Chute wear plate press fitting machine

By combining the support frame and positioning components of the grooved wear plate press machine, and utilizing the contact compression of the hydraulic cylinder and the bow-shaped plate, the problems of high damage rate, low efficiency and safety hazards in the wear plate installation process are solved, and convenient installation and efficient positioning of wear plates are achieved.

CN119347397BActive Publication Date: 2025-12-09CRRC YANGTZE TONGLING CO LTD
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Patent Information

Application Number
CN202411829842.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-12-09
Estimated Expiration
2044-12-12

AI Technical Summary

Technical Problem

In the existing technology, the installation process of wear plates for railway freight car bogie slide grooves has problems such as high damage rate, low efficiency, high labor intensity and safety hazards, and it is impossible to respond to the short-term deformation according to the installation position.

Method used

The wear plate press machine uses a grooving plate press to achieve short-term deformation press-fitting and convenient positioning of the wear plate through the cooperation of the support frame, positioning component, adjustment component, guide component, clamping component and holding component, and by the contact extrusion of the hydraulic cylinder and the bow plate.

Benefits of technology

It enables convenient installation and positioning of wear plates, improves installation efficiency, reduces damage rate and labor intensity, eliminates safety hazards, and adapts to the installation needs of wear plates of different sizes.

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Abstract

The present application relates to the technical field of press fitting of railway truck bogies, and particularly relates to a sliding groove wear plate press fitting machine, which comprises a moving frame, a push handle arranged on one side of the moving frame, a mounting plate arranged on one side of the moving frame, a support frame arranged on one side of the moving frame, a control box arranged on one side of the moving frame, and an oil tank arranged on one side of the moving frame; a moving component; a support assembly arranged on one side of the support frame, a positioning assembly arranged on one side of the support assembly, support of the sliding frame by the support frame and positioning adjustment, cooperation with the propulsion of the hydraulic cylinder, positioning of the wear plate during press fitting, cooperation with the contact extrusion of the arc plate, extrusion and compression of the wear plate during interference installation by means of temporary deformation, convenient installation of the wear plate, and adjustment of the adjustment assembly to realize installation of wear plates of different sizes.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of press fitting of railway truck bogies, and in particular to a sliding groove wear plate press fitting machine. BACKGROUND

[0002] Currently, the development of railway transportation requires vehicles to be able to carry more and heavier goods, in order to increase the load and volume of railway wagons and improve the transportation quality of railway wagons, generally using the form of bogies to meet the requirements.

[0003] The bogie of a railway wagon is generally press fitted with a sliding groove wear plate. During the production or maintenance of the bogie, the sliding groove wear plate is generally installed by manual press fitting, or by hammering installation, or by hydraulic head press fitting, etc. The above-mentioned methods are prone to damage the sliding groove wear plate during press fitting, and have low press fitting efficiency, high labor intensity, and safety hazards such as flying out and injuring people. At the same time, the wear plate cannot be temporarily deformed according to the installation position during the installation process, which leads to the problems of labor and low efficiency during the installation process of the wear plate. SUMMARY

[0004] In view of the above-mentioned problems in the prior art, the present application is proposed to solve the problems of temporary deformation press fitting and convenient positioning during the installation of the wear plate.

[0005] Therefore, the purpose of the present application is to provide a sliding groove wear plate press fitting machine.

[0006] To solve the above-mentioned technical problems, the present application provides the following technical solutions: a mobile frame, a push handle arranged on one side of the mobile frame, an installation plate arranged on one side of the mobile frame, a support frame arranged on one side of the mobile frame, a control box arranged on one side of the mobile frame, and an oil tank arranged on one side of the mobile frame; a moving part; a support assembly arranged on one side of the support frame, a positioning assembly arranged on one side of the support assembly, an adjusting assembly arranged on one side of the support frame, a guide assembly arranged on one side of the support frame, and a pressing assembly arranged on one side of the support frame; a retaining part, including a control assembly arranged on one side of the control box, and a retaining assembly arranged on one side of the support frame.

