Sealant processing integrated equipment
By designing integrated sealant processing equipment, including an efficient mixing mechanism, a convenient adjustment mechanism and an efficient conveying mechanism, the problems of scattered functional modules, low mixing efficiency and material loss in traditional equipment are solved, and more efficient sealants are achieved. Improvement of processing and production efficiency.
Patent Information
- Application Number
- CN202411421034.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-01-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The functional modules of traditional sealant processing equipment are independently dispersed, occupying a large space and easily causing material losses during material transfer. The mixing rod and stirring leaves of existing devices cannot move up and down, resulting in low mixing efficiency.
Design an integrated equipment for sealing gel processing, including processing racks, mixing mechanisms, regulatory agencies, and conveyor agencies. The mixing mechanism drives small gears and stirring shafts through large gears to achieve fully stirring of stirring leaves; regulating mechanisms use thread rods and drive motor to adjust the height of the mixing cap; conveyor mechanisms achieve continuous material transportation and irrigation through the conveyor belt and dial plate. Pack.
The device uses the rotation of large gears and small gears to achieve fully stirring of stirring leaves, which improves the hybrid efficiency; the adjustment mechanism simplifies the height adjustment of the mixing cap and the installation and maintenance of the mixing shaft; Essence
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Figure CN119345947A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field related to sealant processing, and in particular to an integrated sealant processing device. Background Art
[0002] Traditional equipment often has independent and scattered functional modules, and each link is completed by different equipment. It not only takes up a large space, but also easily causes material loss during the material transfer process. For this reason, an integrated sealant processing equipment is particularly needed.
[0003] A sealant processing device with the authorization announcement number CN109261026B, the present invention discloses a sealant processing mixing device with uniform mixing, including a mixer body, a loading box is arranged on the left side of the mixer body, and a mounting plate is fixedly connected to the top of the loading box. The present invention solves the problem that the existing mixing device cannot move the stirring rod and the stirring blade up and down during use, thereby resulting in low mixing efficiency, by setting the mixer body, the loading box, the mounting plate, the stirring rod, the limiting plate, the first bearing, the support plate, the rope, the fixed block, the rotating shaft, the connecting block, the second bearing, the first gear, the motor, the second gear, the limiting block, the limiting groove, the mixing barrel, the stirring blade, the connecting rod, the diverter rod and the stirring block. However, this device includes multiple components such as the mixer body, the loading box, the motor, the gear set, the stirring rod, etc., and needs to rely on the forward and reverse rotation of the motor to realize the up and down movement of the stirring rod. The operation process is relatively cumbersome, and although the roller at the bottom of the mixing barrel is convenient to move, it is easy to cause the mixing barrel to be unstable during the mixing process.
[0004] In view of the above problems, a sealant processing integrated equipment is proposed. Summary of the invention
[0005] The object of the present invention is to provide an integrated sealant processing device to solve the problems of the existing integrated sealant processing device mentioned in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solution: a sealant processing integrated equipment, comprising a processing frame, a stirring mechanism is provided inside the processing frame, an adjustment mechanism is provided at one end of the processing frame, and a conveying mechanism is provided below the other end of the processing frame;
[0007] The stirring mechanism comprises a stirring cover installed below the top of the processing frame, the inner wall of the stirring cover is provided with a large gear, both ends of the large gear are provided with small gears, and the large gear is rotatably connected with the small gear, the bottom of the small gear is provided with a stirring shaft, and the surface of the stirring shaft is provided with stirring blades;
[0008] The conveying mechanism includes an output conveyor belt installed at one end of the processing frame, a conveying conveyor belt is provided on one side of the output conveyor belt, a mounting platform is provided between the output conveyor belt and the conveying conveyor belt, side panels are provided at both ends of the mounting platform, and a material transfer plate is provided on the top of the mounting platform.
[0009] Preferably, a centralized controller is provided at one end of the processing frame, located on the back of the adjusting mechanism, and a filler is provided at the bottom of the stirring mechanism.
[0010] Preferably, the stirring mechanism comprises a stirring tank installed below a stirring cover, a first driving motor is provided on the top of the stirring cover, and the first driving motor is connected to a large gear shaft, and heating tubes are provided on both sides of the stirring tank.
[0011] Preferably, the stirring blades are provided in three groups, and the stirring blades on the two groups of stirring shafts are staggered.
