Electrode material reaction vessel forming device and forming method

By using heating lower molds, hydraulic cylinder-driven lifting connection frames and rotary down molds in the reactor molding equipment, the problems of strong bubble formation and adhesion are solved, and efficient molding and continuous production are achieved; the pre-demolding mechanism and jet mechanism ensure easy mold release and mold cleaning, and the equipment efficiency and product quality are improved.

CN119347929BActive Publication Date: 2025-04-18TANGSHAN GUOLIANG NEW ENERGY RESEARCH INSTITUTE CO LTD
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Patent Information

Application Number
CN202411930702.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-04-18
Estimated Expiration
2044-12-26

AI Technical Summary

Technical Problem

Air bubbles are easily mixed in the molding of the reactor, resulting in uneven surfaces, affecting the use effect and life; the raw materials and molds are strongly adhered to, difficult to eject, and low working efficiency; the inner wall of the mold is pressed to adhere to raw material powder, affecting the next mold formation.

Method used

An electrode material reactor molding equipment is designed, using a lifting connection frame driven by heating lower mold and hydraulic cylinder. The downward mold rotates and discharges bubbles to improve molding quality; the drive motor drives the placement of the mold box to achieve continuous production; the pre-demolding mechanism ensures that the reactor is easily demolded through the drive ring and the limit slide rod; the jet mechanism cleans the residues of the inner wall of the mold through the extrusion box and the exhaust pipe.

Benefits of technology

Effectively prevent bubble formation and improve the surface quality of the reactor; improve the working efficiency and equipment utilization of the molding equipment, shorten the production cycle; ensure easy mold release of the reactor and clean the inner wall of the mold.

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Abstract

The embodiment of the present application provides an electrode material reaction vessel forming device and a forming method, and relates to the technical field of reaction vessel forming devices. An electrode material reaction vessel forming device and a forming method, comprising a frame, the inner wall of the frame is fixedly connected with a U-shaped fixing frame, and the feeding mechanism comprises a driving motor fixedly connected to the outer wall of the frame. In the present invention, when the forming box is placed away from the pressing area, the guide slide moves in the limiting groove, and when the guide slide moves on the inclined groove surface, the guide slide drives the driving ring to rotate through the connecting rod, and when the driving ring rotates, the limiting slide slides in the limiting groove, so that the limiting slide drives the blocking disk to rotate with the fixed axis as the axis, so that the blocking disk is away from the reaction vessel during the opening process, preventing the reaction vessel from adhering to the blocking disk, and ensuring that the formed reaction vessel can be easily taken out from the heated lower mold.
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Description

Technical Field

[0001] The invention belongs to the technical field of reaction vessel forming equipment, and in particular relates to an electrode material reaction vessel forming equipment and a forming method. Background Art

[0002] The reaction vessel is mainly used for the heat treatment process of raw materials and precursor materials of battery electrodes. When used, the raw materials and precursor materials are placed in the reaction vessel, and then heat treated in a roller kiln or tunnel kiln. After the heat treatment in the kiln is completed, the kiln is taken out after cooling, the material in the reaction vessel is taken out, and new raw materials and precursor materials are put in for the next cycle. The reaction vessel needs to be pressed and formed by a hydraulic press during the production process.

[0003] In the prior art (the announcement number is CN117863320B, and the patent name is a patent application for a graphite crucible pressing and forming device), the forming mold, support plate, and nozzle are used in combination. When the piston tube moves up inside the infusion cylinder and pushes the graphite crucible out of the forming mold with the support plate, the nozzle at the bottom of the support plate sprays the release agent on the inner wall of the forming cavity. At the same time, the reaction force of the spraying of the nozzle rotates the drainage ring sleeve, so that the sprayed release agent can be evenly attached. By brushing the release agent simultaneously during the demolding process, it is avoided to brush the release agent separately after demolding, thereby improving work efficiency. In the process of implementing this technical solution, it is found that there are at least the following problems in the prior art.

[0004] During the molding of reaction vessels, bubbles are easily mixed in after pouring raw materials, resulting in an uneven surface of the reaction vessel after molding, which affects the use effect and service life of the reaction vessel. During the use of some existing reaction vessel molding equipment, due to the strong adhesion between the raw materials and the mold surface, it is difficult to eject the molded reaction vessel, and the work efficiency is low; after the reaction vessel is molded, a small amount of raw material powder will adhere to the inner wall of the pressing mold. When the raw material powder is not cleaned in time, it will affect the next molding. Summary of the invention

[0005] The object of the present invention is to provide an electrode material reaction vessel forming device and a forming method to solve the problems raised in the above background technology.

