A filter device for air suction port of gas compressor
By designing a gas compressor suction orifice filter device including connecting pipe, mounting frame and driving mechanism, the problem of shutdown and manual operation of filter plate replacement in the prior art is solved, automatic replacement and stable filtration are realized, maintenance costs are reduced and efficiency is improved.
Patent Information
- Application Number
- CN202510003462.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2045-01-02
AI Technical Summary
The filter plates of the suction orifice of the existing gas compressor need to be shut down during replacement, and the installation and disassembly require manual manual operation, resulting in complex maintenance, high labor intensity and low efficiency.
A filter device including a connecting pipe, a mounting frame and a driving mechanism is designed. The connecting pipe is bolted to be installed at the suction hole, and the filter plate positioning groove and driving mechanism are set in the mounting frame to realize the automatic displacement and replacement of the filter plate.
It realizes automatic replacement of the filter plate during the operation of the gas compressor, ensures stable gas filtration, reduces maintenance costs and shutdown losses, simplifies the maintenance process, and improves work efficiency.
Smart Images

Figure CN119367889B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of gas compressors, and specifically discloses a filtering device for a gas compressor suction port. Background Art
[0002] A gas compressor is a power device that converts mechanical energy into gas pressure energy. It is often used to provide gas power for pneumatic tools. It is also commonly used to pressurize oxygen, hydrogen, ammonia, natural gas, coke oven gas, inert gas and other media in the petrochemical, drilling, metallurgical and other industries.
[0003] When replacing the filter plate at the suction port of the existing gas compressor, the staff needs to shut down the equipment, and the installation and removal of the filter plate require manual operation, which complicates the maintenance process of the equipment, increases the labor intensity of the staff, and reduces work efficiency. Summary of the invention
[0004] In view of this, the purpose of the present invention is to propose a filtering device for the air intake port of a gas compressor to solve the problem that when replacing the filter plate of the existing gas compressor air intake port, the staff needs to shut down the equipment, and the installation and removal of the filter plate require manual operation, which complicates the maintenance process of the equipment, increases the labor intensity of the staff, and reduces work efficiency.
[0005] To achieve the above objectives, the present invention provides a filtering device for a gas compressor suction port, comprising a connecting pipe, wherein the connecting pipe is installed at the suction port of the gas compressor through a flange, a mounting frame is installed on the side of the connecting pipe through bolts, a first slot, a second slot and a third slot are arranged inside the connecting pipe, a first frame, a third frame and a second frame are arranged inside the mounting frame, and positioning slots are arranged on the surfaces of the first frame, the third frame and the second frame, a filter plate is installed in the positioning slot, the first frame, the third frame and the second frame correspond to the first slot, the second slot and the third slot respectively, a driving mechanism is arranged inside the mounting frame, the driving mechanism drives the first frame, the third frame and the second frame to move, and a mounting mechanism is arranged at the bottom of the first frame and the second frame.
[0006] In the above technical solution, preferably, a first column is fixedly installed on one end of the first frame close to the driving mechanism, a second column is fixedly installed on one end of the second frame close to the driving mechanism, and a third column is fixedly installed on one end of the third frame close to the driving mechanism.
[0007] In the above technical solution, preferably, a groove is provided on the top of the third frame, and the filter plate is installed in the positioning groove on the surface of the third frame through the groove.
[0008] In the above technical solution, preferably, a movable groove is provided at the bottom of the first column and the second column, an arc groove is provided above the movable groove, the installation mechanism includes a gear, the gear is rotatably installed in the arc groove, a plug-in strip is slidably installed inside the movable groove, a rack is provided on the top of the plug-in strip, the rack is meshed with the gear, a guide column is fixedly provided at the center of the gear, the other end of the guide column is rotatably installed in the positioning groove, an L-shaped strip is provided on the surface of the guide column, and the L-shaped strip is at the bottom of the positioning groove.
