Intelligent temperature control type casting mold

Abstract

The invention discloses an intelligent temperature control type casting mold, and relates to the technical field of casting molds. A cooling mechanism is fixedly arranged at the center position of the top face of the bearing base and comprises a cooling frame, and the cooling frame is fixedly installed at the center position of the top face of the bearing base. Wherein preheating mechanisms are fixedly arranged on the left side and the right side of the upper portion of the bearing base correspondingly, each preheating mechanism comprises a preheating frame, and the preheating frames are fixedly installed on the left side and the right side of the top face of the bearing base. According to the intelligent temperature control type casting mold, in the combining process of the upper mold body and the lower mold body, through overturning of the preheating mechanism, the mold cavities on the upper side and the lower side are heated, the situation that the temperature difference between the mold cavities and materials is too large, and the service life is affected is avoided; and cracks caused by rapid cooling are avoided, and the casting forming precision and the temperature control effect are improved.

Description

Technical Field

[0001] The invention relates to the technical field of casting moulds, in particular to an intelligent temperature-controlled casting mould. Background Art

[0002] A casting mold refers to a solid material formed by pouring molten metal or plastic into the mold and then cooling it. After pouring, the casting mold is usually cooled by self-cooling or liquid cooling contact. This type of cooling method cannot accurately adapt to the complex requirements of different casting materials for mold temperature under different casting processes. Direct contact with liquid cooling will also result in the internal material not being able to be compensated for shrinkage, causing casting defects such as shrinkage cavities and shrinkage, making it impossible for small castings to be formed normally.

[0003] The utility model with announcement number CN217617603U discloses a casting mold for preventing casting defects. By adding a centrifugal force mechanism, a rotating mechanism is provided. The rotating mechanism drives the casting mold to rotate at high speed. When casting the casting, liquid metal is injected from the straight runner of the mold. Under the die-casting effect of the centrifugal force generated by the high-speed rotation, the liquid metal can be cooled and solidified in the state of filling the cavity, so that the cavity of the casting is quickly filled and the casting is quickly formed. Due to the die-casting effect of the centrifugal force on the liquid metal, the casting can be fully compensated for shrinkage and the internal structure of the casting is denser.

[0004] The utility model with announcement number CN217595831U discloses a casting mold for elevator pulley production. When the casting cavity needs to be cooled, circulating cold water can be input into the main cylinder and the auxiliary cylinder respectively. The circulating cold water will flow through the outside of the casting cavity, so as to take away the heat near the casting cavity formed by the lower mold base and the upper mold base, and quickly cool it down. Therefore, when the temperature control treatment of the casting mold is carried out, the forming cavity area inside the casting mold can be quickly cooled down, thereby shortening the temperature control time and being more convenient to use.

[0005] However, the above-mentioned temperature-controlled casting mold still has the following problems during actual use: although cooling is achieved by injecting water into the mold, before the casting mold is cast, the mold at room temperature is in contact with the molten material, which will cause material defects due to the large temperature difference and also affect the service life of the mold. At the same time, the cooling liquid cannot be effectively controlled during the molding process, and rapid cooling can easily cause cracks in the internal material, affecting the molding accuracy.

[0006] Therefore, we proposed an intelligent temperature-controlled casting mold to solve the above problems. Summary of the invention

[0007] The purpose of the present invention is to provide an intelligent temperature-controlled casting mold. In order to solve the problem that the existing temperature control method is to use water injection in the mold to achieve cooling, but before the casting mold is cast, the mold at room temperature contacts with the molten material, which will cause material defects due to the large temperature difference and also affect the service life of the mold. At the same time, the cooling liquid cannot be effectively controlled during the molding process, and rapid cooling can easily cause cracks in the internal material, affecting the molding accuracy.

[0008] To achieve the above object, the present invention provides the following technical solution: an intelligent temperature-controlled casting mold, comprising a bearing base, and supporting columns fixedly installed at the four corners of the top surface of the bearing base, and a protective top plate is fixedly arranged on the top of the supporting columns;

[0009] It also includes: a cooling mechanism is fixedly arranged at the center of the top surface of the bearing base, and the cooling mechanism includes a cooling frame, and the cooling frame is fixedly installed at the center of the top surface of the bearing base;

[0010] Among them, preheating mechanisms are fixedly arranged on both left and right sides of the upper side of the supporting base, and the preheating mechanism includes a preheating frame, and the preheating frame is fixedly installed on both left and right sides of the top surface of the supporting base.

