Brake non-return device of electric roller brake

By designing the electric roller brake backstop device that drives the fine-tuning component and the brake component, the problem of the electric roller taking a long time and being unable to brake quickly during parking and emergency braking is solved. Rapid braking and thermal management are achieved, and the efficiency is improved. Security and reliability.

CN119349126AInactive Publication Date: 2025-01-24TENGZHOU DALU MINE MASCH MFG CO LTD
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Patent Information

Application Number
CN202411095923.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-01-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The electric roller has a long time and cannot brake quickly during parking and emergency braking, resulting in safety hazards and thermal failure problems.

Method used

An electric drum braking backstop device including a driving fine-tuning component and a braking component is designed. The drive fine-tuning component adjusts the working position of the brake component through the slide rail and bolt system to ensure effective braking at different rotation speeds. The brake assembly consists of a moving ring, brake pads, cooling pipes, support springs and friction rings. It achieves rapid cooling and efficient braking through an electro-hydraulic pusher and vortex fan.

Benefits of technology

The rapid braking and thermal management of the electric roller has been realized, and the safety and reliability of the equipment are avoided by the failure and safety hazards of the brake.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an electric roller braking non-return device which comprises a workbench and a driving fine adjustment assembly arranged at the top of the outer wall of the workbench, and the driving fine adjustment assembly comprises a driving fine adjustment assembly supporting column, a mounting sleeve, an electric hydraulic pusher, a rotating arm, a fixed table, a movable column, a first sliding rail, a second sliding rail and a fine adjustment bolt. The supporting column and the fixed table are fixedly arranged on the two sides of the top of the outer wall of the workbench correspondingly, the first sliding rail and the second sliding rail are fixedly arranged on the outer wall of the fixed table, and the top of the outer wall of the first sliding rail is slidably sleeved with the movable column. According to the device, the fine adjustment assembly is driven, the working position of the brake assembly can be adjusted, braking actions with different strengths can be conveniently coped with the electric roller and the brake assembly with different rotating speeds, the roller can be rapidly stopped under friction force, and the friction force can be adjusted by selecting a proper compression spring according to the magnitude of the friction force. And adjustment is carried out by adjusting the stroke of the spring.
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Description

Technical Field

[0001] The invention belongs to the technical field of electric rollers, and in particular relates to a braking and non-returning device for an electric roller. Background Art

[0002] The electric drum is a new type of drive device that places the motor and reducer together inside the drum body. It is mainly used in fixed and mobile belt conveyors, replacing the traditional separate drive device in which the motor and reducer are placed outside the drive drum.

[0003] There are still deficiencies in the braking of the electric drum. There is no good braking method, and only a check device can be installed inside. As a result, the parking time is long, and emergency braking cannot be performed in the event of a failure or danger to reduce losses. During safety inspections, it is often raised as a safety hazard, but it is not easy to correct. In addition, when braking, thermal failure often occurs, and the electric drum rotating at high speed often fails to stop. Summary of the invention

[0004] The technical solution adopted by the present invention is as follows: an electric drum brake backstop device, comprising:

[0005] Workbench;

[0006] The driving fine-tuning component is arranged at the top of the outer wall of the working table, wherein: the driving fine-tuning component support column, mounting sleeve, electric hydraulic pusher, rotating arm, fixed platform, moving column, first slide rail, second slide rail and fine-tuning bolt, the supporting column and the fixed platform are respectively fixedly arranged at both sides of the top of the outer wall of the working table, the first slide rail and the second slide rail are fixedly arranged on the outer wall of the fixed platform, the moving column sliding sleeve is arranged at the top of the outer wall of the first slide rail, the protrusion on one side of the outer wall of the moving column matches the second slide rail, the fine-tuning bolt is rotatably embedded in the inner wall of the fixed platform, one end of the fine-tuning bolt is threadedly connected to the inner wall opening of the moving column, the rotating arm is rotatably plugged into the outer wall of the output end of the electric hydraulic pusher, the inner wall of the rotating arm is fixedly provided with a driving shaft, and one end of the driving shaft is rotatably embedded in the inner wall opening of the moving column, the mounting sleeve is rotatably sleeved on the top outer wall of the supporting column by a latch, and the electric hydraulic pusher is rotatably sleeved on the outer wall of the mounting sleeve by a latch;

[0007] A brake assembly is arranged at the top of the outer wall of the workbench, wherein: the brake assembly includes a moving ring, a brake pad, a cooling pipe, a support spring and a friction ring; the moving ring is slidably embedded in the inner wall opening of the rotating arm; the brake pad is fixedly arranged on the outer wall of the moving ring; the cooling pipe is embedded in the inner wall groove of the moving ring; one end of the support spring is fixedly arranged on the inner wall of the rotating arm; the other end of the support spring is fixedly arranged on the outer wall of one end of the moving ring; the friction ring and the brake pad match each other.

