Detection production line of microcontroller
By integrated visual detection, laser detection, clamping, flipping and stacking devices on the microcontroller production line, the problem of insufficient detection and stacking unstable in existing technology has been solved. efficiency.
Patent Information
- Application Number
- CN202411571784.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-01-24
AI Technical Summary
The existing microcontroller production lines lack integrated detection equipment and cannot efficiently complete multiple detection operations. In addition, the traditional stacking method may cause damage to the microcontroller or not arranged in an intact manner, affecting the efficiency of subsequent processes.
The detection production line of a microcontroller is designed, including transmission devices, visual detection devices, laser detection devices, clamping devices, flip devices and stacking devices. Orderly stacked.
A variety of detection operations are efficiently completed on a continuous production line, and the orderly stacking of micro -controllers after testing is guaranteed to improve the efficiency of subsequent packaging, transportation and other processes.
Smart Images

Figure CN119346459A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the field of detection technology, and specifically relates to a detection production line for a microcontroller. Background Art
[0002] During the production process of microcontrollers, they need to be subjected to a variety of tests to ensure product quality. Traditional testing methods have problems such as low efficiency and incomplete testing. With the widespread application of microcontrollers in various electronic products, the requirements for their production efficiency and testing accuracy are constantly increasing. The existing production lines lack integrated testing equipment and cannot efficiently complete multiple testing operations on a continuous production line; after the test is completed, the microcontrollers need to be reasonably stacked to facilitate subsequent packaging, transportation and other processes. The traditional stacking method may cause damage to the microcontrollers or uneven placement, affecting the efficiency of subsequent processes. Summary of the invention
[0003] The purpose of the present invention is to provide a microcontroller detection production line. The present invention can realize the integration of microcontroller detection equipment and achieve orderly stacking of microcontrollers after detection.
[0004] The technical solution of the present invention is as follows: a microcontroller detection production line comprises a transmission device, on which a visual detection device, a laser detection device and a stacking device are sequentially arranged along the transmission direction; a clamping device and a flipping device are arranged between the visual detection device and the laser detection device and between the laser detection device and the stacking device; the visual detection device is provided with a visual detection CCD camera vertically facing the transmission device; the laser detection device is provided with a laser detector vertically facing the transmission device; the stacking device is provided with an ascending cylinder, above which a plurality of first rod groups are arranged, stacking grooves are arranged between the first rod groups, supporting fasteners are rotatably arranged at both ends of the first rod groups, one end of the supporting fastener is abutted against a second rod group, when the ascending cylinder transports the microcontroller upward to contact the supporting fastener, the supporting fastener rotates around the first rod group until the microcontroller enters the stacking groove, the supporting fastener is restored to abut against the second rod group, and the microcontroller is supported above the supporting fastener.
[0005] In the aforementioned microcontroller detection production line, the transmission device includes a transmission frame, a rotating shaft is passed through the end of the transmission frame, a group of first pulleys are provided at both ends of the inner side of the transmission frame, the first pulley is sleeved on the rotating shaft, and a plurality of groups of second pulleys connected to and parallel to the first pulleys are provided on the inner side of the transmission frame; a first fixed plate is provided below the end of the transmission frame, a transmission motor is fixed to the first fixed plate, and the output shaft of the transmission motor is connected to the rotating shaft via a group of pulleys.
[0006] In the aforementioned microcontroller inspection production line, the visual inspection device includes a group of first transmission rails fixed on both sides of the transmission frame, an X-axis motor is provided at the end of the first transmission rail, a first slide is slidably provided on the first transmission rail, and the first slide is driven by the X-axis motor to slide in the X-axis direction; a Y-axis motor is provided at the front end of the first slide, and a first sliding assembly is slidably provided on the first slide, and the first sliding assembly is driven by the Y-axis motor to slide in the Y-axis direction; a Z-axis motor is provided at the upper end of the first sliding assembly, and the visual inspection CCD camera is fixed on one side of the first sliding assembly and the sliding in the Z-axis direction is achieved by the Z-axis motor.
