A column anti-collision detection and early warning device and method for foundation backfill construction
By designing a column anti-collision detection and warning device with a crisscross frame structure and adopting a multi-level detection and warning unit, the problem of incomplete warnings in the complex environment of the construction site is solved, the strength and convenience of the column are ensured, and a more comprehensive safety reminder is achieved.
Patent Information
- Application Number
- CN202411304777.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2044-09-19
AI Technical Summary
The existing technology of column anti-collision detection and warning devices at construction sites cannot fully improve the warning effectiveness, may affect the strength of the columns, and cannot effectively avoid collision accidents in complex and changeable construction environments.
A column anti-collision detection and warning device based on a detachable crisscross frame main structure was designed. It adopted detection and warning units with different response intensity levels, including a crawling and lifting unit, a photoelectric sensor probe, an infrared counter-radiation component and an audio-visual integrated warning device. It was implemented by clamping the column surface, and automatic balancing climbing and height locking functions were added. The column itself was not modified.
It effectively solves the problems of blocked vision and noisy sounds at the construction site, achieves a more comprehensive warning effect, and at the same time ensures the original strength of the column, improving the ease of use and functional integrity of the device.
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Figure CN119360567B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of column anti-collision, and more specifically, relates to a column anti-collision detection and early warning device and method for foundation backfill construction. Background Art
[0002] In foundation backfill construction, the development of an efficient column anti-collision detection and warning device is crucial for improving construction safety. With the rapid economic development and accelerated urbanization, earthwork backfill construction plays an increasingly important role in infrastructure construction. However, due to the complex construction site environment, the frequent movement of machinery and vehicles, and the operator's blind spots and human error, the risk of collision accidents during construction increases. These accidents not only threaten the lives of workers but can also lead to damage to construction equipment, project delays, and economic losses. Therefore, a highly efficient column anti-collision detection and warning device is proposed. This device can monitor the surrounding environment in real time and issue timely warning signals, thereby avoiding or reducing the occurrence of collision accidents. This is particularly important for construction safety.
[0003] To address the above-mentioned technical issues, Chinese invention patent CN116206487A discloses a column anti-collision warning system and method. The system comprises: a sensor device, a control device, and an alarm device. The sensor device is configured to detect distance and transmit a step signal generated by the detection to the control device. The control device is configured to generate a warning determination activation message when the step signal exceeds a preset height, and to generate a warning instruction based on the warning determination activation message. The alarm device is configured to issue a warning prompt based on the warning instruction. Because the column anti-collision warning system of the present invention uses the control device to determine whether to issue a warning instruction based on the step signal detected by the sensor, an intelligent column anti-collision warning system provides column anti-collision warnings, reducing manual operation steps and preventing false alarms caused by human factors and increased material thickness during material unloading. Furthermore, Chinese utility model patent CN215977845U discloses a reinforced concrete column anti-collision system with a viscous damper, comprising a reinforced concrete column, a baffle, a spring, embedded parts, a viscous damper, and a reserved hole. The viscous damper is installed in a pre-reserved hole in the reinforced concrete column and connected to the baffle by welding through the steel bars. Springs at the upper and lower ends of the baffle are connected to the reinforced concrete column via embedded components. Its simple structure and ease of fabrication improve the column's anti-collision capabilities and mitigate the impact of collisions.
[0004] The above patented technology avoids the risk of collision to a certain extent by taking early warning measures, but there are still the following technical problems or areas for improvement: (1) The technical solution disclosed in CN215977845U modifies the column body, which greatly affects the strength characteristics of the main body itself and is extremely disadvantageous in the construction field; (2) Since the conditions at the construction site are complex and changeable, and the line of sight is easily blocked and the sound is chaotic, the early warning means adopted by the above patented technology are relatively simple and cannot more comprehensively improve the effectiveness of the warning; (3) Based on the above technical problems, the structural solution should be optimized as much as possible from the perspective of ease of use and functional integrity of the device. Summary of the Invention
[0005] In response to the above-mentioned defects or improvement needs of the prior art, the present invention provides a column anti-collision detection and warning device for foundation backfill construction. Based on a detachable crisscross frame main structure, a secondary detection and warning unit with different response intensity levels is designed, which effectively solves the technical problem that the prior art cannot more comprehensively improve the warning effectiveness due to the complex and changeable conditions at the construction site, the easy obstruction of vision, and the chaotic sound. In addition, the present invention adopts a column surface clamping method without making any modification to the column itself, thereby ensuring the original strength of the column. And by adding functions such as automatic balancing climbing and height position locking, the overall structural scheme is optimized from the perspective of device ease of use and functional integrity.
