Parameter adjusting device for sugarcane impurity removal channel

By designing the parameter adjustment device on the sugarcane removal channel, the spacing and phase of the rotating roller are adjusted, the problem of poor leaf peeling effect in the existing technologies and frequent festivals are solved, and more efficient sugarcane treatment and reduction of disconnection are achieved. The effect of festival phenomenon.

CN119366345AActive Publication Date: 2025-01-28NANNING TAIYIN TECH CO LTD
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Patent Information

Application Number
CN202411500939.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-01-28
Estimated Expiration
2044-10-25

AI Technical Summary

Technical Problem

The existing sugarcane decomposition channels fail to effectively adjust the phase of the rotating roller, resulting in poor leaf peeling effect and frequent joint breakage.

Method used

A parameter adjustment device is designed, which is installed on a pair of rotor rollers installed with sugarcane removal channels to adjust the distance and phase relationship between the rotor roller. The device includes the first mobile institution, the driver, the second mobile institution, and the third mobile institution. Through the combination of sprocket, tensioner and activity tension wheels, adjust the spacing and phase of the rotating roller.

Benefits of technology

By adjusting the spacing and phase of the rotor roller, the peeling effect of sugarcane is improved, the phenomenon of section is reduced, and the chain is always tight to ensure the transmission effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a parameter adjusting device for a sugarcane impurity removal channel. The adjusting device is installed on a pair of rotating rollers of the sugarcane impurity removal channel. The adjusting device comprises a first moving mechanism and a second moving mechanism. The rotating rollers comprise a movable roller and a fixed roller. The first moving mechanism is used for driving the movable roller to move up and down; the driving device comprises chain wheels, a tensioning wheel, a movable tensioning wheel and a chain, and the chain wheels are arranged at the ends of all the rotating rollers; the tensioning wheel and the movable tensioning wheel are both mounted on the sugarcane impurity removal channel; the movable tensioning wheel comprises a first movable tensioning wheel and a second movable tensioning wheel; the second moving mechanism is used for driving the first movable tensioning wheel to move back and forth; and the third moving mechanism is used for driving the second movable tensioning wheel to move back and forth. By the adoption of the adjusting device, the phase, the distance and the rotating speed between the rotating rollers can be adjusted respectively, the leaf peeling effect is further improved, and the section breaking phenomenon is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of sugarcane harvesting machinery, and in particular to a parameter adjustment device for a sugarcane impurity removal channel. Background Art

[0002] The rotating rollers in the sugarcane impurity removal channel can feed, transport, strip and separate the harvested sugarcane, so as to strip the sugarcane and separate the sugarcane leaves and soil. Among them, the spacing and rotation speed of the rotating rollers have an impact on preventing blockage, and the rotation speed, spacing and phase of the stripping rollers will affect the stripping effect and the broken joint phenomenon. The existing sugarcane impurity removal channel usually only adjusts the spacing and rotation speed between the rotating rollers, and there is no mechanism to adjust the phase. Therefore, it is necessary to add speed, spacing, and phase adjustment devices on the basis of the original impurity removal channel to improve the stripping effect and reduce the broken joint phenomenon. Summary of the invention

[0003] The object of the present invention is to provide a parameter adjustment device for a sugarcane impurity removal channel, so as to overcome the disadvantage that the existing sugarcane impurity removal channel usually only adjusts the spacing and rotation speed between the rotating rollers, and has no mechanism for adjusting the phase.

[0004] To achieve the above-mentioned purpose, the present invention provides a parameter adjustment device for a sugarcane impurity removal channel, wherein the adjustment device is installed on a pair of rotating rollers of the sugarcane impurity removal channel, and is used to adjust the spacing and phase relationship between the two rotating rollers; wherein the adjustment device comprises: a first moving mechanism, wherein the rotating roller comprises a movable roller and a fixed roller, wherein the movable roller is located above the fixed roller, and the movable roller can move up and down; the first moving mechanism is installed on the sugarcane impurity removal channel, and is used to drive the movable roller to move up and down; a driving device, which comprises a sprocket, a tensioning wheel, a movable tensioning wheel and a chain, wherein the sprocket is provided at the end of each rotating roller; wherein the sprocket provided on the movable roller is a first sprocket, and the sprocket provided on the fixed roller is a second sprocket; the tensioning wheel and the movable tensioning wheel are both installed at on the sugarcane impurity removal channel; the tensioning wheel includes a fourth tensioning wheel, and the fourth tensioning wheel is located at the rear and lower part of the second sprocket; the movable tensioning wheel includes a first movable tensioning wheel and a second movable tensioning wheel, the first movable tensioning wheel is installed between the two sprockets in a manner that it can move forward and backward, and the second movable tensioning wheel is installed in the front and lower part of the second sprocket in a manner that it can move forward and backward; the chain is wound around the front side of the first movable tensioning wheel, the top of the first sprocket, the rear side of the fourth tensioning wheel, the front side of the second movable tensioning wheel and the rear side of the second sprocket; a second moving mechanism, which is installed on the sugarcane impurity removal channel, is used to drive the first movable tensioning wheel to move forward and backward; and a third moving mechanism, which is installed on the sugarcane impurity removal channel, is used to drive the second movable tensioning wheel to move forward and backward.