[0006] To achieve the above object, the specific technical solution of the present invention is as follows: an electrode material reaction vessel forming device, comprising a frame, the inner wall of which is fixedly connected with a U-shaped fixing frame, and further comprising:

[0007] A feeding mechanism, the feeding mechanism comprises a driving motor fixedly connected to the outer wall of the frame, the output end of the driving motor is fixedly connected to a threaded rotating rod, the outer wall of the threaded rotating rod is threadedly connected to a driving seat, the side wall of the driving seat is fixedly connected to a placing molding box, and the inner wall of the placing molding box is fixedly connected to a heating lower mold;

[0008] A pre-demolding mechanism, the pre-demolding mechanism includes an annular guide rail fixedly connected to the bottom of the molding box, the inner wall of the annular guide rail is slidably connected with an annular slide, the bottom of the annular slide is fixedly connected with a driving ring, the side wall of the driving ring is provided with a limiting groove, the inner wall of the limiting groove is slidably connected with a limiting slide rod, the top end of the limiting slide rod is fixedly connected with a sealing disk, the through hole of the sealing disk is rotatably connected with a fixed shaft, and the top end of the fixed shaft is fixedly connected to the bottom of the molding box.

[0009] Preferably, the feeding mechanism further comprises an I-shaped sliding block fixedly connected to the side wall of the forming box, the outer wall of the I-shaped sliding block is slidably connected to a supporting guide rail, and the side wall of the supporting guide rail is fixedly connected to the side wall of the U-shaped fixing frame.

[0010] Preferably, the pre-demolding mechanism also includes a connecting rod fixedly connected to the outer wall of the driving ring, the bottom of the connecting rod is fixedly connected to a guide slide rod, the inner wall of the frame is fixedly connected to a limiting plate, the top of the limiting plate is provided with a limiting groove, and the inner wall of the limiting groove is slidably connected to the outer wall of the guide slide rod.

[0011] Preferably, a forming mechanism is provided on the inner wall of the frame, and the forming mechanism includes a lifting rod fixedly connected to the inner wall of the frame, the top of the lifting rod is fixedly connected to a support drive box, the bottom of the support drive box is fixedly connected to a hydraulic cylinder, the output end of the hydraulic cylinder is fixedly connected to a lifting connecting frame, and the through hole of the lifting connecting frame is slidably connected to the outer surface of the lifting rod.

[0012] Preferably, the forming mechanism also includes a connecting shaft rotatably connected to the inside of the lifting connecting frame, the bottom end of the connecting shaft is fixedly connected to a driven bevel gear, the bottom of the driven bevel gear is fixedly connected to a pressing mold, the side wall of the driven bevel gear is meshingly connected to an active bevel gear, the side wall of the active bevel gear is fixedly connected to a driving rod, the outer wall of the driving rod is rotatably connected to the connecting frame, the top of the connecting frame is fixedly connected to the bottom of the lifting connecting frame, the outer wall of the driving rod is fixedly connected to a driving gear, the side wall of the driving gear is meshingly connected to a toothed plate, and the bottom of the toothed plate is fixedly connected to the inner wall of the frame.

[0013] Preferably, the inner wall of the frame is provided with a demoulding and material picking mechanism, and the demoulding and material picking mechanism includes a lifting slot plate fixedly connected to the inner wall of the frame, the inner wall of the lifting slot plate is slidably connected with a guide lifting rod, and the end of the guide lifting rod away from the lifting slot plate is fixedly connected with a pushing piece, and the outer wall of the pushing piece is provided with a limiting groove.

[0014] Preferably, the inner wall of the limiting groove is slidably connected with a fixed protrusion, the outer surface of the fixed protrusion is fixedly connected with an L-shaped fixing frame, the top of the L-shaped fixing frame is fixedly connected to the bottom of the molding box, and the top of the pushing piece is fixedly connected with a pushing circular plate.

[0015] Preferably, an injection mechanism is provided on the top of the frame, and the injection mechanism includes an extrusion box fixedly connected to the top of the frame, an air intake check valve is provided on the side wall of the extrusion box, a return spring is fixedly connected to the inner wall of the extrusion box, an extrusion plate is fixedly connected to the top of the return spring, a pressing piece is fixedly connected to the top of the extrusion plate, and the side wall of the pressing piece is contacted with the side wall of the L-shaped fixing frame.

[0016] Preferably, the side wall of the extrusion box is connected to an exhaust duct, the outer wall of the exhaust duct is provided with an exhaust one-way valve, the end of the exhaust duct away from the extrusion box is fixedly connected to a pushing piece, an exhaust cavity is provided inside the pushing piece, a connecting cavity is provided inside the pushing circular plate, the inner wall of the connecting cavity is connected to the inner wall of the exhaust cavity, and the outer wall of the pushing circular plate is fixedly connected to a spray head.