[0007] In the aforementioned microcontroller detection production line, the first slide includes a group of first sliders driven by an X-axis motor to slide on a first transmission track, the side of the first slider is connected to a side plate, the upper rear of the side plate is connected to a back plate, and the side plates are connected and penetrated by a first slide bar group driven by a Y-axis motor; the first sliding assembly includes a second slide, the second slide is mounted on the first slide bar group and driven by the Y-axis motor to slide with the first slide bar group, the front end of the second slide is also penetrated by a second slide bar group perpendicular to the first slide bar group and the transmission device, the second slide bar group is mounted with a second slider, the second slide bar group is driven by the Z-axis motor to slide with the second slide bar group, and the visual detection CCD camera is fixed at the front end of the second slider.
[0008] In the aforementioned microcontroller detection production line, the clamping device includes a first shell, a notch is provided at the bottom of the rear end of the first shell, a third slide bar group driven by a motor is provided on the top of the first shell, a third slide bar group is slidably provided with a third slider, a first telescopic cylinder is fixed to the lower end of the third slider, and a clamping claw is provided at the end of the output shaft of the first telescopic cylinder.
[0009] In the aforementioned microcontroller detection production line, the flipping device includes a second fixed plate fixed on the side of the transmission frame, a first slide rail is provided on the side of the second fixed plate, a connecting piece is slidably provided on the first slide rail, a second telescopic cylinder is provided on the upper end of the connecting piece, a second slide rail is provided on the second telescopic cylinder, a fourth slider is fixed on the output shaft of the second telescopic cylinder, the fourth slider slides in the Y-axis direction along the second slide rail under the drive of the cylinder, and a rotating air claw is provided on the upper end of the fourth slider.
[0010] In the aforementioned microcontroller detection production line, a plurality of first threaded holes are provided on the first slide rail, a second threaded hole matching with the first threaded hole is provided at the lower end of the connecting member, and the connecting member is fixedly connected to the first slide rail via bolts, the first threaded hole and the second threaded hole.
[0011] In the aforementioned microcontroller detection production line, the laser detection device includes a third slide, the third slide is slidably provided with a laser fixing plate, the laser detector is fixed at the front end of the laser fixing plate, a group of fixing parts are provided at the bottom of the laser fixing plate, and a solder point detection CCD camera is provided on the fixing parts.
[0012] In the aforementioned microcontroller detection production line, the third slide frame includes a group of fixed frames, a third slide rail is provided at the upper end of the fixed frame, a fifth slide block is slidably provided at the upper end of the third slide rail, a connecting plate is connected between the fifth slide blocks, a fourth slide rail is connected to the side of the connecting plate, and the laser fixing plate is slidably arranged on the side of the fourth slide rail.
[0013] In the aforementioned microcontroller testing production line, the stacking device includes a second shell, the lower end of the second shell is provided with an open groove, the upper end of the open groove is provided with multiple groups of fixing strips that fit the microcontroller; the supporting fastener is wedge-shaped.
[0014] Compared with the prior art, the present invention makes the layout of the entire inspection production line more compact and efficient through the stacking device, and can realize the orderly stacking of microcontrollers after inspection, thereby improving the efficiency of subsequent packaging, transportation and other processes. The present invention also ensures that the microcontroller can enter the stacking slot in an orderly manner and better fix the microcontroller through the cooperation of the supporting fastener, the first rod group and the second rod group, thereby preventing the microcontroller from shaking or shifting during the stacking process, thereby ensuring the stability of the stacking. In addition, the present invention can adapt to the shape of the microcontroller by matching the fixing bar with the microcontroller, so that the microcontroller can be better positioned during the stacking process.
[0015] The present invention realizes the integration of detection equipment on a continuous production line by setting a visual detection device, a laser detection device, a clamping device, a flipping device and a stacking device, so as to efficiently complete a variety of detection operations; the present invention can detect the surface defects of the microcontroller through the visual detection CCD camera in the visual detection device; the present invention can detect the circuit and solder joint conditions on the back of the microcontroller through the laser detector and the solder joint detection CCD camera in the laser detection device; the present invention can adjust the detection surface of the microcontroller through the rotating air claw of the flipping device, which is convenient for flexible switching between surface defect detection and back circuit solder joint detection; the present invention can clamp the defective microcontroller through the clamping claw of the clamping device, so as to realize the rejection of defective products on the production line. In addition, the present invention improves the accuracy and efficiency of the overall detection by setting multiple slide bars and slide rails that slide with the slider to perform operations at different parts, thereby enhancing the adaptability of the production line to the detection requirements of microcontrollers of different models and sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 and Figure 2The main view of the present invention Figure 1 ;
[0017] Figure 3 is a partial view A of the present invention;
[0018] Figure 4 is a schematic diagram of a visual inspection device of the present invention;
[0019] Figure 5 is a cross-sectional view of the clamping device of the present invention;
[0020] Figure 6 is a schematic diagram of the flipping device of the present invention;
[0021] Figure 7 is a partial view B of the present invention;
[0022] Figure 8 is a schematic diagram of a stacking device of the present invention;
[0023] Fig. 9 It is a partial view C of the present invention.