[0005] Preferably, in the above technical solution, the tensioning wheel also includes two first tensioning wheels, two second tensioning wheels and a third tensioning wheel, the two first tensioning wheels are located below the first sprockets and are spaced apart in the front-to-back direction, the two second tensioning wheels are located below the two first tensioning wheels and are spaced apart in the front-to-back direction, and the third tensioning wheel is located between the second tensioning wheel and the second sprocket in front; the first movable tensioning wheel is installed in front between the second tensioning wheel and the third tensioning wheel in front in a manner that it can move forward and backward; the chain is wound around the front sides of the two first tensioning wheels, the top of the first sprocket, the rear sides of the two second tensioning wheels, the front side of the first movable tensioning wheel, the rear side of the third tensioning wheel, the rear side of the second sprocket, the front side of the second movable tensioning wheel and the rear side of the fourth tensioning wheel.

[0006] Preferably, in the above technical solution, the left and right side walls of the sugarcane impurity removal channel are provided with through holes whose lengths are distributed in the up and down directions at positions corresponding to the movable rollers, and the left and right ends of the movable rollers respectively pass through the corresponding through holes and extend outward, and the movable rollers can move up and down along the through holes.

[0007] Preferably, in the above technical solution, the first moving mechanism includes: a first screw rod, two first screw rods parallel to each other are provided on the outer side of each through hole, and each of the first screw rods is rotatably connected to the sugarcane impurity removing channel; a first motor, the first motor is installed on the sugarcane impurity removing channel, and the first motor corresponds to the first screw rod one by one, and the rotating shaft of each first motor is connected to the corresponding first screw rod; and a moving platform, one of the moving platforms is provided between two adjacent first screw rods, and each of the moving platforms is provided with a sleeve threadedly connected to the corresponding first screw rod on both sides of the front and rear; the two ends of the movable roller are respectively rotatably connected to the corresponding moving platform.

[0008] Preferably, in the above technical solution, the second moving mechanism includes: a first guide rail, which is installed on the sugarcane impurity removing channel, and the length of the first guide rail is distributed along the front-to-back direction; a first slider, which is installed on the first guide rail in a manner that can slide left and right, and the first movable tensioning wheel is installed on the first slider; a second screw rod, which is installed on the sugarcane impurity removing channel in a manner that can rotate, and the length of the second screw rod is distributed along the front-to-back direction, and the first slider is threadedly connected to the second screw rod; and a second motor, the second motor is installed on the sugarcane impurity removing channel, and the rotating shaft of the second motor is connected to the second screw rod.

[0009] Preferably, in the above technical solution, the third moving mechanism includes: a second guide rail, which is installed on the sugarcane impurity removing channel, and the length of the second guide rail is distributed along the front-to-back direction; a second slider, which is installed on the second guide rail in a manner that can slide left and right, and the second movable tensioning wheel is installed on the second slider; a third screw rod, which is installed on the sugarcane impurity removing channel in a manner that can rotate, and the length of the third screw rod is distributed along the front-to-back direction, and the second slider is threadedly connected to the third screw rod; and a third motor, the third motor is installed on the sugarcane impurity removing channel, and the rotating shaft of the third motor is connected to the third screw rod.