[0017] Preferably, a method for forming an electrode material reaction vessel comprises the following steps:

[0018] S1: Prepare the following components in weight percentage: 38-39% corundum powder, 20-25% mullite, 15-19% cordierite, 15-20% alumina powder, 1-2% calcium lignin sulfonate, and 2-4% dextrin; after the materials are prepared, mix them to form a mud material;

[0019] S2: Put the mud into the heated lower mold and press it into the shape and size of the required reaction vessel;

[0020] S3: placing the formed reaction vessel into a drying oven for drying to remove moisture therein;

[0021] S4: The dried reaction vessel is placed in a firing kiln and fired at 1300-1400°C to cause the mineral materials therein to undergo a solid phase reaction to form a high-strength reaction vessel.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. The electrode material reaction vessel forming equipment first adds raw materials into the heated lower mold located at the bottom of the lower pressing mold, and the hydraulic cylinder pushes the lifting connection frame to slide on the lifting rod, and the lifting connection frame drives the lower pressing mold to descend, and the lower pressing mold squeezes the raw materials in the heated lower mold. During the pressing process, the lifting connection frame drives the connection frame, the driving rod and the driving gear to descend. Because the driving gear is engaged with the tooth plate, the driving gear can drive the driving rod and the active bevel gear to rotate, so that the active bevel gear drives the driven bevel gear and the lower pressing mold to rotate. When the lower pressing mold rotates, the rotation of the lower pressing mold can help to better discharge the air in the raw materials and prevent the formation of bubbles, thereby improving the quality of the product. The rotation of the lower pressing mold during the lifting process can make the material more evenly distributed inside the mold, which helps to obtain a smoother and finer surface quality, and can increase the fluidity of the material so that the material can better fill every corner of the mold. After the pressing is completed, the adhesion can be reduced by rotating the lower pressing mold during the rising process, which helps the product to be more easily separated from the lower pressing mold.

[0024] 2. The electrode material reaction vessel forming equipment drives the motor to start, and drives the driving seat to move through the threaded rotating rod, and the driving seat drives the molding box and the heated lower mold to move. When the reaction vessel after press forming is moved out of the pressing area through the first heated lower mold, another heated lower mold enters the pressing area for a new round of press forming, thereby realizing continuous production, improving production efficiency, improving equipment utilization, and shortening the production cycle.

[0025] 3. For the electrode material reaction vessel forming equipment, when the forming box is placed away from the pressing area, the guide slide bar moves in the limiting groove. When the guide slide bar moves on the inclined groove surface, the guide slide bar drives the driving ring to rotate through the connecting rod. When the driving ring rotates, the limiting slide bar slides in the limiting groove, thereby causing the limiting slide bar to drive the sealing disk to rotate with the fixed axis as the axis, thereby keeping the sealing disk away from the reaction vessel during the opening process, preventing the reaction vessel from sticking to the sealing disk, and ensuring that the formed reaction vessel can be easily taken out of the heated mold.

[0026] 4. The electrode material reaction vessel forming equipment, the subsequently formed reaction vessel falls onto the pushing circular plate, the placing forming box continues to drive the L-shaped fixing frame, the limiting groove and the guide lifting rod to move, when the guide lifting rod moves from the straight groove surface of the lifting groove plate to the slope surface, the guide lifting rod drives the pushing piece to rise, and the rising pushing piece drives the pushing circular plate and the formed reaction vessel to rise, so that the reaction vessel is separated from the heated lower mold, ensuring the demolding effect.

[0027] 5. The electrode material reaction vessel forming equipment, when the forming box is placed to drive the L-shaped fixing frame to move, the L-shaped fixing frame squeezes the lower pressing piece, so that the lower pressing piece can drive the extrusion plate to descend, and the descending extrusion plate squeezes the gas in the extrusion box, and the extruded gas enters the exhaust cavity and the exhaust cavity through the exhaust pipe and is discharged from the injection head. Because the pusher circular plate rises in the heated lower mold, the injection head can evenly clean the inside of the heated lower mold, and the heated lower mold can be cooled at the same time.

[0028] 6. When the heated lower mold moves to the reciprocating plate, the lower pressure rod contacts the reciprocating plate, so that the lower pressure rod moves along the reciprocating plate. When the lower pressure rod descends along the inclined surface of the reciprocating plate, the lower pressure rod drives the lower pressure circular plate to squeeze the V-shaped plate, so that the V-shaped plate moves with the hinge frame as the axis. When the lower pressure rod is separated from the inclined surface of the reciprocating plate, the connecting spring pushes the V-shaped plate to reset. When resetting, the V-shaped plate drives the collision ball to collide with the heated lower mold. Vibration is generated through continuous collision, which is beneficial to the demolding of the reaction vessel after molding, and a small amount of raw material powder adhering to the inner wall of the heated lower mold can be cleaned through vibration. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0030] Figure 2 It is a schematic diagram of the structure of the placing molding box of the present invention;

[0031] Figure 3 It is a schematic diagram of the structure of the feeding mechanism of the present invention;

[0032] Figure 4 It is a schematic diagram of the structure of the driving ring of the present invention;

[0033] Figure 5 It is a schematic diagram of the structure of the pre-demolding mechanism of the present invention;

[0034] Figure 6 For the present invention Figure 6 A magnified view of the structure at center;

[0035] Figure 7 It is a schematic diagram of the limiting plate structure of the present invention;

[0036] Figure 8 It is a structural schematic diagram of the molding mechanism of the present invention;

[0037] Fig. 9 For the present invention Figure 8 A magnified view of the structure at B in the middle;

[0038] Fig.10 It is a schematic diagram of the lifting slot plate structure of the present invention;

[0039] Fig.11 It is a schematic diagram of the structure of the L-shaped fixing frame of the present invention;

[0040] Fig.12 For the present invention Fig.11 A magnified view of the structure at C in the middle;

[0041] Fig.13 It is a cross-sectional view of the jet mechanism structure of the present invention;

[0042] Fig.14 It is a schematic diagram of the reciprocating plate structure of the present invention;

[0043] Fig.15 It is a schematic diagram of the structure of the oscillation mechanism of the present invention;

[0044] Fig.16 A method diagram of the present invention.