[0007] As a preferred embodiment of the present application, the support assembly includes a sliding frame slidingly connected to one side of the support frame, one side of the sliding frame is fixedly connected with a mounting frame, one side of the mounting frame is provided with a hydraulic cylinder, one end of the hydraulic cylinder is provided with a telescopic end, one end of the telescopic end is fixedly connected with a contact plate.

[0008] As a preferred scheme of the chute wear plate press-fitting machine, the positioning assembly comprises a positioning tube fixedly connected to one side of the mounting frame, a sliding tube slidingly connected in the positioning tube, a rotating groove formed in the side wall of the sliding tube, an arc-shaped frame penetratingly and rotatingly connected in the rotating groove, a contact arc plate rotatingly connected to one side of the arc-shaped frame, and an extrusion frame fixedly connected to one side of the arc-shaped frame.

[0009] As a preferred scheme of the chute wear plate press-fitting machine, the positioning tube is provided with a limiting groove in the inner wall, and the sliding tube is provided with a limiting block fixedly connected to the side wall, the limiting block slidingly connected in the limiting groove.

[0010] As a preferred scheme of the chute wear plate press-fitting machine, the adjusting assembly comprises a drive box fixedly connected to one side of the support frame, a drive rod penetratingly and rotatingly connected in the drive box, a connecting groove formed in one side of the support frame, a screw rod rotatingly connected in the connecting groove, a drive gear fixedly connected to the side wall of the drive rod, and a rotating gear fixedly connected to the side wall of the screw rod, the drive gear meshing with the rotating gear.

[0011] As a preferred scheme of the chute wear plate press-fitting machine, the guide assembly comprises a guide groove formed in one side of the support frame, and a guide rod fixedly connected in the guide groove, the guide rod penetratingly and slidingly connected with the sliding frame.

[0012] As a preferred scheme of the chute wear plate press-fitting machine, the abutting assembly comprises an abutting groove formed in the side wall of the contact plate, an abutting plate rotatingly connected in the abutting groove, an inner connecting plate fixedly connected to one side of the abutting plate, and an outer connecting plate fixedly connected to one side of the abutting plate.

[0013] As a preferred scheme of the chute wear plate press-fitting machine, the control assembly comprises a control frame fixedly connected to one side of the control box, a control lever arranged in the control frame, a conveying pipe fixedly communicated to one side of the control box, and an energy storage box fixedly communicated to one end of the conveying pipe.

[0014] As a preferred scheme of the chute wear plate press-fitting machine, the retaining assembly comprises a communicating groove formed in one side of the support frame, a connecting frame penetratingly and slidingly connected in the communicating groove, the connecting frame fixedly connected with the sliding frame, a sliding plate fixedly connected to one side of the connecting frame, a communicating pipe fixedly connected to one side of the sliding plate, and the communicating pipe communicated with the energy storage box.

[0015] The chute wear plate press fitting machine has the beneficial effects that: through the support and positioning adjustment of the support frame on the sliding frame, cooperating with the propulsion of the hydraulic cylinder, the wear plate can be positioned and pressed during the press fitting process, cooperating with the contact and extrusion of the arc plate, the wear plate can be extruded and compressed in the interference installation process through the short-term deformation, the corresponding installation of the wear plate is convenient, and through the adjusting effect of the adjusting assembly, the corresponding installation of the wear plate in the installation process of different sizes can be realized. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0017] Fig. 1 It is a whole schematic view of a chute wear plate press fitting machine.

[0018] Fig. 2 It is a support assembly structure schematic view of a chute wear plate press fitting machine.

[0019] Fig. 3 It is a resisting assembly structure schematic view of a chute wear plate press fitting machine.

[0020] Fig. 4 It is a guide assembly structure schematic view of a chute wear plate press fitting machine.

[0021] Fig. 5 It is a adjusting assembly structure schematic view of a chute wear plate press fitting machine.

