An efficient wrapping device for producing electromagnetic wire

Abstract

The present invention discloses a high-efficiency wrapping device for electromagnetic wire production, wherein a wrapping bracket is fixedly connected to one side of the upper end of the mounting seat, a rotating guide roller device is fixedly connected to the other side of the upper end of the mounting seat, a rotating shaft assembly is rotatably connected to the wrapping bracket, one end of the rotating shaft assembly is connected to a wrapping block, a plurality of rotating grooves are provided on one side of the edge of the wrapping block, the rotating grooves are arranged in a circular array at one end of the wrapping block, a support frame is rotatably connected in the rotating groove, the support frame is in transmission connection with a transmission assembly, the transmission assembly is arranged on the wrapping block, a reel device is fixedly connected to the support frame, and a discharge device is fixedly connected to the reel device. The purpose of the present invention is to provide a wrapping device with high wrapping efficiency, stable structure, and improved production quality.

Description

Technical Field

[0001] The invention relates to the technical field of electrical equipment, in particular to a high-efficiency winding device for producing electromagnetic wires. Background Art

[0002] In the production process of electromagnetic wire, the wrapping process is a crucial link, which directly affects the performance and quality of the electromagnetic wire. At present, most wrapping devices on the market have the disadvantages of low efficiency and low wrapping accuracy, which are difficult to meet the needs of modern production. Therefore, it is particularly important to provide an efficient, stable and accurate electromagnetic wire wrapping device.

[0003] Traditional winding devices usually include mounting bases, winding brackets, winding blocks, support frames, shaft assemblies, transmission assemblies, reel devices, and unwinding devices. These components are interconnected and coordinated through complex mechanical structures to complete the winding operation of the electromagnetic wire. However, in actual use, these devices often have the following problems:

[0004] Insufficient stability: During the wrapping process, due to the limitations of the mechanical structure, the wrapping block and the shaft assembly are prone to shaking when running at high speed, resulting in uneven wrapping and affecting the quality of the electromagnetic wire.

[0005] Low efficiency: The transmission efficiency of traditional devices is low, which limits the wrapping speed and cannot meet the requirements of large-scale production.

[0006] Difficult to adjust: To achieve the wrapping of electromagnetic wires of different specifications, it is necessary to frequently adjust the wrapping angle and the support frame angle. These adjustment processes are cumbersome and time-consuming.

[0007] Large friction loss: The shaft block tends to generate a lot of friction during rotation, which causes serious wear of the equipment and shortens its service life. Summary of the invention

[0008] In view of the above-mentioned deficiencies in the prior art, an object of the present invention is to provide a wrapping device with high wrapping efficiency, stable structure and improved production quality.

[0009] The technical solution adopted by the present invention to achieve the above-mentioned purpose is: an efficient winding device for electromagnetic wire production, comprising a mounting seat, a winding bracket, a winding block, a support frame, a rotating shaft assembly, a transmission assembly, a tape reel device, and a discharge device, wherein one side of the upper end of the mounting seat is fixedly connected to the winding bracket, and the other side of the upper end of the mounting seat is fixedly connected to a rotating guide roller device, the winding bracket is rotatably connected to the rotating shaft assembly, one end of the rotating shaft assembly is connected to the winding block, and one side of the edge of the winding block is provided with a plurality of rotating grooves, the rotating grooves are distributed in a ring array at one end of the winding block, the supporting frame is rotatably connected in the rotating groove, the supporting frame is transmission-connected to the transmission assembly, the transmission assembly is arranged on the winding block, the supporting frame is fixedly connected to the tape reel device, and the tape reel device is fixedly connected to the discharge device. In the present invention, The mounting seat provides support for the entire device and carries the entire system; the winding bracket is used to carry the rotating shaft assembly, and the winding block can be allowed to rotate through the rotating assembly to realize the electromagnetic wire winding operation. The winding block is rotatably connected with a support frame, and the support frame is used for supporting and installing the tape reel device, and the tape reel device is used for relative installation of the material tape reel. The unloading device located on one side of the tape reel device is used to guide the material tape released from the material tape reel to ensure that the material tape can be accurately wrapped around the electromagnetic wire; the transmission assembly is connected to the support frame for relative adjustment of the angle of the support frame, thereby adjusting the winding angle of the electromagnetic wire; the rotating guide roller device is used to guide the flow of the electromagnetic wire and at the same time extrude the winding material on the electromagnetic wire to improve the winding quality. In addition, it can also reduce the shaking generated during the electromagnetic wire winding process.