[0045] Markings in the figure: 101, frame; 102, U-shaped fixing frame; 2, feeding mechanism; 201, driving motor; 202, threaded rotating rod; 203, driving seat; 204, placing molding box; 205, heating lower mold; 206, I-shaped sliding block; 207, supporting guide rail; 3, pre-demolding mechanism; 301, annular guide rail; 302, annular sliding block; 303, driving ring; 304, limiting notch; 305, limiting sliding bar; 306, blocking disk; 307, fixed shaft; 31, connecting rod; 32, guide sliding bar; 33, limiting plate; 34, limiting groove; 4, molding mechanism; 401, lifting rod; 402, supporting driving box; 403, hydraulic cylinder; 404, lifting connecting frame; 41, connecting shaft; 42, driven bevel gear; 43, pressing mold; 44, driving bevel gear; 45. Driving rod; 46. Connecting frame; 47. Driving gear; 48. Tooth plate; 5. Demolding and material taking mechanism; 501. Lifting slot plate; 502. Guide lifting rod; 503. Pushing piece; 504. Limiting groove; 505. Fixed protrusion; 506. L-shaped fixing frame; 507. Pushing circular plate; 6. Jet mechanism; 601. Extrusion box; 602. Inlet check valve; 603. Return spring; 604. Extrusion plate; 605. Pressing piece; 606. Exhaust duct; 607. Exhaust check valve; 608. Exhaust chamber; 609. Connecting chamber; 610. Injection head; 7. Oscillation mechanism; 701. Articulated frame; 702. V-shaped plate; 703. Connecting spring; 704. Collision ball; 705. Fixed sliding column; 706. Pressing circular plate; 707. Pressing rod; 708. Reciprocating plate. DETAILED DESCRIPTION

[0046] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0047] like Figures 1 to 7 As shown, an electrode material reaction vessel forming device and forming method of the present invention comprises a frame 101, the inner wall of the frame 101 is fixedly connected to a U-shaped fixing frame 102, and further comprises:

[0048] The feeding mechanism 2 includes a driving motor 201 fixedly connected to the outer wall of the frame 101, the output end of the driving motor 201 is fixedly connected to a threaded rotating rod 202, the outer wall of the threaded rotating rod 202 is threadedly connected to a driving seat 203, the side wall of the driving seat 203 is fixedly connected to a molding box 204, and the inner wall of the molding box 204 is fixedly connected to a heated lower mold 205. The arrangement is such that when the driving motor 201 is started, the driving seat 203 is driven to move by the threaded rotating rod 202, and the driving seat 203 drives the molding box 204 and the heated lower mold 205 to move. The feeding mechanism 2 also includes an I-shaped slider 206 fixedly connected to the side wall of the molding box 204, the outer wall of the I-shaped slider 206 is slidably connected to a support guide rail 207, and the side wall of the support guide rail 207 is fixedly connected to the side wall of the U-shaped fixing frame 102. The arrangement is such that the I-shaped slider 206 slides in the support guide rail 207;

[0049] The pre-stripping mechanism 3 includes an annular guide rail 301 fixedly connected to the bottom of the molding box 204, an annular slide 302 is slidably connected to the inner wall of the annular guide rail 301, a driving ring 303 is fixedly connected to the bottom of the annular slide 302, a limiting slot 304 is provided on the side wall of the driving ring 303, a limiting slide bar 305 is slidably connected to the inner wall of the limiting slot 304, a sealing disk 306 is fixedly connected to the top of the limiting slide bar 305, a fixed shaft 307 is rotatably connected to the through hole of the sealing disk 306, a top of the fixed shaft 307 is fixedly connected to the bottom of the molding box 204, the pre-stripping mechanism 3 also includes a connecting rod 31 fixedly connected to the outer wall of the driving ring 303, a guide slide bar 32 is fixedly connected to the bottom of the connecting rod 31, and the inner wall of the frame 101 A limiting plate 33 is fixedly connected, and a limiting groove 34 is provided on the top of the limiting plate 33. The inner wall of the limiting groove 34 is slidably connected to the outer wall of the guide slide bar 32. Such an arrangement is that when the molding box 204 is placed away from the pressing area, the guide slide bar 32 moves in the limiting groove 34. When the guide slide bar 32 moves on the inclined groove surface, the guide slide bar 32 drives the driving ring 303 to rotate through the connecting rod 31. When the driving ring 303 rotates, the limiting slide bar 305 slides in the limiting groove 304, thereby causing the limiting slide bar 305 to drive the sealing disk 306 to rotate around the fixed axis 307 as the axis, thereby causing the sealing disk 306 to be away from the reaction vessel during the opening process, preventing the reaction vessel from adhering to the sealing disk 306, and ensuring that the formed reaction vessel can be easily taken out from the heated lower mold 205.

