New energy automobile chassis battery replacing device
By using the adjustable tilt angle of active oblique roller and top -lifting components in the automotive chassis replacement device, the problem of obstacle and frustration during the vehicle positioning and moving process is solved, and the stability of the vehicle passes through the comfortable experience of the user.
Patent Information
- Application Number
- CN202411749765.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-12-02
AI Technical Summary
The existing car chassis battery swap device has obstacles and a stuttering during vehicle positioning and movement, affecting the user's battery swap experience and comfort in the car.
Activity diagonal rollers and top -lifting components with adjustable tilt angle are used to adjust the stability and comfort of the vehicle in the positioning and moving process through the tilt angle of the movement diagonal roller and the top -up component.
By adjusting the inclination angle of the movable inclined roller, the resistance encountered by the vehicle during passing is reduced, ensuring that the vehicle can pass smoothly, and improving the user's battery swapping experience and in-car comfort.
Smart Images

Figure CN119348584A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of battery replacement devices, and specifically relates to a new energy vehicle chassis battery replacement device. Background Art
[0002] The vehicle chassis battery swap device is the core component of the electric vehicle battery swap station, which is mainly responsible for the rapid replacement of battery packs. In addition, the battery swap platform adopts a layered architecture to meet the needs of different levels of applications, and integrates automation equipment and safety monitoring systems to improve the efficiency and safety of battery swaps. Together, these components ensure that the battery swap platform can provide efficient and safe battery replacement services for electric vehicles.
[0003] For example, patent application number 202310158566.6 discloses a battery swapping platform and a charging and swapping station, in which a first lifting device and a second lifting device are arranged on both sides of the front wheel positioning device and the rear wheel positioning device along the width direction of the platform, without occupying the space below the front wheel positioning device and the rear wheel positioning device. This also greatly reduces the height of the platform body, which is conducive to the vehicle to enter the battery swapping platform more conveniently and smoothly, thereby improving the user's battery swapping experience.
[0004] The front wheel alignment device uses a V-shaped roller arrangement to form a pit, the purpose of which is to limit the movement of the front wheel, thereby limiting the movement of the vehicle. After the vehicle is replaced, it needs to overcome the obstacles in the process of driving out of the pit; moreover, when the rear wheel passes through the pit, it will be bumpy, thus affecting the user's battery replacement experience.
[0005] At the same time, when the vehicle is positioned by the front wheel and rear wheel positioning devices, the push plate directly contacts the tires, thereby pushing the vehicle to move on the rollers to achieve positioning. The above driving method causes a sense of frustration when the vehicle is pushed, reducing the comfort of the occupants. Summary of the invention
[0006] In order to solve the above technical problems, the present invention provides a new energy vehicle chassis battery replacement device, in which a movable inclined roller with an adjustable inclination angle is adopted in the front wheel positioning device of the battery replacement device, so as to reduce the obstruction encountered by the vehicle during the passing process.
[0007] In order to solve the above technical problems, the technical solution adopted by the present invention is: A new energy vehicle chassis battery replacement device, comprising a base plate platform, a front wheel positioning device and a rear wheel positioning device; the front wheel positioning device and the rear wheel positioning device are both fixed on the base plate platform; the front wheel positioning device comprises a jacking assembly, a support frame and a pair of oppositely arranged inclined roller assemblies, the inclined roller assembly comprises a positioning push plate, an inclined roller bracket, a fixed inclined roller and a movable inclined roller; the fixed inclined roller and the movable inclined roller are both provided with a plurality of them, and the fixed inclined roller and the movable inclined roller are arranged in an X-shaped staggered manner; the two ends of the fixed inclined roller are respectively rotatably connected to the two sides of the inclined roller bracket, one side of the inclined roller bracket is hinged with a swing frame, and the other side of the inclined roller bracket is provided with an arc groove, the arc groove is slidably connected with a movable frame, and the two ends of the movable inclined roller are respectively rotatably connected to the swing frame and the movable frame; The jacking assemblies are provided with two, and the two jacking assemblies are respectively located on both sides of the support frame, and each inclined roller assembly corresponds to a jacking assembly; the support frame is jacked up by the two jacking assemblies or the movable frame in the corresponding inclined roller assembly is pushed by the jacking assemblies to move along the arc groove; The positioning push plates in the two inclined roller assemblies are both slidably connected to the support frame. A first driving assembly is arranged in the support frame, and the positioning push plates in the two inclined roller assemblies are driven by the first driving assembly to move relative to or away from each other.