[0024] The marks in the accompanying drawings are: 1. stacking device; 101. upward cylinder; 102. first rod group; 103. stacking groove; 104. supporting fastener; 105. second rod group; 106. opening groove; 107. fixing bar; 108. second shell; 2. transmission device; 201. transmission motor; 202. transmission frame; 203. rotating shaft; 204. first pulley; 205. second pulley; 206. first fixed plate; 3. visual inspection device; 301. visual inspection CCD camera; 302. first transmission track; 303. X-axis motor; 304. first slide frame; 305. Y-axis motor; 306. first sliding assembly; 307. Z-axis motor; 308. first slider; 309. side plate; 310. back plate; 311. first slide rod group; 312 , second slide; 313, second slide bar group; 314, second slider; 4, clamping device; 5, flipping device; 6, laser detection device; 601, laser detector; 602, third slide; 603, laser fixing plate; 604, fixing piece; 605, fixing frame; 606, third slide rail; 607, fifth slider; 608, connecting plate; 609, fourth slide rail; 610, solder joint detection CCD camera; 7, first threaded hole; 8, second threaded hole; 9, clamping claw; 10, rotating air claw; 11, first shell; 12, notch; 13, third slide bar group; 14, third slider; 15, first telescopic cylinder; 16, second fixing plate; 17, second telescopic cylinder; 18, first slide rail; 19, fourth slider; 20, second slide rail; 21, connecting piece. DETAILED DESCRIPTION
[0025] The present invention is further described below in conjunction with the accompanying drawings and embodiments, but they are not intended to limit the present invention.
[0026] Embodiment: A microcontroller detection production line, such as Figure 1-2 As shown, it includes a transmission device 2, on which a visual detection device 3, a laser detection device 6 and a stacking device 1 are sequentially arranged along the transmission direction; a clamping device 4 and a flipping device 5 are arranged between the visual detection device 3 and the laser detection device 6, and between the laser detection device 6 and the stacking device 1. The present invention realizes the integration of detection equipment on a continuous production line by arranging the visual detection device 3, the laser detection device 6, the clamping device 4, the flipping device 5 and the stacking device 1, thereby efficiently completing a variety of detection operations.
[0027] like Figure 3 As shown, the transmission device 2 includes a transmission frame 202. The transmission device is fixed on the platform to provide a support structure for the transmission device. A rotating shaft 203 is penetrated at the end of the transmission frame 202, and a set of first pulleys 204 are provided at both ends of the inner side of the transmission frame 202. The first pulley 204 is sleeved on the rotating shaft 203, and a plurality of sets of second pulleys 205 connected to and parallel to the first pulleys 204 are provided on the inner side of the transmission frame 202. A first fixed plate 206 is provided below the end of the transmission frame 202, and a transmission motor 201 is fixed to the first fixed plate 206. The output shaft of the transmission motor 201 is connected to the rotating shaft 203 via a set of pulleys. The transmission motor 201 adopts a stepper motor of model 86BYG250H, which has the advantages of high efficiency, fast response and large torque. When the transmission motor 201 is started, the rotating shaft 203 is driven to rotate through the pulley, and the first pulley 204 on the rotating shaft 203 rotates accordingly. Since the first pulley 204 is connected to multiple sets of parallel second pulleys 205 through belts, the transmission belt is driven to run, and the microcontroller is transmitted on the transmission belt. The arrangement of the first pulley 204 and multiple sets of second pulleys 205 makes the transmission belt evenly stressed during operation, ensuring the stability of the microcontroller during transmission and preventing the microcontroller from being offset or shaking during transmission.