[0050] like Figures 8 to 9 As shown, the inner wall of the frame 101 is provided with a forming mechanism 4, and the forming mechanism 4 includes a lifting rod 401 fixedly connected to the inner wall of the frame 101, the top of the lifting rod 401 is fixedly connected to a support drive box 402, the bottom of the support drive box 402 is fixedly connected to a hydraulic cylinder 403, the output end of the hydraulic cylinder 403 is fixedly connected to a lifting connection frame 404, and the through hole of the lifting connection frame 404 is slidably connected to the outer surface of the lifting rod 401, so that the hydraulic cylinder 403 pushes the lifting connection frame 404 to slide on the lifting rod 401, and the forming mechanism 4 also includes a connecting shaft rotatably connected to the inside of the lifting connection frame 404 41, the bottom end of the connecting shaft 41 is fixedly connected with a driven bevel gear 42, the bottom of the driven bevel gear 42 is fixedly connected with a pressing mold 43, the pressing mold 43 can heat the raw material, the side wall of the driven bevel gear 42 is meshedly connected with an active bevel gear 44, the side wall of the active bevel gear 44 is fixedly connected with a driving rod 45, the outer wall of the driving rod 45 is rotatably connected with a connecting frame 46, the top of the connecting frame 46 is fixedly connected to the bottom of the lifting connecting frame 404, the outer wall of the driving rod 45 is fixedly connected with a driving gear 47, the side wall of the driving gear 47 is meshedly connected with a tooth plate 48, and the bottom of the tooth plate 48 is fixedly connected to the inner wall of the frame 101.

[0051] like Figures 10 to 13 As shown, the inner wall of the frame 101 is provided with a demoulding and material taking mechanism 5, which includes a lifting slot plate 501 fixedly connected to the inner wall of the frame 101, the inner wall of the lifting slot plate 501 is slidably connected with a guide lifting rod 502, and the end of the guide lifting rod 502 away from the lifting slot plate 501 is fixedly connected with a push piece 503, and the outer wall of the push piece 503 is provided with a limiting groove 504, and the inner wall of the limiting groove 504 is slidably connected with a fixed protrusion 505, and the fixed The outer surface of the protrusion 505 is fixedly connected to an L-shaped fixing frame 506, the top of the L-shaped fixing frame 506 is fixedly connected to the bottom of the molding box 204, and the top of the pushing piece 503 is fixedly connected to a pushing circular plate 507. This arrangement is that when the guide lifting rod 502 moves from the straight groove surface to the slope surface of the lifting groove plate 501, the guide lifting rod 502 drives the pushing piece 503 to rise, and the rising pushing piece 503 drives the pushing circular plate 507 and the molding reaction vessel to rise.

[0052] A jet mechanism 6 is provided on the top of the frame 101, and the jet mechanism 6 includes an extrusion box 601 fixedly connected to the top of the frame 101, and an air intake check valve 602 is provided on the side wall of the extrusion box 601. This arrangement is for the gas in the extrusion box 601 to enter from the air intake check valve 602. A return spring 603 is fixedly connected to the inner wall of the extrusion box 601, and an extrusion plate 604 is fixedly connected to the top of the return spring 603. A pressing piece 605 is fixedly connected to the top of the extrusion plate 604, and a side wall of the pressing piece 605 is contacted with a side wall of the L-shaped fixing frame 506. This arrangement is that when the L-shaped fixing frame 506 squeezes the pressing piece 605, the pressing piece 605 can drive the extrusion plate 604 to descend, and the descending extrusion plate 604 squeezes the gas in the extrusion box 601.

[0053] The side wall of the extrusion box 601 is connected to an exhaust pipe 606, and an exhaust one-way valve 607 is provided on the outer wall of the exhaust pipe 606. The end of the exhaust pipe 606 away from the extrusion box 601 is fixedly connected to a push piece 503, and an exhaust cavity 608 is provided inside the push piece 503. A connecting cavity 609 is provided inside the pushing circular plate 507. The inner wall of the connecting cavity 609 is connected to the inner wall of the exhaust cavity 608, and an injection head 610 is fixedly connected to the outer wall of the pushing circular plate 507. This arrangement allows gas to enter the exhaust cavity 608 and the exhaust cavity 608 through the exhaust pipe 606 and be discharged from the injection head 610. The injection head 610 can clean the interior of the heated lower mold 205 and cool the heated lower mold 205 at the same time.