[0008] At least one fixed oblique roller located on the outside of the oblique roller assembly is fixedly connected to a first driving gear, and a first driving rack meshing with the first driving gear is fixed on the positioning push plate. When the positioning push plate and the first driving rack move, the corresponding fixed oblique roller is driven to rotate.
[0009] The support frame is fixedly connected with a first connecting plate, and the movable frame is fixedly connected with a second connecting plate; the lifting assembly includes a base and a slide, and the slide is fixedly connected with a first telescopic cylinder; the slide is slidably connected to the base; the movement of the slide drives the first telescopic cylinder to be located below the first connecting plate or the second connecting plate.
[0010] A return spring is arranged between the base and the slide, a push rod is fixedly connected to the slide, and the positioning push plate contacts the push rod to push the slide to move.
[0011] The first driving assembly includes a driving motor and a forward and reverse screw; the forward and reverse screw is rotatably connected to the support frame, and the positioning push plates in the two inclined roller assemblies are both threadedly connected to the forward and reverse screw; the outer shell of the driving motor is fixedly connected to the support frame, and the forward and reverse screw is driven to rotate by the driving motor.
[0012] The rear wheel positioning device comprises a rear wheel positioning frame, support rollers and a rear wheel push plate; a plurality of rotatable support rollers are provided on both sides of the rear wheel positioning frame; two rear wheel push plates are provided and are respectively slidably connected to the two sides of the rear wheel positioning frame; a second drive assembly is provided between the two rear wheel push plates, and the two rear wheel push plates are driven to move relative to or away from each other by the second drive assembly.
[0013] At least one of the support rollers located on the outer side is provided with a second driving gear, and the two rear wheel push plates are fixed with second driving racks meshing with the corresponding second driving gear.
[0014] The inner side of the positioning push plate is fixedly connected with a rubber plate.
[0015] Compared with the prior art, the present invention has the following beneficial effects: A movable inclined roller with a variable inclination angle is provided. When it is necessary to restrict the movement of the vehicle, the inclination angle between the roller and the ground can be increased, thereby forming a sufficient "pit" in cooperation with the fixed inclined roller. When the vehicle needs to travel, the inclination angle between the roller and the ground can be reduced, thereby reducing the depth of the "pit", thereby reducing the resistance encountered by the vehicle during the passage, and ensuring that the vehicle can pass smoothly.
[0016] At the same time, the lifting assembly can not only drive the support frame to move upward and lift the vehicle to replace the chassis battery, but also drive the movable frame to move along the arc-shaped slide slot to change the inclination angle of the movable inclined roller. That is, the lifting assembly has two functions: lifting and adjusting.
[0017] A first driving gear and a first driving rack are provided, which can drive the fixed inclined roller to rotate during the movement of the positioning push plate, thereby driving the vehicle thereon to move; that is, the initial movement process is achieved by rotating the fixed inclined roller, thereby reducing the shaking of the vehicle during the positioning movement process and improving the stability of the positioning process.
