Automatic punching device for automobile brake disc machining

The symmetrical drilling mechanism and crimping dust removal mechanism of the automated punching device solve the problems of low brake disc punching efficiency and unstable clamping in the existing technology, achieve efficient and stable brake disc punching, avoid debris accumulation and hole wall scratches, and improve punching quality and work efficiency.

CN120606103AInactive Publication Date: 2025-09-09龙口市龙昌汽车零部件有限公司
View PDF 0 Cites 3 Cited by

Patent Information

Application Number
CN202511082373.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-04
Publication Date
2025-09-09
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing automobile brake disc drilling equipment has low efficiency, debris accumulation causes surface scratches, and poor clamping instability, which affects drilling accuracy and structural strength.

Method used

An automated punching device is used, and two cutting punches with a symmetrical drilling mechanism are used to punch holes symmetrically on the brake disc. Combined with a crimping dust removal mechanism and a lifting and moving mechanism, automatic loading, multi-level fixing, and cleaning of debris while punching are achieved.

Benefits of technology

It improves the drilling efficiency and stability, avoids scratches on the hole wall, improves the drilling quality and work efficiency, and ensures the structural strength and precision of the brake disc.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120606103A_ABST
    Figure CN120606103A_ABST
Patent Text Reader

Abstract

The automatic punching device for automobile brake disc machining comprises a workbench, a feeding mechanism used for automatic feeding is arranged at the top of the left side of the workbench, an annular sliding rail is fixedly installed in the center of the top of the workbench, and a plurality of first limiting sliding blocks are slidably connected to the annular sliding rail; according to the automobile brake disc punching device, symmetrical punching is carried out on an automobile brake disc through two cutting punching machines on the symmetrical drilling mechanism, the punching efficiency is high, during punching, an inserting rod is inserted into a limiting sleeve, the cutting punching machines are limited and fixed through the limiting sleeve and the inserting rod, and the punching efficiency is high; the cutting perforating machine has the advantages that the problem that the cutting perforating machine deflects during perforating is avoided, perforating quality is improved, an inserting rod can press a bottom plate downwards every time the inserting rod is pressed downwards, air in an air bag is blown out from an air blowing pipe when the inserting rod ascends, the top of the automobile brake disc is blown to remove chippings while pressing downwards, and manual cleaning with an air gun is not needed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the technical field of punching equipment, and in particular relates to an automatic punching device for processing automobile brake discs. Background Art

[0002] The car brake disc is one of the key components in the vehicle's braking system. It works together with the brake pads to slow down or stop the vehicle. When the driver steps on the brake pedal, the brake pads are pressed against the sides of the brake disc through a series of mechanical, electronic or hydraulic components. The friction converts the kinetic energy of the wheels into heat energy, thereby achieving the purpose of slowing down or stopping the vehicle. Brake discs are usually made of cast iron. This is because cast iron has good wear resistance and high temperature resistance. In order to improve the heat dissipation and drainage performance of the brake disc and reduce weight at the same time, drilling equipment is usually used to drill holes in the brake disc, as shown in the attached figure. Figure 7 As shown, the existing punching equipment has the following problems when punching: 1. The location where holes need to be punched on the brake disc is on the disc surface. When drilling the disc surface, a single cutting tool is usually used to drill the brake disc. The brake disc usually includes multiple holes, which need to be drilled in sequence using a cutting tool. The drilling efficiency is low, and debris accumulates on the top of the brake disc during drilling, which can easily cause scratches on the brake disc surface. When drilling again, the debris will enter the hole wall with the cutting tool, causing scratches on the hole wall and reducing the structural strength of the brake disc.

[0003] 2. When drilling a hole in a brake disc, it is usually necessary to use a triangular chuck to position and clamp the brake disc. The brake disc is manually clamped to the triangular chuck. After the processing is completed, the material is manually unloaded and a new brake disc is loaded again. Manual loading and unloading is required, which has low work efficiency. Moreover, after clamping with the triangular chuck, the cutting tool is subjected to force on one side to punch a hole, which can easily cause the brake disc to warp and slip in the fixture, resulting in poor clamping stability and reduced drilling accuracy. Summary of the Invention

[0004] The purpose of the present invention is to provide an automatic punching device for automobile brake disc processing with a simple structure and reasonable design in order to solve the above problems.

