Gas cut-off straight handle type assembly tool with controllable torsion

By designing the torque and controllable air -breaking function and ring structure in the pneumatic assembly tool, the problem of knife head damage caused by the electronic air -breaking pneumatic tools is solved, and the longer life and higher assembly accuracy are achieved.

CN119347697APending Publication Date: 2025-01-24WUXI MAIKE MADINGDING TORQUE ASSEMBLING TOOLS CO LTD
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Patent Information

Application Number
CN202411689486.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-01-24

AI Technical Summary

Technical Problem

The existing electronic air-breaking pneumatic tools adopt electronic air-breaking method, so that the pneumatic tools can be used for a long time, resulting in the cutting head of the pneumatic tool being easily damaged during frequent use, affecting normal assembly work.

Method used

A torque-controllable gas-shutoff straight-handle assembly tool is designed. A solenoid valve is set at the top of the shell to cut off the air source to achieve a torque-controllable gas-shutoff function. The ring is used to avoid friction caused by contact between the shell and the connecting end, extending the Tool life.

Benefits of technology

The knife head of the pneumatic tools is effectively damaged due to frequent use, extending the service life of the tool, and improving the accuracy and reliability of the assembly work.

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Abstract

The invention relates to the technical field of pneumatic assembling equipment, in particular to a torsion-controllable gas-cut straight shank type assembling tool which comprises a pneumatic assembling assembly and a disassembling assembly. The dismounting assembly comprises a shell, a connecting end, an assembling head, a protection frame and a circular ring. When using is needed, a worker holds the shell, starts the pneumatic assembling assembly and drives the connecting end to operate, the assembling head operates along with the shell, then a workpiece can be assembled, when the assembling head needs to be replaced after frequent use, the protective frame can be rotated leftwards, the assembling head is driven to rotate on the connecting end, and then the assembling head is taken down from the connecting end; therefore, the problems that the pneumatic tool can be used for a long time due to the fact that an existing electronic air-cut-off type pneumatic tool adopts an electronic air-cut-off mode, a tool bit of the pneumatic tool is prone to being damaged in frequent use, and normal assembling work is affected are solved.
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Description

Technical Field

[0001] The invention relates to the technical field of pneumatic assembly equipment, and in particular to a torque-controllable air-off straight-handle assembly tool. Background Art

[0002] Pneumatic assembly tools use compressed air as a power source and convert the energy of compressed air into mechanical energy through devices such as pneumatic motors to achieve various assembly tasks. Most existing assembly tools use a simple mechanical structure to cut off the air flow, and long-term wear of key structural parts leads to frequent failures.

[0003] At present, the prior art discloses an electronic air-off type pneumatic tool, including a bearing, a P-head output rod, a torque sensor, a coupling, a gear reduction box, a gear output shaft, a solenoid valve, a housing, a tool sleeve and an air motor; the air motor is connected and assembled with the gear reduction box, and then installed together in the housing, the solenoid valve is installed at the rear of the housing, the gear output shaft is fastened to the P-head output rod through a coupling, the torque sensor is installed on the P-head output rod, the torque sensor transmits a signal to the electric end valve through a weak power line, the P-head output rod is sleeved on the bearing, and the bearing is installed in the tool sleeve. The air-off type pneumatic tool can be operated conveniently and quickly, avoids long-term wear of key structural parts, prolongs the tool life, greatly reduces the matching error and the cumulative error of the structural parts, and rapidly improves the accuracy.

[0004] However, in the above method, the air source is cut off through the operation of the solenoid valve to achieve air cut-off. Since the electronic air cut-off method is adopted, the pneumatic tool can be used for a long time, which makes the tool head of the pneumatic tool easy to be damaged during frequent use, affecting the normal assembly work. Summary of the invention

[0005] The purpose of the present invention is to provide a torque-controllable air-off straight-handle assembly tool, aiming to solve the problem that the existing electronic air-off type pneumatic tools use electronic air-off to allow the pneumatic tools to be used for a long time, which in turn causes the pneumatic tool head to be easily damaged during frequent use, affecting normal assembly work.