[0018] The structural setting of the reset spring and the push rod realizes the movement of the first telescopic cylinder so that it can be located below the first connecting plate or the second connecting plate. When the battery replacement is completed, the positioning push plate contacts the push rod to push the slide to move so that the first telescopic cylinder is located below the second connecting plate; while during the battery replacement process, the positioning push plate does not contact the push rod, and under the action of the reset spring, the first telescopic cylinder is located below the first connecting plate. That is, the above structural setting can realize the adaptive movement of the position of the first telescopic cylinder during and after the battery replacement. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 yes Figure 1 A partial enlarged view of the middle A; Figure 3 yes Figure 1 A partial enlarged view of point B in the middle; Figure 4 It is a schematic structural diagram of a front wheel alignment device of the present invention in one direction; Figure 5 It is a structural schematic diagram of the front wheel alignment device of the present invention in another direction; Figure 6 yes Figure 5 A partial enlarged view of point C in the middle; Figure 7 It is a structural schematic diagram of the jacking assembly of the present invention; Figure 8 It is a structural schematic diagram of the first driving component of the present invention; Fig. 9 It is a structural schematic diagram of the oblique roller assembly of the present invention; Fig.10 This is a schematic diagram of the adjustment action of the movable inclined roller of the present invention; Fig.11 It is a structural schematic diagram of the rear wheel alignment device of the present invention; Among them: 1 is a bottom plate platform, 2 is a front wheel positioning device, 20 is a jacking assembly, 200 is a base, 201 is a slide, 202 is a first telescopic cylinder, 203 is a return spring, 204 is a push rod, 21 is a support frame, 22 is an inclined roller assembly, 220 is a positioning push plate, 221 is an inclined roller bracket, 222 is a fixed inclined roller, 223 is a movable inclined roller, 224 is a swing frame, 225 is a movable frame, 226 is an arc groove, 227 is the first A driving gear, 228 is a first driving rack, 229 is a first connecting plate, 2210 is a second connecting plate, 2211 is a connecting shaft, 23 is a first driving assembly, 230 is a driving motor, 231 is a forward and reverse screw, 3 is a rear wheel positioning device, 30 is a rear wheel positioning frame, 31 is a supporting roller, 32 is a rear wheel push plate, 33 is a second driving assembly, 34 is a second driving gear, 35 is a second driving rack, and 36 is a second telescopic cylinder. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0021] like Figure 1-11 As shown, a new energy vehicle chassis battery replacement device includes a base plate platform 1, a front wheel positioning device 2 and a rear wheel positioning device 3; the front wheel positioning device 2 and the rear wheel positioning device 3 are both fixed on the base plate platform 1.
[0022] The front wheel positioning device 2 includes a lifting assembly 20, a support frame 21 and a pair of inclined roller assemblies 22 arranged relatively in the support frame 21. The inclined roller assembly 22 includes a positioning push plate 220, an inclined roller bracket 221, a fixed inclined roller 222 and a movable inclined roller 223; a plurality of fixed inclined rollers 222 and movable inclined rollers 223 are provided, and the fixed inclined rollers 222 and movable inclined rollers 223 are arranged in an X-shaped staggered manner; both ends of the fixed inclined roller 222 are rotatably connected to the two sides of the inclined roller bracket 221, that is, the inclination angle of the fixed inclined roller 222 is fixed.
[0023] A swing frame 224 is hinged on one side of the inclined roller bracket 221, and an arc groove 226 is provided on the other side of the inclined roller bracket 221. The arc groove 226 is slidably connected to a movable frame 225. The movable frame 225 is provided with a corresponding connecting shaft, and each movable frame 225 is connected through the connecting shaft. The two ends of the movable inclined roller 223 are rotatably connected to the swing frame 224 and the movable frame 225 respectively. By pushing the connecting shaft to move in the arc groove 226, the movable frame 225, the movable inclined roller 223 and the swing frame 224 are driven to move, thereby changing the inclination angle of the movable inclined roller 223.
[0024] Specifically, two jacking assemblies 20 are provided, and the two jacking assemblies 20 are respectively located on both sides of the support frame 21, and the support frame 21 is jacked up by the two jacking assemblies 20. Thus, the vehicle located on the front wheel positioning device 2 is jacked up to replace the chassis battery. The support frame 21 is slidably connected to the bottom plate platform 1.
[0025] Furthermore, each inclined roller assembly 22 corresponds to a lifting assembly 20 , and the lifting assembly 20 pushes the movable frame 225 in the corresponding inclined roller assembly 22 to move along the arc groove 226 , thereby changing the inclination angle of the movable inclined roller 223 .