[0011] Preferably, the left and right sides of the top surface of the supporting base are fixedly connected to the bottom end of the lifting side plates, and the top ends of the left and right lifting side plates are fixedly connected to the outer ends of the upper mold body, and the interiors of the symmetrically arranged lifting side plates are provided with through slide grooves, and the interiors of the through slide grooves are fixedly provided with positioning brackets.

[0012] Preferably, a guide gear is rotatably arranged inside the symmetrically arranged lifting side plates and passes through the upper end of the positioning bracket via a bearing, and guide racks are fixedly arranged on the outer sides of the upper ends of the left and right lifting side plates, and the guide racks are meshingly connected with the guide gears.

[0013] Preferably, a driving shaft is rotatably arranged below the symmetrically arranged positioning bracket through a bearing, and the outer end of the driving shaft is meshed and connected with the shaft of the guide gear through a first sprocket mechanism, and the guide rack is driven down by the lifting side plate, so that the meshing guide gear and the driving shaft rotate.

[0014] Preferably, the cooling mechanism includes a closed partition, and the closed partition is fixedly installed at the inner center position of the cooling frame, and a cooling circulation pipe is fixedly arranged between the closed partition and the cooling frame, and a lower mold body is fixedly arranged inside the closed partition, so that cooling of the lower mold body can be achieved through the cooling mechanism.

[0015] Preferably, the cooling mechanism includes a storage water tank, and the storage water tank is connected to the outer end of the cooling circulation pipe through a conveying pipe, and the cooling circulation pipe is arranged in a through connection distributed up and down, and a temperature control module is installed on the top surface of the storage water tank to adjust the cooling mechanism to work.

[0016] Preferably, the preheating mechanism includes a transmission shaft, and the transmission shaft is rotatably arranged on the upper and lower sides of the preheating frame through bearings, and the middle part of the lower transmission shaft is meshedly connected to the inner end of the driving shaft inside the lifting side plate through a bevel gear group.

[0017] Preferably, the preheating mechanism includes a transmission shaft, and the transmission shaft is rotatably arranged on the upper and lower sides of the preheating frame through bearings, and the middle part of the lower transmission shaft is meshedly connected to the inner end of the driving shaft inside the lifting side plate through a bevel gear group.

[0018] Preferably, the front end of the upper transmission shaft included in the preheating mechanism is fixedly connected to the shaft of the upper driving gear, so that the rotation directions of the upper and lower transmission shafts are arranged in opposite directions, and the middle outer walls of the upper and lower transmission shafts are fixedly connected to the outer ends of the preheating flip plates, and preheating nozzles are fixedly arranged at equal distances on the outer sides of the symmetrically arranged preheating flip plates.

[0019] Preferably, the preheating flip plates included in the preheating mechanism are distributed in an inner-outer staggered manner, and the preheating flip plates in the initial state are covered on the inner sides of the upper mold body and the lower mold body through the preheating nozzle, so that the preheating flip plates on the upper and lower sides can be flipped outwards for storage through the descent of the upper mold body to prevent affecting subsequent casting work.

[0020] Compared with the prior art, the beneficial effects of the present invention are as follows: in the process of merging the upper mold body and the lower mold body, the preheating mechanism is turned over to heat the mold cavities on the upper and lower sides, thereby avoiding the large temperature difference with the material affecting the service life. At the same time, the temperature control module separates the cooling circulation pipe from the lower mold body through the closed partition of the cooling mechanism, thereby avoiding cracks caused by rapid cooling, and improving the casting molding precision and temperature control effect. The specific contents are as follows:

[0021] 1. The upper mold body is driven downward by the lifting side plate, and the retracted lifting side plate drives the guide rack to rotate the meshing guide gear, and the guide gear drives the driving shaft under the positioning bracket to rotate through the first sprocket mechanism, so as to drive the preheating mechanism to work during the merging process of the upper mold body and the lower mold body, so as to avoid the problem of excessive temperature difference affecting the service life.

[0022] 2. The driving shaft rotates the transmission shaft of the preheating mechanism through the bevel gear group, and the second sprocket mechanism drives the driving gear and the upper transmission shaft to rotate. The transmission shafts distributed on the upper and lower sides drive the preheating flip plate to rotate outward in opposite directions, and heat the cavities of the upper mold body and the lower mold body during the rotation process to reduce the temperature difference between the molten material and the upper mold body and the lower mold body, thereby avoiding difficulty in demolding later.

[0023] 3. The combined upper mold body and lower mold body are cast and formed for the material through the mold cavity. At the same time, the temperature control module detects the temperature of the casting environment and drives the storage water tank of the cooling mechanism to inject water into the cooling circulation pipe inside the cooling frame, thereby realizing autonomous temperature control and heat dissipation assisted molding.