[0005] The present invention achieves the above-mentioned purpose through the following technical solutions: An automated punching device for processing automobile brake discs comprises a workbench, a loading mechanism for automatic loading is provided on the left top of the workbench, an annular slide is fixedly installed at the center of the top of the workbench, a number of No. 1 limit sliders are slidably connected to the annular slide, a turntable is fixedly connected to the top of the multiple No. 1 limit sliders, a triangular chuck is provided on the top of the turntable, a crimping dust removal mechanism for fixing and blowing dust off the automobile brake disc is provided on the triangular chuck, a lifting and moving mechanism is provided on the rear side of the workbench, and a symmetrical drilling mechanism for drilling holes in the automobile brake disc is provided on the lifting and moving mechanism.

[0006] The crimping dust removal mechanism includes a mounting sleeve fixedly connected to the top center of the triangular chuck, a No. 1 spring fixedly installed on the inner bottom surface of the mounting sleeve, a bottom plate fixedly installed on the top of the No. 1 spring, an airbag fixedly installed on the top of the bottom plate, a top plate fixedly installed on the top of the airbag, a number of limiting sleeves fixedly sleeved on the top plate, a number of air blowing pipes evenly installed on the bottom of the airbag, an end of the air blowing pipe away from the airbag fixedly passes through the mounting sleeve and is fixedly sleeved with a fixing ring, an L-shaped fixing rod fixedly installed on the outside of the fixing ring, and the bottom of the L-shaped fixing rod is fixedly connected to the top of the turntable.

[0007] Preferably, a No. 1 servo motor is fixedly installed at the bottom center of the workbench, and a fixed disk is fixedly installed after the output end of the No. 1 servo motor rotates through the top center of the workbench, and the top of the fixed disk is fixedly connected to the bottom center of the turntable.

[0008] Preferably, the lifting and moving mechanism includes a vertical plate arranged on the rear side of the workbench, a No. 2 servo motor is fixedly installed at the top center of the vertical plate, two No. 1 limit slide rails are fixedly installed symmetrically on the left and right sides of the front side of the vertical plate, and the two No. 1 limit slide rails are slidably connected to the No. 1 movable block through the No. 3 limit slider, and the output end of the No. 2 servo motor is fixedly connected to a screw rod, and the screw rod and the No. 1 movable block are threadedly connected through a ball nut.

[0009] Preferably, a fixed arm is fixedly installed at the front center of the No. 1 movable block, an electric slide rail is fixedly installed at the bottom of the fixed arm, an electric slider is slidably connected to the No. 1 electric slide rail, and a hydraulic cylinder is fixedly installed at the bottom of the No. 1 electric slider.

[0010] Preferably, the symmetrical drilling mechanism includes a fixed box fixedly mounted on the bottom of the output end of the hydraulic cylinder, and a driving assembly is provided on the fixed box.

[0011] Preferably, the driving assembly includes a driving motor fixedly mounted on the rear side of the fixed box, a connecting shaft fixedly mounted on the output end of the driving motor, a worm fixedly mounted on the connecting shaft after rotating through the rear side of the fixed box, a mounting shaft rotatably mounted on the center of the bottom surface of the fixed box, a worm wheel engaged with the worm fixedly sleeved on the top of the mounting shaft, and a gear fixedly sleeved on the lower part of the mounting shaft.

[0012] Preferably, two limit rods are symmetrically fixedly installed inside the fixed box, and limit blocks are slidably installed on the two limit rods. Racks meshing with gears are fixedly installed on the side of the two limit blocks close to the mounting axis, and the two racks slide through the left and right sides of the fixed box. A connecting block is fixed on each rack, and mounting blocks are fixedly installed on the ends of the two connecting blocks away from each other. A cutting punch for automatically punching holes in automobile brake discs is fixedly installed on the ends of the mounting blocks away from each other, and reinforcing ribs are fixedly installed on the top and bottom of the two connecting blocks.

[0013] Preferably, a connecting rod is fixedly installed at the center of the bottom of the fixed box, a fixing plate is fixedly installed at the bottom of the connecting rod, a number of plug rods corresponding to the positions of the limit sleeves are evenly fixedly installed at the bottom of the fixing plate, a pressure block is slidably sleeved on the upper part of the plug rod, a No. 2 spring is sleeved on the upper part of the plug rod, and the No. 2 spring (17) is arranged between the fixing plate and the pressure block.