[0028] like Figure 4As shown, the visual inspection device 3 is arranged on both sides of the transmission device 2, and the visual inspection device 3 is provided with a visual inspection CCD camera 301 which is perpendicular to the transmission device 2, and the visual inspection CCD camera 301 and the transmission device 2 slide in multiple directions. The visual inspection CCD camera 301 adopts a Gigabit network array industrial camera of model MV-GE34GC / M, which ensures that even high-resolution images can be quickly transmitted to meet the needs of real-time processing. The Gigabit network technology provides stable data transmission and a low failure rate, which is suitable for long-term industrial application scenarios. The camera adopts a compact package, which is suitable for space-constrained applications. At the same time, the structure is strong and can adapt to various challenges in the industrial environment. The visual inspection device 3 includes a set of first transmission rails 302 fixed on both sides of the transmission frame 202, an X-axis motor 303 is provided at the end of the first transmission rail 302, and a first slide 304 is slidably provided on the first transmission rail 302. The first slide 304 is driven by the X-axis motor 303 to slide in the X-axis direction. A Y-axis motor 305 is provided on the side of the first slide 304, and a first sliding assembly 306 is provided on the first slide 304 for sliding. The first sliding assembly 306 is driven by the Y-axis motor 305 to slide in the Y-axis direction. A Z-axis motor 307 is provided on the upper end of the first sliding assembly 306, and the visual inspection CCD camera 301 is fixed on one side of the first sliding assembly 306 and slides in the Z-axis direction by the Z-axis motor 307. The X-axis motor 303, the Y-axis motor 305 and the Z-axis motor 307 all adopt a stepper motor of model 86BYG250H, which has the advantages of high efficiency, fast response and large torque. The first slide 304 includes a group of first sliders 308 driven by the X-axis motor 303 to slide on the first transmission track 302, the side of the first slider 308 is connected with a side plate 309, the upper end rear of the side plate 309 is connected with a back plate 310, and the side plates 309 are connected and penetrated with a first slide bar group 311 driven by the Y-axis motor 305. The first sliding assembly 306 includes a second slide 312, which is sleeved on the first slide bar group 311 and driven by the Y-axis motor 305 to slide with the first slide bar group 311. The front end of the second slide 312 is also penetrated with a second slide bar group 313 perpendicular to the first slide bar group 311 and the transmission device 2. The second slide bar group 313 is sleeved with a second slider 314, which is driven by the Z-axis motor 307 to slide with the second slide bar group 313. The visual inspection CCD camera 301 is fixed at the front end of the second slider 314. When the microcontroller is transmitted to the bottom of the visual inspection device 3 on the conveyor belt, the position of the visual inspection CCD camera 301 is adjusted so that it can comprehensively shoot and inspect the surface of the microcontroller. After the visual inspection CCD camera 301 obtains the image information of the surface of the microcontroller, it detects whether there are defects such as scratches, cracks, stains, etc. on the surface of the microcontroller through relevant image processing algorithms.
[0029] like Figure 5As shown, the clamping device 4 is provided with a clamping claw 9, which can realize the clamping function of the microcontroller. The clamping device 4 includes a first shell 11 fixed on the top of the platform, a notch 12 is provided at the bottom of the rear end of the first shell 11, a third slide bar group 13 driven by a motor is provided on the top of the first shell 11, a third slider 14 is slidably provided on the third slide bar group 13, a first telescopic cylinder 15 is fixed at the lower end of the third slider 14, the clamping claw 9 is fixed to the end of the output shaft of the first telescopic cylinder 15, the sliding cooperation between the third slide bar group 13 and the third slider 14 can realize the Y-axis movement of the clamping claw 9, and the first telescopic cylinder 15 can realize the lifting and lowering of the clamping claw 9. The clamping claw 9 can accurately clamp the defective microcontroller, and then remove the defective products from the production line, and the operator can take out the defective products from the notch 12.