[0054] like Fig.14 and Fig.15As shown, due to the strong adhesion between the raw material and the surface of the heated lower mold 205, it is difficult to eject the reaction vessel after the molding, and the work efficiency is low; after the molding of the reaction vessel, a large amount of raw material residue will remain on the surface of the heated lower mold 205 after demoulding, which requires a lot of time and manpower to clean up. When the raw material powder is not cleaned up in time, it affects the next molding. The interior of the molding box 204 is provided with an oscillation mechanism 7, and the oscillation mechanism 7 includes an articulated frame 701 fixedly connected to the inner wall of the molding box 204, and the side wall of the articulated frame 701 is rotatably connected to a V-shaped plate 702, and the side wall of the V-shaped plate 702 is fixedly connected to a connecting spring 703, and the end of the connecting spring 703 away from the V-shaped plate 702 is fixedly connected to the inner wall of the molding box 204, and the bottom end of the V-shaped plate 702 is fixedly connected to a collision ball 704, and the inner wall of the molding box 204 is fixedly connected to a fixed sliding column 705, and the outer wall of the fixed sliding column 705 is slidably connected to a downward pressing circular plate 706, and the top of the downward pressing circular plate 706 is fixedly connected to The lower pressing rod 707 is connected, and the lower pressing rod 707 penetrates the inner wall of the molding box 204 and extends to the outside. The top of the support guide rail 207 is fixedly connected with a reciprocating plate 708. The purpose of this arrangement is that when the heated lower mold 205 moves to the reciprocating plate 708, the lower pressing rod 707 contacts the reciprocating plate 708, so that the lower pressing rod 707 moves along the reciprocating plate 708. When the lower pressing rod 707 descends along the inclined surface of the reciprocating plate 708, the lower pressing rod 707 drives the lower pressing circular plate 706 to V-shaped The plate 702 is squeezed, so that the V-shaped plate 702 moves with the hinge frame 701 as the axis. When the lower pressure rod 707 disengages from the inclined surface of the reciprocating plate 708, the connecting spring 703 pushes the V-shaped plate 702 to reset. When resetting, the V-shaped plate 702 drives the collision ball 704 to collide with the heated lower mold 205. Vibration is generated through continuous collision, which is beneficial to the demoulding of the reaction vessel after molding, and a small amount of raw material powder adhering to the inner wall of the heated lower mold 205 can be cleaned through vibration.

[0055] like Fig.16 As shown, a method for forming an electrode material reaction vessel, the specific preparation steps are as follows:

[0056] S1: Prepare the following components in weight percentage: 38-39% corundum powder, 20-25% mullite, 15-19% cordierite, 15-20% alumina powder, 1-2% calcium lignin sulfonate, and 2-4% dextrin; after preparing the materials, mix them to form a mud material; wherein the mullite of the present invention is 1-3mm, the cordierite is 1-2mm, and the alumina powder is 200-320 mesh;

[0057] S2: placing the clay material into the heated lower mold 205 and pressing it into the shape and size of the desired reaction vessel;

[0058] S3: placing the formed reaction vessel into a drying oven for drying to remove moisture therein;

[0059] S4: The dried reaction vessel is placed in a firing kiln and fired at 1300-1400°C to cause the mineral materials therein to undergo a solid phase reaction to form a high-strength reaction vessel.

[0060] The working principle of an electrode material reaction vessel forming device is as follows: first, raw materials are added into the heated lower mold 205 located at the bottom of the lower pressing mold 43, and the hydraulic cylinder 403 pushes the lifting connection frame 404 to slide on the lifting rod 401, and the lifting connection frame 404 drives the lower pressing mold 43 to descend, and the lower pressing mold 43 squeezes the raw materials in the heated lower mold 205. During the pressing process, the lifting connection frame 404 drives the connection frame 46, the driving rod 45 and the driving gear 47 to descend. Because the driving gear 47 is meshed with the tooth plate 48, the driving gear 47 can drive the driving rod 45 and the active bevel gear 44 to rotate, so that the active bevel gear 44 is driven to rotate. The bevel gear 44 drives the driven bevel gear 42 and the pressing die 43 to rotate. When the pressing die 43 rotates, the rotation of the pressing die 43 can help to better discharge the air in the raw material and prevent the formation of bubbles, thereby improving the quality of the product. The rotation of the pressing die 43 during the lifting process can make the material more evenly distributed inside the mold, which helps to obtain a smoother and finer surface quality, and can increase the fluidity of the material so that the material can better fill every corner of the mold. After the pressing is completed, the rotation of the pressing die 43 during the rising process can reduce the adhesion, which helps the product to be more easily separated from the pressing die 43.