[0009] In the above technical solution, preferably, two positioning boxes are symmetrically installed inside the installation frame, and the two positioning boxes are respectively matched with the first column and the second column. An inner groove is provided inside the positioning box, and a first path groove is provided on the surface of the inner groove. The first path groove includes a first straight groove and a first inclined groove. The first straight groove is connected to the first inclined groove. The first straight groove is close to the connecting tube, and a boss is fixedly installed at one end of the plug-in strip on the outside of the movable groove, and the bottom of the boss is slidably installed in the first path groove.
[0010] In the above technical solution, preferably, the driving mechanism includes a push block, which is slidably arranged in the middle of the installation frame, and a flat plate is arranged on the top of the push block, and two second path grooves are symmetrically arranged on the surface of the flat plate, and the second path groove includes a second straight line groove and a second inclined groove, and the second straight line groove is connected to the second inclined groove, and the second straight line groove is close to the connecting pipe, and the two second path grooves are respectively matched with the first column and the second column, and the top of the first column and the second column are both provided with a pin shaft, and sliding protrusions are slidably arranged inside the two second path grooves, and a connecting rod is connected between the middle part of the sliding protrusion and the top of the pin shaft through a rotating shaft, and a linear guide groove is arranged at the top of the inner wall of the installation frame, and the top of the sliding protrusion is slidably arranged in the linear guide groove.
[0011] In the above technical solution, preferably, a contraction groove is provided inside the propulsion block, a guide rod is movably provided inside the contraction groove, the surface of the guide rod passes through the propulsion block, and the end of the guide rod is fixedly connected to the third column, a spring is provided on the surface of the guide rod between the third column and the propulsion block, a cylinder is provided on the outside of the mounting frame, and the output end of the cylinder is connected to the propulsion block.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] The device can temporarily replace the filter plates on the surfaces of the first frame and the second frame with the filter plates on the surface of the third frame, ensuring that the connecting pipe will continue to filter the gas during the gas transportation process, thereby ensuring the stable operation of the gas compressor and reducing maintenance costs and downtime losses. In addition, by providing an installation mechanism, the filter plates on the surfaces of the first frame and the second frame can be tilted when they are recovered into the installation frame, which is convenient for staff to replace the filter plates. The maintenance process is simple, the labor intensity of staff is reduced, and work efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the gas compressor of the present invention;
[0015] Figure 2 It is a schematic diagram of the connecting pipe and the installation frame structure of the present invention;
[0016] Figure 3 It is a partial cross-sectional view of the connecting pipe and the mounting frame of the present invention;
[0017] Figure 4 It is a cross-sectional view of the installation frame structure of the present invention;
[0018] Figure 5 It is a schematic diagram of the driving mechanism structure of the present invention;
[0019] Figure 6 For the present invention Figure 5 The enlarged view of point A in the middle;
[0020] Figure 7 For the present invention Figure 5 The enlarged view of point B in the middle;
[0021] Figure 8 It is a schematic diagram of the plug-in strip and gear structure of the present invention;
[0022] Fig. 9 It is a top sectional view of the connecting pipe and the mounting frame of the present invention.