[0014] Preferably, the loading mechanism includes two No. 2 electric slide rails symmetrically fixedly installed on the top of the workbench, and the two No. 2 electric slide rails are slidably connected with No. 2 electric sliders. Telescopic cylinders are fixedly installed on the top of the two No. 2 electric sliders, and a No. 3 electric slide rail is fixedly installed on the output end of the telescopic cylinder.

[0015] Preferably, the No. 2 limit slider is slidably connected to the No. 3 electric slide rail, and a fixing pin is fixedly installed at the top center of the No. 2 limit slider. The fixing pin is symmetrically fixed and sleeved with two supporting plates for supporting the automobile brake disc.

[0016] The beneficial effects of the present invention are: 1. Compared with the existing technology, the present invention uses two cutting punches on the automobile brake disc to symmetrically punch holes, with high punching efficiency. The two cutting punches support each other, and the punching stability is stronger. When punching, the insertion rod is inserted into the limiting sleeve, and the limiting sleeve and the insertion rod are used to limit and fix the cutting punch, avoiding the problem of deflection of the cutting punch during punching and improving the punching quality.

[0017] 2. Compared with the existing technology, each time the rod is pressed down, the bottom plate will be pressed down. When the rod rises, the gas inside the airbag is blown out from the air pipe, realizing the blowing of air on the top of the car brake disc to remove debris while pressing down. There is no need for manual cleaning with an air gun, and the work efficiency is high.

[0018] 3. Compared with the existing technology, the center of the automobile brake disc is limited and fixed by using the installation sleeve, the automobile brake disc is radially clamped and fixed by using the triangular chuck, and the automobile brake disc is pressed and fixed from top to bottom by using the pressure block, thereby realizing multi-level fixation of the automobile brake disc and having strong installation stability.

[0019] 4. Compared with the existing technology, the automatic loading of automobile brake discs is carried out by utilizing the loading mechanism, which eliminates the need for manual loading, saves time and effort, and realizes the automatic loading of brake discs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention; Figure 2 It is a three-dimensional diagram of the workbench and the loading mechanism of the present invention; Figure 3 This is an exploded view of the workbench and the crimping dust removal mechanism of the present invention; Figure 4 It is a three-dimensional diagram of the lifting and moving mechanism, cutting and punching machine and mounting block of the present invention; Figure 5 It is a schematic structural diagram of the symmetrical drilling mechanism, cutting punch, fixing plate and insertion rod of the present invention; Figure 6 The present invention Figure 5 A magnified schematic diagram of area A in the middle; Figure 7 It is a three-dimensional view of an automobile brake disc of the present invention.

[0021] In the figure: 1. Workbench; 2. Lifting and moving mechanism; 21. Vertical plate; 22. Limiting slide rail No. 1; 23. Screw; 24. Servo motor No. 2; 25. Movable block No. 1; 26. Fixed arm; 27. Electric slide rail No. 1; 28. Electric slider No. 1; 29. ​​Hydraulic cylinder; 3. Crimping dust removal mechanism; 31. L-shaped fixing rod; 32. Fixing ring; 33. Mounting sleeve; 34. Spring No. 1; 35. Bottom plate; 36. Air bag; 37. Top plate; 38. Blowing pipe; 39. Limiting sleeve; 4. Symmetrical drilling mechanism; 41. Driving assembly; 411. Driving motor; 412. Limiting block; 413. Connecting shaft; 414. Worm ;415. Mounting shaft;416. Rack;417. Limit rod;418. Gear;419. Worm gear;42. Fixing box;43. Reinforcement rib;44. Connecting block;5. Feeding mechanism;51. No. 2 electric slide;52. No. 2 limit slider;53. No. 2 electric slide;54. Telescopic cylinder;55. No. 3 electric slide;56. Fixing pin;57. Support plate;6. Turntable;7. No. 1 limit slider;8. Annular slide;9. No. 1 servo motor;10. Fixing plate;11. Fixing plate;12. Pressing block;13. Inserting rod;14. Connecting rod;15. Cutting punch;16. Mounting block;17. No. 2 spring. DETAILED DESCRIPTION

[0022] The present application is described in further detail below in conjunction with the accompanying drawings. It is necessary to point out that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technicians in this field can make some non-essential improvements and adjustments to the present application based on the above application content.