[0006] To achieve the above-mentioned object, the present invention provides a torque-controllable air-off straight-handle assembly tool, comprising a pneumatic assembly component and a disassembly component; the disassembly component comprises a housing, a connecting end, an assembly head, a protective frame and a ring;

[0007] The shell is fixedly connected to the pneumatic assembly component and is located on one side of the pneumatic assembly component. The connecting end is slidably connected to the shell and fixedly connected to the pneumatic assembly component and is located on one side of the shell. The assembly head is threadedly connected to the connecting end and is located at the bottom of the connecting end. The protective frame is fixedly connected to the assembly head and is located on the side of the assembly head. The ring is fixedly connected to the connecting end and is located on a side of the connecting end close to the shell.

[0008] Wherein, the disassembly assembly also includes a top connecting frame and an elastic member, wherein the top connecting frame is fixedly connected to the outer shell and is located on a side of the outer shell away from the connecting end, and the elastic member is fixedly connected to the top connecting frame and is located on one side of the top connecting frame.

[0009] Among them, the disassembly assembly also includes a rotating shaft, a paddle, a spring and a hand-grip end, the rotating shaft is fixedly connected to the shell and is located on one side of the shell, the paddle is rotatably connected to the rotating shaft and is located on one side of the rotating shaft, the spring is fixedly connected to the paddle and fixedly connected to the shell and is located on one side of the paddle, and the hand-grip end is slidably connected to the shell and is located on the side of the shell.

[0010] Wherein, the disassembly assembly also includes a frame and a cover plate, wherein the frame is fixedly connected to the shell and is located on a side of the shell close to the rotating shaft, and the cover plate is connected to the sliding part and is located on one side of the frame.

[0011] Wherein, the hand-grip end includes an insertion rod and an anti-slip portion, the insertion rod is slidably connected to the shell and is located on a side of the shell close to the tilting piece, and the anti-slip portion is fixedly connected to the insertion rod and is located on the side of the insertion rod.

[0012] Among them, the pneumatic assembly component includes an air motor, an output shaft, a coupling, an output rod and a connecting shaft. The air motor is fixedly connected to the housing and is located on a side of the housing close to the top connecting frame. The output shaft is fixedly connected to the output end of the air motor and is located on one side of the air motor. The coupling is fixedly connected to the output shaft and is located on a side of the output shaft away from the air motor. The output rod is fixedly connected to the coupling and is located on one side of the coupling. The connecting shaft is fixedly connected to the output rod, fixedly connected to the connecting end, and located on one side of the output rod.

[0013] Wherein, the disassembly component also includes a hanging ring and a label, the hanging ring is fixedly connected to the shell and is located on a side of the shell close to the top connecting frame, and the label is fixedly connected to the shell and is located on a side of the shell close to the hanging ring.

[0014] The present invention provides a torque-controllable air-off straight-handle assembly tool. When it is needed, a worker holds the shell to start the pneumatic assembly component, drives the connection end to operate, and causes the assembly head to operate accordingly, so that the workpiece can be assembled. According to a preset torque, when the torque of the assembly head twisting the workpiece reaches a predetermined value, the air source is cut off by an electromagnetic valve arranged at the top of the shell, so that the pneumatic assembly component stops outputting torque, and the assembly head stops assembling the workpiece accordingly. When the connection end rotates, the ring is used to prevent the contact between the shell and the connection end to generate friction, which causes the connection end to If the end of the assembly head is damaged and needs to be replaced after frequent use, the protective frame can be rotated counterclockwise to drive the assembly head to rotate on the connecting end, and then the assembly head can be removed from the connecting end and replaced with a new assembly head. The new assembly head can be rotated clockwise to drive the protective frame to rotate, and then the new assembly head can be fixed on the connecting end, which is convenient for the subsequent use by the staff, thereby solving the problem that the existing electronic air-off type pneumatic tools adopt the electronic air-off method, so that the pneumatic tools can be used for a long time, which causes the blade of the pneumatic tool to be easily damaged during frequent use, affecting the normal assembly work. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0016] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the present invention.