[0023] In the figure: 1, connecting pipe; 2, mounting frame; 3, first slot; 4, second slot; 5, third slot; 6, first frame; 7, first column; 8, second frame; 9, second column; 10, third frame; 11, third column; 12, filter plate; 13, positioning slot; 14, mounting mechanism; 15, positioning box; 16, inner slot; 17, first path slot; 18, first straight slot; 19, first inclined slot; 20, movable slot; 21, arc slot; 22, gear; 23, guide column; 24, L-shaped strip; 25, plug-in strip; 26, rack; 27, boss; 28, driving mechanism; 29, push block; 30, plate; 31, second path slot; 32, second straight slot; 33, second inclined slot; 34, connecting rod; 35, contraction slot; 36, guide rod; 37, spring; 38, straight guide slot. DETAILED DESCRIPTION
[0024] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0026] like Figure 1 - Fig. 9A filtering device for a gas compressor suction port shown in the figure comprises a connecting pipe 1, which is installed at the suction port of the gas compressor through a flange, a mounting frame 2 is installed on the side of the connecting pipe 1 through bolts, a first slot 3, a second slot 4 and a third slot 5 are arranged inside the connecting pipe 1, a first frame 6, a third frame 10 and a second frame 8 are arranged inside the mounting frame 2, and a positioning slot 13 is opened on the surface of the first frame 6, the third frame 10 and the second frame 8, a filter plate 12 is installed in the positioning slot 13, the first frame 6, the third frame 10 and the second frame 8 correspond to the first slot 3, the second slot 4 and the third slot 5 respectively, a driving mechanism 28 is arranged inside the mounting frame 2, the driving mechanism 28 drives the first frame 6, the third frame 10 and the second frame 8 to move, and a mounting mechanism 14 is arranged at the bottom of the first frame 6 and the second frame 8, and the device can make the filter plate 1 on the surface of the third frame 10 2 temporarily replaces the filter plates 12 on the surfaces of the first frame 6 and the second frame 8 to ensure that the connecting pipe 1 will filter the gas all the time during the gas transmission process, and by setting the mounting mechanism 14, the filter plates 12 on the surfaces of the first frame 6 and the second frame 8 can be tilted when the first frame 6 and the second frame 8 are recovered to the inside of the mounting frame 2, so as to facilitate the replacement of the filter plates 12 by the staff, and after the first frame 6 and the second frame 8 are moved out of the first slot 3 and the third slot 5, the end of the first frame 6 close to the connecting pipe 1 is always clamped inside the first slot 3, and the end of the second frame 8 close to the connecting pipe 1 is always clamped inside the third slot 5. After the first frame 6 and the second frame 8 are separated from the surface, the first slot 3 and the third slot 5 are still blocked, so that the connecting pipe 1 will not leak. Similarly, when the third frame 10 is separated from the second slot 4, the end of the third frame 10 close to the connecting pipe 1 is also always clamped inside the second slot 4.
[0027] A first column 7 is fixedly installed on one end of the first frame 6 close to the driving mechanism 28, a second column 9 is fixedly installed on one end of the second frame 8 close to the driving mechanism 28, and a third column 11 is fixedly installed on one end of the third frame 10 close to the driving mechanism 28, so that the driving mechanism 28 can control the first frame 6, the second frame 8 and the third frame 10 respectively through the first column 7, the second column 9 and the third column 11.
[0028] A groove is provided at the top of the third frame 10, and the filter plate 12 is installed in the positioning groove 13 on the surface of the third frame 10 through the groove. By setting the groove, the staff can directly plug the filter plate 12 into the positioning groove 13 on the surface of the third frame 10, and the installation is convenient and quick.
[0029] The bottom of the first column 7 and the second column 9 are both provided with a movable groove 20, and an arc groove 21 is provided above the movable groove 20. The mounting mechanism 14 includes a gear 22, and the gear 22 is rotatably installed in the arc groove 21. A plug-in strip 25 is slidably installed inside the movable groove 20, and a rack 26 is provided on the top of the plug-in strip 25, and the rack 26 meshes with the gear 22. A guide column 23 is fixedly provided at the center of the gear 22, and the other end of the guide column 23 is rotatably installed in the positioning groove 13. The surface of the guide column 23 is provided with an L-shaped strip 24, and the L-shaped strip 24 is at the bottom of the positioning groove 13. When the plug-in When the bar 25 moves toward the inside of the movable groove 20, the rack 26 drives the gear 22 to rotate, and the gear 22 drives the guide column 23 to rotate. The L-shaped bar 24 will appear to be in a tilted state, and the distance between the L-shaped bar 24 and the positioning groove 13 will be expanded. At this time, the staff can insert the bottom of the filter plate 12 between the L-shaped bar 24 and the positioning groove 13, and then move the plug-in bar 25 toward the outside of the movable groove 20, the rack 26 drives the gear 22 to rotate, and the gear 22 drives the guide column 23 to rotate, and the L-shaped bar 24 will clamp the bottom of the filter plate 12, so that the filter plate 12 is fixedly installed in the positioning groove 13.