[0061] The driving motor 201 is started, and the driving seat 203 is driven to move through the threaded rotating rod 202, and the driving seat 203 drives the placing molding box 204 and the heating lower mold 205 to move. The reaction vessel after the pressing and molding is moved out of the pressing area through the first heating lower mold 205, and the other heating lower mold 205 enters the pressing area for a new round of pressing and molding, thereby realizing continuous production, improving production efficiency, improving equipment utilization, and shortening the production cycle. When the placing molding box 204 is far away from the pressing area, the guide slide bar 32 moves in the limiting groove 34. When the guide slide bar 32 moves on the inclined groove surface, the guide slide bar 32 drives the driving ring 303 to rotate through the connecting rod 31. When the driving ring 303 rotates, the limiting slide bar 305 slides in the limiting groove 304, so that the limiting slide bar 305 drives the blocking disk 306 to rotate with the fixed axis 307 as the axis, so that the blocking disk 306 is kept away from the reaction vessel during the opening process, preventing the reaction vessel from adhering to the blocking disk 306, and ensuring that the formed reaction vessel can be easily taken out from the heated lower mold 205;

[0062] Subsequently, the formed reaction vessel falls onto the pushing circular plate 507, and the placing molding box 204 continues to drive the L-shaped fixing frame 506, the limiting groove 504 and the guide lifting rod 502 to move. When the guide lifting rod 502 moves from the straight groove surface to the slope surface of the lifting groove plate 501, the guide lifting rod 502 drives the pushing piece 503 to rise, and the rising pushing piece 503 drives the pushing circular plate 507 and the formed reaction vessel to rise, so that the reaction vessel is separated from the heated lower mold 205, ensuring the demolding effect.

[0063] When the molding box 204 is placed and drives the L-shaped fixing frame 506 to move, the L-shaped fixing frame 506 squeezes the lower pressing piece 605, so that the lower pressing piece 605 drives the extrusion plate 604 to descend, and the descending extrusion plate 604 squeezes the gas in the extrusion box 601, and the extruded gas enters the exhaust cavity 608 and the exhaust cavity 608 through the exhaust pipe 606 and is discharged from the injection head 610. Because the pushing circular plate 507 rises in the heated lower mold 205, the injection head 610 can evenly clean the inside of the heated lower mold 205, and at the same time, the heated lower mold 205 can be cooled down.

[0064] When the heated lower mold 205 moves to the reciprocating plate 708, the lower pressure rod 707 contacts the reciprocating plate 708, so that the lower pressure rod 707 moves along the reciprocating plate 708. When the lower pressure rod 707 descends along the inclined surface of the reciprocating plate 708, the lower pressure rod 707 drives the lower pressure circular plate 706 to squeeze the V-shaped plate 702, so that the V-shaped plate 702 moves with the hinge frame 701 as the axis. When the lower pressure rod 707 disengages from the inclined surface of the reciprocating plate 708, the connecting spring 703 pushes the V-shaped plate 702 to reset. When resetting, the V-shaped plate 702 drives the collision ball 704 to collide with the heated lower mold 205. Vibration is generated through continuous collision, which is beneficial to the demolding of the reaction vessel after molding, and a small amount of raw material powder adhering to the inner wall of the heated lower mold 205 can be cleaned through vibration.

[0065] It should be noted that the specific models and specifications of the drive motor 201, the heated lower mold 205, and the hydraulic cylinder 403 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be repeated in detail.

[0066] The principles of the driving motor 201, the heating lower mold 205, and the hydraulic cylinder 403 are clear to those skilled in the art and will not be described in detail herein.

[0067] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

Claims

1. An electrode material reaction vessel forming device, comprising a frame (101), wherein the inner wall of the frame (101) is fixedly connected to a U-shaped fixing frame (102), characterized in that: Also includes: A feeding mechanism (2), the feeding mechanism (2) comprising a driving motor (201) fixedly connected to the outer wall of the frame (101), the output end of the driving motor (201) being fixedly connected to a threaded rotating rod (202), the outer wall of the threaded rotating rod (202) being threadedly connected to a driving seat (203), the side wall of the driving seat (203) being fixedly connected to a molding box (204), and the inner wall of the molding box (204) being fixedly connected to a heated lower mold (205); A pre-demolding mechanism (3), the pre-demolding mechanism (3) comprising an annular guide rail (301) fixedly connected to the bottom of a molding box (204), the inner wall of the annular guide rail (301) being slidably connected to an annular slide plate (302), the bottom of the annular slide plate (302) being fixedly connected to a driving ring (303), the side wall of the driving ring (303) being provided with a limiting notch (304), the inner wall of the limiting notch (304) being slidably connected to a limiting slide bar (305), the top end of the limiting slide bar (305) being fixedly connected to a blocking disk (306), the through hole of the blocking disk (306) being rotatably connected to a fixed shaft (307), the top end of the fixed shaft (307) being fixedly connected to the bottom of the molding box (204); The feeding mechanism (2) further comprises an I-shaped sliding block (206) fixedly connected to the side wall of the molding box (204), the outer wall of the I-shaped sliding block (206) being slidably connected to a supporting guide rail (207), and the side wall of the supporting guide rail (207) being fixedly connected to the side wall of the U-shaped fixing frame (102); The pre-demolding mechanism (3) further comprises a connecting rod (31) fixedly connected to the outer wall of the driving ring (303); the bottom of the connecting rod (31) is fixedly connected to a guide slide rod (32); the inner wall of the frame (101) is fixedly connected to a limiting plate (33); the top of the limiting plate (33) is provided with a limiting groove (34); the inner wall of the limiting groove (34) is slidably connected to the outer wall of the guide slide rod (32).