[0023] Example: See Figure 1 and Figure 3 , an automatic punching device for processing automobile brake discs, comprising a workbench 1, a loading mechanism 5 for automatic loading is provided on the top left side of the workbench 1, an annular slide rail 8 is fixedly installed at the top center of the workbench 1, two No. 1 limit sliders 7 are slidably connected to the annular slide rail 8, and a turntable 6 is fixedly connected to the top of the two No. 1 limit sliders 7, and a triangular chuck is provided on the top of the turntable 6. The triangular chuck is a prior art, and the internal structure is not described in detail. A crimping dust removal mechanism 3 for fixing and blowing dust off the automobile brake disc is provided on the triangular chuck, a lifting and moving mechanism 2 is provided on the rear side of the workbench 1, and a symmetrical drilling mechanism 4 for drilling holes in the automobile brake disc is provided on the lifting and moving mechanism 2. A No. 1 servo motor 9 is fixedly installed at the bottom center of the workbench 1, and a fixed disk 10 is fixedly installed after the output end of the No. 1 servo motor 9 rotates through the top center of the workbench 1, and the top of the fixed disk 10 is fixedly connected to the bottom center of the turntable 6.

[0024] During use, the brake disc is automatically loaded through the loading mechanism 5, without the need for manual loading, thereby improving the degree of automation and work efficiency. The No. 1 servo motor 9 is used to drive the fixed disk 10 and the turntable 6 thereon to rotate, thereby indirectly realizing the rotation of the brake disc, making it convenient to drill holes in different areas of the brake disc. The crimping and dust removal mechanism 3 is used to crimp and fix the automobile brake disc, and blow air to the brake disc to remove debris while crimping. The lifting and moving mechanism 2 is used to realize the height adjustment of the symmetrical drilling mechanism 4, and the symmetrical drilling mechanism 4 is used to symmetrically drill holes in the brake disc, thereby improving the drilling processing efficiency.

[0025] See also Figure 1 and Figure 2 The feeding mechanism 5 includes two No. 2 electric slide rails 51 symmetrically fixedly mounted on the top of the workbench 1. The two No. 2 electric slide rails 51 are slidably connected with a No. 2 electric slider 53. The top of the two No. 2 electric sliders 53 are fixedly mounted with a telescopic cylinder 54. The output end of the telescopic cylinder 54 is fixedly mounted with a No. 3 electric slide rail 55. The No. 3 electric slide rail 55 is slidably connected with a No. 2 limit slider 52. A fixing pin 56 is fixedly mounted at the top center of the No. 2 limit slider 52. The fixing pin 56 is symmetrically fixedly mounted on the upper and lower sides with two supporting plates 57 for supporting the automobile brake disc.

[0026] When in use, first use a conveyor belt (not shown in the figure) to convey the automobile brake disc to be processed between two symmetrical No. 3 electric slide rails 55. The width of the conveyor belt is smaller than the diameter of the automobile brake disc. At this time, the telescopic cylinder 54 is started. The output end of the telescopic cylinder 54 drives the No. 3 electric slide rail 55 and the No. 2 limit slider 52 thereon to move upward, and at the same time drives the fixing pin 56 and the supporting plate 57 thereon to move upward until the automobile brake disc is located between the upper and lower supporting plates 57. At this time, the No. 3 electric slide rail 55 is started, driving the No. 2 limit sliders 52 on both sides and the fixing pins 56 thereon to move toward each other. At the same time, the supporting plates 57 are driven to move toward each other, and the upper and lower supporting plates 57 are inserted into the automobile brake disc and clamped to achieve the support and fixation of the automobile brake disc. At this time, the No. 2 electric slide 51 is started, and the automobile brake disc is indirectly driven to be transported and loaded from left to right through the No. 2 electric slider 53 until it moves above the turntable 6. At this time, the conveying end of the telescopic cylinder 54 contracts, driving the automobile brake disc to be lowered onto the triangular chuck, and then the No. 2 limit sliders 52 on both sides move away from each other, indirectly driving the supporting plates 57 to move away from each other. At this time, the support and fixation of the automobile brake disc are released, realizing automatic loading of the automobile brake disc.

