Insulation PE leg wire extrusion production equipment and method thereof
By using a combination cooling system that adopts a combination of multi -directional jet and synchronous jet parts in the insulating PE foot line extrusion production equipment, the impact of cooling water on the surface of the foot line is solved, and high -efficiency and uniform cooling are achieved. The quality of the line.
Patent Information
- Application Number
- CN202411912112.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-01-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the extrusion process of insulated PE foot line, the cooling water impacts too much on the soft foot line surface, resulting in deformation and affecting the quality of the extrusion line.
An insulated PE leg extrusion production equipment is designed, using a combined cooling system of multi-directional jet parts and synchronous liquid jet parts. The multi-directional jet component rotates along the circumference of the foot line through the L-shaped jet chamber driven by the motor, and the jetted airflow achieves all-round preliminary cooling; the synchronous liquid spray component sprays water on the surface of the solidified foot line through the nozzle to achieve further cooling, and Through the orderly cooperation of air flow and water flow, the water flow is prevented from directly impacting the foot lines.
Improve the cooling efficiency and uniformity of the surface of the foot line, prevent the water flow from directly impacting the foot line, avoid deformation, and significantly improve the quality of the extrusion line.
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Figure CN119348107A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of PE leg wire extrusion, in particular to an insulating PE leg wire extrusion production device and a method thereof. Background Art
[0002] Extrusion molding is also called extrusion molding in plastic processing. In non-rubber extruder processing, the extrusion that uses hydraulic pressure on the mold itself is called extrusion. It refers to a processing method in which the material passes through the action between the extruder barrel and the screw, while being heated and plasticized, and is pushed forward by the screw through the die to form various cross-section products.
[0003] During the extrusion production of insulating PE leg wires, since the surface of the wire has a certain temperature during extrusion, the surface of the extruded wire will be cooled to improve the smoothness of extrusion. Generally, cooling water is sprayed on the surface of the extruded wire. However, since the surface of the leg wire is soft during extrusion, when cooling water is sprayed on the surface of the extruded wire, the impact force of the cooling water on the surface of the leg wire is too large, causing the surface of the wire to deform, which will affect the quality of the extruded wire. Summary of the invention
[0004] The purpose of the present invention is to provide an insulating PE leg wire extrusion production device and a method thereof in order to solve the problem that the surface of the leg wire is easily deformed during the extrusion cooling process of the leg wire.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an insulating PE foot line extrusion production equipment, comprising a screw extruder main body, a first feeding bin is installed on the top of the screw extruder main body, a second feeding bin located on one side of the first feeding bin is installed on the top of the screw extruder main body, an extrusion head is installed at one end of the screw extruder main body, a supporting connecting frame located on the outside of the extrusion head is installed at one end of the screw extruder main body, a first rotating bin is rotatably connected to the inner side of the supporting connecting frame through a bearing, a multi-directional jet component is installed on the first rotating bin, a side connecting frame is installed on the end of the first rotating bin away from the extrusion head, and a synchronous liquid spray component is arranged on the side connecting frame.
[0006] As a further solution of the present invention: the multi-directional jet component includes a motor installed on the top of the support connecting frame, the output end of the motor is connected to a transmission gear plate, the outer wall of the first rotating bin is provided with a transmission spur gear ring meshing with the transmission gear plate, the end of the support connecting frame close to the extrusion head is provided with a second annular bin connected to the support connecting frame, the second annular bin is provided with an air intake pipe, the air intake pipe is connected to an external blower, the outer wall of the first rotating bin is provided with a positioning block located on the side of the support connecting frame away from the extrusion head, and the end of the positioning block away from the support connecting frame is rotatably connected to a pitch adjusting wire Rod, a sleeve slider is sleeved on the pitch-adjusting screw rod, a shift link is installed at the bottom of the sleeve slider, a limit block is installed at the end of the first rotating warehouse away from the second annular warehouse, a guide plug rod is inserted on the limit block, a U-shaped connecting frame is installed on the top of the guide plug rod, and the bottom two sides of the U-shaped connecting frame are rotatably connected with oblique connecting frames connected to the shift link through a rotating shaft, a corrugated telescopic tube is installed on the inner wall of the first rotating warehouse, an L-shaped connecting tube is installed on the bottom end of the corrugated telescopic tube, an L-shaped jet warehouse is arranged at the bottom of the L-shaped connecting tube, and a clamping plate connected to the guide plug rod is installed on the top outer wall of the L-shaped connecting tube.
