine 200. Specifically, as Figure 8 As shown, the flexible plate film system may include:
[0108] The material feeding control module 1100 is used to control the flexible plate feeding mechanism 100 to take the single flexible plate to be laminated and transport it to the laminating machine 200;
[0109] The die control module 1200 is used to control the flexible plate sensing element 202 to detect the feeding state of the flexible plate to be laminated on the feeding side of the laminator 200. When it is detected that there is a flexible plate to be laminated on the feeding side of the laminator 200, the laminator 200 is controlled to continuously output the roll of dry film and laminate it on the flexible plate to obtain a continuous flexible plate material.
[0110] The product buffer control module 1300 is used to control the laminator 200 to convey the continuous flexible plate material to the flexible plate buffer mechanism 300 for buffering, and to control the flexible plate buffer mechanism 300 to convey the continuous flexible plate material to the flexible plate cutting and output mechanism 400;
[0111] The film cutting and unloading control module 1400 is used to control the flexible plate cutting and output mechanism 400 to cut the excess dry film outside the edge of the flexible plate to be cut on the continuous flexible plate material to obtain a single film-attached flexible plate product, and control the flexible plate cutting and output mechanism 400 to unload the single film-attached flexible plate product.
[0112] The flexible plate film laminating system 1000 described in this embodiment corresponds to the above-mentioned flexible plate film laminating method. The functions of each module in the flexible plate film laminating system 1000 in this embodiment are described in detail in the corresponding method embodiment and will not be repeated here.
[0113] In addition, if Figure 2 and Fig. 9 As shown, the present invention also provides a flexible plate film laminating device 10, comprising a flexible plate feeding mechanism 100, a laminator 200 connected to the flexible plate feeding mechanism 100, a flexible plate induction member 202 provided on the feeding side of the laminator 200, a flexible plate buffer mechanism 300 connected to the laminator 200, a flexible plate cutting and outputting mechanism 400 connected to the flexible plate buffer mechanism 300, and a controller 500 connected to the flexible plate feeding mechanism 100, the laminator 200, the flexible plate buffer mechanism 300, the flexible plate cutting and outputting mechanism 400, and the flexible plate induction member 202. The controller 500 is used to implement the flexible plate film laminating method as described above, which will not be described in detail herein.
[0114] In addition, in some embodiments, the present invention further proposes a computer-readable storage medium, in which computer execution instructions are stored. When the computer execution instructions are executed by a processor, they are used to implement all or part of the method steps of the flexible plate film lamination method described above.
[0115] In addition, in some embodiments, the present invention further provides a computer program product, including computer instructions, which are used to implement all or part of the method steps of the flexible plate film lamination method described above when executed by a processor.
[0116] The present invention implements all or part of the process in the above method, and can also be completed by instructing related hardware through a computer program. The computer program can be stored in a computer-readable storage medium. When the computer program is executed by a processor, the steps of each method embodiment can be implemented. Among them, the computer program includes computer program code, and the computer program code can be in source code form, object code form, executable file or some intermediate form. The computer-readable medium may include: any entity or device capable of carrying computer program code, recording medium, USB flash drive, mobile hard disk, disk, optical disk, computer memory, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), electric carrier signal, telecommunication signal and software distribution medium. It should be noted that the content contained in the computer-readable medium can be appropriately increased or decreased according to the requirements of legislation and patent practice in the jurisdiction. For example, in some jurisdictions, according to legislation and patent practice, the computer-readable medium does not include electric carrier signals and telecommunication signals.
[0117] Based on the same inventive concept, in some embodiments, the present invention also provides an electronic device, including a memory and a processor, wherein the memory stores a computer program running on the processor, and when the processor executes the computer program, all or part of the method steps in the above method are implemented.
[0118] The processor may be a central processing unit (CPU), other general-purpose processors, digital signal processors (DSP), application-specific integrated circuits (ASIC), field-programmable gate arrays (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. A general-purpose processor may be a microprocessor or any conventional processor, etc. The processor is the control center of a computer device, and uses various interfaces and lines to connect various parts of the entire computer device.
[0119] The memory can be used to store computer programs and / or models. The processor realizes various functions of the computer device by running or executing the computer programs and / or models stored in the memory, and calling the data stored in the memory. The memory can mainly include a program storage area and a data storage area, wherein the program storage area can store an operating system and at least one application required for a function (such as a sound playback function, an image playback function, etc.); the data storage area can store data created according to the use of the mobile phone (such as audio data, video data, etc.). In addition, the memory can include a high-speed random access memory, and can also include a non-volatile memory, such as a hard disk, a memory, a plug-in hard disk, a smart memory card (SmartMedia Card, SMC), a secure digital (Secure Digital, SD) card, a flash card (Flash Card), at least one disk storage device, a flash memory device, or other volatile solid-state storage devices.