[0012] Preferably, the adjustment mechanism includes a slide groove opened at one end of the processing frame, limiting columns are provided on both sides of the processing frame, a bottom groove is provided at the bottom of the processing frame, a threaded rod is provided inside the slide groove, and the top end axis of the threaded rod is connected to a second drive motor.
[0013] Preferably, the threaded rod is passed through one end of the stirring cover and is threadedly connected thereto, and the limiting column is passed through the stirring cover and is slidably connected thereto.
[0014] Preferably, the pinion is connected to the rotating shaft of the stirring cover, one end of the stirring cover is slidably connected to the processing frame on the inner wall of the slide groove, and the bottom of the stirring tank is arranged on the inner wall of the bottom groove.
[0015] Preferably, the conveying mechanism includes a base installed at one end of the processing frame, and a third drive motor is provided at the bottom of the mounting table, and the third drive motor is axially connected to the material shifting plate.
[0016] Preferably, one end of the side plate is connected to the output conveyor belt, and the other end of the side plate is connected to the delivery conveyor belt.
[0017] Preferably, the material dialing tray is provided with two groups, and the filler is arranged above the side of the material dialing tray.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] The integrated sealant processing equipment is provided with a stirring mechanism. The large gear in the stirring mechanism drives the small gear to rotate, so that the stirring blades on the two sets of stirring shafts can fully stir the sealant, and the three sets of stirring blades are staggered, which further improves the uniformity of stirring. In addition, the heating pipes on both sides of the stirring tank can heat the sealant as needed to promote the mixing and reaction of the sealant.
[0020] By setting the adjustment mechanism, the second driving motor is used to drive the threaded rod to rotate, so as to achieve the height adjustment of the stirring cover, and at the same time facilitate the installation and maintenance of the stirring shaft and the stirring blade;
[0021] The delivery conveyor belt and the output conveyor belt in the conveying mechanism can continuously transport the cans to be filled to the filling position, and transport the filled cans to the storage area, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 The overall structure of the present invention is shown in FIG. Figure 1 ;
[0023] Figure 2 The overall structure of the present invention is shown in FIG. Figure 2 ;
[0024] Figure 3 It is a structural schematic diagram of the stirring mechanism of the present invention;
[0025] Figure 4 It is a structural schematic diagram of the regulating mechanism of the present invention;
[0026] Figure 5 The structure of the conveying mechanism of the present invention is shown in FIG. Figure 1 ;
[0027] Figure 6 The structure of the conveying mechanism of the present invention is shown in FIG. Figure 2 ;
[0028] Figure 7 For the present invention Figure 3 Enlarged structural diagram at A in the middle.
[0029] In the figure: 1. processing frame; 2. stirring mechanism; 201. stirring cover; 202. large gear; 203. stirring tank; 204. first drive motor; 205. small gear; 206. heating tube; 207. stirring shaft; 208. stirring blade; 3. adjusting mechanism; 301. slide; 302. limit column; 303. bottom groove; 304. threaded rod; 305. second drive motor; 4. conveying mechanism; 401. base; 402. output conveyor belt; 403. conveying conveyor belt; 404. mounting table; 405. side panel; 406. third drive motor; 407. material dialing plate; 5. centralized controller; 6. filler. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0031] Example
[0032] like Figure 1-4As shown in , 7, it includes a processing frame 1, a stirring mechanism 2 is provided inside the processing frame 1, an adjusting mechanism 3 is provided at one end of the processing frame 1, a conveying mechanism 4 is provided below the other end of the processing frame 1, the stirring mechanism 2 includes a stirring cover 201 installed below the top of the processing frame 1, a large gear 202 is provided on the inner wall of the stirring cover 201, small gears 205 are provided at both ends of the large gear 202, and the large gear 202 is rotatably connected with the small gear 205, a stirring shaft 207 is provided at the bottom of the small gear 205, and a stirring blade 208 is provided on the surface of the stirring shaft 207, the adjusting mechanism 3 includes a slide groove 301 opened at one end of the processing frame 1, limit columns 302 are provided on both sides of the processing frame 1, a bottom groove 303 is provided at the bottom of the processing frame 1, a threaded rod 304 is provided inside the slide groove 301, and a second driving motor 305 is connected to the top axis of the threaded rod 304.