[0007] As a further solution of the present invention: the extrusion head and the center of the first rotating bin are coaxial, a plurality of L-shaped connecting tubes are provided, and the plurality of L-shaped connecting tubes are equidistantly distributed along the center of the first rotating bin.
[0008] As a further solution of the present invention: a threaded hole matching the pitch-adjusting screw rod is provided on the sleeve sliding block, and the shifting chain is coaxial with the center of the first rotating bin.
[0009] As a further solution of the present invention: the synchronous liquid spraying component includes a first annular bin installed at one end of the side connecting frame, a spray pipe connected with an external water pump is installed on the first annular bin, the first annular bin is rotatably connected to the second rotating bin at one end close to the displacement link, and the second rotating bin is installed with a hose at one end close to the displacement link, one end of the L-shaped connecting pipe is installed with a clamping frame, the inner side of the clamping frame is provided with a liquid blocking bin, the top of the liquid blocking bin is provided with a connecting conduit connected with the hose, the bottom of the liquid blocking bin is provided with a spray head, the interior of the L-shaped connecting pipe is plugged with a piston rod extending to the outside of the L-shaped connecting pipe, one end of the piston rod is provided with an air blocking plug located at the inner side of the L-shaped connecting pipe, and the end of the piston rod away from the blocking plug is provided with a push rod extending to the inside of the liquid blocking bin, a return spring connected with the L-shaped connecting pipe is provided on the piston rod, and the end of the push rod away from the piston rod is provided with the liquid blocking plug located at the inner side of the liquid blocking bin.
[0010] As a further solution of the present invention: the edge of the air blocking plug is in contact with the inner wall of the L-shaped connecting pipe.
[0011] As a further solution of the present invention: a rotating sealing ring is provided at the connection between the first annular bin and the second rotating bin, and at the connection between the first rotating bin and the second annular bin.
[0012] As a further solution of the present invention: the first annular bin, the second rotating bin, and the shifted serial ring circles are coaxial.
[0013] As a further solution of the present invention: the farthest distance from the side connecting frame to the center of the first rotating bin is greater than the farthest distance from the positioning slider and the positioning block to the center of the first rotating bin.
[0014] The present invention also discloses an insulating PE foot wire extrusion production method, which adopts the above insulating PE foot wire extrusion production equipment, and comprises the following steps: S1: First, plastic particles are poured into the first feeding bin and the second feeding bin, and then the plastic particles enter the main body of the screw extruder through the first feeding bin and the second feeding bin. At this time, the operation of the main body of the screw extruder causes the material to be heated and plasticized while being pushed forward by the screw; S2: The plasticized material is extruded through the extruder head. During this process, the multi-directional jet is activated to increase the fluidity of the air around the extruded footing, so as to fully cool the surface of the extruded footing, so that the surface of the footing is cooled and solidified; S3: As the foot line continues to be extruded, the foot line after the surface is cooled is sprayed by the synchronous spraying part; S4: The cooled insulated PE leg wire is then reeled up using a reel.