[0030] Two positioning boxes 15 are symmetrically installed inside the installation frame 2. The two positioning boxes 15 cooperate with the first column 7 and the second column 9 respectively. An inner groove 16 is arranged inside the positioning box 15. A first path groove 17 is opened on the surface of the inner groove 16. The first path groove 17 includes a first straight groove 18 and a first inclined groove 19. The first straight groove 18 is connected to the first inclined groove 19. The first straight groove 18 is close to the connecting pipe 1. A protrusion 27 is fixedly installed at one end of the plug-in strip 25 on the outside of the movable groove 20. The bottom of the protrusion 27 is slidably installed in the first path groove 17. When the first column 7 and the second column 9 move into the installation frame 2, the protrusion 27 will move along the first straight groove 18 to the first inclined groove 19. When the protrusion 27 moves into the first inclined groove 19, the plug-in strip 25 will move into the movable groove 20 as a whole. Therefore, when the first column 7 and the second column 9 are recovered to the inside of the installation frame 2, the L-shaped strip 24 will be in a tilted state, which is convenient for the staff to install and disassemble the filter plate 12.
[0031] The driving mechanism 28 includes a pushing block 29, which is slidably arranged in the middle of the installation frame 2. A flat plate 30 is arranged on the top of the pushing block 29. Two second path grooves 31 are symmetrically arranged on the surface of the flat plate 30. The second path groove 31 includes a second straight groove 32 and a second inclined groove 33. The second straight groove 32 is connected to the second inclined groove 33. The second straight groove 32 is close to the connecting pipe 1. The two second path grooves 31 are respectively matched with the first column 7 and the second column 9. The top of the first column 7 and the second column 9 are both provided with a pin shaft. Sliding protrusions are slidably arranged inside the two second path grooves 31. A connecting rod 34 is connected between the middle part of the sliding protrusion and the top of the pin shaft through a rotating shaft. A linear guide groove 38 is arranged on the top of the inner wall of the installation frame 2. The top of the sliding protrusion is slidably arranged in the linear guide groove 38. The linear guide groove 38 is linear and is opened at the center of the top of the inner cavity of the installation frame 2. When the pushing block 29 drives the flat plate 30 to continuously move toward the connecting pipe 1, the driving mechanism 28 includes a pushing block 29, which is slidably arranged in the middle part of the sliding protrusion and the top of the pin shaft. When the connecting pipe 1 approaches, the bottom of the sliding protrusion will gradually slide from the second linear groove 32 to the second inclined groove 33, and the movement of the second inclined groove 33 has a certain squeezing force on the bottom of the sliding protrusion, and the linear guide groove 38 has a limiting function on the connecting rod 34, ensuring that the distance between the sliding protrusion and the connecting pipe 1 will not change, so that when the second inclined groove 33 squeezes the bottom of the sliding protrusion, the top of the sliding protrusion will move in the linear guide groove 38, and when the pushing block 29 moves as a whole toward the connecting pipe 1, the second path groove 31 has a guiding function for the sliding protrusion, and when the sliding protrusion slides inside the second inclined groove 33, when the plate 30 moves toward the direction of the connecting pipe 1, the sliding protrusion will gradually move toward the middle of the plate 30, and the connecting rod 34 at one end of the sliding protrusion will move toward the middle of the plate 30, and the connecting rod 34 at one end of the pin shaft will move toward the inside of the mounting frame 2, thereby realizing the recovery of the first frame 6 and the second frame 8 into the mounting frame 2.