2. The electrode material reaction vessel forming device according to claim 1, characterized in that: The inner wall of the frame (101) is provided with a forming mechanism (4), and the forming mechanism (4) comprises a lifting rod (401) fixedly connected to the inner wall of the frame (101), the top of the lifting rod (401) is fixedly connected to a support drive box (402), the bottom of the support drive box (402) is fixedly connected to a hydraulic cylinder (403), the output end of the hydraulic cylinder (403) is fixedly connected to a lifting connection frame (404), and the through hole of the lifting connection frame (404) is slidably connected to the outer surface of the lifting rod (401).

3. The electrode material reaction vessel forming device according to claim 2, characterized in that: The molding mechanism (4) further comprises a connecting shaft (41) rotatably connected to the interior of the lifting connecting frame (404); the bottom end of the connecting shaft (41) is fixedly connected to a driven bevel gear (42); the bottom of the driven bevel gear (42) is fixedly connected to a pressing mold (43); the side wall of the driven bevel gear (42) is meshingly connected to a driving bevel gear (44); the side wall of the driving bevel gear (44) is fixedly connected to a driving rod (45); the outer wall of the driving rod (45) is rotatably connected to a connecting frame (46); the top of the connecting frame (46) is fixedly connected to the bottom of the lifting connecting frame (404); the outer wall of the driving rod (45) is fixedly connected to a driving gear (47); the side wall of the driving gear (47) is meshingly connected to a toothed plate (48); the bottom of the toothed plate (48) is fixedly connected to the inner wall of the frame (101).

4. The electrode material reaction vessel forming device according to claim 3, characterized in that: The inner wall of the frame (101) is provided with a demoulding and material taking mechanism (5), the demoulding and material taking mechanism (5) comprising a lifting slot plate (501) fixedly connected to the inner wall of the frame (101), the inner wall of the lifting slot plate (501) being slidably connected to a guide lifting rod (502), one end of the guide lifting rod (502) away from the lifting slot plate (501) being fixedly connected to a material pushing member (503), and the outer wall of the material pushing member (503) being provided with a limiting groove (504).

5. The electrode material reaction vessel forming device according to claim 4, characterized in that: The inner wall of the limiting groove (504) is slidably connected to a fixed protrusion (505), the outer surface of the fixed protrusion (505) is fixedly connected to an L-shaped fixing frame (506), the top of the L-shaped fixing frame (506) is fixedly connected to the bottom of the molding box (204), and the top of the pushing piece (503) is fixedly connected to a pushing circular plate (507).

6. The electrode material reaction vessel forming device according to claim 5, characterized in that: An air jet mechanism (6) is arranged on the top of the frame (101), the air jet mechanism (6) comprising an extrusion box (601) fixedly connected to the top of the frame (101), an air intake non-return valve (602) being arranged on the side wall of the extrusion box (601), a return spring (603) being fixedly connected to the inner wall of the extrusion box (601), an extrusion plate (604) being fixedly connected to the top of the return spring (603), a pressing piece (605) being fixedly connected to the top of the extrusion plate (604), and a side wall of the pressing piece (605) being arranged in contact with a side wall of the L-shaped fixing frame (506).

7. The electrode material reaction vessel forming device according to claim 6, characterized in that: An exhaust pipe (606) is connected to the side wall of the extrusion box (601), an exhaust check valve (607) is provided on the outer wall of the exhaust pipe (606), a pusher (503) is fixedly connected to one end of the exhaust pipe (606) away from the extrusion box (601), an exhaust cavity (608) is provided inside the pusher (503), a connecting cavity (609) is provided inside the pusher circular plate (507), the inner wall of the connecting cavity (609) is connected to the inner wall of the exhaust cavity (608), and an injection head (610) is fixedly connected to the outer wall of the pusher circular plate (507).

8. A method for forming an electrode material reaction vessel, using the electrode material reaction vessel forming device according to any one of claims 1 to 7, characterized in that: The steps include: S1: Prepare the following components in weight percentage: 38-39% corundum powder, 20-25% mullite, 15-19% cordierite, 15-20% alumina powder, 1-2% calcium lignin sulfonate, and 2-4% dextrin; after the materials are prepared, mix them to form a mud material; S2: placing the clay material into a heated lower mold (205) and pressing it into the shape and size of a desired reaction vessel; S3: placing the formed reaction vessel into a drying oven for drying to remove moisture therein; S4: The dried reaction vessel is placed in a firing kiln and fired at 1300-1400°C to cause the mineral materials therein to undergo a solid phase reaction to form a high-strength reaction vessel.

Citation Information

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