[0027] See also Figure 1 and Figure 3 The crimping dust removal mechanism 3 includes a mounting sleeve 33 fixedly connected to the top center of the triangular chuck, a No. 1 spring 34 is fixedly installed on the bottom surface of the mounting sleeve 33, a bottom plate 35 is fixedly installed on the top of the No. 1 spring 34, an air bag 36 is fixedly installed on the top of the bottom plate 35, a top plate 37 is fixedly installed on the top of the air bag 36, three limiting sleeves 39 are fixedly sleeved on the top plate 37, a number of blowing pipes 38 are evenly installed on the bottom of the air bag 36, and the end of the blowing pipe 38 away from the air bag 36 is fixedly penetrated through the mounting sleeve 33 and is fixedly sleeved with a fixing ring 32, an L-shaped fixing rod 31 is fixedly installed on the outside of the fixing ring 32, and the bottom of the L-shaped fixing rod 31 is fixedly connected to the top of the turntable 6.

[0028] During use, when the automobile brake disc is automatically loaded into the triangular chuck, the mounting sleeve 33 is sleeved onto the bottom of the automobile brake disc, realizing the first-level limit clamping of the automobile brake disc, starting the triangular chuck, realizing the clamping and fixation of the outer side of the automobile brake disc, realizing the second-level clamping and fixation, ensuring that the air blow pipe 38 is located at the outer top of the automobile brake disc. In the initial state, the No. 1 spring 34 is in an extended state, that is, the bottom plate 35 cooperates with the top plate 37 to maintain compression of the airbag 36.

[0029] See also Figure 1 and Figure 4The lifting and moving mechanism 2 includes a vertical plate 21 arranged at the rear side of the workbench 1, and a No. 2 servo motor 24 is fixedly installed at the top center of the vertical plate 21. Two No. 1 limit slides 22 are fixedly installed symmetrically on the left and right sides of the front side of the vertical plate 21. The two No. 1 limit slides 22 are slidably connected to the No. 1 movable block 25 through the No. 3 limit slider. The output end of the No. 2 servo motor 24 is fixedly connected with a screw rod 23, and the screw rod 23 is rotatably installed on the vertical plate 21. The screw rod 23 and the No. 1 movable block 25 are threadedly connected through a ball nut. A fixed arm 26 is fixedly installed at the front center of the No. 1 movable block 25, and a No. 1 electric slide rail 27 is fixedly installed at the bottom of the fixed arm 26. A No. 1 electric slider 28 is slidably connected to the No. 1 electric slide rail 27, and a hydraulic cylinder 29 is fixedly installed at the bottom of the No. 1 electric slider 28.

[0030] When the automobile brake disc is clamped and fixed, the No. 2 servo motor 24 is started at this time. The output end of the No. 2 servo motor 24 drives the screw rod 23 to rotate, and at the same time drives the No. 1 movable block 25 and the fixed arm 26 thereon to move downward, and synchronously drives the No. 1 electric slide rail 27 and the No. 1 electric slider 28 thereon to move downward, indirectly driving the symmetrical drilling mechanism 4 to move downward, and at the same time starting the No. 1 electric slide rail 27, and the No. 1 electric slider 28 on the No. 1 electric slide rail 27 drives the symmetrical drilling mechanism 4 to move forward until the symmetrical drilling mechanism 4 moves to be directly above the automobile brake disc.

[0031] See also Figure 4 、 Figure 5 and Figure 6 The symmetrical drilling mechanism 4 includes a fixed box 42 fixedly mounted on the bottom of the output end of the hydraulic cylinder 29, and a driving assembly 41 is provided on the fixed box 42. The driving assembly 41 includes a driving motor 411 fixedly mounted on the rear side of the fixed box 42, and a connecting shaft 413 is fixedly mounted on the output end of the driving motor 411. The connecting shaft 413 rotates through the rear side of the fixed box 42 and is fixedly mounted with a worm 414. The center of the bottom surface of the fixed box 42 is rotatably mounted with an installation shaft 415. The top of the installation shaft 415 is fixedly sleeved with a worm gear 419 meshing with the worm 414, and the lower part of the installation shaft 415 is fixedly sleeved with a gear 418.