[0120] It will be appreciated by those skilled in the art that embodiments of the present invention may be provided as methods, systems, servers or computer program products. Therefore, the present invention may take the form of a complete hardware embodiment, a complete software embodiment, or an embodiment combining software and hardware. Moreover, the present invention may take the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to disk storage and optical storage, etc.) containing computer-usable program codes.
[0121] The present invention is described with reference to flowcharts and / or block diagrams of methods, devices (systems), servers, and computer program products according to embodiments of the present invention. It should be understood that each process and / or block in the flowchart and / or block diagram, as well as a combination of processes and / or blocks in the flowchart and / or block diagram, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, a special-purpose computer, an embedded processor, or other programmable data processing device to produce a machine, so that the instructions executed by the processor of the computer or other programmable data processing device generate instructions for implementing the processes in the flowchart and / or block diagram. Figure 1 A process or multiple processes and / or boxes Figure 1 A device that provides the functions specified in a block or multiple blocks.
[0122] These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing device to operate in a specific manner, so that the instructions stored in the computer-readable memory produce an article of manufacture comprising an instruction device, which implements the process Figure 1 A process or multiple processes and / or boxes Figure 1 A function specified in one or more boxes.
[0123] These computer program instructions can also be loaded onto a computer or other programmable data processing device so that a series of operating steps are executed on the computer or other programmable device to produce a computer-implemented process, thereby providing instructions for implementing the process. Figure 1 A process or multiple processes and / or boxes Figure 1 The steps for the functions specified in one or more boxes.
[0124] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A flexible plate film laminating method, applied to a flexible plate film laminating device; The flexible plate laminating device comprises a flexible plate feeding mechanism, a laminating machine connected to the flexible plate feeding mechanism, a flexible plate buffering mechanism connected to the laminating machine, and a flexible plate cutting and outputting mechanism connected to the flexible plate buffering mechanism; wherein, The feeding side of the film laminating machine is provided with a flexible plate induction component; Characterized in that the method comprises: Control the flexible plate feeding mechanism to take the single flexible plate to be laminated and transport it to the laminating machine; Control the flexible plate sensing element to detect the feeding state of the flexible plate to be laminated on the feeding side of the laminator, and when it is detected that there is a flexible plate to be laminated on the feeding side of the laminator, control the laminator to continuously output the rolled dry film and press it onto the flexible plate to obtain a continuous flexible plate material; Control the laminator to convey the continuous flexible plate material to the flexible plate buffer mechanism for buffering, and control the flexible plate buffer mechanism to convey the continuous flexible plate material to the flexible plate cutting and output mechanism; The flexible plate cutting and output mechanism is controlled to cut excess dry film outside the edge of the flexible plate to be cut on the continuous flexible plate material to obtain a single film-attached flexible plate product, and the flexible plate cutting and output mechanism is controlled to unload the single film-attached flexible plate product.
2. The flexible plate laminating method according to claim 1, characterized in that: The flexible plate cutting and output mechanism comprises a discharge rack, a dry film cutting mechanism disposed on the discharge rack and connected to the flexible plate buffer mechanism, and a product unloading mechanism connected to the dry film cutting mechanism; wherein the dry film cutting mechanism comprises a cutting rotary driving member disposed on the discharge rack, a cutting knife structure disposed on the cutting rotary driving member, and a flexible plate visual detection structure disposed on the discharge rack and located at the feeding side of the cutting knife structure; The controlling the flexo plate cutting and outputting mechanism to cut the excess dry film outside the edge of the flexo plate to be cut on the continuous flexo plate material to obtain a single film-laminated flexo plate product includes: When the continuous flexible plate material is conveyed to the feeding side of the dry film cutting mechanism through the flexible plate buffer mechanism, the flexible plate visual detection structure is controlled to detect the contour shape of the edge of the flexible plate to be cut on the continuous flexible plate material; According to the detected contour shape of the edge of the flexible plate to be cut, the cutting rotary drive member is controlled to rotate the cutting knife structure so that the cutting line of the cutting knife structure corresponds to the contour shape outside the edge of the flexible plate to be cut; The cutting blade structure is controlled to cut the excess dry film outside the edge of the flexible board to be cut, so as to obtain a single film-laminated flexible board product.