[0024] Furthermore, the cooling frame isolates the cooling circulation pipe from the lower mold body through an internal closed partition, so that the cooling circulation pipe can assist the material in cooling and solidification by wrapping it, so as to improve the accuracy of casting and improve the temperature control effect during the casting process. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0026] Figure 2 It is a schematic diagram of the structure of the upper mold body after descending of the present invention;

[0027] Figure 3 This is a schematic diagram of the installation structure of the lower mold body of the present invention;

[0028] Figure 4 This is a schematic diagram of the three-dimensional structure of the cooling circulation pipe of the present invention;

[0029] Figure 5 This is a schematic diagram of the installation structure of the lifting side panel of the present invention;

[0030] Figure 6 For the present invention Figure 5 The enlarged structural diagram at A in the middle;

[0031] Figure 7 This is a schematic diagram of the installation structure of the preheating flip plate of the present invention;

[0032] Figure 8 For the present invention Figure 7 The enlarged structural diagram at B in the middle;

[0033] Fig. 9 This is a schematic diagram of the structure of the preheating flip plate after rotation of the present invention;

[0034] Fig.10 This is a schematic diagram of the initial position structure of the preheating flip plate of the present invention.

[0035] In the figure: 1. bearing base; 2. supporting column; 3. protective top plate; 4. cooling frame; 5. preheating frame; 6. lifting side plate; 7. upper mold body; 8. through slide groove; 9. positioning bracket; 10. guide gear; 11. guide rack; 12. driving shaft; 13. first sprocket mechanism; 14. closed partition; 15. cooling circulation pipe; 16. lower mold body; 17. storage water tank; 18. conveying pipeline; 19. temperature control module; 20. transmission shaft; 21. driving gear; 22. preheating flip plate; 23. preheating nozzle; 24. bevel gear group; 25. second sprocket mechanism. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] See also Figure 1-Figure 10 , the present invention provides the following technical solutions:

[0038] Embodiment 1: In order to solve the problems existing in the use of the existing temperature-controlled casting mold, this embodiment adopts the following technical scheme: an intelligent temperature-controlled casting mold, including a bearing base 1, and supporting columns 2 fixedly installed at the four corners of the top surface of the bearing base 1, and a protective top plate 3 is fixedly arranged on the top of the supporting column 2; the left and right sides of the top surface of the bearing base 1 are fixedly connected to the bottom end of the lifting side plate 6, and the top ends of the left and right lifting side plates 6 are fixedly connected to the outer ends of the upper mold body 7, and the interior of the symmetrically arranged lifting side plates 6 is provided with a through slide groove 8, and the interior of the through slide groove 8 is fixedly provided with a positioning bracket 9.

[0039] A guide gear 10 is rotatably provided inside the symmetrically arranged lifting side plate 6 and passes through the upper end of the positioning bracket 9 through a bearing, and a guide rack 11 is fixedly provided on the outer side of the upper end of the left and right lifting side plates 6, and the guide rack 11 is meshingly connected with the guide gear 10; a driving shaft 12 is rotatably provided below the symmetrically arranged positioning bracket 9 through a bearing, and the outer end of the driving shaft 12 is meshingly connected with the shaft of the guide gear 10 through a first sprocket mechanism 13, and the guide rack 11 is driven down by the lifting side plate 6, so that the meshing guide gear 10 and the driving shaft 12 rotate.

[0040] like Figure 5-Figure 6As shown, the lifting side plates 6 installed on the left and right sides of the top surface of the supporting base 1 are driven by the lifting cylinder, so that the lifting side plates 6 drive the upper mold body 7 fixed at the top to move downward, and the descending lifting side plates 6 drive the guide rack 11 on the upper outside, and drive the meshing guide gear 10 to rotate at the top of the positioning bracket 9, and at the same time, the guide gear 10 drives the meshing drive shaft 12 to rotate through the first sprocket mechanism 13 at the outer end, thereby driving the preheating mechanisms on the left and right sides to preheat and work during the descending process of the upper mold body 7.