[0030] like Figure 6 As shown, a rotating air gripper 10 is provided in the flipping device 5, and the rotating air gripper 10 can realize the rotation function of the microcontroller. The rotating air gripper 10 adopts a rotating cylinder air gripper of model MRHQD-18OS, which has the advantages of strong practicality, wide application and stable clamping. The flipping device 5 includes a second fixed plate 16 fixed to the side of the transmission frame 202, a first slide rail 18 is provided on the side of the second fixed plate 16, a connecting member 21 is slidably provided on the first slide rail 18, a second telescopic cylinder 17 is provided on the upper end of the connecting member 21, a second telescopic cylinder 17 is provided on the second telescopic cylinder 17, a fourth slider 19 is fixed on the output shaft of the second telescopic cylinder 17, and the fourth slider 19 realizes sliding in the Y-axis direction along the second slide rail 20 under the drive of the cylinder, and the rotating air gripper 10 is arranged at the upper end of the fourth slider 19. The first telescopic cylinder 15 and the second telescopic cylinder 17 adopt a pneumatic small double-axis double-rod cylinder of model TN10-50-S, which is durable and wear-resistant, has small error and high work efficiency. The first slide rail 18 is provided with a plurality of first threaded holes 7, and the lower end of the connector 21 is provided with a second threaded hole 8 matched with the first threaded hole 7. The connector 21 is fixedly connected to the first slide rail 18 via bolts, the first threaded hole 7 and the second threaded hole 8. The lifting and lowering adjustment of the rotary air gripper 10 can be achieved through the cooperation of different first threaded holes 7 and second threaded holes 8. When the microcontroller needs to switch the detection surface, for example, when the microcontroller after the surface defect detection needs to perform the back circuit solder joint detection, the rotary air gripper 10 can clamp the microcontroller and then rotate, thereby driving the microcontroller to flip and realize the conversion of the detection surface, so that the subsequent laser detection device 6 can detect the back of the microcontroller.
[0031] like Figure 7As shown, the laser detection device 6 is provided with a laser detector 601 which is perpendicular to the conveyor belt, and the laser detector 601 and the conveyor device 2 slide in multiple directions. The laser detector 601 adopts a laser sensor of model SW-LDS0DSA, and the laser detection device 6 includes a third slide 602 fixed on the top of the platform, and the third slide 602 includes a set of fixed frames 605, and a set of third slide rails 606 are provided at the upper end of the fixed frames 605, and a fifth slider 607 is slidably provided at the upper end of the third slide rail 606, and a connecting plate 608 is connected between the fifth sliders 607, and the connecting plate 608 is connected to the fourth slide rail 609, and the laser fixing plate 603 is slidably provided at the front end of the fourth slide rail 609. The third carriage 602 is provided with a laser fixing plate 603, and the laser detector 601 is fixed on the side of the laser fixing plate 603. A group of fixing parts 604 are provided at the bottom of the laser fixing plate 603. A solder joint detection CCD camera 610 is provided on the fixing part 604. The solder joint detection CCD camera 610 adopts a small visual sensor of model WTX1000, which has a high visual algorithm and can adapt to the advantages of solder joint detection of various industrial equipment. When the microcontroller is transmitted to the bottom of the laser detection device 6, the laser detector 601 detects the circuit on the back of the microcontroller, such as whether the circuit is connected, whether there is a short circuit, etc. At the same time, the solder joint detection CCD camera 610 takes pictures and detects the solder joints on the back of the microcontroller, and judges whether the solder joints are full, whether there are defects such as cold solder joints, etc. through image analysis technology, so as to comprehensively detect the back of the microcontroller to ensure the quality of the product.
[0032] like Figure 8-9As shown, the stacking device 1 includes a second shell 108, an open slot 106 is provided at the lower end of the second shell 108, and a plurality of fixing bars 107 that fit with the microcontroller are provided at the upper end of the open slot 106; the stacking device 1 is provided with an ascending cylinder 101, and a plurality of first rod groups 102 are provided above the ascending cylinder 101, and a stacking slot 103 is provided between the first rod groups 102, and supporting fasteners 104 are rotatably provided at both ends of the first rod groups 102, and the supporting fasteners 104 are wedge-shaped. One end of the supporting fastener 104 is provided with a second rod group 105, and when the ascending cylinder 101 transports the microcontroller upward to contact the supporting fastener 104, the supporting fastener 104 rotates around the first rod group 102 until the microcontroller enters the stacking slot 103, and the supporting fastener 104 is restored to conflict with the second rod group 105, and the microcontroller is supported above the supporting fastener 104. The transmission device 2 enables the microcontroller to enter the stacking slot 103 in an orderly manner. The microcontroller is transported upward by the upward cylinder 101, and the rotation and resetting action of the supporting fastener 104 realizes the process of the microcontroller accurately entering the stacking slot 103, which is conducive to improving the efficiency of stacking. The supporting fastener 104 can be restored to contact with the second rod group 105 after the microcontroller enters the stacking slot 103, and the microcontroller is supported on the supporting fastener 104. The wedge-shaped supporting fastener 104 helps to better fix the microcontroller, prevent it from shaking or displacing during the stacking process, and ensure the stability of the stacking. The fixing bar 107 in the stacking device 1 fits the microcontroller and can adapt to the shape of the microcontroller, so that the microcontroller can be better positioned during the stacking process, which helps to improve the accuracy and reliability of the entire detection production line. From the overall structure, the layout of the stacking device 1 in the detection production line makes the layout of the entire detection production line more compact and efficient.