[0022] Fig. 6 It is a retaining assembly structure schematic view of a chute wear plate press fitting machine.

[0023] In the figure: 100, mounting component; 101, moving frame; 102, push handle; 103, mounting plate; 104, support frame; 105, control box; 106, oil tank; 200, moving component; 201, support assembly; 201a, sliding frame; 201b, mounting frame; 201c, hydraulic cylinder; 201d, telescopic end; 201e, contact plate; 202, positioning assembly; 202a, positioning tube; 202b, sliding tube; 202c, rotating groove; 202d, arc frame; 202e, contact arc plate; 202f, extrusion frame; 203, adjusting assembly; 203a, drive box; 203b, drive rod; 203c, connecting groove; 203d, screw rod; 203e, drive gear; 203f, rotating gear; 204, guide assembly; 204a, guide groove; 204b, guide rod; 205, abutting assembly; 205a, abutting groove; 205b, abutting frame; 205c, inner connecting plate; 205d, outer connecting plate; 300, holding component; 301, control assembly; 301a, control frame; 301b, operating rod; 301c, conveying pipe; 301d, energy storage box; 301e, motor; 302, holding assembly; 302a, communicating groove; 302b, connecting frame; 302c, sliding plate; 302d, communicating pipe. DETAILED DESCRIPTION

[0024] In order to make the above objectives, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0025] In the following description, a large number of specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the concept of the present application, therefore the present application is not limited to the specific embodiments disclosed below.

[0026] Secondly, "one embodiment" or "embodiment" referred to herein means that a specific feature, structure or characteristic can be included in at least one implementation of the present application. "In one embodiment" appearing in different places in the specification does not mean the same embodiment, nor is it an embodiment that is separate from or mutually exclusive with other embodiments. EMBODIMENT

[0027] REFERENCE Figs. 1-4 For the first embodiment of the present application, the embodiment provides a chute wear plate press fitting machine, which can realize clamping and positioning of the wear part during installation and temporary extrusion deformation, and is convenient for installation and positioning of the wear plate, and comprises.

[0028] Specifically, it comprises a moving frame 101, a push handle 102 arranged on one side of the moving frame 101, a mounting plate 103 arranged on one side of the moving frame 101, a support frame 104 arranged on one side of the moving frame 101, a control box 105 arranged on one side of the moving frame 101, and an oil tank 106 arranged on one side of the moving frame 101.

[0029] The moving part 200 comprises a support assembly 201 arranged on one side of the support frame 104, a positioning assembly 202 arranged on one side of the support assembly 201, and an adjusting assembly 203 arranged on one side of the support frame 104.

[0030] The support assembly 201 comprises a sliding frame 201a slidingly connected on one side of the support frame 104, a mounting frame 201b fixedly connected on one side of the sliding frame 201a, a hydraulic cylinder 201c arranged on one side of the mounting frame 201b, a telescopic end 201d arranged on one end of the hydraulic cylinder 201c, a contact plate 201e fixedly connected on one end of the telescopic end 201d, the positioning assembly 202 comprises a positioning pipe 202a fixedly connected on one side of the mounting frame 201b, a sliding pipe 202b slidingly connected in the positioning pipe 202a, a rotating groove 202c formed in the side wall of the sliding pipe 202b, an arc-shaped frame 202d penetratingly and rotatably connected in the rotating groove 202c, a contact arc plate 202e rotatably connected on one side of the arc-shaped frame 202d, an extrusion frame 202f fixedly connected on one side of the arc-shaped frame 202d, a limiting groove formed in the inner wall of the positioning pipe 202a, a limiting block fixedly connected on the side wall of the sliding pipe 202b, and the limiting block slidingly connected in the limiting groove, and the adjusting assembly 203 comprises a driving box 203a fixedly connected on one side of the support frame 104, a driving rod 203b penetratingly and rotatably connected in the driving box 203a, a connecting groove 203c formed on one side of the support frame 104, a screw rod 203d rotatably connected in the connecting groove 203c, a driving gear 203e fixedly connected on the side wall of the driving rod 203b, a rotating gear 203f fixedly connected on the side wall of the screw rod 203d, and the driving gear 203e and the rotating gear 203f are in meshing engagement.

