Metal pipe assembling and welding robot
By designing metal pipes to assemble welding robots, use motor to drive screw and gear systems to achieve precise docking and clamping metal pipes, solve the problems of multiple fixtures and high costs in existing technologies, and improve the quality and efficiency of welding.
Patent Information
- Application Number
- CN202411778103.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-01-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the welding process of metal pipe fittings, multiple fixtures and driving equipment are required for precise docking, resulting in high equipment costs and difficult to guarantee welding quality.
Design a metal tube to assemble the welding robot, using a base, welding device, rotating component, clamping mechanism, and lower pressure mechanism to achieve precise docking and clamping metal pipes through the motor driver screw and gear system.
实现了两个金属管的精准对接和高效夹持,减少了设备成本,并提高了焊接质量。
Smart Images

Figure CN119369030A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal pipe welding, and mainly to a metal pipe assembly welding robot. Background Art
[0002] Metal pipe fittings are usually made of metal, such as carbon steel, stainless steel, copper, etc. When connecting these pipe fittings to adjacent pipes, welding is often used for connection, because welding is a method of connecting metals by heating and melting the metal and then letting it cool, so that a dense connection can be formed between pipes, which can withstand large pressure and temperature changes, thereby ensuring the reliability and safety of the pipeline. It is widely used in pipeline installation and connection in the industrial field;
[0003] In the welding process of metal pipe fittings, it is usually necessary to use a clamp to accurately butt the two pipe fittings together before welding. However, the two pipe fittings need to be clamped using two clamps, so multiple drive devices are required, which not only increases the manufacturing cost of the equipment, but also makes it difficult to accurately butt the two pipes, which may lead to a decrease in welding quality. Therefore, it is necessary to design a metal pipe assembly welding robot to solve the above problems. Summary of the invention
[0004] The object of the present invention is to provide a metal pipe assembly welding robot to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: a metal pipe assembly welding robot, comprising a base, the top of the base is connected to a welding device, one side of the top of the base is connected to a rotating assembly, and one side of the rotating assembly is connected to a clamping mechanism;
[0006] A fixing device is connected to one side of the top of the base, and the fixing device includes a moving assembly connected to the top of the base, a rotating cylinder rotatably connected to the top of the moving assembly, a gear rotatably connected to one side of the rotating cylinder and a first rack meshingly connected to the bottom of the gear, one side of the first rack is connected to a fixing block, and one side of the fixing block is slidably connected to a clamping mechanism;
[0007] The top of the gear is meshed with a second rack, and one side of the top of the second rack is connected to an L-shaped rod;
[0008] One side of the rotating cylinder is connected to a pressing mechanism, which includes a fixed cylinder connected to one side of the rotating cylinder, a first spring connected to the top of the fixed cylinder, a buffer assembly connected to the bottom of the first spring and a pressure plate connected to the bottom of the buffer assembly, and the buffer assembly cooperates with the L-shaped rod.
[0009] In the present invention, the first spring facilitates the resetting of the buffer assembly and the pressure plate, and the moving assembly facilitates the movement of the rotating cylinder and the gear. Since the gear is meshed with the second rack and the first rack, and the first rack is fixed, the gear rotates during the movement, thereby moving the second rack and further moving the L-shaped rod, thereby facilitating the L-shaped rod to squeeze the buffer assembly down.
[0010] Furthermore, the moving assembly includes a first motor connected to the top of the base, a one-way screw connected to the driving end of the first motor and a support plate connected to one side of the one-way screw, and one side of the top of the support plate is rotatably connected to a rotating cylinder.
[0011] In the present invention, the rotation of the one-way screw facilitates the movement of the support plate, thereby moving the rotating cylinder, and achieving contact between the two metal tubes.
[0012] Furthermore, a vertical plate is fixed on one side of the top of the base, the top of the vertical plate is connected to a rotating assembly, the rotating assembly includes a second motor connected to the top of the vertical plate and a rotating seat connected to the driving end of the second motor, and one side of the rotating seat is connected to a clamping mechanism.
[0013] In the present invention, the second motor is convenient for driving the rotating seat to rotate, thereby facilitating the rotation of the clamping mechanism.
[0014] Furthermore, the clamping mechanism includes a third motor connected to the top of the rotating seat, a bidirectional screw connected to the driving end of the third motor, a fixed seat connected to both sides of the bidirectional screw, and a clamp connected to one side of the fixed seat.