[0010] In the above technical solution, the rotating shaft assembly includes a first rotating shaft block, a second rotating shaft block, a first rolling bearing, a second rolling bearing, a transmission wheel, a driving wheel, a driving motor, and a transmission belt. The wrapping bracket is provided with a first rotating shaft hole, and the wrapping bracket at one end of the first rotating shaft hole is provided with a second rotating shaft hole. The first rotating shaft hole is embedded and fixedly connected with a first rolling bearing, and the first rotating shaft block is fixedly connected with the first rolling bearing. The first rotating shaft block is rotatably connected in the first rotating shaft hole, one end of the first rotating shaft block is fixedly connected to the wrapping block, and the other end of the first rotating shaft block is fixedly connected to the wrapping block. The first end is fixedly connected to the second rotating shaft block, the second rotating shaft block is rotatably connected in the second rotating shaft hole, a second rolling bearing is embedded and fixedly connected in the second rotating shaft hole, the second rolling bearing is fixedly connected to the second rotating shaft block, a transmission wheel is fixedly connected to the first rotating shaft block, a transmission groove is opened in the first rotating shaft hole on one side of the transmission wheel, a driving wheel is rotatably connected in the transmission groove, the driving wheel is transmission-connected to the transmission wheel through a transmission belt, a driving motor is embedded and fixedly connected to the driving wheel at one side of the lower end of the wrapping bracket, and the rotating shaft of the driving motor is fixedly connected to the driving wheel after passing through the transmission groove.

[0011] In the above technical solution, a threading barrel is fixedly connected to the middle of the wrapping block, one end of which passes through and is connected to the middle of the first rotating shaft block and the second rotating shaft block, and a material guiding device is arranged in the threading barrel located on one side of the wrapping block.

[0012] The cam is an axially coupled machine which is adapted to engage the guide wheel of the rolling bearing, and the cam is adapted to engage the guide wheel of the rolling bearing.

[0013] In the above technical solution, the transmission assembly includes a worm wheel, a worm, a first gear, a second gear, a first bevel gear, a second bevel gear, a rotating ring, a third rolling bearing, and a hexagonal cylindrical head. The worm wheel is rotatably connected in the rotating groove, and a support frame is fixedly connected to one side of the worm wheel. A worm is rotatably connected in the rotating groove on one side of the worm wheel. The worm is meshingly connected with the worm wheel. One end of the worm is fixedly connected with the first gear after passing through the wrapping block. The first gear is meshingly connected with the second gear. The second gear is fixedly connected to the rotating shaft. One end of the rotating shaft is rotatably connected to the wrapping block. The first bevel gear is fixedly connected to the rotating shaft at the upper end of the second gear. The outer periphery of the wrapping block An annular groove is provided, a rotating ring is rotatably connected in the annular groove, one end of the rotating ring is fixedly connected to the second bevel gear, the second bevel gear and the second bevel gear are meshed and connected with each other, a third rolling bearing is embedded and fixedly connected in the rotating ring, the third rolling bearing is fixedly connected in the annular groove, a right-angle frame is fixedly connected to the wrapping block on one side of the annular groove, the rotating shaft is fixedly connected to the hexagonal cylindrical head after passing through the right-angle frame, a slide groove ring is fixedly connected to the outer periphery of the rotating ring, a sliding guide groove is provided on the outer peripheral side surface of the slide groove ring, a sliding sleeve ring is slidably connected in the sliding guide groove, a plurality of fixing frames are fixedly connected to the outer peripheral side wall of the sliding sleeve ring, and the fixing frames are respectively fixedly connected to the right-angle frame.

[0014] In the above technical solution, the disk device includes a connecting column, a disk core shaft, a damping bearing, a material disk, a spring, and a round nut. The supporting frame is fixedly connected with a connecting column, and the connecting column is fixedly connected to the disk core shaft. A material discharge device is fixedly connected between the disk core shaft and the connecting column. A damping bearing is sleeved on the disk core shaft, and the damping bearing is fixedly connected to the middle of the material disk. One side of the damping bearing is in conflict with the spring, and the other side of the spring is in conflict with the round nut, and the round nut is threadedly connected to the disk core shaft.

[0015] In the above technical scheme, the material discharging device includes a material guide plate, a rotating block, a rotating shaft, a torsion spring, a rotating disk, a rotating roller, and a material guide roller, one end of the material guide plate is fixedly connected between the connecting column and the disk core shaft, and the other end of the material guide plate is rotatably connected to two groups of material guide rollers, the middle of the material guide plate is fixedly connected to the rotating block, a rotating shaft groove is provided in the rotating block, one end of the rotating shaft is rotatably connected in the rotating shaft groove, a torsion spring is sleeved on the rotating shaft located in the rotating shaft groove, one end of the torsion spring is fixedly connected to the inner wall of the rotating shaft groove, the other end of the torsion spring is fixedly connected to the rotating shaft, and the rotating shaft is fixedly connected to the rotating disk after passing through the rotating shaft groove, the rotating disk is rotatably connected with two groups of symmetrical rotating rollers, and a limiting groove is provided on the rotating disk on the side opposite to the rotating block, a positioning rod is slidably connected in the limiting groove, and one end of the positioning rod is fixedly connected to the rotating block.