[0031] In use, first by moving the frame 101 device and equipment installation and transportation, can be convenient equipment in the installation position of the movement and position adjustment process, by motor 301e to the hydraulic oil flow in the tank 106 compression drive, by the control box 105 liquid control, at this time can be through the control lever on the control board manual control, convenient wear plate in the installation process position of the corresponding process, by rotating the drive rod 203b, drive gear 203e and rotating gear 203f meshing way drive both sides screw 203d rotation, as can be seen in the two screw 203d both sides of the screw thread direction opposite, can drive the movement of the frame 101, for corresponding different size wear plate installation size adjustment and adjustment process, wear plate in the installation process, its outer arc structure and contact arc plate 202e contact, and then push the sliding tube 202b up, at this time the sliding tube 202b in the positioning tube 202a sliding, rely on a plurality of limit block and limit groove sliding guide, can keep the sliding tube 202b in the sliding process of stability, at this time the contact plate 201e and the extrusion frame 202f on the arc plate contact, at this time the arc plate in the contact of extrusion frame 202f, can keep the contact extrusion of wear plate arc surface, by the advance of hydraulic cylinder 201c, at this time the telescopic end 201d drive contact plate 201e down, at this time the sliding tube 202b follow the telescopic end 201d movement, wear plate down pressure propulsion at the same time, wear plate positioning guide, at the same time when the contact plate 201e and the extrusion frame 202f contact, at this time the contact arc plate 202e remove the contact extrusion of wear plate, and with it, at this time to achieve the effect of wear plate, convenient wear plate installation and positioning process.

[0032] In summary, by supporting the frame 104 of the sliding frame 201a support and positioning adjustment, cooperate with the advance of hydraulic cylinder 201c, can be wear plate in the process of compression positioning, at the same time with the contact extrusion of arc plate, can be through the short time deformation way, wear plate in the interference installation process of extrusion compression corresponding, convenient wear plate corresponding installation, at the same time through the adjustment of the adjusting assembly 203 can realize the corresponding installation process of different size wear plate. EMBODIMENT

[0033] REFERENCE Figs. 2-3 , the second embodiment of the application, different from the previous embodiment, the embodiment provides a chute wear plate press fitting machine, solves the problem of wear plate installation process support and positioning, it includes setting in the support frame 104 side of the guide assembly 204, and setting in the support frame 104 side of the assembly 205.

[0034] Specifically, the guide assembly 204 comprises a guide groove 204a formed on one side of the support frame 104, a guide rod 204b fixedly connected in the guide groove 204a, the guide rod 204b penetratingly and slidably connected with the sliding frame 201a, the abutting assembly 205 comprises an abutting groove 205a formed on the side wall of the contact plate 201e, an abutting plate rotatably connected in the abutting groove 205a, the abutting plate fixedly connected with an inner connecting plate 205c on one side, and fixedly connected with an outer connecting plate 205d on the other side.

[0035] In use, the guide groove 204a and the guide rod 204b in the guide groove 204a can provide support and positioning guide for the sliding frame 201a during height adjustment, ensuring the stability of the sliding frame 201a during movement, while the abutting plate in the abutting groove 205a contacts the inner wall of the wear plate and the extrusion frame 202f through the inner connecting plate 205c and the outer connecting plate 205d, respectively, during positioning and clamping of the installation distal end of the wear plate, ensuring the stability during installation and positioning, thereby facilitating the installation process of the wear plate. Embodiment