[0015] In the present invention, the rotation of the bidirectional screw rod facilitates the two fixing seats and the clamping plate to move in opposite directions, so as to facilitate clamping the metal pipe, and the fixing seat can abut against one end of the metal pipe.
[0016] Furthermore, the buffer assembly includes a sliding rod slidably connected to the inner wall of the fixed tube, a second spring connected to the bottom groove of the sliding rod and a buffer rod connected to the bottom of the second spring, and the bottom of the buffer rod is connected to a pressure plate.
[0017] In the present invention, the second spring facilitates the buffer rod to have a buffer space, thereby allowing the pressure plate to have a buffer space.
[0018] Furthermore, a push block is fixed on one side of the L-shaped rod, and a first bevel is provided on one side of the push block;
[0019] A moving block is fixed on the top of the sliding rod, and a second bevel is provided on one side of the moving block, and the second bevel matches the first bevel.
[0020] In the present invention, the second bevel cooperates with the first bevel to facilitate the pushing block to press the moving block, thereby facilitating the moving block to descend.
[0021] Furthermore, an insertion rod is fixed to one side of the outer side of the rotating cylinder, and a guide rod is fixed to one side of the inner side of the rotating cylinder, and the guide rod is slidably connected to the hole body of the L-shaped rod.
[0022] In the present invention, the insertion rod is convenient for supporting the metal pipe, and the guide rod is convenient for limiting the position of the L-shaped rod, so that the L-shaped rod can slide stably.
[0023] Furthermore, a first T-shaped slide groove is provided on one side of the bottom of the rotating cylinder;
[0024] A T-shaped slider is fixed at the bottom of the first rack, and the T-shaped slider is slidably connected to the slot body of the first T-shaped slot.
[0025] In the present invention, the cooperation between the T-shaped sliding block and the first T-shaped sliding groove facilitates improving the stability of the first rack and avoiding shaking of the first rack during movement.
[0026] Furthermore, a second T-shaped sliding groove is provided on one side of the fixing block;
[0027] An I-shaped sliding block is fixed to one side of the clamping plate at the bottom, and the I-shaped sliding block is slidably connected to the groove body of the second T-shaped sliding groove.
[0028] In the present invention, the I-shaped sliding block cooperates with the second T-shaped sliding groove to improve the supporting capacity and stability of the clamping plate.
[0029] Furthermore, the clamping plate and the pressure plate are both arc-shaped plates, and the length of the clamping plate at the bottom is greater than that of the clamping plate at the top.
[0030] In the present invention, the clamping plate and the pressure plate are both arc-shaped plates for clamping and fixing the metal pipes, and the clamping plate at the bottom is longer for supporting two metal pipes.
[0031] Compared with the prior art, the present invention has the following beneficial effects:
[0032] The present invention drives the bidirectional screw to rotate by the third motor, so that the two fixed seats and the clamping plates move in opposite directions, and then clamp a metal tube; the unidirectional screw is driven to rotate by the first motor, so that the support plate and the rotating cylinder are moved, and the two metal tubes are brought into contact with each other; during the movement of the rotating cylinder and the gear, the gear rotates at the same time, so that the second rack moves, and then the L-shaped rod moves, so that the L-shaped rod squeezes the sliding rod, and then the pressure plate squeezes the metal tube; due to the squeezing force between the metal tube and the fixed seat and the rotating cylinder, the rotating seat is driven to rotate by the second motor, so that the metal tube and the rotating cylinder are rotated; the device can make the clamping plate support the metal tube at the same time, so that the metal tube is at the same height, and can clamp the two ends of the two metal tubes by a driving motor, thereby reducing costs and enabling the two metal tubes to be accurately docked. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0034] Figure 2 A cross-sectional view of the present invention as a whole;
[0035] Figure 3 A cross-sectional view of the present invention as a whole;
[0036] Figure 4 for Figure 3 Enlarged view of point A in the middle;
[0037] Figure 5 A partial cross-sectional view of the present invention as a whole from top to bottom;
[0038] Figure 6 for Figure 5 Enlarged view of point B in the middle.