[0016] In the above technical scheme, the rotating guide roller device includes a side upright plate, a mounting plate, a connecting block, a guide roller bracket, a guide roller seat, and a pressure roller. Two groups of symmetrical side upright plates are fixedly connected to one side of the upper end of the mounting seat, two groups of mounting plates are fixedly connected between the side upright plates, two groups of relatively arranged guide roller brackets are fixedly connected between the mounting plates through the connecting block, a fixed pin column is fixedly connected to the connecting block, a fixed pin hole is opened on the mounting plate, the fixed pin column is respectively inserted into the fixed pin hole, a rotating groove is respectively opened on the opposite side of the guide roller bracket, a guide roller seat is rotatably connected in the rotating groove, three groups of relatively inclined pressure rollers are rotatably connected between the guide roller seats, and the pressure rollers are respectively arranged as a roller shaft, a latex layer, and a rubber layer from the inside to the outside.

[0017] Beneficial effects of the present invention:

[0018] 1. Efficient wrapping:

[0019] 1. The transmission assembly is arranged on the wrapping block, so that the wrapping block can rotate flexibly, thereby improving the efficiency of the wrapping operation.

[0020] 2. The support frame is connected to the reel device by transmission, and the angle of the support frame can be relatively adjusted, so as to accurately adjust the winding angle of the electromagnetic wire to ensure the continuity and stability of the winding process.

[0021] 2. Improved stability:

[0022] 1. The mounting base provides a solid support for the entire device, ensuring the stability of the system during work.

[0023] 2. The shaft assembly, including the first shaft block, the second shaft block and the rolling bearing, reduces the rotational friction and improves the rotational stability during the wrapping process.

[0024] 3. The design of the threading barrel and the material guide device improves the stability of electromagnetic wire transmission and reduces the shaking during the wrapping process.

[0025] 3. Quality Assurance:

[0026] 1. The rotating guide roller device improves the wrapping quality by squeezing the wrapping material on the electromagnetic wire and prevents the electromagnetic wire from loosening during the wrapping process.

[0027] 2. The pressure roller presses the electromagnetic wire evenly to make the wrapping more compact, thus ensuring the final quality of the wrapped wire.

[0028] 4. Easy to operate:

[0029] 1. The design of the unloading device and the guide plate enables the material strip to be smoothly led out and wrapped, with easy operation and high degree of automation.

[0030] 2. The reverse force provided by the torsion spring ensures the stability of the material strip unloading and reduces the need for manual intervention.

[0031] In summary, the present invention significantly improves the efficiency and quality of electromagnetic wire winding and reduces production costs through reasonable structural design and coordinated work of various components, and has broad application prospects and significant economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the overall connection structure of the present invention;

[0033] Figure 2 It is a schematic diagram of the cross-sectional connection structure of the wrapping bracket of the present invention;

[0034] Figure 3 It is a schematic diagram of the cross-section connection structure of the wrapping block of the present invention;

[0035] Figure 4 for Figure 3 Schematic diagram of the detailed structure of the A1 part;

[0036] Figure 5 It is a schematic diagram of the connection structure of the transmission assembly of the present invention;

[0037] Figure 6 for Figure 5 Schematic diagram of the detailed structure of the A2 part;

[0038] Figure 7 It is a schematic diagram of the connection structure of the tape-reel device of the present invention;

[0039] Figure 8 It is a schematic diagram of the cross-sectional connection structure of the discharge device of the present invention;

[0040] Fig. 9 This is a schematic diagram of the disassembled structure of the rotating guide roller device of the present invention.

[0041] In the figure: 1 mounting seat, 2 wrapping bracket, 3 wrapping block, 4 support frame, 5 rotating shaft assembly, 6 transmission assembly, 7 reel device, 8 unloading device, 9 rotating guide roller device, 10 rotating groove, 101 first rotating shaft block, 102 second rotating shaft block, 103 first rolling bearing, 104 second rolling bearing, 105 transmission wheel, 106 driving wheel, 107 driving motor, 108 transmission belt, 109 transmission groove, 110 threading drum, 111 material guide device, 201 screw sleeve, 202 rotating disk, 203 sliding sleeve block, 204 connecting rod, 205 roller frame, 206 rolling wheel, 207 accommodating groove, 208 sliding sleeve cavity, 209 movable cavity, 210 fan-shaped groove, 301 worm wheel, 302 worm, 303 first gear, 304 The second gear, 305 the first bevel gear, 306 the second bevel gear, 307 the rotating ring, 308 the third rolling bearing, 309 the hexagonal cylindrical head, 310 the right angle frame, 311 the slide ring, 312 the sliding sleeve ring, 313 the fixed frame, 314 the annular groove, 401 the connecting column, 402 the disk core shaft, 403 the damping bearing, 404 the material plate, 405 the spring, 406 the round nut, 501 the guide plate, 502 the rotating block, 503 the rotating shaft, 504 the torsion spring, 505 the rotating plate, 506 the rotating roller, 507 the guide roller, 508 the limiting groove, 509 the positioning rod, 601 the side plate, 602 the mounting plate, 603 the connecting block, 604 the guide roller bracket, 605 the guide roller seat, 606 the pressing roller, 607 the fixed pin column, 608 the fixed pin hole. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0043] See also Figure 1-Figure 9, an efficient wrapping device for electromagnetic wire production, comprising a mounting seat 1, a wrapping bracket 2, a wrapping block 3, a support frame 4, a rotating shaft assembly 5, a transmission assembly 6, a tape reel device 7, and a discharge device 8. The mounting seat 1 is fixedly connected to the wrapping bracket 2 on one side of the upper end, and the mounting seat 1 is fixedly connected to a rotating guide roller device 9 on the other side of the upper end. The wrapping bracket 2 is rotatably connected to the rotating shaft assembly 5, one end of the rotating shaft assembly 5 is connected to the wrapping block 3, and a plurality of rotating grooves 10 are provided on one side of the edge of the wrapping block 3. The rotating grooves 10 are arranged in a circular array at one end of the wrapping block 3. The supporting frame 4 is rotatably connected in the rotating grooves 10, and the supporting frame 4 is transmission-connected to the transmission assembly 6. The transmission assembly 6 is arranged on the wrapping block 3, the support frame 4 is fixedly connected to the tape reel device 7, and the tape reel device 7 is fixedly connected to the discharge device 8. In the present invention, the mounting seat 1 Provide support for the entire device and carry the entire system; the wrapping bracket 2 is used to carry the rotating shaft assembly 5, and the rotating assembly can allow the wrapping block 3 to rotate to realize the electromagnetic wire wrapping operation. The wrapping block 3 is rotatably connected with a support frame 4, and the support frame 4 is used for supporting and installing the tape reel device 7, and the tape reel device 7 is used for relative installation of the material tape reel. The unloading device 8 located on one side of the tape reel device 7 is used to guide the material tape released from the material reel to ensure that the material tape can be accurately wrapped around the electromagnetic wire; the transmission assembly 6 is connected to the support frame 4 for transmission, and is used to relatively adjust the angle of the support frame 4, thereby adjusting the wrapping angle of the electromagnetic wire; the rotating guide roller device 9 is used to guide the flow of the electromagnetic wire, and at the same time squeeze the wrapping material on the electromagnetic wire to improve the wrapping quality. In addition, it can also reduce the shaking generated during the electromagnetic wire wrapping process.