[0010] Preferably, in the above technical solution, the adjustment method of the adjustment device includes spacing adjustment, the phase relationship of the rollers remains unchanged; the movable roller moves up and down, and the first movable tensioning wheel and the second movable tensioning wheel both move in the same direction to make corresponding adjustments, so that S 13 Indicates the displacement of the first active tensioning wheel, S 16 It represents the displacement of the second active tensioning wheel, while the displacement of the active roller is S 7 , then S 13 , S 16 and S 7 The following formula (1) is satisfied:

[0011] S 13 =S 16 =0.5S 7 (1).

[0012] Preferably, in the above technical solution, the adjustment method of the adjustment device includes adjusting the roller phase, the spacing remains unchanged; the movable roller is not moved, and the positions of the first movable tensioning wheel and the second movable tensioning wheel are adjusted in the opposite direction, thereby changing the roller phase. 13 represents the displacement of the first movable tensioning wheel 13, S 16 represents the displacement of the second active tensioning wheel, then S 13 , S 16 The following formula (2) is satisfied:

[0013] S 13 =-S 16 (2)

[0014] In formula (2), the negative sign represents the opposite direction of movement.

[0015] Preferably, in the above technical solution, the adjustment method of the adjustment device includes adjusting the spacing and the roller phase simultaneously; the movable roller moves up and down, and the movement of the first movable tensioning wheel and the second movable tensioning wheel is jointly controlled by the common mode component and the differential mode component; the phase change amount Proportional to the differential modulus; where the phase change Satisfies formula (3):

[0016]

[0017] In formula (3), K 差 is the differential mode proportionality coefficient, S 13 is the displacement of the first active tensioning wheel, S 16 is the displacement of the second movable tensioning wheel;

[0018] The spacing change ΔH is proportional to the common mode, and ΔH satisfies formula (4):

[0019]

[0020] In formula (4), K 共 is the common mode proportionality coefficient, S 13 is the displacement of the first active tensioning wheel, S 16 is the displacement of the second movable tensioning wheel.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] The first moving mechanism of the present invention can adjust the distance between the two rotating rollers to adapt to different sugarcane diameters, different sugarcane densities, the amount of sugarcane in the feeding channel, etc., thereby improving the leaf stripping effect and reducing the broken section phenomenon; the second moving mechanism and the third moving mechanism can adjust the position of the first movable tensioning wheel and the position of the second movable tensioning wheel. When the movable roller moves up and down, the position of the first movable tensioning wheel and the second movable tensioning wheel can be adjusted to keep the chain in a tensioned state at all times to ensure the transmission effect; the phase relationship between the rotating rollers can also be changed as needed by adjusting the position of the first movable tensioning wheel and the second movable tensioning wheel, thereby further improving the leaf stripping effect and reducing the broken section phenomenon. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a two-dimensional structural schematic diagram of a parameter adjustment device for a sugarcane impurity removal channel according to the present invention.

[0024] Figure 2 According to the present invention Figure 1 Rear view schematic diagram of .

[0025] Figure 3 It is a schematic diagram of the three-dimensional structure of the parameter adjustment device for the sugarcane impurity removal channel according to the present invention.

[0026] Description of main reference numerals:

[0027] 1-first motor, 2-second motor, 3-first screw, 4-sugarcane impurity removal channel, 5-sleeve, 6-first sprocket, 7-movable platform, 8-second sprocket, 9-second screw, 10-first tensioning wheel, 11-chain, 12-first guide rail, 13-first movable tensioning wheel, 14-second tensioning wheel, 15-second guide rail, 16-second movable tensioning wheel, 17-fourth tensioning wheel, 18-third motor, 19-third screw, 20-through hole, 21-movable roller, 22-fixed roller, 23-third tensioning wheel. DETAILED DESCRIPTION

[0028] The specific implementation modes of the present invention are described in detail below in conjunction with the accompanying drawings, but it should be understood that the protection scope of the present invention is not limited by the specific implementation modes.

[0029] Unless explicitly stated otherwise, throughout the specification and claims, the term “comprise” or variations such as “include” or “comprising”, etc., will be understood to include the stated elements or components but not to exclude other elements or components.

[0030] Figures 1 to 3 A schematic diagram showing the structure of a parameter adjustment device for a sugarcane impurity removal channel 4 according to a preferred embodiment of the present invention is shown. Figures 1 to 3The adjusting device is installed on a pair of rotating rollers of the sugarcane impurity removal channel 4, and is used to adjust the spacing and phase relationship between the two rotating rollers. The rotating rollers can be divided into feeding rollers, conveying rollers, leaf separation rollers and leaf stripping rollers according to their uses. The adjusting device includes a first moving mechanism, a driving device, a second moving mechanism and a third moving mechanism.