[0032] A contraction groove 35 is provided inside the push block 29, and a guide rod 36 is movably provided inside the contraction groove 35. The surface of the guide rod 36 passes through the push block 29, and the end of the guide rod 36 is fixedly connected to the third column 11. A spring 37 is provided on the surface of the guide rod 36 between the third column 11 and the push block 29. A cylinder is provided on the outside of the mounting frame 2, and the output end of the cylinder is connected to the push block 29. The cylinder can drive the push block 29 to move inside the mounting frame 2. When the push block 29 moves toward the connecting pipe 1 as a whole, the third frame 10 will be inserted into the second slot 4 as a whole, and then the push block 29 will continue to move toward the connecting pipe 1. Since the position of the third frame 10 is fixed, the movement of the push block 29 toward the connecting pipe 1 will generate pressure on the spring 37, causing the spring 37 to contract, and the guide rod 36 will contract into the contraction groove 35.
[0033] Working principle: First, when the cylinder drives the push block 29 to move toward the connecting pipe 1 as a whole, the third frame 10 will be inserted into the second slot 4 as a whole. At this time, the sliding protrusion slides in the second linear slot 32, and then the push block 29 continues to move toward the connecting pipe 1. Since the position of the third frame 10 is fixed, the push block 29 moves toward the connecting pipe 1, which will generate pressure on the spring 37, causing the spring 37 to shrink, and the guide rod 36 will shrink into the shrinkage slot 35. At this time, the sliding protrusion slides in the second inclined slot 33, and the sliding protrusion will gradually move toward the middle of the plate 30, and the connecting rod 34 at one end of the sliding protrusion will move toward the middle of the plate 30, and the connecting rod 34 at one end of the pin shaft will move toward the inside of the installation frame 2, thereby realizing the recovery of the first frame 6 and the second frame 8 into the installation frame 2, and then in the process of the first column 7 and the second column 9 moving toward the inside of the installation frame 2, the boss 27 will move along the first linear slot 18 to the first inclined slot 19. When the boss 27 moves to the first inclined slot 19, the plug The strip 25 as a whole will move toward the inside of the movable groove 20, so that when the first column 7 and the second column 9 are recovered into the installation frame 2, the rack 26 drives the gear 22 to rotate, and the gear 22 drives the guide column 23 to rotate, and the L-shaped strip 24 will be in an inclined state, and the distance between the L-shaped strip 24 and the positioning groove 13 will be expanded. At this time, it is convenient for the staff to install and disassemble the filter plate 12. In this process, the third frame 10 will first filter the gas inside the connecting pipe 1, and then the first frame 6 and the second frame 8 will move into the installation frame 2. Finally, after the filter plates 12 on the surfaces of the first frame 6 and the second frame 8 are replaced, the cylinder drives the push block 29 to be recovered. At this time, the elastic force of the spring 37 will fix the third frame 10 inside the second slot 4, and the sliding protrusion will push the first frame 6 and the second frame 8 into the first slot 3 and the third slot 5 respectively during the sliding process inside the second inclined slot 33, and then the push block 29 will continue to be recovered, and the third frame 10 will be detached from the second slot 4 and recovered into the installation frame 2.
[0034] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention claimed.