[0036] Reference Figs. 4-6 For the third embodiment of the present application, unlike the previous embodiment, the embodiment provides a sliding chute wear plate press fitting machine, which solves the problems of poor stability of the sliding frame 201a during movement and insufficient pressure of the hydraulic cylinder 201c during hydraulic delivery, and comprises a control assembly 301 comprising a control frame 301a fixedly connected on one side of the control box 105, a control lever 301b provided in the control frame 301a, a delivery pipe 301c fixedly communicated on one side of the control box 105, an energy storage tank 301d fixedly communicated at one end of the delivery pipe 301c, and a motor 301e fixedly connected on one side of the moving frame 101, the output shaft of the motor 301e being communicated with the control box 105, and a retaining assembly 302 comprising a communication groove 302a formed on one side of the support frame 104, a connecting frame 302b penetratingly and slidably connected in the communication groove 302a, the connecting frame 302b being fixedly connected with the sliding frame 201a, a sliding plate 302c fixedly connected on one side of the connecting frame 302b, and a communication pipe 302d fixedly connected on one side of the sliding plate 302c, the communication pipe 302d being communicated with the energy storage tank 301d.

[0037] In use, the control lever 301b on the control frame 301a is used to manually control the extension and retraction process of the hydraulic cylinder 201c, while the energy storage tank 301d and the delivery pipe 301c can pressurize the hydraulic oil delivered into the hydraulic cylinder 201c in the energy storage tank 301d, ensuring the pressure of the hydraulic oil delivered into the hydraulic cylinder 201c, and thereby ensuring the press fitting process of the wear plate to be fast and rapid.

[0038] Through the support of the support frame 104 to the sliding frame 201a and the positioning adjustment, cooperating with the propulsion of the hydraulic cylinder 201c, the wear plate can be positioned and pressed during the pressing process, and cooperating with the contact and extrusion of the arc plate, the wear plate can be extruded and compressed through the temporary deformation during the interference installation process, so that the corresponding installation of the wear plate is convenient, and through the adjustment of the adjusting assembly 203, the corresponding installation of the wear plate of different sizes during the installation process can be realized, and the wear plate can be quickly pressed in, improving the overall pressing efficiency.

[0039] Importantly, it should be noted that the constructions and arrangements of the present application shown in the various exemplary embodiments are by way of illustration only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described in the application. For example, elements shown as integrally formed can be constructed of multiple parts or elements, the position of elements can be reversed or otherwise varied, and the nature or number of elements or positions can be altered or varied. Accordingly, all such modifications are intended to be included within the scope of the application. The order or sequence of any process or method steps can be varied or re-sequenced without materially affecting the application. Any "means plus function" clauses are intended to cover the structures described herein as performing the recited functionality and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes, and omissions can be made in the design, operating conditions, and arrangement of the exemplary embodiments without departing from the scope of the application as expressed in the appended claims. Accordingly, the application is not limited to the particular embodiments described and illustrated herein, but is intended to cover all modifications that are within the scope of the appended claims.

[0040] Also, in the interest of providing a concise description of exemplary embodiments, not all features of an actual implementation can be described (i.e., those unrelated to the

[0041] It should be understood that numerous specific implementations can be made within the scope of the present application, and that the general description of the application described above is not intended to limit the application to a specific embodiment but only served to illustrate and describe the broadest aspects of the present application. It is contemplated that many modifications and variations of the present application are possible, and that such modifications and variations are intended to be included within the scope of the present application.

[0042] It should be noted that the above examples are only used to illustrate the technical solutions of the present application but not limit the present application. Although the present application is described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or equivalently replaced, without departing from the spirit and scope of the technical solutions of the present application, which should be covered in the scope of the claims of the present application.