[0006] To achieve the above objectives, according to a first aspect of the present invention, a column anti-collision detection and early warning device for foundation backfill construction comprises:
[0007] A bottom positioning frame and a top positioning frame respectively fixed at the top and bottom heights of the concrete column side wall; a crawling lifting unit fixed to the top positioning frame for automatically climbing along the concrete column; a first-level anti-collision unit fixedly connected to the bottom positioning frame and the top positioning frame and used for long-range intervention sensing and alarming near the column; and a second-level anti-collision unit used for short-range intervention sensing and alarming near the column;
[0008] The bottom positioning frame and the top positioning frame have the same structure, and both include a mother cross frame assembly and a male cross frame assembly that are installed on the side walls of the concrete column by inserting each other; the mother cross frame assembly includes a first outrigger, a mother embracing rod in contact with the side walls of the concrete column, and a threaded hole provided on the mother embracing rod; the male cross frame assembly includes a second outrigger with the same structure as the first outrigger, a male embracing rod inserted into the mother embracing rod, and an elongated strip hole provided on the male embracing rod and arranged in alignment with the threaded hole; a fixing screw that is threadedly connected and passes through the threaded hole and the elongated strip hole to achieve connection with the top of the concrete column;
[0009] The first-level anti-collision unit includes a photoelectric sensor probe and a sound alarm fixed on the opposite sides of the bottom positioning frame and the top positioning frame and tilted outward.
[0010] Preferably, the crawling lifting unit includes:
[0011] A first shell fixed to the lower surface of the mother body embracing rod of the top positioning frame, a creeping drive component provided in the first shell, and a height locking component for achieving a fixed height locking position;
[0012] The crawling drive assembly includes a second shell provided in the first shell, a sliding cavity opened in the second shell, a bearing slider slidably mounted in the sliding cavity, a forward push spring provided between the bearing slider and the bottom of the sliding cavity, a pressure sensor installed at the bottom of the sliding cavity and abutting against the forward push spring, a U-shaped wheel bridge rotatably connected to the front end of the bearing slider, active walking wheels and driven walking wheels installed at both ends of the U-shaped wheel bridge, a crawling transmission mechanism driving the active walking wheels to rotate, and a balance adjustment assembly for climbing by adjusting the angle of the U-shaped wheel bridge to maintain a horizontal posture;
[0013] The height locking assembly controls the extension of the second shell to press the active running wheel and the driven running wheel into the sliding cavity of the second shell, thereby achieving direct abutment and locking between the front end of the second shell and the surface of the concrete column.
[0014] Preferably, the crawling transmission mechanism comprises:
[0015] A driven synchronous pulley coaxially fixedly connected to the active walking wheel, a crawling drive motor fixedly connected to the bearing slider, a driving synchronous pulley coaxially fixedly connected to the crawling drive motor, and a transmission belt connected to the driven synchronous pulley and the driving synchronous pulley.
[0016] Preferably, the balance adjustment component includes:
[0017] A leveling servo fixedly connected to the carrying slider, a leveling connecting rod rotatably connected to the output end of the leveling servo, and the other end of the leveling connecting rod rotatably connected to the vicinity of one end of the U-shaped wheel body bridge;
[0018] A gyroscope is fixed to the first housing.
[0019] Preferably, the height locking assembly comprises:
[0020] A locking drive rack portion is arranged on one side of the second shell, a locking drive motor is fixed to the first shell, and a locking drive gear is coaxially fixedly connected to the output shaft of the locking drive motor and is meshed with the locking drive rack portion.
[0021] Preferably, the secondary anti-collision unit includes:
[0022] An infrared counter-radiation component installed on the first outrigger and the second outrigger of the bottom positioning frame and the top positioning frame, a positioning drive component for adjusting and controlling the horizontal position of the infrared counter-radiation component on the first outrigger and the second outrigger, a limit block provided at the end of the first outrigger and the second outrigger, and an audiovisual integrated warning device for warning construction workers through visual and auditory signals.
[0023] Preferably, the infrared radiation component includes:
[0024] A sliding bearing body slides along the surfaces of the first and second extension rods, a magnetic attraction layer is arranged on the inner circle of the sliding bearing body, and an infrared beam head is installed on the outer surface of the sliding bearing body.
[0025] Preferably, the alignment drive assembly includes:
[0026] A sliding groove is opened inside the first extension rod and the second extension rod, an alignment drive motor is fixed on one side of the sliding groove, an alignment drive screw is coaxially fixedly connected to the alignment drive motor, a nut block is engaged with the alignment drive screw for linear transmission, and a magnetic attraction portion is arranged on the surface of the nut block for generating magnetic attraction with the magnetic attraction layer and moving it synchronously.