[0041] Embodiment 2: In order to solve the problems existing in the use of the existing temperature-controlled casting mold, this embodiment adopts the following technical scheme: the preheating mechanism includes a transmission shaft 20, and the transmission shaft 20 is rotatably arranged on the upper and lower sides of the interior of the preheating frame 5 through bearings, and the middle part of the lower transmission shaft 20 is meshed and connected to the inner end of the driving shaft 12 inside the lifting side plate 6 through a bevel gear set 24; the preheating mechanism includes a driving gear 21, and the driving gear 21 is rotatably arranged on the upper front end of the preheating frame 5 through a bearing in an upper and lower meshing manner, and the shaft of the lower driving gear 21 is located at the transmission shaft 20 below the preheating frame 5 and is meshed and connected with each other through a second sprocket mechanism 25.

[0042] The front end of the upper transmission shaft 20 included in the preheating mechanism is fixedly connected to the shaft of the upper driving gear 21, so that the rotation directions of the upper and lower transmission shafts 20 are set in opposite directions, and the middle outer walls of the upper and lower transmission shafts 20 are fixedly connected to the outer ends of the preheating flip plates 22, and the outer sides of the symmetrically arranged preheating flip plates 22 are fixedly provided with preheating nozzles 23 at equal distances; the preheating flip plates 22 included in the preheating mechanism are distributed in an inside-outside staggered manner, and the preheating flip plates 22 in the initial state are covered on the inner sides of the upper mold body 7 and the lower mold body 16 by the preheating nozzles 23, so that the upper and lower preheating flip plates 22 can be driven by the descent of the upper mold body 7 to flip outwards for storage to prevent affecting subsequent casting work.

[0043] like Figure 7-Figure 10 As shown, the driving shaft 12 on the left and right sides above the supporting base 1 rotates, and drives the transmission shaft 20 below the preheating frame 5 to rotate through the bevel gear group 24 at the inner end, and then the transmission shaft 20 drives the driving gear 21 below to rotate through the second sprocket mechanism 25 at the front end, so that it drives the meshing driving gear 21 above and the transmission shaft 20 above the preheating frame 5 to rotate, and the transmission shafts 20 with opposite rotation directions on the upper and lower sides drive the fixedly connected preheating flip plate 22 to flip outward synchronously, and heat the cavity of the fitted upper mold body 7 and the lower mold body 16 through the preheating nozzle 23 outside the preheating flip plate 22, so as to reduce the temperature difference between the remaining molten materials and avoid damage to the upper mold body 7 and the lower mold body 16.

[0044] Embodiment 3: In order to solve the problems existing in the use of the existing temperature-controlled casting mold, this embodiment adopts the following technical scheme: a cooling mechanism is fixedly arranged at the center position of the top surface of the supporting base 1, and the cooling mechanism includes a cooling frame 4, and the cooling frame 4 is fixedly installed at the center position of the top surface of the supporting base 1; wherein, a preheating mechanism is fixedly arranged on both sides above the left and right sides of the supporting base 1, and the preheating mechanism includes a preheating frame 5, and the preheating frame 5 is fixedly installed on the left and right sides of the top surface of the supporting base 1.

[0045] The cooling mechanism includes a closed partition 14, and the closed partition 14 is fixedly installed at the inner center position of the cooling frame 4, and a cooling circulation pipe 15 is fixedly arranged between the closed partition 14 and the cooling frame 4, and a lower mold body 16 is fixedly arranged inside the closed partition 14, so that the lower mold body 16 can be cooled by the cooling mechanism; the cooling mechanism includes a storage water tank 17, and the storage water tank 17 is connected to the outer end of the cooling circulation pipe 15 through a conveying pipe 18, and the cooling circulation pipe 15 is arranged in a through connection distributed up and down, and a temperature control module 19 is installed on the top surface of the storage water tank 17, so as to adjust the cooling mechanism to work.

[0046] like Figure 2-Figure 5 As shown, after the upper mold body 7 descends and merges with the lower mold body 16, the molten material is put in through the material port at the top of the upper mold body 7, so as to realize casting through the cavity between the upper mold body 7 and the lower mold body 16, and during the casting process, the temperature control module 19 installed above the supporting base 1 monitors the temperature of the casting environment; and when auxiliary cooling is needed, the storage water tank 17 is controlled to work, so as to convey cooling water to the cooling circulation pipe 15 inside the cooling frame 4 through the conveying pipe 18, and at the same time, the cooling frame 4 blocks the cooling circulation pipe 15 from the lower mold body 16 through the internal closed partition 14, so that the cooling circulation pipe 15 assists the material in cooling and solidifying by wrapping, so as to improve the accuracy of casting molding and improve the temperature control effect during the casting process.