[0008] Furthermore, a support frame is fixedly provided on one side of the outer wall of the workbench, and an axle seat is fixedly provided on the top of the outer wall of the support frame.

[0009] Furthermore, a restraining cylinder is rotatably embedded in the inner wall of the shaft seat, and the restraining cylinder is embedded in the inner wall of the friction ring.

[0010] Furthermore, a semi-sealed shell is fixedly provided on the outer wall of the support frame via a bracket.

[0011] Furthermore, an opening is provided on one side of the outer wall of the semi-sealed shell, and the semi-sealed shell matches the rotating arm through the opening.

[0012] Furthermore, the cooling pipe is connected to an external cooling water supply and recovery device through a pipeline and a valve.

[0013] Furthermore, a vortex fan is provided on one side of the outer wall of the semi-sealed shell via a pipeline.

[0014] Furthermore, the restraining cylinder and the external electric drum match each other.

[0015] Furthermore, a heat dissipation groove is provided on the outer wall of the brake pad.

[0016] Furthermore, a cross section of one side of the outer wall of the rotating arm is in an arc shape.

[0017] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0018] (1) In the present invention, the driving fine-tuning component can adjust the working position of the brake component, which is convenient for dealing with braking actions of different strengths and electric rollers of different rotation speeds.

[0019] (2) In the present invention, the brake assembly can cause the roller to stop quickly due to friction force. The magnitude of the friction force is adjusted by selecting a suitable compression spring and adjusting the stroke of the spring. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A perspective view of the present invention;

[0021] Figure 2 is a three-dimensional diagram of the constraint cylinder of the present invention;

[0022] Figure 3 is a three-dimensional diagram of the first slide rail of the present invention;

[0023] Figure 4 It is an enlarged schematic diagram of A of the present invention;

[0024] Figure 5It is a three-dimensional diagram of the brake pad of the present invention.

[0025] Markings in the figure: 1. workbench; 2. support column; 3. mounting sleeve; 4. electric hydraulic pusher; 5. rotating arm; 6. fixed table; 7. moving column; 8. support frame; 9. shaft seat; 10. restraint cylinder; 11. semi-sealed shell; 12. vortex fan; 13. fine-tuning bolt; 14. moving ring; 15. brake pad; 16. cooling pipe; 17. support spring; 18. driving shaft; 601. first slide rail; 602. second slide rail; 1001. friction ring. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0027] Embodiment 1