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. By setting a multi-directional jet component, the sleeve slider is moved by rotating the pitch-adjusting screw rod to adjust the distance from the L-shaped jet chamber to the center of the first rotating chamber, so that the L-shaped jet chamber is flush with the edge of the extrusion end of the extruder head. By starting the motor to rotate the L-shaped jet chamber along the center of the extruder head, the ejected airflow will be discharged through the second annular chamber, the first rotating chamber, the corrugated telescopic pipe, the L-shaped connecting pipe, and the L-shaped jet chamber. At this time, when the extruder extrudes the foot line, the airflow ejected from the L-shaped jet chamber will blow around the foot line, so as to increase the fluidity of the air on the surface of the foot line. At the same time, the rotation of the L-shaped jet chamber around the foot line realizes the preliminary cooling of the foot line surface in all directions, thereby improving the cooling efficiency of the foot line surface; 2. By setting a synchronous liquid spraying part, when the L-shaped connecting pipe sprays airflow, the air blocking plug loses its shielding on the top of the L-shaped jet chamber. At this time, the airflow will pass through the L-shaped connecting pipe and finally be sprayed out from the L-shaped jet chamber. During the movement of the air blocking plug, the liquid blocking plug moves out between the connecting conduit and the nozzle. When the water pump injects water into the first annular chamber through the liquid spraying pipe, the water flow will pass through the hose, the connecting conduit, the liquid blocking chamber and finally be sprayed out from the nozzle, so that the water flow is sprayed on the surface of the solidified extrusion line for further cooling, thereby realizing the orderly progress of air cooling and water cooling, and preventing the water flow from directly impacting the surface of the extrusion line and causing deformation of the extrusion line. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the connection between the supporting connecting frame and the first rotating bin of the present invention; Figure 3 It is a schematic diagram of the connection between the first rotary bin and the L-shaped connecting pipe of the present invention; Figure 4 It is a schematic diagram of the connection between the displacement link and the L-shaped connecting pipe of the present invention; Figure 5 It is a schematic diagram of the internal structure of the L-shaped connecting pipe and the liquid blocking bin of the present invention; Figure 6 It is a schematic diagram of the connection between the pitch-adjusting screw rod and the clamping plate of the present invention; Figure 7 It is a schematic diagram of the structure of the synchronous liquid spraying member of the present invention; Figure 8 It is a schematic diagram of the connection between the first annular chamber and the liquid-blocking chamber of the present invention.
[0017] In the figure: 1, screw extruder body; 2, first feeding bin; 3, second feeding bin; 4, extruder head; 501, support and connecting frame; 502, transmission spur gear ring; 503, air inlet pipe; 504, transmission gear plate; 505, motor; 506, liquid spray pipe; 507, first annular bin; 508, first rotating bin; 509, side connecting frame; 510, shifting chain; 511, second rotating bin; 512, hose; 513, pitch-adjusting screw rod; 514, sleeve slider; 515, positioning block; 516, second annular chamber; 517, bellows expansion pipe; 518, L-shaped connecting pipe; 519, clamping plate; 520, L-shaped jet chamber; 521, return spring; 522, piston rod; 523, clamping frame; 524, liquid blocking chamber; 525, guide rod; 526, oblique connecting frame; 527, limit block; 528, push rod; 529, nozzle; 530, liquid blocking plug; 531, connecting conduit; 532, air blocking plug; 533, U-shaped connecting frame. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is an explanation of an embodiment of the present invention based on the overall structure of the present invention.
[0020] See also Figures 1 to 8 In an embodiment of the present invention, an insulating PE foot line extrusion production equipment includes a screw extruder body 1, a first feeding bin 2 is installed on the top of the screw extruder body 1, a second feeding bin 3 located on one side of the first feeding bin 2 is installed on the top of the screw extruder body 1, an extrusion head 4 is installed at one end of the screw extruder body 1, a support connecting frame 501 located on the outside of the extrusion head 4 is installed at one end of the screw extruder body 1, a first rotating bin 508 is rotatably connected to the inner side of the support connecting frame 501 through a bearing, a multi-directional jet component is installed on the first rotating bin 508, and a side connecting frame 509 is installed on the end of the first rotating bin 508 away from the extrusion head 4, and a synchronous liquid spray component is arranged on the side connecting frame 509.