[0031] refer to Figures 1 to 3 The rotating roller includes a movable roller 21 and a fixed roller 22. The movable roller 21 is located above the fixed roller 22, and the movable roller 21 can move up and down. The first moving mechanism is installed on the sugarcane impurity removal channel 4, and is used to drive the movable roller 21 to move up and down, so as to adjust the distance between the two rotating rollers to adapt to different sugarcane diameters, different sugarcane densities, and the amount of sugarcane fed into the channel, so as to improve the leaf stripping effect and reduce the broken section phenomenon. The driving device includes a sprocket, a tensioning wheel, a movable tensioning wheel and a chain 11, and a sprocket is provided at the end of each rotating roller. Among them, the sprocket arranged on the movable roller 21 is the first sprocket 6, and the sprocket arranged on the fixed roller 22 is the second sprocket 8. The tensioning wheel and the movable tensioning wheel are both rotatably installed on the sugarcane impurity removal channel 4. The tensioning wheel includes a fourth tensioning wheel 17, which is installed on the sugarcane impurity removal channel 4 and is located behind and below the second sprocket 8. The movable tension wheel includes a first movable tension wheel 13 and a second movable tension wheel 16. The first movable tension wheel 13 is installed between the two sprockets in a manner that it can move forward and backward, and the second movable tension wheel 16 is installed in the front and lower part of the second sprocket 8 in a manner that it can move forward and backward. The chain 11 is wound around the front side of the first movable tension wheel 13, the top of the first sprocket 6, the rear side of the fourth tension wheel 17, the front side of the second movable tension wheel 16, and the rear side of the second sprocket 8. One of the sprockets is connected to an external power device, which can be a hydraulic motor or an electric motor, and the speed can be adjusted by adjusting the input power. Through the transmission of the chain 11, the other sprocket is driven to rotate in the opposite direction, so that the two rotating rollers rotate inward relative to each other, so as to feed, transport, peel and separate the sugarcane. The second moving mechanism is installed on the sugarcane impurity removal channel 4, which is used to drive the first movable tension wheel 13 to move forward and backward, thereby adjusting the position of the first movable tension wheel 13. The third moving mechanism is installed on the sugarcane impurity removal channel 4, and is used to drive the second movable tension wheel 16 to move forward and backward, so as to adjust the position of the second movable tension wheel 16. When the movable roller 21 moves up and down, the chain 11 can be always in a tensioned state by adjusting the positions of the first movable tension wheel 13 and the second movable tension wheel 16 to ensure the transmission effect; the phase relationship between the rotating rollers can also be changed by adjusting the positions of the first movable tension wheel 13 and the second movable tension wheel 16 as needed, so as to further improve the leaf stripping effect and reduce the broken segment phenomenon.

[0032] refer to Figures 1 to 3Preferably, the tensioning wheel also includes two first tensioning wheels 10, two second tensioning wheels 14 and a third tensioning wheel 23. The two first tensioning wheels 10 are located below the first sprocket 6 and are spaced apart in the front-to-back direction. The two second tensioning wheels 14 are located below the two first tensioning wheels 10 and are spaced apart in the front-to-back direction. The first tensioning wheels 10 and the second tensioning wheels 14 are arranged one by one up and down, and each second tensioning wheel 14 is located at the rear and lower part of the corresponding first tensioning wheel 10. The third tensioning wheel 23 is located between the second tensioning wheel 14 and the second sprocket 8 in the front. The first movable tensioning wheel 13 is installed in front between the second tensioning wheel 14 and the third tensioning wheel 23 in a manner that it can move forward and backward. The chain 11 is wound around the front side of the two first tensioning wheels 10, the top of the first sprocket 6, the rear side of the two second tensioning wheels 14, the front side of the first movable tensioning wheel 13, the rear side of the third tensioning wheel 23, the rear side of the second sprocket 8, the front side of the second movable tensioning wheel 16, and the rear side of the fourth tensioning wheel 17. In order to achieve the simplest parameter adjustment, on the first movable tensioning wheel 13, the second movable tensioning wheel 16 and the first sprocket 6, the contact range of the chain 11 and the sprocket is 180°, that is, the chain 11 entering and exiting the first sprocket 6 and the chain 11 of the movable tensioning wheel are parallel, and the direction of the chain 11 is parallel to the moving direction of the axis of the first sprocket 6, and the direction of the chain 11 is parallel to the moving direction of the movable tensioning wheel. Maintaining this state throughout the entire adjustment process can help simplify the control algorithm, because the change in the length of the chain 11 at any time is directly equal to twice the axial displacement of the first sprocket 6, or the change in the length of the chain 11 is directly equal to twice the axial displacement of the active tensioner.