3. The flexible plate laminating method according to claim 2, characterized in that: The controlling the flexo plate cutting and outputting mechanism to cut the excess dry film outside the edge of the flexo plate to be cut on the continuous flexo plate material to obtain a single film-laminated flexo plate product includes: When the continuous flexible plate material is conveyed to the feeding side of the dry film cutting mechanism through the flexible plate buffer mechanism, the edges of the flexible plate to be cut on the continuous flexible plate material that successively pass through the cutting side of the cutting blade structure are respectively the first edge and the second edge; Controlling the flexible plate visual detection structure to respectively detect a first contour shape of the first edge and a second contour shape of the second edge of the flexible plate to be cut; According to the detected first contour shape and second contour shape of the flexible plate to be cut, the cutting rotary drive member is controlled to rotate the cutting knife structure so that the cutting line of the cutting knife structure corresponds to the first contour shape and the second contour shape outside the edge of the flexible plate to be cut; The cutting blade structure is controlled to cut the excess dry film outside the first edge and the excess dry film outside the second edge of the flexible board to be cut, respectively, to obtain a single film-laminated flexible board product.
4. The flexible plate laminating method according to claim 2, characterized in that: The method of controlling the cutting blade structure to cut the excess dry film outside the edge of the flexible board to be cut to obtain a single film-laminated flexible board product comprises: Obtaining a preset cutting film size of the dry film on the continuous flexible plate material protruding outside the edge of the flexible plate to be cut, and controlling the flexible plate buffer mechanism to convey the continuous flexible plate material to the cutting side of the cutting blade structure; When the real-time protruding size of the dry film outside the edge of the flexible plate to be cut that is transported to the cutting side of the cutting knife structure meets the cutting film retention size requirement, the cutting knife structure is controlled to cut the excess dry film outside the edge of the flexible plate to be cut to obtain a single film-laminated flexible plate product.
5. The flexible plate laminating method according to claim 4, characterized in that: When the real-time protruding size of the dry film outside the edge of the flexible plate to be cut that is transported to the cutting side of the cutting blade structure meets the cutting film size requirement, controlling the cutting blade structure to cut the excess dry film outside the edge of the flexible plate to be cut comprises: When the continuous flexible plate material is conveyed to the feeding side of the dry film cutting mechanism through the flexible plate buffer mechanism, the edges of the flexible plate to be cut on the continuous flexible plate material that successively pass through the cutting side of the cutting blade structure are respectively the first edge and the second edge; the cutting film remaining size includes a first film remaining size corresponding to the dry film outside the first edge of the flexible plate to be cut, and a second film remaining size corresponding to the dry film outside the second edge of the flexible plate to be cut; When the actual protruding dimension of the dry film outside the first edge of the flexible plate to be cut from the cutting side of the cutting blade structure reaches the first film remaining dimension, controlling the cutting blade structure to cut the excess dry film outside the first edge of the flexible plate to be cut; When the dry film outside the second edge of the flexible plate to be cut exceeds the actual protruding size of the cutting side of the cutting blade structure to reach the second remaining film size, the cutting blade structure is controlled to cut the excess dry film outside the second edge of the flexible plate to be cut.
6. The flexible plate laminating method according to claim 2, characterized in that: The cutting knife structure comprises a cutting base frame arranged on the cutting rotary driving member, a cutting knife holder arranged on the cutting base frame, a knife lifting driving member arranged on the cutting knife holder, and a cutting knife slidably arranged on the cutting knife holder and connected to the knife lifting driving member, wherein a cutting gap is formed between the cutting knife and the cutting base frame; The controlling the cutting blade structure to cut the excess dry film outside the edge of the flexible plate to be cut comprises: When the cutting rotary drive member is controlled to rotate the cutting blade structure so that the cutting line of the cutting tool of the cutting blade structure corresponds to the contour shape outside the edge of the flexible plate to be cut, the flexible plate buffer mechanism is controlled to transport the dry film to be cut outside the edge of the flexible plate to be cut to the cutting side of the cutting gap of the cutting blade structure; The tool lifting drive member controlling the cutting tool structure drives the cutting tool to descend to the cutting side of the cutting gap, so that the cutting tool cuts the dry film to be cut outside the edge of the flexible plate to be cut, so as to cut off the excess dry film outside the edge of the flexible plate to be cut.
7. The flexible plate laminating method according to claim 2, characterized in that: The flexible plate buffer mechanism includes a buffer rack, a feed guide roller structure and a discharge guide roller structure respectively arranged at the feed side and the discharge side of the top of the buffer rack, a buffer roller structure arranged at the bottom of the buffer rack, and a drive roller structure arranged in the middle of the buffer rack; The controlling the laminator to convey the continuous flexible plate material to the flexible plate buffer mechanism for buffering, and controlling the flexible plate buffer mechanism to convey the continuous flexible plate material to the flexible plate cutting and output mechanism, comprises: Control the laminator to convey the continuous flexible plate material to the feed guide roller structure at the feed side of the top of the buffer rack of the flexible plate buffer mechanism, and control the feed guide roller structure to guide and convey the continuous flexible plate material to the drive roller structure in the middle of the buffer rack; Controlling the driving roller structure to convey the continuous flexible plate material to the buffer roller structure at the bottom of the buffer rack, and controlling the buffer roller structure to buffer the continuous flexible plate material; The discharge guide roller structure on the discharge side of the top of the buffer rack is controlled to guide and transport the continuous flexible plate material buffered on the buffer roller structure to the dry film cutting mechanism of the flexible plate cutting output mechanism.