[0017] Figure 2 It is a schematic structural diagram of the first embodiment of the present invention from another angle.

[0018] Figure 3 It is a side view of the first embodiment of the present invention as a whole.

[0019] Figure 4 It is a cross-sectional view of the first embodiment of the present invention as a whole.

[0020] Figure 5 yes Figure 3 Enlarged partial cross-sectional view of detail A.

[0021] Figure 6 It is a schematic diagram of the overall structure of the second embodiment of the present invention.

[0022] Figure 7 It is a schematic structural diagram of the second embodiment of the present invention from another angle.

[0023] 101-pneumatic assembly component, 102-disassembly component, 103-housing, 104-connecting end, 105-assembly head, 106-protective frame, 107-ring, 108-top connecting frame, 109-elastic part, 110-rotating shaft, 111-lifting piece, 112-spring, 113-hand grip end, 114-frame, 115-cover plate, 116-insertion rod, 117-anti-slip part, 118-pneumatic motor, 119-output shaft, 120-coupling, 121-output rod, 122-connecting shaft, 201-hanging ring, 202-label, 203-mounting frame, 204-press plate, 205-button, 206-top block, 207-frame. DETAILED DESCRIPTION

[0024] Embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be construed as limiting the present invention.

[0025] The first embodiment of the present invention is:

[0026] See also Figure 1 to Figure 5 , Figure 1 is a schematic diagram of the overall structure of the first embodiment of the present invention, Figure 2 is a schematic structural diagram of the first embodiment of the present invention from another angle. Figure 3 is a side view of the first embodiment of the present invention as a whole, Figure 4 is a cross-sectional view of the first embodiment of the present invention as a whole, Figure 5 yes Figure 3 Enlarged partial cross-sectional view of detail A.

[0027] A torque-controllable air-off straight-handle assembly tool of the present invention comprises a pneumatic assembly component 101 and a disassembly component 102; the disassembly component 102 comprises a shell 103, a connecting end 104, an assembly head 105, a protective frame 106, a ring 107, a top connecting frame 108, an elastic member 109, a rotating shaft 110, a paddle 111, a spring 112, a gripping end 113, a frame 114 and a cover plate 115; the pneumatic assembly component 101 comprises an air motor 118, an output shaft 119, a coupling 120, an output rod 121 and a connecting shaft 122, and the gripping end 113 comprises an insert rod 116 and an anti-slip portion 117. The above-mentioned solution solves the problem that the existing electronic air-off type pneumatic tools adopt the electronic air-off method, so that the pneumatic tools can be used for a long time, which leads to the problem that the tool head of the pneumatic tool is easily damaged during frequent use, affecting the normal assembly work.

[0028] According to the present specific embodiment, the shell 103 is fixedly connected to the pneumatic assembly component 101 and is located at one side of the pneumatic assembly component 101. The connecting end 104 is slidably connected to the shell 103 and is fixedly connected to the pneumatic assembly component 101 and is located at one side of the shell 103. The assembly head 105 is threadedly connected to the connecting end 104 and is located at the bottom of the connecting end 104. The protective frame 106 is fixedly connected to the assembly head 105 and is located at the side of the assembly head 105. The ring 107 is fixedly connected to the connecting end 104 and is located at a side of the connecting end 104 close to the shell 103. When it is needed, the staff starts the pneumatic assembly component 101 by holding the shell 103, drives the connecting end 104 to operate, and makes the assembly head 105 operate accordingly, so that the workpiece can be assembled. According to the preset torque, when the torque of the assembly head 105 twisting the workpiece reaches a predetermined value, the assembly head 105 is set to the shell 10 The solenoid valve at the top of the 3 cuts off the air source, so that the pneumatic assembly component 101 stops outputting torque, and the assembly head 105 stops assembling the workpiece accordingly. When the connecting end 104 rotates, the ring 107 prevents the outer shell 103 from contacting with the connecting end 104 to generate friction and cause damage to the connecting end 104. When the assembly head 105 needs to be replaced after frequent use, the protective frame 106 can be rotated to the left to drive the assembly head 105 to rotate on the connecting end 104, and then the assembly head 105 is removed from the connecting end 104, and then a new assembly head 105 is replaced. By rotating the new assembly head 105 to the right, the protective frame 106 is driven to rotate, and then the new assembly head 105 is fixed on the connecting end 104, which is convenient for the subsequent use of the staff, thereby solving the problem that the existing electronic air cut-off type pneumatic tool adopts the electronic air cut-off method, so that the pneumatic tool can be used for a long time, which causes the tool head of the pneumatic tool to be easily damaged during frequent use, affecting the normal assembly work.