[0033] refer to Figures 1 to 3 Preferably, the left and right side walls of the sugarcane impurity removal channel 4 are provided with through holes 20 whose lengths are distributed in the up and down directions at positions corresponding to the movable roller 21, and the left and right ends of the movable roller 21 respectively pass through the corresponding through holes 20 and extend outward, and the movable roller 21 can move up and down along the through holes 20.

[0034] refer to Figures 1 to 3, the first moving mechanism can be a telescopic cylinder structure, or a structure such as a screw nut. Preferably, the first moving mechanism includes a first screw 3, a first motor 1 and a moving platform 7. Two parallel first screws 3 are arranged on the outside of each through hole 20, and each first screw 3 is connected to the sugarcane impurity removal channel 4 in a rotatable manner. The first motor 1 is installed on the sugarcane impurity removal channel 4, and the first motor 1 corresponds to the first screw 3 one by one. The rotating shaft of each first motor 1 is connected to the corresponding first screw to drive the first screw 3 to rotate synchronously. A moving platform 7 is provided between two adjacent first screws 3, and sleeves 5 threadedly connected to the corresponding first screw 3 are provided on the front and rear sides of each moving platform 7. The two ends of the movable roller 21 are respectively connected to the corresponding moving platform 7 in rotation. By driving the four first screws 3 to rotate synchronously in the forward direction or reverse direction, the sleeve 5 can be driven to move up and down, thereby driving the moving platform 7 to move up and down, and adjusting the distance between the movable roller 21 and the fixed roller 22.

[0035] refer to Figures 1 to 3 , the second moving mechanism can be a telescopic cylinder structure, or a structure such as a screw nut. Preferably, the second moving mechanism includes a first guide rail 12, a first slider, a second screw rod 9 and a second motor 2. The first guide rail 12 is installed on the sugarcane impurity removal channel 4, and the length of the first guide rail 12 is distributed along the front-to-back direction. The first slider is installed on the first guide rail 12 in a manner that can slide left and right, and the first movable tensioning wheel 13 is installed on the first slider. The second screw rod 9 is installed on the sugarcane impurity removal channel 4 in a rotatable manner, and the length of the second screw rod 9 is distributed along the front-to-back direction, and the first slider is threadedly connected to the second screw rod 9. The second motor 2 is installed on the sugarcane impurity removal channel 4, and the rotating shaft of the second motor 2 is connected to the second screw rod 9 for driving the second screw rod 9 to rotate. By rotating the second screw rod 9 in the forward or reverse direction, the first slider can be driven to move forward and backward, thereby driving the first movable tensioning wheel 13 to move forward and backward.

[0036] refer to Figures 1 to 3, the third moving mechanism can be a telescopic cylinder structure, or a structure such as a screw nut. Preferably, the third moving mechanism includes a second guide rail 15, a second slider, a third screw rod 19 and a third motor 18. The second guide rail 15 is installed on the sugarcane impurity removal channel 4, and the length of the second guide rail 15 is distributed along the front-to-back direction. The second slider is installed on the second guide rail 15 in a manner that can slide left and right, and the second movable tension wheel 16 is installed on the second slider. The third screw rod 19 is installed on the sugarcane impurity removal channel 4 in a rotatable manner, and the length of the third screw rod 19 is distributed along the front-to-back direction, and the second slider is threadedly connected to the third screw rod 19. The third motor 18 is installed on the sugarcane impurity removal channel 4, and the rotating shaft of the third motor 18 is connected to the third screw rod 19, which is used to drive the third screw rod 19 to rotate. By rotating the third screw rod 19 in the forward or reverse direction, the second slider can be driven to move forward and backward, thereby driving the second movable tension wheel 16 to move forward and backward.