[0027] Preferably, the audio-visual integrated warning device includes:
[0028] A jet alarm fixed on the bottom positioning frame and a sound alarm fixed on the top positioning frame.
[0029] According to a second aspect of the present invention, a method for using a column anti-collision detection and warning device for foundation backfill construction includes the following steps:
[0030] S100: Place the parent cross frame assembly and the male cross frame assembly on the surface of the concrete column, insert them into a well-shaped structure, install them close to the side of the concrete column, and use the tightening screws to keep the well-shaped structure stable;
[0031] S200: Only the fixing screws of the bottom positioning frame are pressed tightly against the surface of the concrete column, while the fixing screws in the top positioning frame are only used to maintain the stability of the well-shaped structure;
[0032] S300: Control and start the crawling and lifting unit at the bottom of the top positioning frame, drive the top positioning frame to climb up to the target height, and then start the height locking component, so that the locking drive motor drives the locking drive gear to rotate, and then under the transmission action of the locking drive rack, the second shell is extended forward, thereby pressing the active and driven running wheels together with the load-bearing slider into the internal sliding groove of the second shell, and finally making the front end of the second shell directly abut the surface of the concrete column, thereby achieving height locking;
[0033] S400: Using the alignment drive assembly, the infrared beam assembly is extended to the same horizontal position and the continuity of the infrared beam is tested. If the infrared beam is successful, it indicates that the column itself is vertical. If the infrared beam fails, it indicates that the column itself is tilted. At this time, the alignment drive assembly is adjusted again until the infrared beam assembly successfully transmits the beam. The column tilt is then inversely calculated based on the extension amount to determine whether the column tilt is within a safe range. This completes the preliminary installation preparation of the device.
[0034] S500: In the first-level anti-collision unit, the sensing range of the photoelectric sensor probe is relatively far. When an object intrudes, it can be sensed by it. At this time, the sound alarm is activated to sound a first-level sound alarm. In the second-level anti-collision unit, when the infrared counter-radiation component senses the intrusion of foreign objects, a stronger jet and sound alarm are activated to further remind construction workers to pay attention to construction safety.
[0035] In general, the above technical solutions conceived by the present invention can achieve the following beneficial effects compared with the prior art:
[0036] 1. The present invention utilizes a column anti-collision detection and warning device for foundation backfill construction. Based on a removable, crisscross-shaped frame structure, it incorporates two detection and warning units with varying levels of response intensity. This effectively addresses the technical limitations of existing technologies, which hinder the comprehensive improvement of warning effectiveness due to complex and changing conditions at construction sites, obstructed vision, and chaotic sound. Furthermore, the present invention utilizes a column surface clamping method, without modifying the column itself, thus preserving its inherent strength. Furthermore, the addition of automatic balancing climbing and height position locking functions optimizes the overall structural design from the perspectives of ease of use and functional integrity.
[0037] 2. The present invention relates to a column anti-collision detection and early warning device for foundation backfill construction. The secondary anti-collision unit is implemented using an infrared beaming method. Infrared beaming heads are provided on the outrigger surfaces of both the bottom and top positioning frames. Through beaming from the top and bottom positions, the column surface can accurately sense foreign object intrusion at close range. Furthermore, the present invention incorporates a magnetically driven alignment drive assembly to horizontally adjust the position of the infrared beaming heads. This not only solves the technical problem of infrared beam misalignment caused by column tilt, but also allows for measurement and calculation of the column inclination through the adjustment amount. Furthermore, the magnetic isolation and propulsion method also provides a certain degree of waterproofing.
[0038] 3. The present invention provides a column anti-collision detection and warning device for foundation backfill construction. The secondary anti-collision unit is implemented by jet, which can more effectively and directly affect the construction personnel and remind them to construct safely. In addition, the present invention only installs the jet alarm to the bottom positioning frame, ensuring the convenience of laying and dragging the water pipes; and installs the sound alarm to the top positioning frame, thereby achieving sound diffusion in a wider range. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] Figure 1 This is a schematic diagram of the overall structure of a column anti-collision detection and early warning device for foundation backfill construction according to an embodiment of the present invention;
[0040] Figure 2 This is a structural schematic diagram of a load-bearing and fixing unit of a column anti-collision detection and early warning device for foundation backfill construction according to an embodiment of the present invention;
[0041] Figure 3 This is a schematic diagram of the explosion structure of a load-bearing and fixing unit of a column anti-collision detection and early warning device for foundation backfill construction according to an embodiment of the present invention;
[0042] Figure 4 This is a schematic diagram of the assembly structure of the male and female encircling rods of a column anti-collision detection and warning device for foundation backfill construction according to an embodiment of the present invention;
[0043] Figure 5 This is a schematic diagram of a tightening state of a tightening screw of a column anti-collision detection and warning device for foundation backfill construction according to an embodiment of the present invention;
[0044] Figure 6 This is a schematic structural diagram of an infrared radiation component of a column anti-collision detection and warning device for foundation backfill construction according to an embodiment of the present invention;
[0045] Figure 7 This is a schematic diagram of the overall structure of a secondary anti-collision unit of a column anti-collision detection and warning device for foundation backfill construction according to an embodiment of the present invention;
[0046] Figure 8This is a schematic cross-sectional structural diagram of the installation state of a crawling and lifting unit of a column anti-collision detection and early warning device for foundation backfill construction according to an embodiment of the present invention;
[0047] Figure 9 This is a schematic diagram of the internal structure of a crawling and lifting unit of a column anti-collision detection and early warning device for foundation backfill construction according to an embodiment of the present invention;
[0048] Figure 10 This is a flow chart of a method for using a column anti-collision detection and warning device for foundation backfill construction according to an embodiment of the present invention.