[0029] Among them, the top connecting frame 108 is fixedly connected to the shell 103 and is located on the side of the shell 103 away from the connecting end 104. The elastic member 109 is fixedly connected to the top connecting frame 108 and is located on one side of the top connecting frame 108. The external solenoid valve is connected through the top connecting frame 108, and the output end of the solenoid valve is clamped through the elastic member 109, thereby facilitating the use of the solenoid valve and being able to cut off the gas source.

[0030] Secondly, the rotating shaft 110 is fixedly connected to the shell 103 and is located at one side of the shell 103, the tilting piece 111 is rotatably connected to the rotating shaft 110 and is located at one side of the rotating shaft 110, the spring 112 is fixedly connected to the tilting piece 111 and is fixedly connected to the shell 103 and is located at one side of the tilting piece 111, the hand-holding end 113 is slidably connected to the shell 103 and is located at the side of the shell 103, the staff can hold the hand-holding end 113 when using the assembly tool, and when the hand-holding end 113 is severely worn or accidentally damaged after long-term use and needs to be replaced, the staff can rotate the tilting piece 111 on the rotating shaft 110 so that the side of the tilting piece 111 close to the hand-holding end 113 is tilted up, and the side away from the hand-holding end 113 is pressed down, so as to compress the spring 112, and then the hand-holding end 113 can be tilted out from the shell 103, so that the staff can replace the new hand-holding end 113 conveniently.

[0031] Again, the frame 114 is fixedly connected to the housing 103 and is located on a side of the housing 103 close to the rotating shaft 110. The cover 115 is connected to the sliding portion and is located on one side of the frame 114. When the grip end 113 needs to be replaced, the cover 115 can be slid first to unfold the frame 114, making it convenient for the staff to rotate the lifter 111.

[0032] In addition, the insertion rod 116 is slidably connected to the shell 103 and is located on a side of the shell 103 close to the tilting piece 111. The anti-slip portion 117 is fixedly connected to the insertion rod 116 and is located on the side of the insertion rod 116. When the tilting piece 111 tilts out the anti-slip portion 117, the insertion rod 116 slides out from the shell 103, so that the anti-slip portion 117 is removed from the shell 103, which is convenient for the staff to replace. The staff can align the new anti-slip portion 117 with the shell 103, slide the insertion rod 116 into the shell 103, and fix the anti-slip portion 117 on the shell 103.

[0033] Finally, the pneumatic motor 118 is fixedly connected to the housing 103 and is located on a side of the housing 103 close to the top connection frame 108. The output shaft 119 is fixedly connected to the output end of the pneumatic motor 118 and is located on one side of the pneumatic motor 118. The coupling 120 is fixedly connected to the output shaft 119 and is located on a side of the output shaft 119 away from the pneumatic motor 118. The output rod 121 is fixedly connected to the coupling 120 and is located on one side of the coupling 120. The connecting shaft 122 is fixedly connected to the output rod 121 and is connected to the connecting end 10 4 is fixedly connected and located at one side of the output rod 121. By starting the external air source, the air motor 118 is driven to operate, the output shaft 119 is driven to operate, and then the output rod 121 on the coupling 120 is driven to operate, so that the connecting shaft 122 rotates with the rotation, and the connecting end 104 rotates accordingly, driving the assembly head 105 to operate, so that the workpiece can be assembled. When a predetermined torque value is reached, the torque sensor arranged on the output shaft 119 transmits a signal to the external solenoid valve, so that the external solenoid valve can cut off the air source, so that the air motor 118 stops operating.

