Integrated light concrete production equipment

Abstract

The invention discloses integrated light concrete production equipment which comprises a vehicle-mounted box body, a material storage system, a water storage system, a stirring system, a foaming system and a pumping system, the material storage system is arranged at the tail of the vehicle-mounted box body, the water storage system is arranged at the front end of the vehicle-mounted box body, the stirring system is arranged in the vehicle-mounted box body and arranged on one side of the material storage system, and the foaming system is arranged in the vehicle-mounted box body. The stirring system is connected with the material storage system, the foaming system is arranged on the edge of the middle of the vehicle-mounted box body and on one side of the water storage system, the foaming system is connected with the water storage system, and the pumping system is arranged in the lower end of the vehicle-mounted box body. The invention belongs to the technical field of concrete processing, and particularly provides a material storage system which solves the problem of internal material accumulation, expands a dust collector and improves the dust removal effect. The water storage system is divided into three independent bins, so that the water storage capacity is increased, and water and chemicals can be conveniently added and the bins can be conveniently cleaned; and a foaming system is additionally provided with a mixing pipe, so that the mixing effect of a foaming agent stock solution and water liquid is improved.

Description

Technical Field

[0001] The invention belongs to the technical field of concrete processing, and specifically refers to integrated light concrete production equipment. Background Art

[0002] With the gradual increase in on-site demands for green construction, environmental protection and energy saving, quality control, and construction efficiency, optimizing foam concrete equipment is an inevitable development trend and a huge challenge faced by traditional light concrete production companies. The existing lightweight concrete construction method often transports raw materials, mixing systems, pumping systems, and storage systems to the construction site. Bags of cement powder are piled up at the construction site, which will cause the on-site environment to be dirty and messy, and there will be serious dust pollution during use. At the same time, bagged cement powder needs to be frequently put in, resulting in high labor intensity for workers, low production efficiency, and uncontrollable quality; production methods such as bulk cement tanks (warehouses) have high equipment and site requirements, and secondary transportation is cumbersome and expensive. The remaining material in the tank (warehouse) needs to be emptied, resulting in huge waste. Therefore, there is an urgent need for a new type of integrated light concrete production equipment to solve the above problems. Summary of the invention

[0003] In order to solve the above-mentioned existing problems, the present invention provides a material storage system to improve the internal material accumulation problem, expand the dust collector, and improve the dust removal effect; the water storage system is divided into three independent bins, the water storage capacity is increased, and it is convenient to add water, chemicals and clean the bin barrel; the foaming system is equipped with a mixing tube to improve the mixing effect of the foaming agent concentrate and the water liquid, which is an integrated light concrete production equipment.

[0004] The technical solution adopted by the present invention is as follows: The integrated light concrete production equipment of the present invention includes a vehicle-mounted box body, a material storage system, a water storage system, a mixing system, a foaming system and a pumping system, the material storage system is arranged at the rear of the vehicle-mounted box body, the water storage system is arranged at the front end of the vehicle-mounted box body, the mixing system is arranged in the vehicle-mounted box body and on one side of the material storage system, the mixing system is connected to the material storage system, the foaming system is arranged at the middle edge of the vehicle-mounted box body and on one side of the water storage system, the foaming system is connected to the water storage system, the pumping system is arranged in the lower end of the vehicle-mounted box body, the pumping system is arranged between the foaming system and the mixing system, and the pumping system connects the foaming system and the mixing system.

[0005] Furthermore, the material storage system includes a material storage box, a dust collector, a material feed auger and a powder conveying mechanism. The material storage box is fixedly arranged at the rear of the vehicle-mounted box body, and the side wall of the lower end of the material storage box is arranged in a slope structure. The dust collector is arranged at the rear of the material storage box, and a plurality of material feed annulas are provided, and the plurality of material feed annulas are rotatably arranged in the lower end of the material storage box. The powder conveying mechanism is arranged at one end of the material storage box away from the dust collector.

[0006] Furthermore, the powder conveying mechanism includes a conveying hopper, a lifting barrel and a conveying port. The conveying hopper is fixedly arranged below one end of the storage compartment away from the dust collector, the lifting barrel is arranged in the conveying hopper, the lower end of the lifting barrel is arranged in the conveying hopper, and the conveying port is arranged on one side of the upper end of the lifting barrel.

[0007] Furthermore, the water storage system comprises a foaming agent bin, a clean water bin and an additive bin, and the foaming agent bin, the clean water bin and the additive bin are all connected to the foaming system.

[0008] Furthermore, the stirring system comprises an upper stirrer and a lower stirrer, the feed inlet is connected to the upper stirrer, and the lower stirrer is arranged below the upper stirrer and connected to the upper stirrer.

[0009] Furthermore, the foaming system includes a mixing tube and a foaming tube, the mixing tube is arranged on one side of the lower mixer, the foaming tube is arranged on one side of the mixing tube, the mixing tube is connected to the foaming tube, and both ends of the pumping system are respectively connected to the lower mixer and the mixing tube.

[0010] Furthermore, the foaming agent bin is connected to the foaming pipe, the clean water bin and the additive bin are connected to the upper mixer, the pumping system uses an oil pump as a power mechanism, the feed auger is driven by a hydraulic motor, and the lifting barrel is vertically arranged.