[0049] In all the drawings, the same reference numerals represent the same technical features, specifically: 1-concrete column, 2-load-bearing fixing unit, 210-bottom positioning frame, 211-parent cross frame assembly, 2111-first extension rod, 2112-parent embracing rod, 21120-threaded hole, 212-male cross frame assembly, 2121-second extension rod, 2122-male embracing rod, 21220-long strip hole, 213-fastening screw, 220-top positioning frame, 3-crawling lifting unit, 300-first shell, 310-crawling drive assembly, 311-load-bearing slider, 312-forward push spring, 313-pressure sensor, 314-U-shaped wheel bridge, 315-active walking wheel, 316-transmission belt, 317-crawling drive motor Machine, 318-driven walking wheel, 319-balance adjustment component, 3191-leveling servo, 3192-leveling connecting rod, 3193-gyroscope, 320-height locking component, 3200-second shell, 321-locking drive rack, 322-locking drive gear, 323-locking drive motor, 4-first level anti-collision unit, 410-photoelectric sensor probe, 420-sound alarm, 5-second level anti-collision unit, 510-alignment drive component, 511-alignment drive motor, 512-sliding groove, 513-alignment drive screw, 514-nut block, 515-magnetic part, 520-infrared shooting component, 521-sliding carrier, 522-magnetic layer, 523-infrared shooting head, 530-limit block, 540-jet warning device. DETAILED DESCRIPTION
[0050] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0051] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature identified as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
[0052] In this application, unless otherwise specified or limited, the terms "mounted," "connected," "connect," "fixed," etc. should be understood broadly. For example, they may refer to fixed connection, detachable connection, or integral connection; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on specific circumstances.
[0053] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only intended to illustrate the present invention and are not intended to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
[0054] like Figures 1 to 9 As shown, in an embodiment of the present invention, the column anti-collision detection and early warning device for foundation backfill construction includes:
[0055] A bottom positioning frame 210 and a top positioning frame 220 respectively fixed at the top and bottom heights of the side wall of the concrete column 1; a crawling and lifting unit 3 fixed to the top positioning frame 220 for automatically climbing along the concrete column 1; a primary anti-collision unit 4 fixedly connected to the bottom positioning frame 210 and the top positioning frame 220 and used for long-range intervention sensing and alarming near the column; and a secondary anti-collision unit used for short-range intervention sensing and alarming near the column;
[0056] The bottom positioning frame 210 and the top positioning frame 220 have the same structure, and both include a mother cross frame assembly 211 and a male cross frame assembly 212, which are installed on the side wall of the concrete column 1 through each other; the mother cross frame assembly 211 includes a first outrigger 2111, a mother embracing rod 2112 in contact with the side wall of the concrete column 1, and a threaded hole 21120 provided on the mother embracing rod 2112; the male cross frame assembly 212 includes a second outrigger 2121 with the same structure as the first outrigger 2111, a male embracing rod 2122 inserted into the mother embracing rod 2112, and an elongated strip hole 21220 provided on the male embracing rod 2122 and aligned with the threaded hole 21120; a fixing screw 213 threadedly connected to and passing through the threaded hole 21120 and the elongated strip hole 21220 to achieve top connection with the concrete column 1;
[0057] The primary anti-collision unit includes a photoelectric sensor probe 410 and a sound alarm 420 fixed to opposite sides of the bottom positioning frame 210 and the top positioning frame 220 and tilted outward.