[0034] The present embodiment is a torque-controllable air-off straight-handle assembly tool. When it is needed, the staff holds the anti-slip portion 117 on the housing 103 and starts the external air source to drive the pneumatic motor 118 to operate, drive the output shaft 119 to operate, and then drive the output rod 121 on the coupling 120 to operate, so that the connecting shaft 122 rotates with the rotation, and the connecting end 104 rotates accordingly, driving the assembly head 105 to operate, so that the workpiece can be assembled and the workpiece can be assembled according to the preset torque. When the torque of the assembly head 105 twisting the workpiece reaches a predetermined value, the air source is cut off by the solenoid valve arranged at the top of the housing 103, so that the pneumatic motor 118 stops running. When the connecting end 104 rotates, the ring 107 is used to prevent the housing 103 from contacting with the connecting end 104 to generate friction and cause damage to the connecting end 104. When the assembly head 105 needs to be replaced after frequent use, the protective frame 106 can be rotated leftward to drive the assembly head 105 at the connecting end 1 04, and then the assembly head 105 is removed from the connecting end 104, and then the new assembly head 105 is replaced. By rotating the new assembly head 105 to the right, the protective frame 106 is driven to rotate, and then the new assembly head 105 is fixed on the connecting end 104, which is convenient for the staff to use later. When the hand-held end 113 is severely worn or accidentally damaged after long-term use and needs to be replaced, the cover plate 115 can be slid first to unfold the frame 114, so that the staff can rotate the tilting piece 111 conveniently, so that the side of the tilting piece 111 close to the hand-held end 113 is tilted up, and the side away from the hand-held end 113 is pressed down to compress the spring 112, so that the hand-held end 113 can be tilted out of the housing 103, which is convenient for the staff to replace the new hand-held end 113, thereby solving the problem that the existing electronic air-off type pneumatic tool adopts the electronic air-off method, so that the pneumatic tool can be used for a long time, which causes the blade of the pneumatic tool to be easily damaged during frequent use, affecting the normal assembly work.

[0035] The second embodiment of the present invention is:

[0036] See also Figure 6-7 , Figure 6 is a schematic diagram of the overall structure of the second embodiment of the present invention, Figure 7 It is a schematic structural diagram of the second embodiment of the present invention from another angle.

[0037] The disassembly assembly 102 of the torque-controllable air-off straight-handle assembly tool of the present invention further includes a hanging ring 201 , a label 202 , a mounting frame 203 , a pressing plate 204 , a button 205 , a top block 206 and a frame 207 .

[0038] Among them, the hanging ring 201 is fixedly connected to the shell 103 and is located on a side of the shell 103 close to the top connecting frame 108. The label 202 is fixedly connected to the shell 103 and is located on a side of the shell 103 close to the hanging ring 201. When the staff does not need to use the assembly tool, the hanging ring 201 can be hung on an external hook for easy placement and subsequent use. The model parameters of the assembly tool are marked by the label 202 to facilitate the staff's selection and use.

[0039] Secondly, the mounting frame 203 is fixedly connected to the shell 103 and is located on one side of the shell 103 close to the top connecting frame 108. The pressing plate 204 is rotatably connected to the mounting frame 203 and is located on one side of the mounting frame 203. The button 205 is slidably connected to the shell 103 and is located on one side of the shell 103. When the assembly tool is needed, the staff can press the pressing plate 204 to rotate one end of the pressing plate on the mounting frame 203 and push the button 205 to slide at the other end. The button 205 can contact the pneumatic motor 118 to connect it to an external air source, which can drive the assembly head 105 to operate and assemble the workpiece.

[0040] Finally, the top block 206 is fixedly connected to the push plate 204 and is located on the side of the push plate 204 away from the mounting frame 203. The frame 207 is fixedly connected to the housing 103 and is slidably connected to the button 205 and is located on one side of the button 205. By pushing the button 205 in the frame 207 through the top block 206 arranged on the push plate 204, it can be prevented that the staff accidentally touches the button 205 to start the assembly tool.