[0011] Furthermore, a control cabinet is provided at the front end of the vehicle-mounted box, and the control cabinet has functions such as GPS positioning, precise control ratio, real-time control, and remote data transmission.

[0012] The beneficial effects achieved by the present invention using the above structure are as follows:

[0013] 1. The lower side wall of the storage box is a sloped structure, which improves the problem of internal material accumulation; the feed auger at the bottom of the storage box is driven by a hydraulic motor to avoid the feed auger from getting stuck when the warehouse is full of powder; a dust collector is installed at the rear of the storage box to improve the dust removal effect; the powder conveying mechanism is vertically lifted to improve the powder conveying efficiency and meet the requirements of high-efficiency batching.

[0014] 2. The water storage system is divided into three silos, namely the foaming agent silo, the clean water silo and the admixture silo. It has a larger water storage capacity and is convenient for adding water, chemicals and cleaning the silos.

[0015] 3. By adding a mixing tube, the foaming agent liquid and water liquid can be mixed evenly.

[0016] 4. The pumping system allows for better observation of the oil pump condition and facilitates maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A three-dimensional diagram of the integrated light concrete production equipment proposed for this plan;

[0018] Figure 2 This is a side view of the integrated light concrete production equipment proposed in this scheme;

[0019] Figure 3 This is a side view structural diagram of the integrated light concrete production equipment proposed in this scheme;

[0020] Figure 4 This is an overhead view of the integrated lightweight concrete production equipment proposed in this plan.

[0021] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: 1. Vehicle-mounted box, 2. Material storage system, 3. Water storage system, 4. Mixing system, 5. Foaming system, 6. Pumping system, 7. Material storage compartment, 8. Dust collector, 9. Feeding auger, 10. Powder conveying mechanism, 11. Conveying hopper, 12. Lifting barrel, 13. Feeding port, 14. Mixing tube, 15. Foaming tube, 16. Foaming agent bin, 17. Clean water bin, 18. Additive bin, 19. Upper mixer, 20. Lower mixer, 21. Control cabinet. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0023] like Figure 1 to Figure 4 As shown, the integrated light concrete production equipment proposed in this scheme includes a vehicle-mounted box body 1, a material storage system 2, a water storage system 3, a mixing system 4, a foaming system 5 and a pumping system 6, wherein the material storage system 2 is arranged at the rear of the vehicle-mounted box body 1, the water storage system 3 is arranged at the front end of the vehicle-mounted box body 1, the mixing system 4 is arranged in the vehicle-mounted box body 1 and on one side of the material storage system 2, the mixing system 4 is connected to the material storage system 2, the foaming system 5 is arranged at the middle edge of the vehicle-mounted box body 1 and on one side of the water storage system 3, the foaming system 5 is connected to the water storage system 3, the pumping system 6 is arranged in the lower end of the vehicle-mounted box body 1, the pumping system 6 is arranged between the foaming system 5 and the mixing system 4, and the pumping system 6 connects the foaming system 5 and the mixing system 4.

[0024] like Figure 1 , Figure 3 and Figure 4As shown, the material storage system 2 includes a material storage box 7, a dust collector 8, a material feeding auger 9 and a powder conveying mechanism 10. The material storage box 7 is fixedly arranged at the rear of the vehicle-mounted box body 1, and the lower end side wall of the material storage box 7 is arranged in a slope structure. The dust collector 8 is arranged at the rear of the material storage box 7. There are several material feeding augers 9, and several of the material feeding augers 9 are rotatably arranged in the lower end of the material storage box 7. The powder conveying mechanism 10 is arranged at one end of the material storage box 7 away from the dust collector 8.

[0025] like Figure 1 and Figure 3 As shown, the powder conveying mechanism 10 includes a conveying hopper 11, a lifting barrel 12 and a feeding port 13. The conveying hopper 11 is fixedly arranged below one end of the storage compartment 7 away from the dust collector 8, the lifting barrel 12 is arranged in the conveying hopper 11, the lower end of the lifting barrel 12 is arranged in the conveying hopper 11, and the conveying port is arranged on one side of the upper end of the lifting barrel 12.

[0026] like Figure 2 to Figure 4 As shown, the foaming system 5 includes a mixing tube 14 and a foaming tube 15. The mixing tube 14 is arranged on one side of the lower mixer 20, and the foaming tube 15 is arranged on one side of the mixing tube 14. The mixing tube 14 is connected to the foaming tube 15, and both ends of the pumping system 6 are respectively connected to the lower mixer 20 and the mixing tube 14.

[0027] Among them, the water storage system 3 includes a foaming agent bin 16, a clear water bin 17 and an additive bin 18, and the foaming agent bin, the clear water bin 17 and the additive bin 18 are all connected to the foaming system 5. The stirring system 4 includes an upper mixer 19 and a lower mixer 20. The feed port 13 is connected to the upper mixer 19, and the lower mixer 20 is arranged below the upper mixer 19 and connected to the upper mixer 19. The foaming agent bin 16 is connected to the foaming pipe 15, and the clear water bin 17 and the additive bin 18 are connected to the upper mixer 19. The pumping system 6 uses an oil pump as a power mechanism, the feed auger 9 is driven by a hydraulic motor, the lifting barrel 12 is vertically arranged, and a control cabinet 21 is provided at the front end of the vehicle-mounted box 1.