[0021] In this embodiment: first, plastic particles are poured into the first feeding bin 2 and the second feeding bin 3, and then the plastic particles enter the screw extruder body 1 through the first feeding bin 2 and the second feeding bin 3. At this time, the operation of the screw extruder body 1 causes the material to be heated and plasticized while being pushed forward by the screw, and then the plasticized material is extruded through the extruder head 4. In this process, the multi-directional jet component is started to increase the fluidity of the air around the foot line after extrusion, so as to cool the surface of the foot line after extrusion in all directions, so that the surface of the foot line is cooled and solidified. As the foot line is continuously extruded, the foot line with cooled surface is sprayed by the synchronous spray component, and then the cooled insulating PE foot line is reeled up by the reel.
[0022] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 The multi-directional jet component includes a motor 505 installed on the top of the support connecting frame 501, the output end of the motor 505 is connected to the transmission gear plate 504, the outer wall of the first rotating chamber 508 is provided with a transmission spur gear ring 502 meshing with the transmission gear plate 504, the end of the support connecting frame 501 close to the extruder head 4 is provided with a second annular chamber 516 connected to the support connecting frame 501, the second annular chamber 516 is provided with an air inlet pipe 503, and the air inlet pipe 503 is connected to an external blower, and the outer wall of the first rotating chamber 508 is provided with a positioning block 515 located on the side of the support connecting frame 501 away from the extruder head 4, and the end of the positioning block 515 away from the support connecting frame 501 is rotatably connected to the pitch adjusting screw rod 513, and the pitch adjusting screw rod 51 3 is sleeved with a sleeve slider 514, a displacement link 510 is installed at the bottom of the sleeve slider 514, a limit block 527 is installed at one end of the first rotating bin 508 away from the second annular bin 516, a guide rod 525 is inserted on the limit block 527, a U-shaped connecting frame 533 is installed on the top of the guide rod 525, and oblique connecting frames 526 connected to the displacement link 510 are rotatably connected to the bottom sides of the U-shaped connecting frame 533 through a rotating shaft, a corrugated telescopic tube 517 is installed on the inner wall of the first rotating bin 508, an L-shaped connecting tube 518 is installed at the bottom of the corrugated telescopic tube 517, an L-shaped jetting bin 520 is arranged at the bottom of the L-shaped connecting tube 518, and a clamping plate 519 connected to the guide rod 525 is installed on the top outer wall of the L-shaped connecting tube 518.
[0023] In this embodiment: before using the screw extruder body 1, the extruder head 4 is replaced according to the production requirements, and then the pitch-adjusting screw rod 513 is rotated according to the diameter of the extrusion end of the extruder head 4. When the pitch-adjusting screw rod 513 is rotated, the sleeve slider 514 can move along the pitch-adjusting screw rod 513, so that the shift chain 510 drives the L-shaped connecting tube 518 to move through the oblique connecting frame 526, the U-shaped connecting frame 533, the guide plug rod 525, and the clamping plate 519, so that the L-shaped connecting tube 518 moves toward or away from the center of the first rotating warehouse 508, so as to adjust the distance from the L-shaped jet warehouse 520 to the center of the first rotating warehouse 508, so that the L-shaped jet warehouse 520 is flush with the edge of the extrusion end of the extruder head 4, and then the motor 505 is started, and the The operation of the motor 505 drives the transmission spur gear ring 502 to rotate by the transmission gear plate 504, so that the transmission spur gear ring 502 drives the first rotating chamber 508 to rotate, so that the L-shaped jet chamber 520 can rotate along the center of the extruder head 4. When the external blower is in operation, the ejected airflow will be discharged through the second annular chamber 516, the first rotating chamber 508, the bellows telescopic tube 517, the L-shaped connecting tube 518, and the L-shaped jet chamber 520. At this time, when the extruder head 4 extrude the foot line, the airflow ejected from the L-shaped jet chamber 520 will blow around the foot line, so as to increase the fluidity of the air on the surface of the foot line, and at the same time, the rotation of the L-shaped jet chamber 520 around the foot line realizes all-round cooling of the foot line surface, thereby improving the cooling efficiency of the foot line surface.