[0044] See also Figure 2In one embodiment of the present invention, the shaft assembly 5 includes a first shaft block 101, a second shaft block 102, a first rolling bearing 103, a second rolling bearing 104, a transmission wheel 105, a driving wheel 106, a driving motor 107, and a transmission belt 108. A first shaft hole is provided on the wrapping bracket 2, and a second shaft hole is provided on the wrapping bracket 2 at one end of the first shaft hole. The first rolling bearing 103 is embedded and fixedly connected in the first shaft hole, and the first shaft block 101 is fixedly connected in the first rolling bearing 103. The first shaft block 101 is rotatably connected in the first shaft hole, and one end of the first shaft block 101 is fixedly connected to the wrapping block 3. The other end of the first rotating shaft block 101 is fixedly connected to the second rotating shaft block 102, and the second rotating shaft block 102 is rotatably connected to the second rotating shaft hole. A second rolling bearing 104 is embedded and fixedly connected in the second rotating shaft hole. The second rolling bearing 104 is fixedly connected to the second rotating shaft block 102. A transmission wheel 105 is fixedly connected to the first rotating shaft block 101. A transmission groove 109 is provided in the first rotating shaft hole on one side of the transmission wheel 105. A driving wheel 106 is rotatably connected in the transmission groove 109. The driving wheel 106 is transmission-connected to the transmission wheel 105 through a transmission belt 108. A driving motor 107 is embedded and fixedly connected to one side of the lower end of the wrapping bracket 2. The rotation of the driving motor 107 After the shaft passes through the transmission groove 109, it is fixedly connected to the driving wheel 106; a threading drum 110 is fixedly connected to the middle of the wrapping block 3, one end of the threading drum 110 passes through and is connected to the middle of the first rotating shaft block 101 and the second rotating shaft block 102, and a material guiding device 111 is arranged in the threading drum 110 located on one side of the wrapping block 3; in this embodiment, when the wrapping operation is performed, the driving motor 107 is started, the driving motor 107 drives the driving wheel 106 to rotate, the driving wheel 106 drives the driving wheel 105 to rotate through the transmission belt 108, the driving wheel 105 drives the first rotating shaft block 101 to rotate, the first rotating shaft block 101 drives the wrapping block 3 at one end to rotate, and through the wrapping Block 3 realizes efficient and stable winding operation of the electromagnetic wire. The second shaft block 102 located at the other end of the first shaft block 101 is rotatably connected in the second shaft hole, which is used to improve the rotational stability of the first shaft block 101. The first rolling bearing 103 and the second rolling bearing 104 are respectively used to reduce the rotational friction of the first shaft block 101 and the second shaft block 102, thereby improving the stability of the entire winding process. A threading barrel 110 is passed through the middle of the winding block 3, the first shaft block 101, and the second shaft block 102, which is used for the electromagnetic wire to pass through and flow, and the material guiding device 111 is used to improve the transmission stability of the electromagnetic wire and reduce the shaking generated during the electromagnetic wire winding process.