[0032] See also Figure 4 、 Figure 5 and Figure 6Two limit rods 417 are symmetrically fixedly installed inside the fixed box 42. Limit blocks 412 are slidably installed on the two limit rods 417. A rack 416 meshing with a gear 418 is fixedly installed on the side of the two limit blocks 412 close to the mounting shaft 415. The two racks 416 slide through the left and right sides of the fixed box 42. A connecting block 44 is fixed on each rack 416. The ends of the two connecting blocks 44 away from each other are fixedly installed with mounting blocks 16. The ends of the mounting blocks 16 away from each other are fixedly installed with a brake for the car. A cutting and punching machine 15 for automatically punching holes in a disk is provided. The cutting and punching machine 15 is of prior art. The top and bottom of the two connecting blocks 44 are fixedly installed with reinforcing ribs 43. A connecting rod 14 is fixedly installed at the bottom center of the fixed box 42. A fixed plate 11 is fixedly installed at the bottom of the connecting rod 14. Three insertion rods 13 corresponding to the positions of the limiting sleeves 39 are evenly fixedly installed at the bottom of the fixed plate 11. The upper part of the insertion rod 13 is slidably sleeved with a pressure block 12. The upper part of the insertion rod 13 is sleeved with a No. 2 spring 17, and the No. 2 spring 17 is arranged between the fixed plate 11 and the pressure block 12.

[0033] During use, the lifting and moving mechanism 2 drives the symmetrical drilling mechanism 4 to move to 5-10 cm above the top of the automobile brake disc. At this time, the hydraulic cylinder 29 is started. The output end of the hydraulic cylinder 29 drives the fixing box 42 and the connecting rod 14 thereon to move downward, and simultaneously drives the fixing plate 11 and the insertion rod 13 thereon to move downward. The insertion rod 13 passes through the hole on the automobile brake disc and is inserted into the limiting sleeve 39. The limiting sleeve 39 is used to limit the insertion rod 13, and indirectly limit the cutting punch 15, ensuring the stability of the cutting punch 15 when punching. As the rod 13 is pressed downward, the top of the automobile brake disc is pressed and fixed by the pressing block 12, which realizes the pressing and fixing of the automobile brake disc from top to bottom, and realizes the three-level clamping and fixing. The cutting punch 15 is started synchronously, and the cutting knife on the cutting punch 15 rotates at a high speed. The output end of the hydraulic cylinder 29 continues to extend, and the pressing block 12 presses down while compressing the No. 2 spring 17. At this time, the cutting punch 15 is used to punch holes. After the rod 13 passes through the limiting sleeve 39, it drives the bottom plate 35 to move downward, compressing the No. 1 spring 34. At this time, the airbag 36 stretches, and air is taken in through the air blowing pipe 38, and then the drilling is completed, the cutting punch 15 and the insertion rod 13 move up synchronously, at this time the No. 1 spring 34 drives the bottom plate 35 to move upward, at this time the air bag 36 compresses and releases gas, and the gas is ejected from the air blowing pipe 38 onto the brake disc of the car, blowing away the debris on the brake disc of the car to avoid scratches on the surface of the brake disc of the car. After the outer hole is drilled, the drive motor 411 is started at this time, and the output end of the drive motor 411 drives the connecting shaft 413 and the worm 414 thereon to rotate, synchronously driving the worm gear 419 and its The mounting shaft 415 on the upper portion rotates, driving the gear 418 to rotate at the same time, and then driving the two racks 416 and the connecting block 44 thereon to move in an aligned manner, synchronously driving the cutting punch 15 to move in an aligned manner, repeating the above-mentioned punching process to achieve punching of the inner side of the automobile brake disc. After a row of holes is punched, the cutting punch 15 and the insertion rod 13 move upward, starting the No. 1 servo motor 9. The output end of the No. 1 servo motor 9 drives the turntable 6 and the triangular chuck thereon to rotate, indirectly driving the automobile brake disc to rotate, thereby achieving rotational processing of the automobile brake disc.