[0033] During the operation of the entire microcontroller inspection production line, each device works in coordination. The transmission device 2 continuously and stably transmits the microcontroller, the visual inspection device 3 first inspects the surface of the microcontroller, and then the clamping device 4 clamps the defective microcontroller according to the inspection results. The flipping device 5 flexibly flips the microcontroller according to the inspection requirements, and finally the laser inspection device 6 inspects the back of the microcontroller. After the monitoring is completed, the microcontroller is stacked on the stacking device 1, achieving the purpose of efficiently and comprehensively inspecting the microcontroller on a production line.
[0034] Working process
[0035] The transmission motor 201 of the transmission device 2 is started, and its output shaft drives the rotating shaft 203 to rotate via the pulley. The first pulley 204 on the rotating shaft 203 rotates accordingly, and since the first pulley 204 is connected to multiple sets of parallel second pulleys 205 via belts, the transmission belt is driven to run, so that the microcontroller is transmitted on the transmission belt. Multiple sets of first pulleys 204 and second pulleys 205 ensure that the transmission belt is evenly stressed, ensuring the stability of the microcontroller during the transmission process.
[0036] When the microcontroller is transferred to the bottom of the visual inspection device 3, the visual inspection CCD camera 301 in the visual inspection device 3 starts to work. The visual inspection CCD camera 301 and the transmission device 2 slide in multiple directions, and its position can be adjusted in the following ways: the X-axis motor 303 at the end of the first transmission track 302 drives the first slide 304 to slide in the X-axis direction, the Y-axis motor 305 on the side of the first slide 304 drives the first sliding assembly 306 to slide in the Y-axis direction, and the second slide 314 is driven by the Z-axis motor 307 to slide in the Z-axis direction. After the visual inspection CCD camera 301 obtains the image information on the surface of the microcontroller, it detects whether there are defects such as scratches, cracks, stains, etc. on the surface of the microcontroller through relevant image processing algorithms.
[0037] The clamping device 4 works (for defective microcontrollers). If the visual inspection finds that the microcontroller is defective, the clamping device 4 will reject it. The motor at the top of the first housing 11 in the clamping device 4 drives the third slide bar group 13, and the third slider 14 on the third slide bar group 13 slides on the slide bar. The first telescopic cylinder 15 fixed at the lower end of the third slider 14 drives the clamping claw 9 to move. The clamping claw 9 can accurately clamp the defective microcontroller and then remove the defective product from the production line.
[0038] When the microcontroller needs to switch the detection surface, for example, when the back circuit solder joint detection needs to be performed after the surface defect detection, the rotating air gripper 10 in the flipping device 5 (for the microcontroller after the surface defect detection) works, and the second telescopic cylinder 17 at the upper end of the connecting member 21 drives the fourth slider 19 to slide along the Y-axis direction on the second slide rail 20 to the specified position, and the rotating air gripper 10 can clamp the microcontroller, and then rotate itself, thereby driving the microcontroller to flip, realizing the conversion of the detection surface, and facilitating the back circuit solder joint detection.
[0039] When the microcontroller is transmitted to the bottom of the laser detection device 6, the laser detection device 6 starts to work. The laser detector 601 in the laser detection device 6 detects the circuit on the back of the microcontroller, such as whether the circuit is connected, whether there is a short circuit, etc. At the same time, the solder joint detection CCD camera 610 on the fixing part 604 at the bottom of the laser fixing plate 603 takes pictures and detects the solder joints on the back of the microcontroller, and determines whether the solder joints are full and whether there are defects such as cold solder joints through image analysis technology, thereby comprehensively detecting the back of the microcontroller.