[0045] See also Figure 3-Figure 4In one embodiment of the present invention, the material guide device 111 includes a screw sleeve 201, a rotating disk 202, a sliding block 203, a connecting rod 204, a roller frame 205, and a rolling wheel 206. A receiving groove 207 is provided in the middle of the wrapping block 3. The screw sleeve 201 is threadedly connected in the receiving groove 207. One end of the screw sleeve 201 outside the receiving groove 207 is fixedly connected to the rotating disk 202. One end of the sliding block 203 is rotatably connected to the middle of the rotating disk 202. The threading barrel 110 located on one side of the sliding block 203 is The end of the sliding sleeve cavity 208 is provided, the sliding sleeve block 203 is slidably connected in the sliding sleeve cavity 208, the sliding sleeve block 203 is provided with an active cavity 209, and two sets of roller frames 205 arranged opposite to each other are slidably connected in the active cavity 209, the opposite side of the roller frame 205 is rollingly connected with a rolling wheel 206, and the separated side of the roller frame 205 is rotatably connected with a plurality of connecting rods 204, and the outer wall of the sliding sleeve block 203 located on one side of the connecting rod 204 is provided with a through hole, and the inner wall of the sliding sleeve cavity 208 located on one side of the through hole is provided with a fan-shaped The connecting rod 204 passes through the through hole and is rotatably connected in the fan-shaped groove 210. In this embodiment, the sliding block 203 is penetrated with a threading hole, and the threading hole is connected to the active cavity 209. When the device is working, the electromagnetic wire passes through the threading barrel 110, and the electromagnetic wire passes through the threading hole in the active cavity 209, and then the rotating disk 202 is rotated, and the rotating disk 202 drives the screw sleeve 201 to rotate, and the screw sleeve 201 is threadedly connected in the accommodating groove 207, so that the screw sleeve 201 can The two sets of roller frames 205 can move relatively in the accommodating groove 207, thereby driving the sliding block 203 to slide into the sliding sleeve cavity 208. During this process, the sliding block 203 drives the connecting rod 204 to rotate in the fan-shaped groove 210, and then pushes the roller frame 205 to move toward the middle along the movable cavity 209 through the connecting rod 204. In the movable cavity 209, the two sets of roller frames 205 clamp and fix the electromagnetic wire through the rolling wheels 206 respectively, and allow the electromagnetic wire to flow smoothly between the rolling wheels 206, effectively ensuring the stable transmission of the electromagnetic wire.

[0046] See also Figure 5-Figure 6In one embodiment of the present invention, the transmission assembly 6 includes a worm wheel 301, a worm 302, a first gear 303, a second gear 304, a first bevel gear 305, a second bevel gear 306, a rotating ring 307, a third rolling bearing 308, and a hexagonal cylindrical head 309. The worm wheel 301 is rotatably connected in the rotating groove 10, and a support frame 4 is fixedly connected to one side of the worm wheel 301. A worm 302 is rotatably connected in the rotating groove 10 on one side of the worm wheel 301. The worm 302 is meshed with the worm wheel 301. One end of the worm 302 passes through the wrapping block 3 and is fixedly connected to the first gear 303. The first gear 303 is meshed with the second gear 304, and the second gear 304 is fixedly connected. The first bevel gear 305 is fixedly connected to the rotating shaft at the upper end of the second gear 304. An annular groove 314 is provided on the outer periphery of the wrapping block 3. A rotating ring 307 is rotatably connected in the annular groove 314. A second bevel gear 306 is fixedly connected to one end of the rotating ring 307. The second bevel gear 306 is meshed with the second bevel gear 306. A third rolling bearing 308 is embedded in the rotating ring 307. The third rolling bearing 308 is fixedly connected in the annular groove 314. A right angle bracket 310 is fixedly connected to the wrapping block 3 on one side of the annular groove 314. The rotating shaft passes through the right angle bracket 310 and is connected to the inner hexagonal cylindrical head 309. The outer periphery of the rotating ring 307 is fixedly connected with a slide ring 311, and a slide guide groove is provided on the outer peripheral side surface of the slide ring 311. A sliding sleeve ring 312 is slidably connected in the sliding sleeve ring 312. A plurality of fixing frames 313 are fixedly connected on the outer peripheral side wall of the sliding sleeve ring 312. The fixing frames 313 are respectively fixedly connected to the right-angle frame 310. In this embodiment, the angle of the support frame 4 can be adjusted by the transmission component 6. The specific operation is as follows: the hexagonal cylindrical head 309 can be driven to rotate by a hexagonal wrench, and the hexagonal cylindrical head 309 drives the rotating shaft to rotate, and the rotating shaft drives the first bevel gear 305 and the second gear 304 to rotate, wherein the first bevel gear 305 drives the second bevel gear 306 The second bevel gear 306 drives the rotating ring 307 to rotate, and the rotating ring 307 rotates in the annular groove 314 around the outer side of the package block 3, thereby ensuring the rotation stability of the second bevel gear 306. The second bevel gear 306 can synchronously drive the remaining first bevel gears 305 to rotate, the first bevel gear 305 drives other rotating shafts to rotate, the rotating shaft drives the second gear 304 to rotate, the second gear 304 drives the first gear 303 to rotate through the meshing connection, the first gear 303 drives the worm 302 to rotate, the worm 302 drives the worm wheel 301 to rotate, and the support frame 4 is driven to rotate in the rotating groove 10 through the worm wheel 301, and the angle of the reel device 7 is adjusted by the support frame 4.