[0024] Please refer to Figure 2 , Figure 3 , Figure 4 The extrusion head 4 and the first rotating chamber 508 are coaxial in center, and a plurality of L-shaped connecting tubes 518 are provided, and the plurality of L-shaped connecting tubes 518 are distributed at equal distances along the center of the first rotating chamber 508 .
[0025] In this embodiment: this structure is provided to achieve all-round cooling of the foot line surface, and at the same time, each L-shaped jet chamber 520 is at an equal distance from the foot line surface when the first rotating chamber 508 rotates, thereby improving the uniformity of cooling at various positions on the foot line surface.
[0026] Please refer to Figure 4 , Figure 5 , Figure 6 The sleeve slider 514 is provided with a threaded hole matching the pitch-adjusting screw rod 513 , and the shifting link 510 is coaxial with the center of the first rotating bin 508 .
[0027] In this embodiment, by setting this structure, when the sleeve slider 514 moves along the distance-adjusting screw rod 513 , the multiple L-shaped connecting tubes 518 move synchronously and the moving distances are equal.
[0028] Please refer to Figure 1 , Figure 2 , Figure 5 , Figure 7 , Figure 8 The synchronous liquid spraying member includes a first annular bin 507 installed at one end of a side connecting frame 509, a liquid spraying pipe 506 connected to an external water pump is installed on the first annular bin 507, a second rotating bin 511 is rotatably connected to one end of the first annular bin 507 near the shifting link 510, a hose 512 is installed at one end of the second rotating bin 511 near the shifting link 510, a clamping frame 523 is installed at one end of the L-shaped connecting pipe 518, a liquid blocking bin 524 is arranged on the inner side of the clamping frame 523, and a connecting conduit 531 connected to the hose 512 is installed on the top of the liquid blocking bin 524, A nozzle 529 is installed at the bottom of the liquid blocking tank 524, and a piston rod 522 extending to the outside of the L-shaped connecting tube 518 is inserted into the inside of the L-shaped connecting tube 518, and one end of the piston rod 522 is installed with an air blocking plug 532 located on the inside of the L-shaped connecting tube 518, and the end of the piston rod 522 away from the air blocking plug 532 is installed with a push rod 528 extending to the inside of the liquid blocking tank 524, and a return spring 521 connected to the L-shaped connecting tube 518 is provided on the piston rod 522, and the end of the push rod 528 away from the piston rod 522 is installed with a liquid blocking plug 530 located on the inside of the liquid blocking tank 524.
[0029] In this embodiment, when the L-shaped connecting tube 518 moves, the nozzle 529 is moved synchronously with the L-shaped connecting tube 518 through the positioning frame 523, so as to prevent the nozzle 529 from being too close to the surface of the foot line, causing the sprayed water flow to cause a large impact on the foot line. When the L-shaped jet chamber 520 is in a non-jet state, the liquid blocking plug 530 blocks the bottom of the connecting conduit 531, so as to prevent the water flow from passing through the liquid blocking chamber 524 and being sprayed by the nozzle 529. When the L-shaped connecting tube 518 sprays air flow, the increase in the amount of air inside the L-shaped connecting tube 518 will push the air blocking plug 532 to move toward the liquid blocking chamber 524, so that the air blocking plug 532 loses the top of the L-shaped jet chamber 520. When the air blocking plug 532 moves, the piston rod 522 and the push rod 528 drive the liquid blocking plug 530 to move, so as to move the liquid blocking plug 530 out from between the connecting conduit 531 and the nozzle 529. When the water pump injects water into the first annular bin 507 through the liquid spraying pipe 506, the water flow will pass through the hose 512, the connecting conduit 531, and the liquid blocking bin 524 and finally be sprayed out from the nozzle 529, so that the water flow is sprayed on the surface of the solidified extrusion line for further cooling, thereby realizing the orderly progress of air cooling and water cooling, and preventing the water flow from directly impacting the surface of the extrusion line and causing deformation of the extrusion line.