[0039] In the figure: 10, base; 20, fixing device; 21, moving assembly; 211, first motor; 212, one-way screw; 213, support plate; 22, rotating cylinder; 221, guide rod; 222, plug rod; 223, first T-shaped slide; 23, gear; 24, first rack; 241, T-shaped slide block; 25, fixing block; 251, second T-shaped slide; 26, second rack; 27, L-shaped rod; 271, push block; 30. Clamping mechanism; 31. Third motor; 32. Bidirectional screw; 33. Fixed seat; 34. Clamping plate; 341. I-shaped slider; 40. Rotating assembly; 41. Second motor; 42. Rotating seat; 50. Welding device; 60. Pressing mechanism; 61. Fixed cylinder; 62. First spring; 63. Buffer assembly; 631. Sliding rod; 6311. Moving block; 632. Second spring; 633. Buffer rod; 64. Pressing plate. DETAILED DESCRIPTION
[0040] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.
[0041] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.
[0042] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The terms used herein and / or include any and all combinations of one or more related listed items.
[0043] For examples, please refer to the attached Figure 1-6 , a metal pipe assembly welding robot, comprising a base 10, the top of the base 10 is connected to a welding device 50, one side of the top of the base 10 is connected to a rotating component 40, and one side of the rotating component 40 is connected to a clamping mechanism 30;
[0044] A fixing device 20 is connected to one side of the top of the base 10, and the fixing device 20 includes a moving assembly 21 connected to the top of the base 10, a rotating cylinder 22 rotatably connected to the top of the moving assembly 21, a gear 23 rotatably connected to one side of the rotating cylinder 22 and a first rack 24 meshingly connected to the bottom of the gear 23, one side of the first rack 24 is connected to a fixing block 25, and one side of the fixing block 25 is slidably connected to a clamping mechanism 30;
[0045] The top of the gear 23 is meshed with a second rack 26, and one side of the top of the second rack 26 is connected to an L-shaped rod 27;
[0046] One side of the rotating cylinder 22 is connected to a pressing mechanism 60, and the pressing mechanism 60 includes a fixed cylinder 61 connected to one side of the rotating cylinder 22, a first spring 62 connected to the top of the fixed cylinder 61, a buffer assembly 63 connected to the bottom of the first spring 62 and a pressure plate 64 connected to the bottom of the buffer assembly 63, and the buffer assembly 63 cooperates with the L-shaped rod 27.
[0047] It should be noted that, in the present embodiment, the rotating cylinder 22 and the gear 23 are moved by the moving assembly 21. Since the gear 23 is meshed with the second rack 26 and the first rack 24, and the first rack 24 is fixed, the gear 23 can rotate during the movement, thereby moving the second rack 26, and then moving the L-shaped rod 27, so that the L-shaped rod 27 squeezes the buffer assembly 63 to descend, and then the pressure plate 64 squeezes the metal tube, and the buffer assembly 63 and the pressure plate 64 are reset by the elastic force of the first spring 62.
[0048] For examples, please refer to the attached Figure 3 The moving component 21 includes a first motor 211 connected to the top of the base 10, a one-way screw 212 connected to the driving end of the first motor 211, and a support plate 213 connected to one side of the one-way screw 212, and one side of the top of the support plate 213 is rotatably connected to the rotating cylinder 22.
[0049] It should be noted that, in this embodiment, the one-way screw rod 212 is driven to rotate by the first motor 211, so that the support plate 213 and the rotating cylinder 22 move, and the two metal tubes are brought into contact with each other.
[0050] For examples, please refer to the attached Figure 3 A vertical plate is fixed to one side of the top of the base 10, and the top of the vertical plate is connected to a rotating assembly 40. The rotating assembly 40 includes a second motor 41 connected to the top of the vertical plate and a rotating seat 42 connected to the driving end of the second motor 41. One side of the rotating seat 42 is connected to the clamping mechanism 30.
[0051] It should be noted that, in this embodiment, the second motor 41 drives the rotating seat 42 to rotate, thereby facilitating the rotation of the clamping mechanism 30 .
[0052] For examples, please refer to the attached Figure 3 The clamping mechanism 30 includes a third motor 31 connected to the top of the rotating seat 42, a bidirectional screw rod 32 connected to the driving end of the third motor 31, a fixed seat 33 connected to both sides of the bidirectional screw rod 32, and a clamping plate 34 connected to one side of the fixed seat 33.
[0053] It should be noted that, in this embodiment, the bidirectional screw 32 is driven to rotate by the third motor 31, so that the two fixing seats 33 and the clamping plates 34 move in opposite directions, thereby clamping and releasing the metal tube, and the fixing seat 33 can support one end of the metal tube to prevent sliding when the two metal tubes are squeezed.