[0047] See also Figure 7In one embodiment of the present invention, the tape-disk device 7 includes a connecting column 401, a disk core shaft 402, a damping bearing 403, a material disk 404, a spring 405, and a round nut 406. The supporting frame 4 is fixedly connected with the connecting column 401, the connecting column 401 is fixedly connected to the disk core shaft 402, and a material discharge device 8 is fixedly connected between the disk core shaft 402 and the connecting column 401. The damping bearing 403 is sleeved on the disk core shaft 402, and the damping bearing 403 is fixedly connected to the middle of the material disk 404. One side of the damping bearing 403 conflicts with the spring 405, and the other side of the spring 405 conflicts with the round nut 406. The round nut The female 406 is threadedly connected to the disk core shaft 402. In the present embodiment, during operation, the material disk 404 can rotate on the damping bearing 403, and the damping bearing 403 has a certain friction during the rotation process. When the electromagnetic wire stops wrapping, the material disk 404 can be prevented from continuing to rotate under the action of inertia, and the material strip in the material disk 404 can be prevented from being thrown out. In addition, the compression degree of the spring 405 can be adjusted by the round nut 406. The spring 405 contacts one side of the damping bearing 403, thereby increasing or reducing the movement resistance of the damping bearing 403, and ensuring that the rotation of the material disk 404 is not too violent.

[0048] See also Figure 8 In one embodiment of the present invention, the material discharging device 8 includes a material guide plate 501, a rotating block 502, a rotating shaft 503, a torsion spring 504, a rotating disk 505, a rotating roller 506, and a material guide roller 507. One end of the material guide plate 501 is fixedly connected between the connecting column 401 and the disk core shaft 402, and the other end of the material guide plate 501 is rotatably connected with two sets of material guide rollers 507. The middle part of the material guide plate 501 is fixedly connected with a rotating block 502, and a rotating shaft groove is provided in the rotating block 502. One end of the rotating shaft 503 is rotatably connected in the rotating shaft groove. A torsion spring 504 is sleeved on the rotating shaft 503 located in the rotating shaft groove. One end of the torsion spring 504 is fixedly connected to the inner wall of the rotating shaft groove, and the other end of the torsion spring 504 is fixedly connected to the rotating shaft 503. After the rotating shaft 503 passes through the rotating shaft groove, it is fixedly connected to the rotating disk 505. Two groups of symmetrical rotating rollers 506 are rotatably connected to the disk 505, and a limiting groove 508 is provided on the rotating disk 505 on the side opposite to the rotating block 502. A positioning rod 509 is slidably connected in the limiting groove 508, and one end of the positioning rod 509 is fixedly connected to the rotating block 502. In this embodiment, after the material belt is led out of the material disk 404, it passes around the rotating rollers 506 in an S shape and then passes between the two groups of guide rollers 507. The passed material belt finally realizes the winding operation of the electromagnetic wire. In this process, the material belt is pulled and tightened, and the rotating rollers 506 and the rotating disk 505 are driven to rotate by the material belt, and the rotating disk 505 drives the rotating shaft 503 to rotate. The torsion spring 504 located in the rotating shaft groove provides a certain reverse force for the rotating shaft 503. Under the reverse force, the material belt unloading stability can be ensured.

[0049] See also Fig. 9In one embodiment of the present invention, the rotating guide roller device 9 includes a side vertical plate 601, a mounting plate 602, a connecting block 603, a guide roller bracket 604, a guide roller seat 605, and a pressing roller 606. Two sets of mutually symmetrical side vertical plates 601 are fixedly connected to one side of the upper end of the mounting seat 1, two sets of mounting plates 602 are fixedly connected between the side vertical plates 601, and two sets of oppositely arranged guide roller brackets 604 are fixedly connected between the mounting plates 602 through the connecting block 603. A fixed pin column 607 is fixedly connected to the connecting block 603, and a fixed pin hole 608 is opened on the mounting plate 602. The fixed pin columns 607 are respectively inserted into the fixed pin holes 608. Rotating grooves are respectively opened on the opposite sides of the guide roller bracket 604, and the guide roller seat 605 is rotatably connected in the rotating groove. 05. Three groups of relatively inclined pressing rollers 606 are rotatably connected between the guide roller seats 605. The pressing rollers 606 are composed of a roller shaft, a latex layer, and a rubber layer from the inside to the outside. In the present embodiment, the guide roller bracket 604 and the middle part of the guide roller seat 605 are penetrated with threading holes. The wound electromagnetic wire passes through the threading holes, and the electromagnetic wire contacts the three groups of pressing rollers 606 respectively. During the movement of the electromagnetic wire, the guide roller seat 605 is driven to rotate in the rotating groove through the lateral force on the pressing roller 606, thereby driving the three groups of pressing rollers 606 to rotate around the electromagnetic wire. At the same time, the pressing roller 606 rotates itself, and the wrapped electromagnetic wire is evenly pressed by the pressing roller 606, so that the electromagnetic wire is wrapped more tightly, thereby ensuring the quality of the final wrapped wire.