[0026] The positioning push plates 220 in the two inclined roller assemblies 22 are both slidably connected to the support frame 21. A first driving assembly 23 is provided in the support frame 21. The first driving assembly 23 drives the positioning push plates 220 in the two inclined roller assemblies 22 to move relative to or away from each other; that is, the front wheels of the vehicle located on the inclined roller assemblies 22 can be pushed / clamped.
[0027] When the chassis battery needs to be replaced, the first drive assembly 23 drives the positioning push plates 220 in the two inclined roller assemblies 22 to move relative to each other, thereby pushing the front wheels of the vehicle located on the inclined roller assemblies 22 to move; the rear wheel positioning device 3 operates synchronously to drive the rear wheels of the vehicle located on the rear wheel positioning device 3 to move, thereby realizing the overall mobile positioning of the vehicle.
[0028] After the chassis battery is replaced, the first drive assembly 23 drives the positioning push plates 220 in the two inclined roller assemblies 22 to move in opposite directions; the rear wheel positioning device 3 operates synchronously, that is, the front and rear wheels of the vehicle are not clamped. At this time, the movable frame 225 in the corresponding inclined roller assembly 22 is pushed by the jacking assembly 20 to move along the arc groove 226, reducing the inclination angle between the movable inclined roller 223 and the ground, and jacking up the front wheel of the vehicle; that is, the depth of the groove formed between the movable inclined roller 223 and the fixed inclined roller 222 is reduced. At this time, the vehicle can easily drive away from the front wheel positioning device 2, reducing the resistance, ensuring that the vehicle can pass smoothly, and improving the comfort of the vehicle when passing.
[0029] Furthermore, when the positioning push plate 220 contacts the front wheel of the vehicle and pushes the front of the vehicle to move, since the positioning push plate 220 contacts the tire and the tire is connected to a shock-absorbing component, the vehicle body will shake during the initial pushing process, which will also reduce the comfort of the occupants. To this end, the battery replacement device adopts the following structural settings: A first driving gear 227 is fixedly connected to at least one fixed skew roller 222 located on the outside of the skew roller assembly 22, that is, only some of the fixed skew rollers 222 are provided with the first driving gear 227. A first driving rack 228 meshing with the first driving gear 227 is fixed to the positioning push plate 220, and the movement of the positioning push plate 220 and the first driving rack 228 drives the fixed skew rollers 222 located on the outside to rotate.
[0030] When the chassis needs to be replaced, the first drive rack 228 moves and meshes with the corresponding first drive gear 227 through the movement of the positioning push plate 220 to drive the corresponding fixed inclined roller 222 to rotate, and the fixed inclined roller 222 will drive the wheels thereon to move when it rotates; as the positioning push plate 220 moves, until it moves to the fixed inclined roller 222 where the first drive gear 227 is not provided, the front wheels of the vehicle are clamped and fixed. In the above initial pushing process, the movement of the vehicle is driven by the rotation of the fixed inclined roller 222, so the shaking of the vehicle can be reduced to a large extent, and the comfort of the occupants can be improved.
[0031] Furthermore, first connecting plates 229 are fixedly connected to both sides of the support frame 21, and the movable frame 225 is fixedly connected to a second connecting plate 2210; the lifting assembly 20 includes a base 200 and a slide 201, and a first telescopic cylinder 202 is fixedly connected to the slide 201; the slide 201 is slidably connected to the base 200. The base 200 is fixedly connected to the bottom plate platform 1.
[0032] When the chassis needs to be replaced, the carriage 201 moves and drives the first telescopic cylinder 202 to be located below the first connecting plate 229, and the support frame 21 and the front part of the vehicle located on the support frame 21 are lifted up by the first telescopic cylinder 202 to replace the chassis. When the vehicle is replaced, the carriage 201 moves and drives the first telescopic cylinder 202 to be located below the second connecting plate 2210, and the movable frame 225 is lifted up by the first telescopic cylinder 202, thereby reducing the inclination angle between the movable inclined roller 223 and the ground.
[0033] Furthermore, a return spring 203 is provided between the base 200 and the slide 201, and both ends of the return spring 203 are fixedly connected to the base 200 and the slide 201 respectively; a push rod 204 is fixedly connected to the slide 201, and the positioning push plate 220 contacts the push rod 204 to push the slide 201 to move.