[0033] It should be noted that, in the present embodiment, when the stirring cover 201 is in a closed state with the stirring tank 203, the centralized controller 5 is operated to start the first driving motor 204, the first driving motor 204 drives the large gear 202 to rotate, the rotation of the large gear 202 drives the small gears 205 at both ends to rotate simultaneously, the small gear 205 drives the stirring shaft 207 to rotate, and the stirring blades 208 on the stirring shaft 207 rotate accordingly. Since the stirring blades 208 on the two groups of stirring shafts 207 are staggered, it is convenient to stir the materials more fully. During stirring, the heating tubes 206 on both sides of the stirring tank 203 can be controlled to heat the sealant, thereby improving the stirring efficiency and facilitating the mixing of the components.
[0034] Before starting the first driving motor 204, the height of the stirring cover 201 is adjusted first, and the second driving motor 305 is started to drive the threaded rod 304 to rotate. The stirring cover 201 will move downward along the slide groove 301 as the threaded rod 304 rotates. At the same time, the stirring cover 201 slides on the surface of the limiting column 302. The movement of the stirring cover 201 drives the entire stirring mechanism 2 to move. When the stirring cover 201 moves to a closed position with the stirring tank 203, stirring can be performed.
[0035] Furthermore, the bottom groove 303 provides a stable placement position for the mixing tank 203, ensuring that the mixing tank 203 will not undergo significant displacement or shaking during the operation of the equipment. The centralized controller 5 at one end of the processing frame 1 is used to centrally control various parts of the entire equipment.
[0036] like Figure 5 , 6 As shown, the conveying mechanism 4 includes an output conveyor belt 402 installed at one end of the processing frame 1, a conveyor belt 403 is provided on one side of the output conveyor belt 402, a mounting platform 404 is provided between the output conveyor belt 402 and the conveyor belt 403, side panels 405 are provided at both ends of the mounting platform 404, and a material transfer plate 407 is provided on the top of the mounting platform 404.
[0037] It should be noted that, in this embodiment, after the stirred sealant is left to cool and defoam, the filler 6, the third drive motor 406, the output conveyor belt 402 and the conveyor belt 403 are started, and the third drive motor 406 drives the material dial 407 to rotate. When the conveyor belt 403 transports the can body to one side of the material dial 407, the side plates 405 at both ends of the mounting platform 404 play a guiding and limiting role to ensure that the can enters the material dial 407. After the material dial 407 contacts the can, it drives the can to rotate. Since the filler 6 is arranged on the material dial 407, the can body is rotated. 7, the material dial 407 continuously rotates the cans to make them rotate to the best filling position below the discharge port of the canner 6, and the sealant flows out from the discharge port of the filler 6 and is injected into the cans located on the material dial 407 and rotated below the discharge port. After the filling is completed, the material dial 407 continues to rotate, and the other end of the side plate 405 is connected to the output conveyor belt 402. The filled cans are pushed by the material dial 407 and transported from the output conveyor belt 402 to the storage area along the side plate 405, wherein the base 401 provides an installation position for each component.
[0038] Working principle of the present invention:
[0039] Refer to the instruction manual Figure 1-5 First, adjust the height of the stirring cover 201, and start the second driving motor 305 to drive the threaded rod 304 to rotate. The stirring cover 201 will move downward along the slide groove 301 as the threaded rod 304 rotates. At the same time, the stirring cover 201 slides on the surface of the limiting column 302. The movement of the stirring cover 201 drives the entire stirring mechanism 2 to move. When the stirring cover 201 moves to a closed position with the stirring tank 203, stirring can be performed;
[0040] When the stirring cover 201 is in a closed state with the stirring tank 203, the centralized controller 5 is operated to start the first driving motor 204, and the first driving motor 204 drives the large gear 202 to rotate. The rotation of the large gear 202 drives the small gears 205 at both ends to rotate simultaneously, and the small gear 205 drives the stirring shaft 207 to rotate, and the stirring blades 208 on the stirring shaft 207 rotate accordingly. Since the stirring blades 208 on the two groups of stirring shafts 207 are staggered, it is convenient to stir the materials more fully. During stirring, the heating tubes 206 on both sides of the stirring tank 203 can be controlled to heat the sealant, thereby improving the stirring efficiency and facilitating the mixing of the components;
[0041] After the stirred sealant is left to cool and defoam, the filler 6, the third drive motor 406, the output conveyor belt 402 and the conveyor belt 403 are started. The third drive motor 406 drives the material dial 407 to rotate. When the conveyor belt 403 transports the can body to one side of the material dial 407, the side plates 405 at both ends of the mounting platform 404 play a guiding and limiting role to ensure that the can enters the material dial 407. After the material dial 407 contacts the can, it drives the can to rotate. Since the filler 6 is arranged above the side of the material dial 407, the material dial The disk 407 continuously rotates the cans to the optimal filling position below the discharge port of the can filler 6. The sealant flows out from the discharge port of the filler 6 and is injected into the cans located on the material dial disk 407 and rotated below the discharge port. After the filling is completed, the material dial disk 407 continues to rotate, and the other end of the side plate 405 is connected to the output conveyor belt 402. The filled cans are pushed by the material dial disk 407 and transported from the output conveyor belt 402 to the storage area along the side plate 405, wherein the base 401 provides an installation position for each component.