[0034] It should be noted that, when this automatic punching device for processing automobile brake discs is used, the automobile brake disc to be processed is first conveyed to between the two symmetrical No. 3 electric slide rails 55 in front and back by a conveyor belt, and the telescopic cylinder 54 is started. The output end of the telescopic cylinder 54 drives the No. 3 electric slide rail 55 and the No. 2 limit slider 52 thereon to move upward, and at the same time drives the fixing pin 56 and the supporting plate 57 thereon to move upward until the automobile brake disc is located between the upper and lower supporting plates 57. At this time, the No. 3 electric slide rail 55 is started, driving the No. 2 limit sliders 52 and the fixing pins 56 thereon on both sides to move toward each other, and at the same time drives the supporting plates 57 to move toward each other, inserting the upper and lower supporting plates 57 onto the automobile brake disc to achieve support and fixation of the automobile brake disc. At this time, the No. 2 electric slide rail 51 is started, and the automobile brake disc is indirectly driven to be conveyed and loaded from left to right through the No. 2 electric slide rail 53 until it moves above the turntable 6. At this time, the conveying end of the telescopic cylinder 54 contracts, driving the automobile brake disc to be placed down on the triangular card On the disc, the mounting sleeve 33 is sleeved to the bottom of the automobile brake disc, realizing the first-level limit clamping of the automobile brake disc, starting the triangular chuck, realizing the clamping and fixing of the outer side of the automobile brake disc, realizing the second-level clamping and fixing, as the lifting and moving mechanism 2 is lowered, the insertion rod 13 is driven to be inserted into the limit sleeve 39, and the limit sleeve 39 is used to limit the insertion rod 13, indirectly limiting the cutting punch 15, ensuring the stability of the cutting punch 15 when punching, and then using the cutting punch 15 is used for cutting and punching, and the insertion rod 13 drives the bottom plate 35 to move downward after passing through the limiting sleeve 39, compressing the No. 1 spring 34. At this time, the air bag 36 extends to take in air, and then the drilling is completed. The cutting and punching machine 15 and the insertion rod 13 move up synchronously. At this time, the No. 1 spring 34 drives the bottom plate 35 to move upward. At this time, the air bag 36 is compressed to discharge air, and the gas is ejected from the blowing pipe 38 onto the automobile brake disc, blowing away the debris on the automobile brake disc, realizing automatic debris cleaning and avoiding the problem of scratches on the automobile brake disc.

[0035] The above-described embodiments merely illustrate several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the spirit of the present invention, and all such variations and improvements fall within the scope of protection of the present invention.

Claims

1. An automated punching device for automobile brake disc processing, comprising a workbench (1), characterized in that: A loading mechanism (5) is provided on the top left side of the workbench (1), an annular slide rail (8) is fixedly installed at the center of the top of the workbench (1), a plurality of No. 1 limit sliders (7) are slidably connected to the annular slide rail (8), a turntable (6) is fixedly connected to the top of the plurality of No. 1 limit sliders (7), a triangular chuck is provided on the top of the turntable (6), a crimping dust removal mechanism (3) is provided on the triangular chuck, a lifting and moving mechanism (2) is provided on the rear side of the workbench (1), and a symmetrical drilling mechanism (4) is provided on the lifting and moving mechanism (2); The crimping dust removal mechanism (3) includes a mounting sleeve (33) fixedly connected to the top center of the triangular chuck, a No. 1 spring (34) fixedly installed on the inner bottom surface of the mounting sleeve (33), a No. 1 spring (34) fixedly installed on the top of the No. 1 spring (34), an air bag (36) fixedly installed on the top of the bottom plate (35), a top plate (37) fixedly installed on the top of the air bag (36), a plurality of limiting sleeves (39) fixedly sleeved on the top plate (37), a plurality of air blowing pipes (38) evenly installed on the bottom of the air bag (36), an end of the air blowing pipe (38) away from the air bag (36) fixedly passes through the mounting sleeve (33) and is fixedly sleeved with a fixing ring (32), an L-shaped fixing rod (31) fixedly installed on the outside of the fixing ring (32), and the bottom of the L-shaped fixing rod (31) is fixedly connected to the top of the turntable (6).

2. The automatic punching device for automobile brake disc processing according to claim 1, characterized in that: A No. 1 servo motor (9) is fixedly installed at the bottom center of the workbench (1). After the output end of the No. 1 servo motor (9) rotates through the top center of the workbench (1), a fixed disk (10) is fixedly installed. The top of the fixed disk (10) is fixedly connected to the bottom center of the turntable (6).