[0050] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0051] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An efficient wrapping device for producing electromagnetic wires, comprising a mounting seat (1), a wrapping bracket (2), a wrapping block (3), a support frame (4), a rotating shaft assembly (5), a transmission assembly (6), a reel device (7), and a material discharge device (8), characterized in that: A wrapping bracket (2) is fixedly connected to one side of the upper end of the mounting seat (1), a rotating guide roller device (9) is fixedly connected to the other side of the upper end of the mounting seat (1), a rotating shaft assembly (5) is rotatably connected to the wrapping bracket (2), one end of the rotating shaft assembly (5) is connected to the wrapping block (3), a plurality of rotating grooves (10) are provided on one side of the edge of the wrapping block (3), the rotating grooves (10) are arranged in a circular array at one end of the wrapping block (3), a support frame (4) is rotatably connected in the rotating grooves (10), the support frame (4) is transmission-connected to a transmission assembly (6), the transmission assembly (6) is arranged on the wrapping block (3), a belt reel device (7) is fixedly connected to the support frame (4), and a material discharge device (8) is fixedly connected to the belt reel device (7); A threading barrel (110) is fixedly connected to the middle of the wrapping block (3), one end of the threading barrel (110) penetrates and is connected to the middle of the first rotating shaft block (101) and the second rotating shaft block (102), and a material guiding device (111) is arranged in the threading barrel (110) located on one side of the wrapping block (3); The material guiding device (111) comprises a screw sleeve (201), a rotating disk (202), a sliding block (203), a connecting rod (204), a roller frame (205), and a rolling wheel (206); a receiving groove (207) is provided in the middle of the wrapping block (3); the screw sleeve (201) is threadedly connected in the receiving groove (207); one end of the screw sleeve (201) outside the receiving groove (207) is fixedly connected to the rotating disk (202); one end of the sliding block (203) is rotatably connected to the middle of the rotating disk (202); one end of the threading barrel (110) located on one side of the sliding block (203) is provided with a sliding cavity (208); the sliding block (203) The sliding sleeve block (203) is slidably connected in the sliding sleeve cavity (208), and an active cavity (209) is provided in the sliding sleeve block (203). Two groups of roller frames (205) arranged opposite to each other are slidably connected in the active cavity (209). The roller frames (205) are rollingly connected to the opposite sides thereof. The roller frames (205) are rotationally connected to the separated sides thereof. A plurality of linkage rods (204) are rotationally connected to the separated sides thereof. A through hole is provided in the outer wall of the sliding sleeve block (203) on one side of the linkage rod (204), and a fan-shaped groove (210) is provided in the inner wall of the sliding sleeve cavity (208) on one side of the through hole. The linkage rods (204) are rotationally connected to the fan-shaped grooves (210) after passing through the through holes.

2. The high-efficiency wrapping device for producing electromagnetic wire according to claim 1, characterized in that: The rotating shaft assembly (5) comprises a first rotating shaft block (101), a second rotating shaft block (102), a first rolling bearing (103), a second rolling bearing (104), a transmission wheel (105), a driving wheel (106), a driving motor (107), and a transmission belt (108); a first rotating shaft hole is provided on the wrapping bracket (2); a second rotating shaft hole is provided on the wrapping bracket (2) at one end of the first rotating shaft hole; a first rolling bearing (103) is embedded and fixedly connected in the first rotating shaft hole; a first rotating shaft block (101) is fixedly connected in the first rolling bearing (103); the first rotating shaft block (101) is rotatably connected in the first rotating shaft hole; one end of the first rotating shaft block (101) is fixedly connected to the wrapping block (3); the other end of the first rotating shaft block (101) is fixedly connected to the second rotating shaft block (101); 2) fixedly connected, the second rotating shaft block (102) is rotatably connected in the second rotating shaft hole, a second rolling bearing (104) is embedded and fixedly connected in the second rotating shaft hole, the second rolling bearing (104) is fixedly connected to the second rotating shaft block (102), a transmission wheel (105) is fixedly connected to the first rotating shaft block (101), a transmission groove (109) is opened in the first rotating shaft hole on one side of the transmission wheel (105), a driving wheel (106) is rotatably connected in the transmission groove (109), the driving wheel (106) is transmission-connected to the driving wheel (105) via a transmission belt (108), a driving motor (107) is embedded and fixedly connected to one side of the lower end of the wrapping bracket (2), and the rotating shaft of the driving motor (107) is fixedly connected to the driving wheel (106) after passing through the transmission groove (109).