[0058] like Figure 1 、 Figure 8 and Figure 9 As shown, in this embodiment of the present invention, the crawling and lifting unit 3 includes:
[0059] A first housing 300 fixed to the lower surface of the parent embracing rod 2112 of the top positioning frame 220, a creeping drive assembly 310 provided in the first housing 300, and a height locking assembly 320 for achieving a fixed height locking position;
[0060] The crawling drive assembly 310 includes a second shell 3200 provided in the first shell 300, a sliding cavity opened in the second shell 3200, a bearing slider 311 slidably mounted in the sliding cavity, a forward thrust spring 312 provided between the bearing slider 311 and the bottom of the sliding cavity, a pressure sensor 313 installed at the bottom of the sliding cavity and in contact with the forward thrust spring 312, a U-shaped wheel bridge 314 rotatably connected to the front end of the bearing slider 311, active running wheels 315 and driven running wheels 318 installed at both ends of the U-shaped wheel bridge 314, a crawling transmission mechanism for driving the active running wheels 315 to rotate, and a balance adjustment assembly 319 for maintaining a horizontal posture during climbing by adjusting the angle of the U-shaped wheel bridge 314;
[0061] The height locking assembly 320 controls the extension of the second shell 3200 to press the active running wheel 315 and the driven running wheel 318 into the sliding cavity of the second shell 3200, thereby achieving direct contact and locking between the front end of the second shell 3200 and the surface of the concrete column 1.
[0062] like Figure 9 As shown, in an embodiment of the present invention, the crawling transmission mechanism includes:
[0063] A driven synchronous pulley coaxially fixedly connected to the active walking wheel 315, a crawling drive motor 317 fixedly connected to the supporting slider 311, a driving synchronous pulley coaxially fixedly connected to the crawling drive motor 317, and a transmission belt 316 connected to the driven synchronous pulley and the driving synchronous pulley.
[0064] like Figure 9 As shown, in this embodiment of the present invention, the balance adjustment component 319 includes:
[0065] A leveling servo 3191 is fixedly connected to the supporting slider 311, and a leveling connecting rod 3192 is rotatably connected to the output end of the leveling servo 3191. The other end of the leveling connecting rod 3192 is rotatably connected to one end of the U-shaped wheel bridge 314.
[0066] The gyroscope 3193 is fixed to the first housing 300 .
[0067] like Figure 9 As shown, in this embodiment of the present invention, the height locking assembly 320 includes:
[0068] A locking drive rack portion 321 is arranged on one side of the second shell 3200, a locking drive motor 323 is fixed to the first shell 300, and a locking drive gear 322 is coaxially fixedly connected to the output shaft of the locking drive motor 323 and is meshed with the locking drive rack portion 321.
[0069] In an embodiment of the present invention, a secondary detection and warning unit with different response intensity levels is designed based on a detachable crisscross frame main structure, which effectively solves the technical problem that the existing technology cannot more comprehensively improve the effectiveness of warnings due to the complex and changeable conditions at the construction site, the easy obstruction of vision, and the chaotic sounds; in addition, the present invention adopts a column surface clamping method without making any modifications to the column itself, thereby ensuring the original strength of the column; and by adding functions such as automatic balancing climbing and height position locking, the overall structural scheme is optimized from the perspective of device ease of use and functional integrity.
[0070] like Figure 1 and Figure 7 As shown, in this embodiment of the present invention, the secondary anti-collision unit 5 includes:
[0071] An infrared counter-radiation component 520 installed on the first outrigger 2111 and the second outrigger 2121 of the bottom positioning frame 210 and the top positioning frame 220, a positioning drive component 510 for adjusting and controlling the horizontal position of the infrared counter-radiation component 520 on the first outrigger 2111 and the second outrigger 2121, a limit block 530 provided at the end of the first outrigger 2111 and the second outrigger 2121, and an audiovisual integrated warning device for warning construction workers through visual and auditory signals.
[0072] like Figure 7 As shown, in this embodiment of the present invention, the infrared radiation component 520 includes:
[0073] A sliding carrier 521 sliding along the surface of the first extension rod 2111 and the second extension rod 2121 , a magnetic layer 522 arranged on the inner circle of the sliding carrier 521 , and an infrared beam head 523 installed on the outer surface of the sliding carrier 521 .
[0074] like Figure 7 As shown, in this embodiment of the present invention, the alignment driving component 510 includes:
[0075] A sliding groove 512 is provided inside the first extending rod 2111 and the second extending rod 2121, an alignment drive motor 511 is fixed on one side of the sliding groove 512, an alignment drive screw 513 is coaxially fixedly connected to the alignment drive motor 511, a nut block 514 is engaged with the alignment drive screw 513 for linear transmission, and a magnetic attraction portion 515 is provided on the surface of the nut block 514 for generating magnetic attraction with the magnetic attraction layer 522 and moving synchronously with it.