[0041] The present embodiment is a torque-controllable air-off straight-handle assembly tool. When the staff does not need to use the assembly tool, the staff can hang the hanging ring 201 on an external hook to facilitate placement and subsequent use, and mark the model parameters of the assembly tool through the label 202 to facilitate the staff's selection and use. When the assembly tool is needed, the staff can press the pressing plate 204 to rotate one end of it on the mounting frame 203 and push the button 205 to slide at the other end. The button 205 can contact the pneumatic motor 118 to connect it to an external air source, which can drive the assembly head 105 to operate and assemble the workpiece. The top block 206 set on the pressing plate 204 pushes the button 205 in the frame 207, which can prevent the staff from accidentally touching the button 205 to start the assembly tool.

[0042] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. A torque-controllable air-off straight-handle assembly tool, characterized in that: Includes pneumatic assembly components and disassembly components; The disassembly assembly includes a housing, a connection end, an assembly head, a protection frame and a ring; The shell is fixedly connected to the pneumatic assembly component and is located on one side of the pneumatic assembly component. The connecting end is slidably connected to the shell and fixedly connected to the pneumatic assembly component and is located on one side of the shell. The assembly head is threadedly connected to the connecting end and is located at the bottom of the connecting end. The protective frame is fixedly connected to the assembly head and is located on the side of the assembly head. The ring is fixedly connected to the connecting end and is located on a side of the connecting end close to the shell.

2. A torque-controllable air-off straight-handle assembly tool as claimed in claim 1, characterized in that: The disassembly assembly also includes a top connection frame and an elastic member, wherein the top connection frame is fixedly connected to the shell and is located on a side of the shell away from the connection end, and the elastic member is fixedly connected to the top connection frame and is located on one side of the top connection frame.

3. A torque-controllable air-off straight-handle assembly tool as claimed in claim 2, characterized in that: The disassembly assembly also includes a rotating shaft, a paddle, a spring and a hand-grip end, wherein the rotating shaft is fixedly connected to the shell and is located on one side of the shell, the paddle is rotatably connected to the rotating shaft and is located on one side of the rotating shaft, the spring is fixedly connected to the paddle and is fixedly connected to the shell and is located on one side of the paddle, and the hand-grip end is slidably connected to the shell and is located on the side of the shell.

4. A torque-controllable air-off straight-handle assembly tool as claimed in claim 3, characterized in that: The disassembly assembly also includes a frame and a cover plate. The frame is fixedly connected to the shell and is located on a side of the shell close to the rotating shaft. The cover plate is connected to the sliding part and is located on one side of the frame.

5. A torque-controllable air-off straight-handle assembly tool as claimed in claim 4, characterized in that: The hand-grip end includes an insertion rod and an anti-slip portion, wherein the insertion rod is slidably connected to the shell and is located on a side of the shell close to the tilting piece, and the anti-slip portion is fixedly connected to the insertion rod and is located on the side of the insertion rod.

6. A torque-controllable air-off straight-handle assembly tool as claimed in claim 5, characterized in that: The pneumatic assembly component includes an air motor, an output shaft, a coupling, an output rod and a connecting shaft. The air motor is fixedly connected to the housing and is located on a side of the housing close to the top connecting frame. The output shaft is fixedly connected to the output end of the air motor and is located on one side of the air motor. The coupling is fixedly connected to the output shaft and is located on a side of the output shaft away from the air motor. The output rod is fixedly connected to the coupling and is located on one side of the coupling. The connecting shaft is fixedly connected to the output rod, fixedly connected to the connecting end, and located on one side of the output rod.

7. A torque-controllable air-off straight-handle assembly tool as claimed in claim 6, characterized in that: The disassembly assembly also includes a hanging ring and a label, wherein the hanging ring is fixedly connected to the shell and is located on a side of the shell close to the top connection frame, and the label is fixedly connected to the shell and is located on a side of the shell close to the hanging ring.

Citation Information

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