[0047] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An intelligent temperature-controlled casting mold, comprising a bearing base (1), and supporting columns (2) fixedly mounted at the four corners of the top surface of the bearing base (1), and a protective top plate (3) fixedly arranged at the top of the supporting columns (2); It is characterized in that Also includes: A cooling mechanism is fixedly arranged at the center of the top surface of the bearing base (1), and the cooling mechanism includes a cooling frame (4), and the cooling frame (4) is fixedly installed at the center of the top surface of the bearing base (1); Wherein, preheating mechanisms are fixedly arranged on both left and right sides of the upper side of the supporting base (1), and the preheating mechanism includes a preheating frame (5), and the preheating frame (5) is fixedly installed on both left and right sides of the top surface of the supporting base (1).

2. The intelligent temperature-controlled casting mold according to claim 1, characterized in that: The left and right sides of the top surface of the supporting base (1) are fixedly connected to the bottom end of the lifting side plate (6), and the top ends of the left and right lifting side plates (6) are fixedly connected to the outer ends of the upper mold body (7), and the symmetrically arranged lifting side plates (6) are provided with through-slide grooves (8) inside, and the through-slide grooves (8) are fixedly provided with positioning brackets (9) inside.

3. The intelligent temperature-controlled casting mold according to claim 2, characterized in that: A guide gear (10) is rotatably arranged inside the symmetrically arranged lifting side plate (6) and penetrates the upper end of the positioning bracket (9) through a bearing, and a guide rack (11) is fixedly arranged on the outer side of the upper end of the left and right lifting side plates (6), and the guide rack (11) is meshingly connected with the guide gear (10).

4. The intelligent temperature-controlled casting mold according to claim 3, characterized in that: A driving shaft (12) is rotatably arranged below the symmetrically arranged positioning bracket (9) via a bearing, and the outer end of the driving shaft (12) is meshedly connected with the shaft of the guide gear (10) via a first sprocket mechanism (13), and the guide rack (11) is driven downward by the lifting side plate (6), so that the meshed guide gear (10) and the driving shaft (12) rotate.

5. The intelligent temperature-controlled casting mold according to claim 1, characterized in that: The cooling mechanism comprises a closed partition (14), and the closed partition (14) is fixedly installed at the inner center position of the cooling frame (4), and a cooling circulation pipe (15) is fixedly arranged between the closed partition (14) and the cooling frame (4), and a lower mold body (16) is fixedly arranged inside the closed partition (14), so that the lower mold body (16) can be cooled by the cooling mechanism.

6. The intelligent temperature-controlled casting mold according to claim 5, characterized in that: The cooling mechanism comprises a storage water tank (17), and the storage water tank (17) is connected to the outer end of the cooling circulation pipe (15) through a delivery pipe (18), and the cooling circulation pipe (15) is arranged to be connected and distributed vertically, and a temperature control module (19) is installed on the top surface of the storage water tank (17) to adjust the cooling mechanism to work.

7. The intelligent temperature-controlled casting mold according to claim 1, characterized in that: The preheating mechanism comprises a transmission shaft (20), and the transmission shaft (20) is rotatably arranged on the upper and lower sides of the preheating frame (5) through bearings, and the middle part of the lower transmission shaft (20) is meshedly connected to the inner end of the driving shaft (12) inside the lifting side plate (6) through a bevel gear group (24).

8. The intelligent temperature-controlled casting mold according to claim 7, characterized in that: The preheating mechanism comprises a driving gear (21), and the driving gear (21) is rotatably arranged above the front end of the preheating frame (5) in an upper and lower meshing manner through a bearing, and the rotating shaft of the lower driving gear (21) is meshed and connected with the transmission rotating shaft (20) below the preheating frame (5) through a second sprocket mechanism (25).

9. The intelligent temperature-controlled casting mold according to claim 8, characterized in that: The front end of the upper transmission shaft (20) included in the preheating mechanism is fixedly connected to the shaft of the upper driving gear (21), so that the rotation directions of the upper and lower transmission shafts (20) are arranged in opposite directions, and the middle outer walls of the upper and lower transmission shafts (20) are fixedly connected to the outer ends of the preheating flip plates (22), and preheating nozzles (23) are fixedly arranged at equal distances on the outer sides of the symmetrically arranged preheating flip plates (22).

10. The intelligent temperature-controlled casting mold according to claim 9, characterized in that: The preheating flip plates (22) included in the preheating mechanism are distributed in an inner and outer staggered manner, and the preheating flip plates (22) in the initial state are covered on the inner sides of the upper mold body (7) and the lower mold body (16) through the preheating nozzle (23), so that the preheating flip plates (22) on the upper and lower sides are driven to flip outwards for storage through the descent of the upper mold body (7) to prevent affecting subsequent casting work.

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