[0076] In an embodiment of the present invention, the secondary anti-collision unit is implemented by an infrared radiation method. Infrared radiation heads are provided on the surfaces of the outriggers of the bottom positioning frame 210 and the top positioning frame 220. By radiation at the top and bottom positions, the column surface can be accurately sensed for the intrusion of foreign objects at close range. In addition, the present invention adds a magnetic attraction-driven alignment drive component to achieve horizontal adjustment of the position of the infrared radiation head, which not only solves the technical problem of infrared radiation misalignment caused by the tilt of the column itself, but also can realize the measurement and calculation of the column inclination through the adjustment amount. In addition, the magnetic isolation and pushing method also has a certain waterproof effect.
[0077] like Figure 1 As shown, in an embodiment of the present invention, the audio-visual integrated warning device includes:
[0078] The jet alarm 540 is fixed to the bottom positioning frame 210 , and the sound alarm 420 is fixed to the top positioning frame 220 .
[0079] In an embodiment of the present invention, the secondary anti-collision unit is implemented by a jet method, which can act on the construction personnel more effectively and directly, reminding them to construct safely; in addition, the present invention installs the jet alarm 540 only to the bottom positioning frame, ensuring the convenience of laying and dragging the water pipe; and installs the sound alarm 420 to the top positioning frame 220, so as to achieve sound diffusion in a wider range.
[0080] The working principle of the embodiment of the present invention is as follows: first, the mother cross frame assembly and the male cross frame assembly are placed on the surface of the concrete column 1, and inserted into a well-shaped structure, tightly installed to the side of the concrete column 1, and the well-shaped structure is kept stable by the fixing screw 213; then, only the fixing screw 213 of the bottom positioning frame 210 is pressed tightly against the surface of the concrete column 1, and the fixing screw 213 in the top positioning frame 220 is only used to keep the well-shaped structure stable; then, the crawling and lifting unit 3 at the bottom of the top positioning frame 220 is controlled to start, and after the top positioning frame 220 climbs up to the target height, the height locking assembly 320 is started, so that the locking drive motor 323 drives the locking drive gear to rotate, and then under the transmission action of the locking drive rack, the second shell 3200 is extended forward, thereby pressing the active walking wheel and the driven walking wheel together with the bearing slider 311 into the internal slide groove of the second shell 3200, and finally making the front end of the second shell 3200 directly abut the surface of the concrete column 1. Thereby achieving height locking; then, with the help of the alignment drive component 510, the infrared radiation component 520 is extended to the same horizontal position, and the continuity of the infrared radiation is detected. If the infrared radiation is successful at this time, it means that the column itself is vertical. If the infrared radiation fails at this time, it means that the column itself is tilted. At this time, adjust the alignment drive component 510 again until the infrared radiation component 520 successfully shoots, and then reversely solve the inclination of the column through the extension amount to determine whether the inclination of the column is within the safe range. The preliminary installation preparation of the device is completed; then, in the first-level anti-collision unit, the sensing range of the photoelectric sensor probe 410 is relatively far. When an object intrudes, it can be sensed by it. At this time, the sound alarm is activated to sound a first-level sound alarm. In the second-level anti-collision unit, when the infrared radiation component senses the intrusion of foreign objects, it activates a more powerful jet and sound alarm to further remind construction personnel to pay attention to construction safety.
[0081] like Figure 10 As shown, in an embodiment of the present invention, a method for using a column anti-collision detection and warning device for foundation backfill construction includes the following steps:
[0082] S100: Place the female cross frame assembly and the male cross frame assembly on the surface of the concrete column 1, insert them into a well-shaped structure, install them closely to the side of the concrete column 1, and use the fixing screws 213 to keep the well-shaped structure stable;
[0083] S200: Only the fastening screws 213 of the bottom positioning frame 210 are pressed tightly against the surface of the concrete column 1, while the fastening screws 213 in the top positioning frame 220 are only used to maintain the stability of the crisscross structure;
[0084] S300: Control and start the crawling and lifting unit 3 at the bottom of the top positioning frame 220, drive the top positioning frame 220 to climb up to the target height, and then start the height locking component 320, so that the locking drive motor 323 drives the locking drive gear to rotate, and then under the transmission action of the locking drive rack, the second shell 3200 is extended forward, so that the active and driven running wheels together with the bearing slider 311 are pressed into the internal sliding groove of the second shell 3200, and finally the front end of the second shell 3200 directly abuts the surface of the concrete column 1, thereby achieving height locking;
[0085] S400: Using the alignment drive assembly 510, the infrared beam assembly 520 is extended to the same horizontal position, and the continuity of the infrared beam is tested. If the infrared beam is successful, it means that the column itself is vertical. If the infrared beam fails, it means that the column itself is tilted. At this time, the alignment drive assembly 510 is adjusted again until the infrared beam assembly 520 successfully emits the beam. Then, the inclination of the column is reversed based on the extension amount to determine whether the inclination of the column is within a safe range. This completes the preliminary installation preparation of the device;
[0086] S500: In the first-level anti-collision unit, the sensing range of the photoelectric sensor probe 410 is relatively far. When an object invades, it can be sensed by it. At this time, the sound alarm is activated to sound a first-level sound alarm. In the second-level anti-collision unit, when the infrared counter-radiation component senses the invasion of foreign objects, a more powerful jet and sound alarm are activated to further remind construction workers to pay attention to construction safety.