[0040] The clamping device 4 works (for defective microcontrollers). If the laser detection device 6 finds that there are defects on the back of the microcontroller, the clamping device 4 will remove it. The motor on the top of the first housing 11 of the clamping device 4 drives the third slide bar group 13, and the third slider 14 on the third slide bar group 13 slides on the slide bar. The first telescopic cylinder 15 fixed at the lower end of the third slider 14 drives the clamping claw 9 to move. The clamping claw 9 can accurately clamp the defective microcontroller and then remove the defective product from the production line.
[0041] The rotating air gripper 10 in the flipping device 5 (for the microcontroller after the back circuit solder joint detection) works, and the second telescopic cylinder 17 at the upper end of the connecting piece 21 drives the fourth slider 19 to slide to the specified position along the Y-axis direction on the second slide rail 20. The rotating air gripper 10 can clamp the microcontroller and then rotate itself, thereby driving the microcontroller to flip, realizing the conversion of the detection surface, and facilitating the stacking of the microcontroller.
[0042] When the transmission device 2 transmits the microcontroller to the position of the upward cylinder 101, the upward cylinder 101 transports the microcontroller upward to contact the supporting fastener 104, and the supporting fastener 104 rotates around the first rod group 102 until the microcontroller enters the stacking slot 103, and the supporting fastener 104 recovers to contact the second rod group 105, and the microcontroller is supported on the supporting fastener 104. The transmission device 2 enables the microcontroller to enter the stacking slot 103 in an orderly manner.
[0043] During the whole process, various devices work together, and the transmission device 2 continuously and stably transmits the microcontroller, thereby achieving the purpose of efficiently and comprehensively testing the microcontroller on a production line.
[0044] In summary, the present invention can realize the integration of microcontroller detection equipment and achieve orderly stacking of microcontrollers after detection.
Claims
1. A microcontroller detection production line, comprising a transmission device (2), wherein a visual detection device (3), a laser detection device (6) and a stacking device (1) are sequentially arranged on the transmission device (2) along the transmission direction; a clamping device (4) and a flipping device (5) are arranged between the visual detection device (3) and the laser detection device (6) and between the laser detection device (6) and the stacking device (1); the visual detection device (3) is provided with a visual detection CCD camera (301) perpendicular to the transmission device (2); the laser detection device (6) is provided with a laser detector (601) perpendicular to the transmission device (2); and the characteristics are as follows: The stacking device (1) is provided with an ascending cylinder (101), a plurality of first rod groups (102) are provided above the ascending cylinder (101), stacking grooves (103) are provided between the first rod groups (102), supporting fasteners (104) are rotatably provided at both ends of the first rod groups (102), one end of the supporting fastener (104) is in contact with a second rod group (105), when the ascending cylinder (101) transports the microcontroller upward to contact the supporting fastener (104), the supporting fastener (104) rotates around the first rod group (102) until the microcontroller enters the stacking groove (103), the supporting fastener (104) is restored to contact with the second rod group (105), and the microcontroller is supported above the supporting fastener (104).
2. The microcontroller detection production line according to claim 1, characterized in that: The transmission device (2) comprises a transmission frame (202), a rotating shaft (203) is passed through the end of the transmission frame (202), a group of first pulleys (204) are respectively provided at both ends of the inner side of the transmission frame (202), the first pulleys (204) are sleeved on the rotating shaft (203), and a plurality of groups of second pulleys (205) connected to and parallel to the first pulleys (204) are provided on the inner side of the transmission frame (202); a first fixing plate (206) is provided below the end of the transmission frame (202), a transmission motor (201) is fixed to the first fixing plate (206), and an output shaft of the transmission motor (201) is connected to the rotating shaft (203) via a group of pulleys.