[0030] Please refer to Figure 5 The edge of the air blocking plug 532 is in contact with the inner wall of the L-shaped connecting tube 518.
[0031] In this embodiment: by setting this structure, the air blocking plug 532 can be pushed only when all L-shaped connecting pipes 518 are filled with air at the same time, so as to realize the simultaneous injection of multiple L-shaped injection chambers 520.
[0032] Please refer to Figure 2 , Figure 4 , Figure 8 Rotating sealing rings are provided at the connection between the first annular warehouse 507 and the second rotating warehouse 511 , and at the connection between the first rotating warehouse 508 and the second annular warehouse 516 .
[0033] In this embodiment: this structure is provided to improve the sealing performance of the connection between the first annular warehouse 507 and the second rotating warehouse 511, and the first rotating warehouse 508 and the second annular warehouse 516. At the same time, the second rotating warehouse 511 has rotation space relative to the first annular warehouse 507, and the first rotating warehouse 508 has rotation space relative to the second annular warehouse 516.
[0034] Please refer to Figure 2 , Figure 4 , Figure 8 The centers of the first annular bin 507, the second rotating bin 511, and the shifting chain 510 are coaxial.
[0035] In this embodiment: this structure is provided to prevent the first annular bin 507 from obstructing the leg line during the leg line extrusion process, and at the same time, the L-shaped connecting tube 518 drives the second rotating bin 511 to rotate through the hose 512 when rotating.
[0036] Please refer to Figure 2 The farthest distance from the side connecting frame 509 to the center of the first rotating warehouse 508 is greater than the farthest distance from the positioning slider 514 and the positioning block 515 to the center of the first rotating warehouse 508.
[0037] In this embodiment, this structure is provided to prevent the side connecting frame 509 from hindering the rotation of the pitch-adjusting screw rod 513 , thereby improving the smoothness of the rotation of the shifting link 510 .
[0038] In combination with the above-mentioned insulating PE leg wire extrusion production equipment, an insulating PE leg wire extrusion production method is provided, which specifically includes the following steps: S1: First, pour the plastic particles into the first feeding bin 2 and the second feeding bin 3, and then the plastic particles enter the screw extruder body 1 through the first feeding bin 2 and the second feeding bin 3. At this time, the material is heated and plasticized by the operation of the screw extruder body 1, and is pushed forward by the screw. The pitch-adjusting screw 513 is rotated according to the diameter of the extrusion end of the extruder head 4. When the pitch-adjusting screw 513 is rotated, the sleeve slider 514 can move along the pitch-adjusting screw 513, so that the shifting chain 510 drives the L-shaped connecting tube 518 to move through the oblique connecting frame 526, the U-shaped connecting frame 533, the guide plug rod 525, and the clamping plate 519, so that the L-shaped connecting tube 518 moves toward or away from the center of the first rotating bin 508, so as to adjust the distance from the L-shaped jetting bin 520 to the center of the first rotating bin 508, so that the L-shaped jetting bin 520 is flush with the edge of the extrusion end of the extruder head 4; S2: Start the motor 505. The operation of the motor 505 causes the transmission gear plate 504 to drive the transmission spur gear ring 502 to rotate, so that the transmission spur gear ring 502 drives the first rotating chamber 508 to rotate, so that the L-shaped jet chamber 520 can rotate along the center of the extruder head 4. When the external blower is in operation, the ejected airflow will be discharged through the second annular chamber 516, the first rotating chamber 508, the bellows telescopic tube 517, the L-shaped connecting tube 518, and the L-shaped jet chamber 520. At this time, when the extruder head 4 extrude the foot line, the airflow ejected from the L-shaped jet chamber 520 will blow around the foot line, so as to increase the fluidity of the air on the surface of the foot line. At the same time, the rotation of the L-shaped jet chamber 520 around the foot line realizes all-round cooling of the foot line surface, thereby improving the cooling efficiency of the foot line surface. S3: When the L-shaped connecting tube 518 moves, the nozzle 529 is moved synchronously with the L-shaped connecting tube 518 through the positioning frame 523, so as to prevent the nozzle 529 from being too close to the surface of the foot line, causing the sprayed water flow to cause a large impact on the foot line. When the L-shaped jet chamber 