[0087] The above are merely preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application. The above are merely preferred embodiments of the present application. It should be noted that those skilled in the art may make various improvements and variations without departing from the technical principles of the present application, and such improvements and variations shall also be considered within the scope of protection of the present application.
Claims
1. A column anti-collision detection and early warning device for foundation backfill construction, characterized in that: include: A bottom positioning frame (210) and a top positioning frame (220) respectively fixed at the top and bottom heights of the side wall of the concrete column (1); a climbing lifting unit (3) fixed to the top positioning frame (220) for automatically climbing along the concrete column (1); a first-level anti-collision unit (4) fixedly connected to the bottom positioning frame (210) and the top positioning frame (220) and used for long-range intervention sensing and alarming near the column; and a second-level anti-collision unit for short-range intervention sensing and alarming near the column; The bottom positioning frame (210) and the top positioning frame (220) have the same structure, and both include a mother cross frame assembly (211) and a male cross frame assembly (212) which are respectively installed on the side wall of the concrete column (1) by being interlaced with each other; the mother cross frame assembly (211) includes a first extension rod (2111), a mother embracing rod (2112) in contact with the side wall of the concrete column (1), and a threaded hole (21120) provided on the mother embracing rod (2112); the male cross frame The frame assembly (212) comprises a second outrigger (2121) having the same structure as the first outrigger (2111), a male encircling rod (2122) inserted into the female encircling rod (2112), an elongated strip hole (21220) provided on the male encircling rod (2122) and aligned with the threaded hole (21120); and a fixing screw (213) threadedly connected to and passing through the threaded hole (21120) and the elongated strip hole (21220) to achieve a top connection with the concrete column (1). The primary anti-collision unit comprises a photoelectric sensor probe (410) and a sound alarm (420) fixed on opposite sides of the bottom positioning frame (210) and the top positioning frame (220) and tilted outward.
2. A column anti-collision detection and early warning device for foundation backfill construction according to claim 1, characterized in that: The crawling lifting unit (3) comprises: A first shell (300) fixed to the lower surface of the mother embracing rod (2112) of the top positioning frame (220), a creeping drive assembly (310) arranged in the first shell (300), and a height locking assembly (320) for achieving a fixed height locking position; The crawling drive assembly (310) comprises a second housing (3200) provided in the first housing (300), a sliding cavity provided in the second housing (3200), a bearing slider (311) slidably mounted in the sliding cavity, a forward push spring (312) provided between the bearing slider (311) and the bottom of the sliding cavity, a pressure sensor (313) mounted at the bottom of the sliding cavity and in contact with the forward push spring (312), a U-shaped wheel bridge (314) rotatably connected to the front end of the bearing slider (311), an active running wheel (315) and a driven running wheel (318) mounted at both ends of the U-shaped wheel bridge (314), a crawling transmission mechanism for driving the active running wheel (315) to rotate, and a balance adjustment assembly (319) for climbing by adjusting the angle of the U-shaped wheel bridge (314) to maintain a horizontal posture. The height locking assembly (320) controls the extension of the second shell (3200) to press the active running wheel (315) and the driven running wheel (318) into the sliding cavity of the second shell (3200), thereby achieving direct abutment and locking between the front end of the second shell (3200) and the surface of the concrete column (1).
3. A column anti-collision detection and early warning device for foundation backfill construction according to claim 2, characterized in that: The creeping transmission mechanism comprises: A driven synchronous pulley coaxially fixedly connected to the active walking wheel (315), a crawling drive motor (317) fixedly connected to the bearing slider (311), a driving synchronous pulley coaxially fixedly connected to the crawling drive motor (317), and a transmission belt (316) connected to the driven synchronous pulley and the driving synchronous pulley.