[0042] Although an embodiment of the present invention has been shown and described, this specific embodiment is merely an explanation of the present invention and is not a limitation of the invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the present invention. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.
Claims
1. An integrated sealant processing device, comprising a processing frame (1), characterized in that: A stirring mechanism (2) is provided inside the processing frame (1), an adjustment mechanism (3) is provided at one end of the processing frame (1), and a conveying mechanism (4) is provided below the other end of the processing frame (1); The stirring mechanism (2) comprises a stirring cover (201) installed below the top of the processing frame (1); a large gear (202) is provided on the inner wall of the stirring cover (201); small gears (205) are provided at both ends of the large gear (202); the large gear (202) and the small gear (205) are rotatably connected; a stirring shaft (207) is provided at the bottom of the small gear (205); and a stirring blade (208) is provided on the surface of the stirring shaft (207); The conveying mechanism (4) comprises an output conveyor belt (402) installed at one end of the processing frame (1), a conveying conveyor belt (403) is provided on one side of the output conveyor belt (402), a mounting platform (404) is provided between the output conveyor belt (402) and the conveying conveyor belt (403), side panels (405) are provided at both ends of the mounting platform (404), and a material shifting plate (407) is provided on the top of the mounting platform (404).
2. The integrated sealant processing equipment according to claim 1, characterized in that: One end of the processing frame (1) is located on the back of the adjustment mechanism (3) and is provided with a centralized controller (5), and the bottom of the stirring mechanism (2) is provided with a filler (6).
3. The integrated sealant processing equipment according to claim 1, characterized in that: The stirring mechanism (2) comprises a stirring tank (203) installed below a stirring cover (201), a first driving motor (204) is provided on the top of the stirring cover (201), and the first driving motor (204) is axially connected to a large gear (202), and heating tubes (206) are provided on both sides of the stirring tank (203).
4. The integrated sealant processing equipment according to claim 1, characterized in that: The stirring blades (208) are provided in three groups, and the stirring blades (208) on the two groups of stirring shafts (207) are arranged in a staggered manner.
5. The integrated sealant processing equipment according to claim 1, characterized in that: The adjustment mechanism (3) comprises a slide groove (301) opened at one end of the processing frame (1), limiting columns (302) are arranged on both sides of the processing frame (1), a bottom groove (303) is arranged at the bottom of the processing frame (1), a threaded rod (304) is arranged inside the slide groove (301), and the top end of the threaded rod (304) is axially connected to a second drive motor (305).
6. The integrated sealant processing equipment according to claim 5, characterized in that: The threaded rod (304) is disposed through one end of the stirring cover (201) and is threadedly connected thereto, and the limiting column (302) is disposed through the stirring cover (201) and is slidably connected thereto.
7. The integrated sealant processing equipment according to claim 3, characterized in that: The pinion (205) is connected to the rotating shaft of the stirring cover (201), one end of the stirring cover (201) is slidably connected to the processing frame (1) on the inner wall of the slide groove (301), and the bottom of the stirring tank (203) is arranged on the inner wall of the bottom groove (303).
8. The integrated sealant processing equipment according to claim 1, characterized in that: The conveying mechanism (4) comprises a base (401) installed at one end of the processing frame (1), a third driving motor (406) is provided at the bottom of the mounting platform (404), and the third driving motor (406) is axially connected to the material shifting plate (407).
9. The integrated sealant processing equipment according to claim 1, characterized in that: One end of the side plate (405) is connected to the output conveyor belt (402), and the other end of the side plate (405) is connected to the delivery conveyor belt (403).
10. The integrated sealant processing equipment according to claim 2, characterized in that: The material shifting disc (407) is provided with two groups, and the filler (6) is arranged on the upper side of the material shifting disc (407).
Citation Information
Patent Citations
A sealant processing apparatus
CN109261026B