[0054] For examples, please refer to the attached Figure 4The buffer assembly 63 includes a sliding rod 631 slidably connected to the inner wall of the fixed tube 61, a second spring 632 connected to the bottom groove of the sliding rod 631 and a buffer rod 633 connected to the bottom of the second spring 632, and the bottom of the buffer rod 633 is connected to the pressure plate 64.
[0055] It should be noted that, in this embodiment, the buffer rod 633 has a buffer space due to the elastic force of the second spring 632 , so that the pressure plate 64 has a buffer space.
[0056] For examples, please refer to the attached Figure 3 A push block 271 is fixed to one side of the L-shaped rod 27, and a first bevel is provided on one side of the push block 271;
[0057] A moving block 6311 is fixed on the top of the sliding rod 631 , and a second bevel is provided on one side of the moving block 6311 , and the second bevel matches with the first bevel.
[0058] It should be noted that, in this embodiment, the second bevel cooperates with the first bevel to enable the push block 271 to squeeze the moving block 6311, thereby causing the moving block 6311 to descend.
[0059] For examples, please refer to the attached Figure 3 An insert rod 222 is fixed to one side of the outer side of the rotating cylinder 22 , and a guide rod 221 is fixed to one side of the inner side of the rotating cylinder 22 . The guide rod 221 is slidably connected to the hole of the L-shaped rod 27 .
[0060] It should be noted that, in the present embodiment, the insert rod 222 facilitates supporting the metal pipe, and the guide rod 221 limits the position of the L-shaped rod 27 so that the L-shaped rod 27 can slide stably.
[0061] For examples, please refer to the attached Figure 2 , a first T-shaped slide groove 223 is provided on one side of the bottom of the rotating cylinder 22;
[0062] A T-shaped slider 241 is fixed to the bottom of the first rack 24 , and the T-shaped slider 241 is slidably connected to the groove body of the first T-shaped groove 223 .
[0063] It should be noted that, in this embodiment, the cooperation between the T-shaped sliding block 241 and the first T-shaped sliding groove 223 improves the stability of the first rack 24 and prevents the first rack 24 from shaking during movement.
[0064] For examples, please refer to the attached Figure 6 , a second T-shaped slide groove 251 is provided on one side of the fixing block 25;
[0065] An I-shaped sliding block 341 is fixed to one side of the clamping plate 34 at the bottom, and the I-shaped sliding block 341 is slidably connected to the groove body of the second T-shaped sliding groove 251 .
[0066] It should be noted that, in this embodiment, the I-shaped sliding block 341 cooperates with the second T-shaped sliding groove 251 to improve the support capacity and stability of the clamping plate 34 and prevent the clamping plate 34 from bending. .
[0067] For examples, please refer to the attached Figure 3 The clamping plate 34 and the pressure plate 64 are both arc-shaped plates, and the length of the clamping plate 34 at the bottom is greater than that of the clamping plate 34 at the top.
[0068] It should be noted that, in the present embodiment, the clamping plate 34 and the pressure plate 64 are both arc-shaped plates for clamping and fixing the metal pipes, and the clamping plate 34 at the bottom is longer for supporting two metal pipes.
[0069] The specific operation mode of the present invention is as follows:
[0070] The present invention first places two metal tubes on the clamping plate 34 at the bottom, and inserts a metal tube into the insertion rod 222, and then drives the bidirectional screw rod 32 to rotate through the third motor 31, so that the two fixing seats 33 and the clamping plate 34 move in opposite directions, thereby clamping a metal tube, and drives the unidirectional screw rod 212 to rotate through the first motor 211, so that the support plate 213 and the rotating cylinder 22 move, thereby realizing that the two metal tubes contact each other, and during the movement of the rotating cylinder 22 and the gear 23, since the gear 23 is meshed with the second rack 26 and the first rack 24, and the first rack 24 is fixed, the gear 23 can rotate during the movement, thereby moving the second rack 26, and then moving the L-shaped rod 27, so that the L-shaped rod 27 squeezes the sliding rod 631, and then the pressing plate 64 squeezes the metal tube, and during the squeezing process, the elastic force of the second spring 632 provides the pressing plate 64 with a buffer space;
[0071] Then, the second motor 41 drives the rotating seat 42 to rotate, thereby causing the metal tube and the rotating cylinder 22 to rotate.
[0072] The above is an exemplary description of the present invention in combination with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as such non-substantial improvements are made by adopting the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.