4. The anti-collision detection and early warning device for columns used in foundation backfill construction according to claim 3, characterized in that: The balance adjustment component (319) comprises: A leveling servo (3191) fixedly connected to the bearing slider (311), a leveling connecting rod (3192) rotatably connected to the output end of the leveling servo (3191), and the other end of the leveling connecting rod (3192) rotatably connected to the vicinity of one end of the U-shaped wheel bridge (314); A gyroscope (3193) is fixed to the first housing (300).
5. The column anti-collision detection and early warning device for foundation backfill construction according to claim 4 is characterized in that: The height locking assembly (320) comprises: A locking drive rack portion (321) is provided on one side of the second housing (3200), a locking drive motor (323) is fixed to the first housing (300), and a locking drive gear (322) is coaxially fixedly connected to the output shaft of the locking drive motor (323) and is in meshing connection with the locking drive rack portion (321).
6. The column anti-collision detection and early warning device for foundation backfill construction according to claim 1, characterized in that: The secondary anti-collision unit (5) comprises: An infrared counter-radiation component (520) installed on the first outrigger (2111) and the second outrigger (2121) of the bottom positioning frame (210) and the top positioning frame (220), a positioning driving component (510) for adjusting and controlling the horizontal position of the infrared counter-radiation component (520) on the first outrigger (2111) and the second outrigger (2121), a limiting block (530) provided at the ends of the first outrigger (2111) and the second outrigger (2121), and an audiovisual integrated warning device for warning construction workers through visual and auditory signals.
7. The column anti-collision detection and early warning device for foundation backfill construction according to claim 6, characterized in that: The infrared radiation component (520) comprises: A sliding bearing body (521) sliding along the surface of a first extending rod (2111) and a second extending rod (2121), a magnetic attraction layer (522) arranged on the inner circle of the sliding bearing body (521), and an infrared emitting head (523) installed on the outer surface of the sliding bearing body (521).
8. The column anti-collision detection and early warning device for foundation backfill construction according to claim 7, characterized in that: The alignment drive assembly (510) comprises: A sliding groove (512) is provided inside the first extension rod (2111) and the second extension rod (2121); an alignment drive motor (511) is fixed to one side of the sliding groove (512); an alignment drive screw (513) is coaxially fixedly connected to the alignment drive motor (511); a nut block (514) is engaged with the alignment drive screw (513) to maintain linear transmission; and a magnetic attraction portion (515) is provided on the surface of the nut block (514) for generating magnetic attraction with the magnetic attraction layer (522) and moving synchronously with it.
9. The column anti-collision detection and early warning device for foundation backfill construction according to claim 6, characterized in that: The audio-visual integrated warning device comprises: A jet alarm (540) fixed to the bottom positioning frame (210) and a sound alarm (420) fixedly installed on the top positioning frame (220).
10. A method for using a column anti-collision detection and warning device for foundation backfill construction, characterized in that: The steps include: S100: Place the female cross frame assembly and the male cross frame assembly on the surface of the concrete column (1), insert them into a well-shaped structure, install them closely to the side of the concrete column (1), and maintain the well-shaped structure stable by tightening the screw (213); S200: Only the fixing screw (213) of the bottom positioning frame (210) is pressed tightly against the surface of the concrete column (1), while the fixing screw (213) in the top positioning frame (220) is only used to maintain the stability of the well-shaped structure; S300: Control and start the crawling and lifting unit (3) at the bottom of the top positioning frame (220), drive the top positioning frame (220) to climb up to the target height, and then start the height locking component (320), so that the locking drive motor (323) drives the locking drive gear to rotate, and then under the transmission action of the locking drive rack, the second shell (3200) is extended forward, so that the active walking wheel and the driven walking wheel together with the bearing slider (311) are pressed into the internal sliding groove of the second shell (3200), and finally the front end of the second shell (3200) directly contacts the surface of the concrete column (1), thereby achieving height locking; S400: Using the alignment drive component (510), the infrared radiation component (520) is extended to the same horizontal position, and the continuity of the infrared radiation is detected. If the infrared radiation is successful, it means that the column itself is vertical. If the infrared radiation fails, it means that the column itself is tilted. At this time, the alignment drive component (510) is adjusted again until the infrared radiation component (520) is successful. Then, the inclination of the column is reversed by the extension amount to determine whether the inclination of the column is within a safe range. At this point, the preliminary installation preparation of the device is completed; S5 00: In the first-level anti-collision unit, the sensing range of the photoelectric sensor probe (410) is relatively far. When an object invades, it can be sensed by it, and the sound alarm is activated to perform a first-level sound alarm. In the second-level anti-collision unit, when the infrared counter-radiation component senses the invasion of foreign objects, a more powerful jet and sound alarm are activated to further remind construction workers to pay attention to construction safety.
Citation Information
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