[0034] During the battery replacement process, the two positioning push plates 220 move toward the middle, that is, each positioning push plate 220 does not contact the corresponding push rod 204, and under the action of the reset spring 203, the first telescopic cylinder 202 is located below the first connecting plate 229. When the battery replacement is completed, the two positioning push plates 220 move outward, and each positioning push plate 220 contacts the corresponding push rod 204 to push the slide 201 to move, so that the first telescopic cylinder 202 is located below the second connecting plate 2210, and the reset spring 203 generates elastic potential energy. That is, the above-mentioned structural setting can realize the adaptive movement of the position of the first telescopic cylinder 202 during and after the battery replacement.
[0035] Furthermore, two first telescopic cylinders 202 are fixedly connected to the slide 201, and two first connecting plates 229 are fixedly connected to both sides of the support frame 21. The first telescopic cylinder 202 near the movable frame 225 cooperates with the second connecting plate 2210 to lift the movable frame 225.
[0036] Furthermore, the first driving assembly 23 includes a driving motor 230 and a forward and reverse screw 231; the forward and reverse screw 231 is rotatably connected to the support frame 21, and the positioning push plates 220 in the two inclined roller assemblies 22 are both threadedly connected to the forward and reverse screws 231 (a corresponding nut is fixed on each positioning push plate 220); the housing of the driving motor 230 is fixedly connected to the support frame 21, and the forward and reverse screws 231 are driven to rotate by the driving motor 230, and the driving motor 230 and the forward and reverse screws 231 can be connected by transmission means such as gears.
[0037] Furthermore, the rear wheel positioning device 3 can adopt a common structural setting in the prior art, which includes a rear wheel positioning frame 30, a support roller 31 and a rear wheel push plate 32; a plurality of rotatable support rollers 31 are provided on both sides of the rear wheel positioning frame 30; two rear wheel push plates 32 are provided and are respectively slidably connected to the two sides of the rear wheel positioning frame 30; a second drive component 33 is provided between the two rear wheel push plates 32, and the two rear wheel push plates 32 are driven to move relative to or away from each other by the second drive component 33. As above, the second drive component 33 can be driven by a screw nut. A second telescopic cylinder 36 is fixedly connected between the rear wheel positioning frame 30 and the bottom plate platform 1, and the rear wheel positioning frame 30 is lifted up by the second telescopic cylinder 36.
[0038] As above, in order to further reduce the shaking of the vehicle during the initial pushing process, the rear wheel positioning device 3 is also set up in the same principle as the above-mentioned front wheel positioning device 2. That is, a second drive gear 34 is provided on the support roller 31 located on the outside of the support roller 31, and the corresponding second drive rack 35 meshing with the second drive gear 34 is fixed on the two rear wheel push plates 32. The operation principle of the two is the same, that is: when the chassis needs to be replaced, the second drive rack 35 moves and meshes with the corresponding second drive gear 34 through the movement of the rear wheel push plate 32, driving the corresponding support roller 31 to rotate, and when the support roller 31 rotates, it will drive the wheel on it to move; as the rear wheel push plate 32 moves, until it moves to the support roller 31 where the second drive gear 34 is not provided, the rear wheel of the vehicle is clamped and fixed.
[0039] Furthermore, in order to protect the tire of the vehicle, a rubber plate is fixedly connected to the inner side of the positioning push plate 220, that is, the positioning push plate 220 is in contact with the tire (wheel) through the rubber plate.
[0040] Only the preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the above embodiments.