Claims
1. A filtering device for a gas compressor suction port, comprising a connecting pipe (1), characterized in that: The connecting pipe (1) is installed at the air intake hole of the gas compressor through a flange. A mounting frame (2) is installed on the side of the connecting pipe (1) through bolts. A first slot (3), a second slot (4) and a third slot (5) are arranged inside the connecting pipe (1). A first frame (6), a third frame (10) and a second frame (8) are arranged inside the mounting frame (2). Positioning slots (13) are arranged on the surfaces of the first frame (6), the third frame (10) and the second frame (8). A filter plate (12) is installed in the positioning slot (13). The first frame (6), the third frame (10) and the second frame (8) correspond to the first slot (3), the second slot (4) and the third slot (5) respectively. A driving mechanism (28) is arranged inside the mounting frame (2). The driving mechanism (28) drives the first frame (6), the third frame (10) and the second frame (8) to move. A mounting mechanism (14) is arranged at the bottom of the first frame (6) and the second frame (8). A first column (7) is fixedly mounted on one end of the first frame (6) close to the driving mechanism (28), a second column (9) is fixedly mounted on one end of the second frame (8) close to the driving mechanism (28), and a third column (11) is fixedly mounted on one end of the third frame (10) close to the driving mechanism (28); The driving mechanism (28) comprises a propulsion block (29), the propulsion block (29) being slidably disposed in the middle of the mounting frame (2), a plate (30) being disposed on the top of the propulsion block (29), two second path grooves (31) being symmetrically disposed on the surface of the plate (30), the second path grooves (31) comprising a second straight groove (32) and a second inclined groove (33), the second straight groove (32) being connected to the second inclined groove (33), the second straight groove (32) being close to the connecting pipe (1), the two second straight grooves (31) being symmetrically disposed on the surface of the plate (30), the second straight groove (32) being connected to the second inclined groove (33), the second straight groove (32) being close to the connecting pipe (1), the two second straight grooves (31) being symmetrically disposed on the surface of the plate (30), the second straight groove (31) being symmetrically disposed on the surface of the plate (30), the second straight groove (32) being symmetrically disposed on the surface of the plate (30), the second straight groove (31 ...1) being symmetrically disposed on the surface of the plate (30), the second straight groove (31) being symmetrically disposed on the surface of the plate (30), the second straight groove (31) being symmetrically disposed on the surface of the plate (3 The second path grooves (31) are respectively matched with the first column (7) and the second column (9); the tops of the first column (7) and the second column (9) are both provided with pin shafts; sliding protrusions are slidably provided inside the two second path grooves (31); a connecting rod (34) is connected between the middle of the sliding protrusion and the top of the pin shaft via a rotating shaft; a linear guide groove (38) is provided at the top end of the inner wall of the mounting frame (2); the top of the sliding protrusion is slidably provided in the linear guide groove (38).
2. A filter device for a gas compressor suction port according to claim 1, characterized in that: A groove is provided on the top of the third frame (10), and the filter plate (12) is installed in the positioning groove (13) on the surface of the third frame (10) through the groove.
3. A filtering device for a gas compressor suction port according to claim 2, characterized in that: The bottom of each of the first column (7) and the second column (9) is provided with a movable groove (20), an arc groove (21) is provided above the movable groove (20), the mounting mechanism (14) comprises a gear (22), the gear (22) is rotatably mounted in the arc groove (21), a plug-in bar (25) is slidably mounted inside the movable groove (20), a rack (26) is provided on the top of the plug-in bar (25), the rack (26) is meshed with the gear (22), a guide column (23) is fixedly provided at the center of the gear (22), the other end of the guide column (23) is rotatably mounted in the positioning groove (13), an L-shaped bar (24) is provided on the surface of the guide column (23), and the L-shaped bar (24) is located at the bottom of the positioning groove (13).
4. A filtering device for a gas compressor suction port according to claim 3, characterized in that: Two positioning boxes (15) are symmetrically installed inside the installation frame (2). The two positioning boxes (15) cooperate with the first column (7) and the second column (9) respectively. An inner groove (16) is provided inside the positioning box (15). A first path groove (17) is provided on the surface of the inner groove (16). The first path groove (17) includes a first straight groove (18) and a first inclined groove (19). The first straight groove (18) is connected to the first inclined groove (19). The first straight groove (18) is close to the connecting pipe (1). A convex column (27) is fixedly installed at one end of the plug-in strip (25) located outside the movable groove (20). The bottom of the convex column (27) is slidably installed in the first path groove (17).
5. A filtering device for a gas compressor suction port according to claim 4, characterized in that: A contraction groove (35) is provided inside the propulsion block (29), a guide rod (36) is movably provided inside the contraction groove (35), a surface of the guide rod (36) passes through the propulsion block (29), and an end of the guide rod (36) is fixedly connected to the third column (11), a spring (37) is provided on the surface of the guide rod (36) between the third column (11) and the propulsion block (29), and a cylinder is provided on the outside of the mounting frame (2), and an output end of the cylinder is connected to the propulsion block (29).
Citation Information
Patent Citations
Dust removal device for textile production workshop
CN118949583A