8. The flexible plate laminating method according to claim 7, characterized in that: The buffer roller structure comprises a roller lifting structure respectively arranged on the two side walls of the buffer rack, and a buffer conveying roller arranged on the two roller lifting structures; The step of controlling the buffer roller structure to buffer the continuous flexible plate material comprises: When the feeding speed of the continuous flexible plate material conveyed by the feeding guide roller structure is greater than the discharging speed of the continuous flexible plate material conveyed by the discharging guide roller structure, the roller lifting structure is controlled to drive the buffer conveying roller body to descend, so as to increase the buffering amount of the continuous flexible plate material; When the feed speed of the continuous flexible plate material conveyed by the feed guide roller structure is lower than the discharge speed of the continuous flexible plate material conveyed by the discharge guide roller structure, the roller lifting structure is controlled to drive the buffer conveying roller body to descend to reduce the buffer amount of the continuous flexible plate material.
9. The method for laminating a flexible plate according to any one of claims 1 to 8, characterized in that: The controlling the flexo plate cutting and outputting mechanism to cut the excess dry film outside the edge of the flexo plate to be cut on the continuous flexo plate material also includes: When any one of the flexible plate feeding mechanism, the laminator, the flexible plate buffer mechanism, and the flexible plate cutting and output mechanism is detected to be abnormal, a first pause signal and a second pause signal are respectively sent to the flexible plate feeding mechanism and the laminator; When the flexible plate feeding mechanism receives the first pause signal, the flexible plate feeding mechanism is controlled to stop feeding; When the laminator receives the second pause signal, the laminator is controlled to stop film discharge and lamination.
10. A flexible plate film laminating system, applied to a flexible plate film laminating device; The flexible plate laminating device comprises a flexible plate feeding mechanism, a laminating machine connected to the flexible plate feeding mechanism, a flexible plate buffering mechanism connected to the laminating machine, and a flexible plate cutting and outputting mechanism connected to the flexible plate buffering mechanism; wherein, The feeding side of the film laminating machine is provided with a flexible plate induction component; Characterized in that the system comprises: A material feeding control module, used for controlling the flexible plate feeding mechanism to take the single flexible plate to be laminated and convey it to the laminator; The die control module is used to control the flexible plate sensing element to detect the feeding state of the flexible plate to be laminated on the feeding side of the laminator. When it is detected that there is a flexible plate to be laminated on the feeding side of the laminator, the laminator is controlled to continuously output the roll of dry film and laminate it on the flexible plate to obtain a continuous flexible plate material. A product buffer control module, used to control the laminator to convey the continuous flexible plate material to the flexible plate buffer mechanism for buffering, and to control the flexible plate buffer mechanism to convey the continuous flexible plate material to the flexible plate cutting and output mechanism; The film cutting and unloading control module is used to control the flexible plate cutting and output mechanism to cut the excess dry film outside the edge of the flexible plate to be cut on the continuous flexible plate material to obtain a single film-attached flexible plate product, and control the flexible plate cutting and output mechanism to unload the single film-attached flexible plate product.
11. A flexible plate laminating device, characterized in that: include: Soft plate feeding mechanism; A laminator connected to the flexible plate feeding mechanism; A flexible plate buffer mechanism connected to the laminator; A flexible plate cutting and output mechanism is connected to the flexible plate buffer mechanism; a flexible plate induction component is provided on the feeding side of the laminator; and, A controller connected to the flexible plate feeding mechanism, the laminator, the flexible plate buffer mechanism, the flexible plate cutting and output mechanism, and the flexible plate sensing element; Wherein, the controller is used to implement the flexible plate film lamination method as described in any one of claims 1-9.
12. A computer-readable storage medium, characterized in that: The computer-readable storage medium stores computer-executable instructions, which are used to implement all or part of the method steps of the flexible plate film lamination method as described in claims 1-9 when executed by a processor.
13. A computer program product comprising computer instructions, characterized in that: When the computer instructions are executed by a processor, they are used to implement all or part of the method steps of the flexible plate lamination method as described in claims 1-9.
Citation Information
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