Claims
1. A new energy vehicle chassis battery replacement device, characterized in that: The invention comprises a bottom plate platform (1), a front wheel positioning device (2) and a rear wheel positioning device (3); the front wheel positioning device (2) and the rear wheel positioning device (3) are both fixed on the bottom plate platform (1); the front wheel positioning device (2) comprises a lifting assembly (20), a support frame (21) and a pair of oppositely arranged inclined roller assemblies (22); the inclined roller assembly (22) comprises a positioning push plate (220), an inclined roller bracket (221), a fixed inclined roller (222) and a movable inclined roller (223); the fixed inclined roller (222) and the movable inclined roller (223) are connected to each other. 3) a plurality of fixed slanted rollers (222) and movable slanted rollers (223) are arranged in an X-shape in an alternating manner; two ends of the fixed slanted roller (222) are respectively rotatably connected to two sides of the slanted roller bracket (221); a swing frame (224) is hingedly connected to one side of the slanted roller bracket (221); an arc groove (226) is provided on the other side of the slanted roller bracket (221); a movable frame (225) is slidably connected to the arc groove (226); and two ends of the movable slanted roller (223) are respectively rotatably connected to the swing frame (224) and the movable frame (225); The jacking components (20) are provided with two jacking components (20), which are respectively located on both sides of the support frame (21), and each inclined roller component (22) corresponds to one jacking component (20); the support frame (21) is jacked up by the two jacking components (20), or the movable frame (225) in the corresponding inclined roller component (22) is pushed by the jacking component (20) to move along the arc groove (226); The positioning push plates (220) in the two inclined roller assemblies (22) are both slidably connected to the support frame (21), and a first driving assembly (23) is provided in the support frame (21). The first driving assembly (23) drives the positioning push plates (220) in the two inclined roller assemblies (22) to move relative to or away from each other.
2. A new energy vehicle chassis battery replacement device according to claim 1, characterized in that: A first driving gear (227) is fixedly connected to at least one fixed oblique roller (222) located on the outside of the oblique roller assembly (22); a first driving rack (228) meshing with the first driving gear (227) is fixed to the positioning push plate (220); when the positioning push plate (220) and the first driving rack (228) move, the corresponding fixed oblique roller (222) is driven to rotate.
3. A new energy vehicle chassis battery replacement device according to claim 1, characterized in that: The support frame (21) is fixedly connected to a first connecting plate (229), and the movable frame (225) is fixedly connected to a second connecting plate (2210); the lifting assembly (20) comprises a base (200) and a slide (201), and the slide (201) is fixedly connected to a first telescopic cylinder (202); the slide (201) is slidably connected to the base (200); the slide (201) moves to drive the first telescopic cylinder (202) to be located below the first connecting plate (229) or the second connecting plate (2210).
4. A new energy vehicle chassis battery replacement device according to claim 3, characterized in that: A return spring (203) is provided between the base (200) and the slide (201); a push rod (204) is fixedly connected to the slide (201); and the positioning push plate (220) contacts the push rod (204) to push the slide (201) to move.
5. The new energy vehicle chassis battery replacement device according to claim 1, characterized in that: The first driving assembly (23) comprises a driving motor (230) and a forward and reverse lead screw (231); the forward and reverse lead screw (231) is rotatably connected to the support frame (21), and the positioning push plates (220) in the two inclined roller assemblies (22) are both threadedly connected to the forward and reverse lead screw (231); the housing of the driving motor (230) is fixedly connected to the support frame (21), and the forward and reverse lead screw (231) is driven to rotate by the driving motor (230).
6. A new energy vehicle chassis battery replacement device according to claim 1, characterized in that: The rear wheel positioning device (3) comprises a rear wheel positioning frame (30), a support roller (31) and a rear wheel push plate (32); a plurality of rotatable support rollers (31) are provided on both sides of the rear wheel positioning frame (30); two rear wheel push plates (32) are provided and are respectively slidably connected to both sides of the rear wheel positioning frame (30); a second drive assembly (33) is provided between the two rear wheel push plates (32), and the two rear wheel push plates (32) are driven by the second drive assembly (33) to move relative to or away from each other.
7. A new energy vehicle chassis battery replacement device according to claim 6, characterized in that: At least one of the support rollers (31) located on the outside is provided with a second driving gear (34), and the two rear wheel push plates (32) are fixed with second driving racks (35) meshing with the corresponding second driving gear (34).
8. The new energy vehicle chassis battery replacement device according to claim 1, characterized in that: A rubber plate is fixedly connected to the inner side of the positioning push plate (220).
Citation Information
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