Claims

1. A chute wear plate press fitting machine characterized by: The utility model relates to a kind of mobile oil tank, including installation component (100);Including mobile frame (101), push handle (102) being arranged to the mobile frame (101) side, mounting plate (103) being arranged to the mobile frame (101) side, support frame (104) being arranged to the mobile frame (101) side, control box (105) being arranged to the mobile frame (101) side and oil tank (106) being arranged to the mobile frame (101) side; Mobile component (200);Including support assembly (201) being arranged to the support frame (104) side, positioning assembly (202) being arranged to the support assembly (201) side, adjusting assembly (203) being arranged to the support frame (104) side, guide assembly (204) being arranged to the support frame (104) side and abutting assembly (205) being arranged to the support frame (104) side; Retaining component (300), including control assembly (301) being arranged to the control box (105) side and retaining assembly (302) being arranged to the support frame (104) side; The support assembly (201) includes sliding frame (201a) slidingly connected to the side of support frame (104), one side of the sliding frame (201a) is fixedly connected with mounting frame (201b), one side of the mounting frame (201b) is provided with hydraulic cylinder (201c), one end of the hydraulic cylinder (201c) is provided with telescopic end (201d), one end of the telescopic end (201d) is fixedly connected with contact plate (201e); The positioning assembly (202) includes positioning pipe (202a) fixedly connected to the side of mounting frame (201b), the positioning pipe (202a) is slidingly connected with sliding pipe (202b) inside, the side wall of the sliding pipe (202b) is provided with rotating groove (202c), the rotating groove (202c) is penetratingly and rotationally connected with arc-shaped frame (202d) inside, one side of the arc-shaped frame (202d) is rotationally connected with contact arc plate (202e), one side of the arc-shaped frame (202d) is fixedly connected with extrusion frame (202f); The abutting assembly (205) includes abutting groove (205a) opened in the side wall of the contact plate (201e), the abutting groove (205a) is rotationally connected with abutting plate, one side of the abutting plate is fixedly connected with inner connecting plate (205c), one side of the abutting plate is fixedly connected with outer connecting plate (205d). The inner wall of the positioning pipe (202a) is provided with limiting groove, the side wall of the sliding pipe (202b) is fixedly connected with limiting block, the limiting block is slidingly connected in the limiting groove.

2. The chute wear plate press fitting machine according to claim 1, characterized in that: ​ 3. The chute wear plate press fitting machine according to claim 2, characterized in that: The adjusting assembly (203) comprises a drive box (203a) fixedly connected to one side of the support frame (104), a drive rod (203b) is rotatably connected in the drive box (203a), a connecting groove (203c) is formed in one side of the support frame (104), a screw rod (203d) is rotatably connected in the connecting groove (203c), a drive gear (203e) is fixedly connected to the side wall of the drive rod (203b), a rotating gear (203f) is fixedly connected to the side wall of the screw rod (203d), and the drive gear (203e) is meshed with the rotating gear (203f).

4. The chute wear plate press fitting machine according to claim 3, characterized in that: The guiding assembly (204) comprises a guiding groove (204a) formed in one side of the support frame (104), and a guiding rod (204b) is fixedly connected in the guiding groove (204a); the guiding rod (204b) is slidably connected with the sliding frame (201a).

5. The chute wear plate press fitting machine according to claim 4, characterized in that: The control assembly (301) comprises a control frame (301a) fixedly connected to one side of the control box (105), and a control lever (301b) is arranged in the control frame (301a); one side of the control box (105) is fixedly connected with a conveying pipe (301c), one end of the conveying pipe (301c) is fixedly connected with an energy storage box (301d), one side of the moving frame (101) is fixedly connected with a motor (301e), and the output shaft of the motor (301e) is connected with the control box (105).

6. The chute wear plate press fitting machine according to claim 1, characterized in that: The retaining assembly (302) comprises a communicating groove (302a) formed in one side of the support frame (104), a connecting frame (302b) is slidably connected in the communicating groove (302a), the connecting frame (302b) is fixedly connected with the sliding frame (201a), a sliding plate (302c) is fixedly connected to one side of the connecting frame (302b), a communicating pipe (302d) is fixedly connected to one side of the sliding plate (302c), and the communicating pipe (302d) is connected with the energy storage box (301d).

Citation Information

Patent Citations

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