Claims
1. A metal pipe assembly welding robot, comprising a base (10), characterized in that: The top of the base (10) is connected to a welding device (50), one side of the top of the base (10) is connected to a rotating assembly (40), and one side of the rotating assembly (40) is connected to a clamping mechanism (30); A fixing device (20) is connected to one side of the top of the base (10), and the fixing device (20) comprises a moving assembly (21) connected to the top of the base (10), a rotating cylinder (22) rotatably connected to the top of the moving assembly (21), a gear (23) rotatably connected to one side of the rotating cylinder (22) and a first rack (24) meshingly connected to the bottom of the gear (23), one side of the first rack (24) is connected to a fixing block (25), and one side of the fixing block (25) is slidably connected to a clamping mechanism (30); The top of the gear (23) is meshedly connected to a second rack (26), and one side of the top of the second rack (26) is connected to an L-shaped rod (27); One side of the rotating cylinder (22) is connected to a pressing mechanism (60), and the pressing mechanism (60) comprises a fixed cylinder (61) connected to one side of the rotating cylinder (22), a first spring (62) connected to the top of the fixed cylinder (61), a buffer component (63) connected to the bottom of the first spring (62) and a pressure plate (64) connected to the bottom of the buffer component (63), and the buffer component (63) cooperates with the L-shaped rod (27).
2. A metal pipe assembly welding robot according to claim 1, characterized in that: The moving assembly (21) comprises a first motor (211) connected to the top of the base (10), a one-way screw (212) connected to the driving end of the first motor (211), and a support plate (213) penetratingly connected to one side of the one-way screw (212), and one side of the top of the support plate (213) is rotatably connected to the rotating cylinder (22).
3. The metal pipe assembly welding robot according to claim 1, characterized in that: A vertical plate is fixed to one side of the top of the base (10); the top of the vertical plate is connected to a rotating assembly (40); the rotating assembly (40) comprises a second motor (41) connected to the top of the vertical plate and a rotating seat (42) connected to the driving end of the second motor (41); one side of the rotating seat (42) is connected to a clamping mechanism (30).
4. A metal pipe assembly welding robot according to claim 3, characterized in that: The clamping mechanism (30) comprises a third motor (31) connected to the top of the rotating seat (42), a bidirectional screw rod (32) connected to the driving end of the third motor (31), a fixed seat (33) connected to both sides of the bidirectional screw rod (32), and a clamping plate (34) connected to one side of the fixed seat (33).
5. The metal pipe assembly welding robot according to claim 1, characterized in that: The buffer assembly (63) includes a sliding rod (631) slidably connected to the inner wall of the fixed cylinder (61), a second spring (632) connected to the bottom groove of the sliding rod (631) and a buffer rod (633) connected to the bottom of the second spring (632), and the bottom of the buffer rod (633) is connected to the pressure plate (64).
6. The metal pipe assembly welding robot according to claim 5, characterized in that: A push block (271) is fixed on one side of the L-shaped rod (27), and a first bevel is provided on one side of the push block (271); A moving block (6311) is fixed on the top of the sliding rod (631), and a second bevel is provided on one side of the moving block (6311), and the second bevel matches the first bevel.
7. The metal pipe assembly welding robot according to claim 1, characterized in that: An insert rod (222) is fixed on one side of the outside of the rotating cylinder (22), and a guide rod (221) is fixed on one side of the inside of the rotating cylinder (22). The guide rod (221) is slidably connected to the hole of the L-shaped rod (27).
8. The metal pipe assembly welding robot according to claim 1, characterized in that: A first T-shaped sliding groove (223) is provided on one side of the bottom of the rotating cylinder (22); A T-shaped slider (241) is fixed to the bottom of the first rack (24), and the T-shaped slider (241) is slidably connected to the groove body of the first T-shaped sliding groove (223).
9. The metal pipe assembly welding robot according to claim 4, characterized in that: A second T-shaped sliding groove (251) is provided on one side of the fixing block (25); An I-shaped sliding block (341) is fixed to one side of the clamping plate (34) at the bottom, and the I-shaped sliding block (341) is slidably connected to the groove body of the second T-shaped sliding groove (251).
10. The metal pipe assembly welding robot according to claim 4, characterized in that: The clamping plate (34) and the pressing plate (64) are both arc-shaped plates, and the clamping plate (34) at the bottom is longer than the clamping plate (34) at the top.