520 is in a non-jet state, the liquid blocking plug 530 blocks the bottom of the connecting conduit 531, so as to prevent the water flow from passing through the liquid blocking chamber 524 and being sprayed by the nozzle 529. When the L-shaped connecting tube 518 sprays air flow, the increase in the amount of air inside the L-shaped connecting tube 518 will push the air blocking plug 532 to move toward the liquid blocking chamber 524, so that the air blocking plug 532 loses the shielding of the top of the L-shaped jet chamber 520. At this time, the airflow will pass through the L-shaped connecting pipe 518 and finally be ejected from the L-shaped jet chamber 520. During the movement of the air blocking plug 532, the piston rod 522 and the push rod 528 will drive the liquid blocking plug 530 to move, so that the liquid blocking plug 530 is moved out from between the connecting conduit 531 and the nozzle 529. When the water pump injects water into the first annular chamber 507 through the liquid spraying pipe 506, the water will pass through the hose 512, the connecting conduit 531, and the liquid blocking chamber 524 and finally be ejected from the nozzle 529, so that the water flow is sprayed on the surface of the solidified extrusion line for further cooling, thereby realizing the orderly progress of air cooling and water cooling, and preventing the water flow from directly impacting the surface of the extrusion line and causing deformation of the extrusion line; S4: The cooled insulated PE leg wire is then reeled up using a reel.
[0039] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An insulating PE foot wire extrusion production equipment, comprising a screw extruder body (1), characterized in that: A first feeding bin (2) is installed on the top of the screw extruder body (1), a second feeding bin (3) located on one side of the first feeding bin (2) is installed on the top of the screw extruder body (1), an extrusion head (4) is installed on one end of the screw extruder body (1), a support connecting frame (501) located outside the extrusion head (4) is installed on one end of the screw extruder body (1), a first rotating bin (508) is rotatably connected to the inner side of the support connecting frame (501) via a bearing, a multi-directional jetting component is installed on the first rotating bin (508), and a side connecting frame (509) is installed on the end of the first rotating bin (508) away from the extrusion head (4), and a synchronous liquid spraying component is arranged on the side connecting frame (509).
2. The insulating PE foot wire extrusion production equipment according to claim 1 is characterized in that: The multi-directional jet component comprises a motor (505) mounted on the top of a support connecting frame (501); the output end of the motor (505) is connected to a transmission gear plate (504); the outer wall of the first rotating chamber (508) is provided with a transmission spur gear ring (502) meshing with the transmission gear plate (504); the end of the support connecting frame (501) close to the extruder head (4) is provided with a second annular chamber (516) connected to the support connecting frame (501); an air intake pipe (503) is provided on the second annular chamber (516); the air intake pipe (503) is connected to an external blower; the outer wall of the first rotating chamber (508) is provided with a positioning block (515) located on a side of the support connecting frame (501) away from the extruder head (4); the end of the positioning block (515) away from the support connecting frame (501) is rotatably connected to a pitch adjusting screw rod (513); the pitch adjusting screw rod (513) is provided with a plurality of air intake pipes (503) connected to the external blower. A sleeve is provided with a sleeve slider (514), a shifting chain (510) is installed at the bottom of the sleeve slider (514), a limit block (527) is installed at one end of the first rotating bin (508) away from the second annular bin (516), a guide plug rod (525) is inserted into the limit block (527), a U-shaped connecting frame (533) is installed on the top of the guide plug rod (525), and the bottom two sides of the U-shaped connecting frame (533) are connected by a rotating shaft. The first rotating chamber (508) is movably connected to an oblique connecting frame (526) connected to the shifting link (510); a corrugated telescopic tube (517) is installed on the inner wall of the first rotating chamber (508); an L-shaped connecting tube (518) is installed on the bottom end of the corrugated telescopic tube (517); an L-shaped jet chamber (520) is arranged at the bottom of the L-shaped connecting tube (518); and a clamping plate (519) connected to the guide plug rod (525) is installed on the top outer wall of the L-shaped connecting tube (518).