3. The high-efficiency wrapping device for producing electromagnetic wire according to claim 1, characterized in that: The transmission assembly (6) comprises a worm wheel (301), a worm (302), a first gear (303), a second gear (304), a first bevel gear (305), a second bevel gear (306), a rotating ring (307), a third rolling bearing (308), and a hexagonal cylindrical head (309); the worm wheel (301) is rotatably connected in the rotating groove (10); a support frame (4) is fixedly connected to one side of the worm wheel (301); a worm (302) is rotatably connected in the rotating groove (10) on one side of the worm wheel (301); the worm (302) is meshingly connected to the worm wheel (301); one end of the worm (302) passes through the wrapping block (3) and is fixedly connected to the first gear (303); the first gear (303) is meshingly connected to the second gear (304); and the second gear (304) is fixedly connected to the rotating shaft. One end of the rotating shaft is rotatably connected to the wrapping block (3); a first bevel gear (305) is fixedly connected to the rotating shaft at the upper end of the second gear (304); an annular groove (314) is provided on the outer circumference of the wrapping block (3); a rotating ring (307) is rotatably connected in the annular groove (314); a second bevel gear (306) is fixedly connected to one end of the rotating ring (307); the second bevel gear (306) and the first bevel gear (305) are meshedly connected to each other; a third rolling bearing (308) is embedded and fixedly connected in the rotating ring (307); the third rolling bearing (308) is fixedly connected in the annular groove (314); a right angle bracket (310) is fixedly connected to the wrapping block (3) on one side of the annular groove (314); the rotating shaft passes through the right angle bracket (310) and is fixedly connected to the hexagonal cylindrical head (309).

4. The high-efficiency wrapping device for producing electromagnetic wire according to claim 3, characterized in that: A slide groove ring (311) is fixedly connected to the outer periphery of the rotating ring (307); a slide guide groove is provided on the outer peripheral side surface of the slide groove ring (311); a sliding sleeve ring (312) is slidably connected in the sliding guide groove; a plurality of fixing frames (313) are fixedly connected to the outer peripheral side wall of the sliding sleeve ring (312); and the fixing frames (313) are respectively fixedly connected to the right-angle frames (310).

5. The high-efficiency wrapping device for producing electromagnetic wire according to claim 1, characterized in that: The belt and reel device (7) comprises a connecting column (401), a disk core shaft (402), a damping bearing (403), a material disk (404), a spring (405), and a round nut (406); the supporting frame (4) is fixedly connected with the connecting column (401); the connecting column (401) is fixedly connected to the disk core shaft (402); a material discharge device (8) is fixedly connected between the disk core shaft (402) and the connecting column (401); a damping bearing (403) is sleeved on the disk core shaft (402); the damping bearing (403) is fixedly connected to the middle of the material disk (404); one side of the damping bearing (403) is in conflict with the spring (405); the other side of the spring (405) is in conflict with the round nut (406); and the round nut (406) is threadedly connected to the disk core shaft (402).

6. The high-efficiency wrapping device for producing electromagnetic wire according to claim 5, characterized in that: The material discharge device (8) comprises a material guide plate (501), a rotating block (502), a rotating shaft (503), a torsion spring (504), a rotating disk (505), a rotating roller (506), and a material guide roller (507); one end of the material guide plate (501) is fixedly connected between a connecting column (401) and a disk core shaft (402); the other end of the material guide plate (501) is rotatably connected to two groups of material guide rollers (507); the middle part of the material guide plate (501) is fixedly connected to the rotating block (502); the rotating block (506) A rotating shaft groove is provided in the rotating shaft (502), one end of the rotating shaft (503) is rotatably connected in the rotating shaft groove, a torsion spring (504) is sleeved on the rotating shaft (503) located in the rotating shaft groove, one end of the torsion spring (504) is fixedly connected to the inner wall of the rotating shaft groove, and the other end of the torsion spring (504) is fixedly connected to the rotating shaft (503), and the rotating shaft (503) is fixedly connected to a rotating disk (505) after passing through the rotating shaft groove, and two groups of symmetrical rotating rollers (506) are rotatably connected to the rotating disk (505).

7. The high-efficiency wrapping device for producing electromagnetic wire according to claim 6, characterized in that: A limiting groove (508) is provided on the rotating disk (505) on the side opposite to the rotating block (502), a positioning rod (509) is slidably connected in the limiting groove (508), and one end of the positioning rod (509) is fixedly connected to the rotating block (502).

8. The high-efficiency wrapping device for producing electromagnetic wire according to claim 1, characterized in that: The rotating guide roller device (9) comprises a side vertical plate (601), a mounting plate (602), a connecting block (603), a guide roller bracket (604), a guide roller seat (605), and a press roller (606); two groups of mutually symmetrical side vertical plates (601) are fixedly connected to one side of the upper end of the mounting seat (1); two groups of mounting plates (602) are fixedly connected between the side vertical plates (601); two groups of oppositely arranged guide roller brackets (604) are fixedly connected between the mounting plates (602) via the connecting block (603); A fixed pin column (607) is fixedly connected to the connecting block (603), a fixed pin hole (608) is provided on the mounting plate (602), the fixed pin columns (607) are respectively inserted into the fixed pin holes (608), and a rotation groove is respectively provided on the opposite side of the guide roller bracket (604), a guide roller seat (605) is rotatably connected in the rotation groove, and three groups of relatively inclined pressing rollers (606) are rotatably connected between the guide roller seats (605), and the pressing rollers (606) are composed of a roller shaft, a latex layer, and a rubber layer from the inside to the outside.

Images