3. The microcontroller detection production line according to claim 2, characterized in that: The visual inspection device (3) comprises a group of first transmission rails (302) fixed on both sides of a transmission frame (202); an X-axis motor (303) is provided at the end of the first transmission rail (302); a first slide (304) is slidably provided on the first transmission rail (302); the first slide (304) is driven by the X-axis motor (303) to slide in the X-axis direction; a Y-axis motor (305) is provided on the side of the first slide (304); a first sliding assembly (306) is slidably provided on the first slide (304); the first sliding assembly (306) is driven by the Y-axis motor (305) to slide in the Y-axis direction; a Z-axis motor (307) is provided at the upper end of the first sliding assembly (306); the visual inspection CCD camera (301) is fixed on one side of the first sliding assembly (306) and is slid in the Z-axis direction by the Z-axis motor (307).
4. The microcontroller detection production line according to claim 3, characterized in that: The first slide (304) comprises a first slider (308) driven by an X-axis motor (303) to slide on a first transmission track (302), the side of the first slider (308) is connected to a side plate (309), the upper rear of the side plate (309) is connected to a back plate (310), and the side plates (309) are connected and penetrated with a first slide bar group (311) driven by a Y-axis motor (305); the first sliding assembly (306) comprises a second slide (312), and the second slide (312) is sleeved on the first slide The second slide frame (312) is mounted on a slide bar group (311) and driven by a Y-axis motor (305) to slide with the first slide bar group (311). A second slide bar group (313) perpendicular to the first slide bar group (311) and the transmission device (2) is also provided at the front end of the second slide frame (312). A second slider (314) is sleeved on the second slide bar group (313). The second slider (314) is driven by a Z-axis motor (307) to slide with the second slide bar group (313). The visual detection CCD camera (301) is fixed at the front end of the second slider (314).
5. The microcontroller detection production line according to claim 1, characterized in that: The clamping device (4) comprises a first shell (11), a notch (12) is provided at the bottom of the rear end of the first shell (11), a third slide bar group (13) driven by a motor is provided at the top of the first shell (11), a third slider (14) is slidably provided on the third slide bar group (13), a first telescopic cylinder (15) is fixed at the lower end of the third slider (14), and a clamping claw (9) is provided at the end of the output shaft of the first telescopic cylinder (15).
6. The microcontroller detection production line according to claim 5, characterized in that: The flipping device (5) comprises a second fixed plate (16) fixed to the side of the transmission frame (202); a first slide rail (18) is provided on the side of the second fixed plate (16); a connecting member (21) is slidably provided on the first slide rail (18); a second telescopic cylinder (17) is provided at the upper end of the connecting member (21); a second slide rail (20) is provided on the second telescopic cylinder (17); a fourth slider (19) is fixed to the output shaft of the second telescopic cylinder (17); the fourth slider (19) slides along the second slide rail (20) in the Y-axis direction under the drive of the cylinder; a rotating air claw (10) is provided at the upper end of the fourth slider (19).
7. The microcontroller detection production line according to claim 6, characterized in that: The first slide rail (18) is provided with a plurality of first threaded holes (7), the lower end of the connecting member (21) is provided with a second threaded hole (8) matching with the first threaded hole (7), and the connecting member (21) is fixedly connected to the first slide rail (18) via bolts, the first threaded hole (7) and the second threaded hole (8).
8. The microcontroller detection production line according to claim 1, characterized in that: The laser detection device (6) comprises a third slide (602), the third slide (602) is slidably provided with a laser fixing plate (603), the laser detector (601) is fixed at the front end of the laser fixing plate (603), a group of fixing parts (604) are provided at the bottom of the laser fixing plate (603), and a welding point detection CCD camera (610) is provided on the fixing part (604).
9. The microcontroller detection production line according to claim 8, characterized in that: The third slide frame (602) includes a set of fixed frames (605), the upper end of the fixed frame (605) is provided with a third slide rail (606), the upper end of the third slide rail (606) is slidably provided with a fifth slider (607), the fifth slider (607) is connected with a connecting plate (608), the connecting plate (608) is connected with a fourth slide rail (609), and the laser fixed plate (603) is slidably set at the front end of the fourth slide rail (609).
10. The microcontroller detection production line according to claim 1, characterized in that: The stacking device (1) comprises a second shell (108), the lower end of the second shell (108) is provided with an open slot (106), the upper end of the open slot (106) is provided with a plurality of fixing strips (107) that fit with the microcontroller; the supporting fastener (104) is wedge-shaped.