[0037] refer to Figures 1 to 3 Through the action of the first moving mechanism, the second moving mechanism and the third moving mechanism, the spacing and phase of the rotating rollers can be adjusted in the following three ways:

[0038] (1) Spacing adjustment, roller phase relationship remains unchanged: the movable roller 21 moves up and down, the first movable tensioning wheel 13 and the second movable tensioning wheel 16 move in the same direction to make corresponding adjustments, keeping the length of the chain 11 on both sides from the movable roller 21 to the fixed roller 22 changing synchronously, so as to keep the chain 11 always in the tensioning device, not interfering with the movement of the movable roller 21, and not changing the roller phase relationship. 13 represents the displacement of the first movable tensioning wheel 13, S 16 represents the displacement of the second active tensioning wheel 16, while the displacement of the active roller 21 is S 7 , then S 13 , S 16 and S 7 The following formula (1) is satisfied:

[0039] S 13 =S 16 =0.5S 7 (1)

[0040] At this time, the spacing between the rotating rollers can be adjusted autonomously, so that when the density of harvested sugarcane is high, there are more sugarcanes in the feeding channel, or the diameter of the sugarcane is large, the spacing can be appropriately increased to reduce the force applied to the sugarcane and avoid channel blockage; and when the density of sugarcane in the feeding channel is low, there are fewer sugarcanes in the feeding channel, or the diameter of the sugarcane is small, the spacing can be reduced to apply a stronger force to the sugarcane and bring about a better leaf stripping effect.

[0041] (2) Roller phase adjustment, spacing unchanged: The movable roller 21 is not moved, and the positions of the first movable tensioning wheel 13 and the second movable tensioning wheel 16 are adjusted in the opposite direction. While keeping the total length of the chain 11 unchanged, the length of the chain 11 on both sides between the first movable tensioning wheel 13 and the second movable tensioning wheel 16 is reduced on one side and increased on the other side, thereby changing the roller phase. 13 represents the displacement of the first movable tensioning wheel 13, S 16 represents the displacement of the second active tensioning wheel 16, then S 13 , S 16 The following formula (2) is satisfied:

[0042] S 13 =-S 16 (2)

[0043] The negative sign in formula (2) represents the opposite direction of movement. Assuming that the fixed roller 22 does not rotate, the chain 11 here does not slide, but the chain 11 at the movable roller 21 will slide due to the reverse movement of the movable tension wheel, so that the movable roller 21 will rotate at a certain angle, causing the relative phase change between the movable roller 21 and the fixed roller 22. On the contrary, assuming that the movable roller 21 does not rotate, the chain at the fixed roller 22 will slide due to the pull of the movable tension wheel, and the fixed roller 22 will rotate at a certain angle, which will also cause a relative phase change. When used on the leaf stripping roller, due to the high rotation speed of the leaf stripping roller and the slow running and conveying speed of the sugarcane, the leaf stripping brush hits the sugarcane many times per second. Assuming that when the phase difference between the upper and lower rollers is 0, it is assumed that the upper and lower leaf stripping brushes rotate and pass through the center line of the two roller shafts at the same time. At this time, the impact force of the leaf stripping brush on the sugarcane is concentrated at the same time and the same point. When the impact force is large and the allowable force of the sugarcane is small, it can form a good support for the sugarcane, thereby avoiding broken joints as much as possible without affecting the impact force; when the phase difference between the upper and lower rollers increases, the time when the leaf stripping brush passes through the center line of the roller shafts is not at the same time, and there is an angle difference in the rotation angle, so the impact force on the sugarcane is distributed at different times. Due to the backward conveying of the sugarcane, the impact force does not act on the same point of the sugarcane stalk. In this way, when the impact force is small and the allowable force of the sugarcane is larger, a more uniform impact and leaf stripping effect can be obtained within the range of continuous joints.

[0044] (3) The spacing and roller phase are adjusted simultaneously: the movable roller 21 moves up and down, and the movement of the first movable tensioning wheel 13 and the second movable tensioning wheel 16 is controlled by the common mode component (synchronous adjustment) and the differential mode component (reverse adjustment). Phase change Proportional to the differential modulus, phase change is the rotation phase change of the movable roller 21 when the fixed roller 22 does not rotate; Satisfies formula (3):

[0045]

[0046] In formula (3), K 差 is the differential mode proportionality coefficient, S 13 is the displacement of the first movable tensioning wheel 13, S 16 is the displacement of the second movable tensioning wheel 16.