[0028] When in use, the powder is accumulated in the storage compartment 7, the dust in the storage compartment 7 is reduced by the dust collector 8, the foaming machine is put into the foaming agent bin 16, the clean water is put into the clean water bin 17, and the admixture is put into the admixture bin 18. When pouring cement, the feeding auger 9 drives the powder at the bottom of the storage compartment 7 to move into the conveying hopper 11 through rotation, and the powder is sent into the upper mixer 19 through the lifting barrel 12. The clean water in the clean water bin 17 and the admixture in the admixture bin 18 are put into In the upper mixer 19, the upper mixer 19 mixes the powder, clean water and additives evenly. After the mixing of the upper mixer 19 is completed, the materials fall into the lower mixer 20. After two mixings, the powder, clean water and additives are evenly mixed to form cement. The mixed cement is sent into the mixing pipe 14 by the pumping system 6, and the foaming machine in the foaming agent bin 16 is also sent into the mixing pipe 14. The foaming agent and cement are evenly mixed in the mixing pipe 14, and then the foamed cement is input through the foaming pipe 15.

[0029] The lower end side wall of the storage box 7 is in a sloped structure, which improves the problem of internal material accumulation; the feed auger 9 at the bottom of the storage box 7 is driven by a hydraulic motor to avoid the feed auger 9 from getting stuck when the bin is full of powder; the powder conveying mechanism 10 is vertically lifted to improve the powder conveying efficiency and meet the requirements of high-efficiency batching. The foaming agent bin 16, the clean water bin 17, and the additive bin 18 are independently arranged to increase the water storage capacity, facilitate the addition of water and medicine, and also facilitate the separate cleaning of the foaming agent bin 16, the clean water bin 17, and the additive bin 18.

[0030] The control cabinet 21 has the functions of GPS positioning, precise control of proportioning, real-time control, and remote data transmission.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Integrated light concrete production equipment, characterized by: It includes a vehicle-mounted box, a material storage system, a water storage system, a stirring system, a foaming system and a pumping system. The material storage system is arranged at the rear of the vehicle-mounted box, the water storage system is arranged at the front end of the vehicle-mounted box, the stirring system is arranged in the vehicle-mounted box and on one side of the material storage system, the stirring system is connected to the material storage system, the foaming system is arranged at the middle edge of the vehicle-mounted box and on one side of the water storage system, the foaming system is connected to the water storage system, the pumping system is arranged in the lower end of the vehicle-mounted box, the pumping system is arranged between the foaming system and the stirring system, and the pumping system connects the foaming system and the stirring system.

2. The integrated light concrete production equipment according to claim 1 is characterized in that: The material storage system includes a material storage box, a dust collector, a material feeding auger and a powder conveying mechanism. The material storage box is fixedly arranged at the rear of the vehicle-mounted box body, and the side wall of the lower end of the material storage box is arranged in a slope structure. The dust collector is arranged at the rear of the material storage box. There are several material feeding anugers, and several of the material feeding anugers are rotatably arranged in the lower end of the material storage box. The powder conveying mechanism is arranged at one end of the material storage box away from the dust collector.

3. The integrated light concrete production equipment according to claim 2 is characterized in that: The powder conveying mechanism includes a conveying hopper, a lifting barrel and a conveying port. The conveying hopper is fixedly arranged below one end of the storage chamber away from the dust collector, the lifting barrel is arranged in the conveying hopper, the lower end of the lifting barrel is arranged in the conveying hopper, and the conveying port is arranged on one side of the upper end of the lifting barrel.

4. The integrated light concrete production equipment according to claim 3 is characterized in that: The water storage system comprises a foaming agent bin, a clear water bin and an additive bin, and the foaming agent bin, the clear water bin and the additive bin are all connected to the foaming system.

5. The integrated light concrete production equipment according to claim 4 is characterized in that: The stirring system comprises an upper stirrer and a lower stirrer, the feed inlet is connected to the upper stirrer, and the lower stirrer is arranged below the upper stirrer and connected to the upper stirrer.

6. The integrated light concrete production equipment according to claim 5 is characterized in that: The foaming system includes a mixing tube and a foaming tube. The mixing tube is arranged on one side of the lower mixer, and the foaming tube is arranged on one side of the mixing tube. The mixing tube is connected to the foaming tube. Both ends of the pumping system are respectively connected to the lower mixer and the mixing tube.

7. The integrated light concrete production equipment according to claim 6 is characterized in that: The foaming agent bin is connected to the foaming pipe, the clean water bin and the additive bin are connected to the upper mixer, the pumping system uses an oil pump as a power mechanism, the feeding auger is driven by a hydraulic motor, and the lifting barrel is vertically arranged.

8. The integrated light concrete production equipment according to claim 1 is characterized in that: A control cabinet is arranged at the front end of the vehicle-mounted box.

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