3. The automatic punching device for automobile brake disc processing according to claim 1, characterized in that: The lifting and moving mechanism (2) comprises a vertical plate (21) arranged at the rear side of the workbench (1), a No. 2 servo motor (24) is fixedly installed at the center of the top of the vertical plate (21), two No. 1 limit slide rails (22) are fixedly installed symmetrically on the left and right sides of the front side of the vertical plate (21), the two No. 1 limit slide rails (22) are slidably connected to the No. 1 movable block (25) through the No. 3 limit slider, the output end of the No. 2 servo motor (24) is fixedly connected to the No. 1 lead screw (23), and the lead screw (23) and the No. 1 movable block (25) are threadedly connected via a ball nut.

4. The automatic punching device for automobile brake disc processing according to claim 3, characterized in that: A fixed arm (26) is fixedly installed at the front center of the No. 1 movable block (25), a No. 1 electric slide rail (27) is fixedly installed at the bottom of the fixed arm (26), a No. 1 electric slider (28) is slidably connected to the No. 1 electric slide rail (27), and a hydraulic cylinder (29) is fixedly installed at the bottom of the No. 1 electric slider (28).

5. The automatic punching device for automobile brake disc processing according to claim 4, characterized in that: The symmetrical drilling mechanism (4) comprises a fixed box (42) fixedly mounted on the bottom of the output end of the hydraulic cylinder (29), and a driving assembly (41) is provided on the fixed box (42).

6. The automatic punching device for automobile brake disc processing according to claim 5, characterized in that: The driving assembly (41) includes a driving motor (411) fixedly mounted on the rear side of the fixing box (42), a connecting shaft (413) fixedly mounted on the output end of the driving motor (411), a worm (414) fixedly mounted on the connecting shaft (413) after rotating through the rear side of the fixing box (42), a mounting shaft (415) rotatably mounted on the center of the bottom surface of the fixing box (42), a worm wheel (419) meshing with the worm (414) fixedly sleeved on the top of the mounting shaft (415), and a gear (418) fixedly sleeved on the bottom of the mounting shaft (415).

7. The automatic punching device for automobile brake disc processing according to claim 6, characterized in that: Two limiting rods (417) are fixedly installed symmetrically in the front and rear directions inside the fixing box (42), and limiting blocks (412) are slidably installed on the two limiting rods (417). A rack (416) meshing with a gear (418) is fixedly installed on one side of the two limiting blocks (412) close to the mounting shaft (415). The two racks (416) slide through the left and right sides of the fixing box (42), and a connecting block (44) is fixed on each rack (416). The ends of the two connecting blocks (44) away from each other are fixedly installed with a mounting block (16), and the ends of the two mounting blocks (16) away from each other are fixedly installed with a cutting punch (15) for automatically punching automobile brake discs. Reinforcing ribs (43) are fixedly installed on the top and bottom of the two connecting blocks (44).

8. The automatic punching device for automobile brake disc processing according to claim 7, characterized in that: A connecting rod (14) is fixedly installed at the center of the bottom of the fixed box (42), a fixed plate (11) is fixedly installed at the bottom of the connecting rod (14), a plurality of insertion rods (13) corresponding to the positions of the limiting sleeves (39) are evenly fixedly installed at the bottom of the fixed plate (11), a pressure block (12) is slidably sleeved on the upper part of the insertion rod (13), and a No. 2 spring (17) is sleeved on the upper part of the insertion rod (13), and the No. 2 spring (17) is arranged between the fixed plate (11) and the pressure block (12).

9. The automatic punching device for automobile brake disc processing according to claim 1, characterized in that: The feeding mechanism (5) comprises two No. 2 electric slide rails (51) symmetrically fixedly mounted on the top of the workbench (1), the two No. 2 electric slide rails (51) are slidably connected to the No. 2 electric slider (53), the tops of the two No. 2 electric sliders (53) are fixedly mounted with a telescopic cylinder (54), and the output end of the telescopic cylinder (54) is fixedly mounted with a No. 3 electric slide rail (55).

10. The automatic punching device for automobile brake disc processing according to claim 9, characterized in that: The third electric slide rail (55) is slidably connected to the second limiting slide block (52), and a fixing pin (56) is fixedly installed at the top center of the second limiting slide block (52). The fixing pin (56) is symmetrically fixed and sleeved with two supporting plates (57) for supporting the automobile brake disc.

Citation Information

Cited By

  • Perforating device for magnet machining

    CN120940699A

  • Cutting machining device for large-size part of commercial vehicle

    CN121082948A

  • Machine base shell of new energy automobile motor and machining equipment of machine base shell

    CN121643337A