[0047] The spacing variation ΔH is proportional to the common modulus. The spacing variation ΔH is the variation of the center spacing between the movable roller 21 and the fixed roller 22. ΔH satisfies formula (4):

[0048]

[0049] In formula (4), K 共 is the common mode proportionality coefficient, S 13 is the displacement of the first movable tensioning wheel 13, S 16 is the displacement of the second movable tensioning wheel 16.

[0050] If the phase adjustment changes greatly, the differential mode component of the reverse adjustment will be more obvious, and the displacements of the two active tension wheels will be greatly different; if the spacing adjustment changes greatly, the common mode component of the synchronous adjustment will be more obvious, and the displacements of the two active tension wheels will be more consistent. Through the above methods, the force (spacing) and the distribution point (phase) of the striking force of the leaf stripping brush on the sugarcane can be adjusted independently, so that it can adapt to various working conditions.

[0051] The two movable tension wheels and the first sprocket 6 of the present invention are controlled by the "common modulus + differential modulus" method, so that the phase and spacing between the rotating rollers can be adjusted separately. The adjustment method is simple and convenient, which can improve the leaf stripping and impurity removal effect and reduce the breakage phenomenon.

[0052] The foregoing description of specific exemplary embodiments of the present invention is for the purpose of illustration and demonstration. These descriptions are not intended to limit the present invention to the precise form disclosed, and it is clear that many changes and variations can be made based on the above teachings. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the present invention and its practical application, so that those skilled in the art can realize and utilize various different exemplary embodiments of the present invention and various different selections and changes. The scope of the present invention is intended to be limited by the claims and their equivalents.

Claims

1. A parameter adjustment device for a sugarcane impurity removal channel, characterized in that: The adjusting device is installed on a pair of rotating rollers of the sugarcane impurity removal channel, and is used to adjust the spacing and phase relationship between the two rotating rollers; wherein the adjusting device comprises: A first moving mechanism, wherein the rotating roller comprises a movable roller and a fixed roller, wherein the movable roller is located above the fixed roller and can move up and down; the first moving mechanism is installed on the sugarcane impurity removal channel and is used to drive the movable roller to move up and down; The driving device comprises a sprocket, a tensioning wheel, a movable tensioning wheel and a chain, wherein the sprocket is provided at the end of each rotating roller; wherein the sprocket arranged on the movable roller is a first sprocket, and the sprocket arranged on the fixed roller is a second sprocket; the tensioning wheel and the movable tensioning wheel are both installed on the sugarcane impurity removing channel; the tensioning wheel comprises a fourth tensioning wheel, and the fourth tensioning wheel is located at the rear and lower part of the second sprocket; the movable tensioning wheel comprises a first movable tensioning wheel and a second movable tensioning wheel, the first movable tensioning wheel is installed between the two sprockets in a manner that it can move forward and backward, and the second movable tensioning wheel is installed in a manner that it can move forward and backward in front and lower part of the second sprocket; the chain is wound around the front side of the first movable tensioning wheel, the top of the first sprocket, the rear side of the fourth tensioning wheel, the front side of the second movable tensioning wheel and the rear side of the second sprocket; A second moving mechanism, which is installed on the sugarcane impurity removal channel and is used to drive the first movable tensioning wheel to move forward and backward; and The third moving mechanism is installed on the sugarcane impurity removal channel and is used to drive the second movable tensioning wheel to move forward and backward.

2. The parameter adjustment device for the sugarcane impurity removal channel according to claim 1, characterized in that: The tensioning wheel also includes two first tensioning wheels, two second tensioning wheels and a third tensioning wheel, the two first tensioning wheels are located below the first sprocket and are spaced apart in the front-to-back direction, the two second tensioning wheels are located below the two first tensioning wheels and are spaced apart in the front-to-back direction, and the third tensioning wheel is located between the second tensioning wheel and the second sprocket in the front; the first movable tensioning wheel is installed in front between the second tensioning wheel and the third tensioning wheel in the front in a manner that it can move forward and backward; The chain is wound around the front side of the two first tensioning wheels, the top of the first sprocket, the rear side of the two second tensioning wheels, the front side of the first movable tensioning wheel, the rear side of the third tensioning wheel, the rear side of the second sprocket, the front side of the second movable tensioning wheel and the rear side of the fourth tensioning wheel.