3. The insulating PE foot wire extrusion production equipment according to claim 2 is characterized in that: The extrusion head (4) and the first rotating chamber (508) are coaxial in center, a plurality of L-shaped connecting tubes (518) are provided, and the plurality of L-shaped connecting tubes (518) are distributed at equal distances along the center of the first rotating chamber (508).
4. The insulating PE foot wire extrusion production equipment according to claim 3 is characterized in that: The sleeve sliding block (514) is provided with a threaded hole matching the pitch-adjusting screw rod (513), and the shifting link (510) is coaxial with the center of the first rotating bin (508).
5. The insulating PE foot wire extrusion production equipment according to claim 4 is characterized in that: The synchronous liquid spraying component comprises a first annular bin (507) mounted on one end of a side connecting frame (509); a liquid spraying pipe (506) connected to an external water pump is mounted on the first annular bin (507); an end of the first annular bin (507) close to the shifting link (510) is rotatably connected to a second rotating bin (511); an end of the second rotating bin (511) close to the shifting link (510) is mounted with a hose (512); a positioning frame (523) is mounted on one end of the L-shaped connecting pipe (518); a liquid blocking bin (524) is disposed on the inner side of the positioning frame (523); a connecting conduit (531) connected to the hose (512) is mounted on the top of the liquid blocking bin (524); A nozzle (529) is installed at the bottom of the liquid blocking bin (524); a piston rod (522) extending to the outside of the L-shaped connecting tube (518) is inserted into the interior of the L-shaped connecting tube (518); an air blocking plug (532) located inside the L-shaped connecting tube (518) is installed at one end of the piston rod (522); a push rod (528) extending to the inside of the liquid blocking bin (524) is installed at the end of the piston rod (522 away from the air blocking plug (532); a return spring (521) connected to the L-shaped connecting tube (518) is provided on the piston rod (522); and a liquid blocking plug (530) located inside the liquid blocking bin (524) is installed at the end of the push rod (528) away from the piston rod (522).
6. The insulating PE foot wire extrusion production equipment according to claim 5 is characterized in that: The edge of the air blocking plug (532) is in contact with the inner wall of the L-shaped connecting tube (518).
7. The insulating PE foot wire extrusion production equipment according to claim 5 is characterized in that: Rotating sealing rings are provided at the connection between the first annular bin (507) and the second rotating bin (511), and at the connection between the first rotating bin (508) and the second annular bin (516).
8. The insulating PE foot wire extrusion production equipment according to claim 5 is characterized in that: The first annular bin (507), the second rotating bin (511), and the shifting chain (510) are coaxial in center.
9. The insulating PE foot wire extrusion production equipment according to claim 5, characterized in that: The maximum distance from the side connecting frame (509) to the center of the first rotating bin (508) is greater than the maximum distance from the positioning slider (514) and the positioning block (515) to the center of the first rotating bin (508).
10. An insulating PE foot wire extrusion production method, characterized in that: The insulating PE foot wire extrusion production equipment according to any one of claims 1 to 9 comprises the following steps: S1: First, plastic particles are poured into the first feeding bin (2) and the second feeding bin (3), and then the plastic particles enter the screw extruder body (1) through the first feeding bin (2) and the second feeding bin (3). At this time, the screw extruder body (1) operates to heat and plasticize the material while being pushed forward by the screw; S2: the plasticized material is extruded through the extruder head (4). During this process, the multi-directional jetting element is activated to increase the fluidity of the air around the extruded footing, thereby cooling the surface of the extruded footing in all directions, so that the surface of the footing is cooled and solidified; S3: As the foot line continues to be extruded, the foot line after the surface is cooled is sprayed by the synchronous spraying part; S4: The cooled insulated PE leg wire is then reeled up using a reel.
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CN122487353A