[0028] Reference Figure 1 - Figure 5: An electric roller brake check device, comprising: a workbench 1, a drive fine-tuning component, which is arranged at the top of the outer wall of the workbench 1, wherein: a drive fine-tuning component support column 2, a mounting sleeve 3, an electric hydraulic pusher 4, a rotating arm 5, a fixed platform 6, a moving column 7, a first slide rail 601, a second slide rail 602 and a fine-tuning bolt 13, the support column 2 and the fixed platform 6 are respectively fixedly arranged at both sides of the top of the outer wall of the workbench 1, the first slide rail 601 and the second slide rail 602 are fixedly arranged on the outer wall of the fixed platform 6, the moving column 7 is slidably sleeved at the top of the outer wall of the first slide rail 601, a protrusion on one side of the outer wall of the moving column 7 matches the second slide rail 602, the fine-tuning bolt 13 is rotatably embedded in the inner wall of the fixed platform 6, and the fine-tuning bolt One end of 13 is threadedly connected to the inner wall opening of the moving column 7, the rotating arm 5 is rotatably plugged into the outer wall of the output end of the electric hydraulic pusher 4, the inner wall of the rotating arm 5 is fixedly provided with a driving shaft 18, and one end of the driving shaft 18 is rotatably embedded in the inner wall opening of the moving column 7, the mounting sleeve 3 is rotatably sleeved on the top outer wall of the support column 2 through a latch, the electric hydraulic pusher 4 is rotatably sleeved on the outer wall of the mounting sleeve 3 through a latch, and the brake assembly is arranged at the top of the outer wall of the workbench 1, wherein: the brake assembly includes a moving ring 14, a brake pad 15, a cooling pipe 16, a support spring 17 and a friction ring 1001, the moving ring 14 is slidably embedded in the inner wall opening of the rotating arm 5, the brake pad 15 is fixedly arranged on the outer wall of the moving ring 14, and the cooling pipe 16 is provided. The cooling tube 16 is embedded in the groove of the inner wall of the moving ring 14, one end of the support spring 17 is fixedly set on the inner wall of the rotating arm 5, and the other end of the support spring 17 is fixedly set on the outer wall of one end of the moving ring 14. The friction ring 1001 and the brake pad 15 match each other. First, the electric drum is installed inside the constraint cylinder 10, and then the fixation is completed. The fine-tuning bolt 13 is rotated to make the moving column 7 move on the first slide rail 601 and the second slide rail 602, and the distance between the rotating arm 5 and the friction ring 1001 is fine-tuned to ensure that when the electric hydraulic pusher 4 is started, the brake pad 15 is completely in contact with the outer wall of the friction ring 1001. When the electric drum fails and cannot be stopped in time, the electric hydraulic pusher 4 is started to make the rotating plate produce Deflection, then the moving ring 14, under the action of the supporting spring 17, drives the brake pad 15 to contact the friction ring 1001 to complete the braking function. At this time, a large amount of heat is generated and accumulated in the inside of the brake pad 15 and the friction ring 1001. At this time, the vortex fan 12 is exhausted, and a large amount of cooling airflow enters the inside of the semi-sealed shell 11. The heat exchange function of the airflow is used to complete the cooling. At this time, the external coolant supply recovery device supplies the coolant to the inside of the cooling pipe 16 to complete the second cooling, ensuring that the brake pad 15 will not fail due to heat when contacting the friction ring 1001, resulting in a decrease in the braking effect. When debris splashes, the semi-sealed shell 11 can restrain the debris to avoid injuries to the staff caused by debris splashing.

[0029] Reference Figure 1 - Figure 5 A support frame 8 is fixedly provided on one side of the outer wall of the workbench 1, and a shaft seat 9 is fixedly provided on the top of the outer wall of the support frame 8. A constraint cylinder 10 is rotatably embedded in the inner wall of the shaft seat 9. The constraint cylinder 10 can facilitate the stable installation of the electric drum, and the constraint cylinder 10 is embedded in the inner wall of the friction ring 1001. A semi-sealed shell 11 is fixedly provided on the outer wall of the support frame 8 through a bracket. An opening is opened on one side of the outer wall of the semi-sealed shell 11. The semi-sealed shell 11 is matched with the rotating arm 5 through the opening. The cooling pipe 16 is connected to the valve through a pipeline and is arranged in an external cooling water supply and recovery device, which can ensure the stable supply and recovery of the coolant. A vortex fan 12 is arranged on one side of the outer wall of the semi-sealed shell 11 through a pipeline.

[0030] Reference Figure 1 - Figure 5 : The restraining cylinder 10 matches the external electric drum, and the outer wall of the brake pad 15 is provided with a heat dissipation groove to ensure the stability of airflow cooling. The cross section of one side of the outer wall of the rotating arm 5 is in an arc shape.

[0031] Working principle:

[0032] First, install the electric drum to the inside of the constraint cylinder 10, then fix it, rotate the fine-tuning bolt 13, so that the moving column 7 moves on the first slide rail 601 and the second slide rail 602, and fine-tune the distance between the rotating arm 5 and the friction ring 1001 to ensure that when the electric hydraulic pusher 4 is started, the brake pad 15 is in full contact with the outer wall of the friction ring 1001. When the electric drum fails and cannot be stopped in time, start the electric hydraulic pusher 4 to deflect the rotating plate, and then the moving ring 14 drives the brake pad 15 to contact the friction ring 1001 under the action of the supporting spring 17. , completing the braking function, at this time a large amount of heat is generated and accumulated in the inside of the brake pad 15 and the friction ring 1001, at this time the vortex fan 12 is exhausted, a large amount of cooling airflow enters the inside of the semi-sealed shell 11, and the heat exchange function of the airflow is used to complete the cooling, and at this time the external coolant supply recovery device supplies the coolant to the inside of the cooling pipe 16 to complete the second cooling, ensuring that the brake pad 15 contacts the friction ring 1001 without failure due to heat, resulting in a decrease in the braking effect, and when debris splashing, the semi-sealed shell 11 can restrain the debris to avoid injuries to the staff caused by debris splashing.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A brake check device for an electric drum, characterized in that: include: Workbench (1); A driving fine-tuning component is arranged at the top of the outer wall of a workbench (1), wherein: the driving fine-tuning component includes a support column (2), a mounting sleeve (3), an electric hydraulic pusher (4), a rotating arm (5), a fixed platform (6), a movable column (7), a first slide rail (601), a second slide rail (602) and a fine-tuning bolt (13); the support column (2) and the fixed platform (6) are respectively fixedly arranged at both sides of the top of the outer wall of the workbench (1); the first slide rail (601) and the second slide rail (602) are fixedly arranged at the outer wall of the fixed platform (6); the movable column (7) is slidably sleeved at the top of the outer wall of a slide rail (601); the outer wall of the movable column (7) is The side protrusion matches with the second slide rail (602), the fine-tuning bolt (13) is rotatably embedded in the inner wall of the fixed platform (6), one end of the fine-tuning bolt (13) is threadedly connected to the inner wall opening of the moving column (7), the rotating arm (5) is rotatably plugged into the outer wall of the output end of the electric hydraulic pusher (4), the inner wall of the rotating arm (5) is fixedly provided with a driving shaft (18), and one end of the driving shaft (18) is rotatably embedded in the inner wall opening of the moving column (7), the mounting sleeve (3) is rotatably sleeved on the top outer wall of the support column (2) through a latch, and the electric hydraulic pusher (4) is rotatably sleeved on the outer wall of the mounting sleeve (3) through a latch; A brake assembly is arranged at the top of the outer wall of a workbench (1), wherein: the brake assembly comprises a moving ring (14), a brake pad (15), a cooling pipe (16), a support spring (17) and a friction ring (1001); the moving ring (14) is slidably embedded in the inner wall opening of a rotating arm (5); the brake pad (15) is fixedly arranged on the outer wall of the moving ring (14); the cooling pipe (16) is embedded in the inner wall groove of the moving ring (14); one end of the support spring (17) is fixedly arranged on the inner wall of the rotating arm (5); the other end of the support spring (17) is fixedly arranged on the outer wall of one end of the moving ring (14); and the friction ring (1001) and the brake pad (15) match each other.

2. The electric drum brake non-return device according to claim 1, characterized in that: A support frame (8) is fixedly arranged on one side of the outer wall of the workbench (1), and an axle seat (9) is fixedly arranged on the top of the outer wall of the support frame (8).

3. The electric drum brake non-return device according to claim 2, characterized in that: A restraining cylinder (10) is rotatably embedded in the inner wall of the shaft seat (9), and the restraining cylinder (10) is embedded in the inner wall of the friction ring (1001).

4. The electric drum brake non-return device according to claim 3, characterized in that: A semi-sealed shell (11) is fixedly arranged on the outer wall of the support frame (8) via a bracket.

5. The electric drum brake non-return device according to claim 4, characterized in that: An opening is provided on one side of the outer wall of the semi-sealed shell (11), and the semi-sealed shell (11) matches the rotating arm (5) through the opening.

6. The electric drum brake non-return device according to claim 5, characterized in that: The cooling pipe (16) is connected to an external cooling water supply and recovery device through a pipeline and a valve.

7. The electric drum brake non-return device according to claim 6, characterized in that: A vortex fan (12) is provided on one side of the outer wall of the semi-sealed shell (11) through a pipeline.

8. The electric drum brake non-return device according to claim 7, characterized in that: The restraining cylinder (10) and the external electric roller are matched with each other.

9. The electric drum brake non-return device according to claim 8, characterized in that: The outer wall of the brake pad (15) is provided with a heat dissipation groove.

10. The electric drum brake non-return device according to claim 9, characterized in that: The cross section of one side of the outer wall of the rotating arm (5) is in the shape of an arc.