3. The parameter adjustment device for the sugarcane impurity removal channel according to claim 1, characterized in that: The left and right side walls of the sugarcane impurity removal channel are provided with through holes whose lengths are distributed in the up and down directions at positions corresponding to the movable rollers. The left and right ends of the movable rollers respectively pass through the corresponding through holes and extend outwards. The movable rollers can move up and down along the through holes.

4. The parameter adjustment device for the sugarcane impurity removal channel according to claim 3 is characterized in that: The first moving mechanism comprises: A first screw rod, wherein two first screw rods are arranged in parallel in front and back on the outer side of each through hole, and each first screw rod is connected to the sugarcane impurity removal channel in a rotatable manner; a first motor, wherein the first motor is installed on the sugarcane impurity removing channel, and the first motor corresponds to the first screw rod one by one, and a rotating shaft of each first motor is connected to the corresponding first screw rod; and A mobile platform is provided between two adjacent first screw rods, and sleeves threadedly connected to the corresponding first screw rods are provided on the front and rear sides of each mobile platform; the two ends of the movable roller are respectively rotatably connected to the corresponding mobile platform.

5. The parameter adjustment device for the sugarcane impurity removal channel according to claim 1, characterized in that: The second moving mechanism comprises: A first guide rail, which is installed on the sugarcane impurity removal channel, and the length of the first guide rail is distributed along the front-to-back direction; A first slider is mounted on the first guide rail in a manner of being able to slide left and right, and the first movable tensioning wheel is mounted on the first slider; a second screw rod, which is rotatably mounted on the sugarcane impurity removing passage, and the length of the second screw rod is distributed along the front-back direction, and the first slider is threadedly connected to the second screw rod; and A second motor is installed on the sugarcane impurity removal channel, and a rotating shaft of the second motor is connected to the second screw rod.

6. The parameter adjustment device for the sugarcane impurity removal channel according to claim 1, characterized in that: The third moving mechanism comprises: A second guide rail, which is installed on the sugarcane impurity removal channel, and the length of the second guide rail is distributed along the front-to-back direction; a second slider, which is mounted on the second guide rail in a manner capable of sliding left and right, and the second movable tensioning wheel is mounted on the second slider; a third screw rod, which is rotatably mounted on the sugarcane impurity removing passage, and the length of the third screw rod is distributed along the front-back direction, and the second slider is threadedly connected to the third screw rod; and A third motor is installed on the sugarcane impurity removal channel, and a rotating shaft of the third motor is connected to the third screw rod.

7. The parameter adjustment device for the sugarcane impurity removal channel according to claim 1, characterized in that: The adjustment method of the adjustment device includes spacing adjustment, and the phase relationship of the rollers remains unchanged; The movable roller moves up and down, and the first movable tensioning wheel and the second movable tensioning wheel move in the same direction to make corresponding adjustments. 13 Indicates the displacement of the first active tensioner, S 16 represents the displacement of the second active tensioning wheel, and the displacement of the active roller is S7, then S 13 , S 16 and S7 satisfy the following formula (1): S 13 =S 16 =0.5S7(1)。 8. The parameter adjustment device for the sugarcane impurity removal channel according to claim 1, characterized in that: The adjustment method of the adjustment device includes adjusting the roller phase, the spacing remains unchanged; the movable roller does not move, and the positions of the first movable tensioning wheel and the second movable tensioning wheel are adjusted in the opposite direction, thereby changing the roller phase. 13 represents the displacement of the first movable tensioning wheel 13, S 16 represents the displacement of the second active tensioning wheel, then S 13 , S 16 The following formula (2) is satisfied: S 13 =-S 16 (2) In formula (2), the negative sign represents the opposite direction of movement.

9. The parameter adjustment device for the sugarcane impurity removal channel according to claim 1, characterized in that: The adjustment method of the adjustment device includes adjusting the spacing and the roller phase at the same time; the movable roller moves up and down, and the movement of the first movable tensioning wheel and the second movable tensioning wheel is jointly controlled by the common mode component and the differential mode component; the phase change amount Proportional to the differential modulus; where the phase change Satisfies formula (3): In formula (3), K 差 is the differential mode proportionality coefficient, S 13 is the displacement of the first active tensioning wheel, S 16 is the displacement of the second movable tensioning wheel; The spacing change ΔH is proportional to the common mode, and ΔH satisfies formula (4): In formula (4), K 共 is the common mode proportionality coefficient, S 13 is the displacement of the first active tensioning wheel, S 16 is the displacement of the second movable tensioning wheel.

Citation Information

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