Drilling and milling machining center for hardware product production
By adopting active shocking components and processing synchronous regulatory components in the production diamond and milling processing center of hardware products, dynamically adjust the processing position and offset the vibration, solve the problem of weak vibration offset affecting the quality of processing, and achieve efficient and accurate hardware products processing Essence
Patent Information
- Application Number
- CN202411721001.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-01-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the production and processing of hardware products, weak vibration offset affects the processing quality, and common processing equipment cannot dynamically adjust the drilling or cutting position, resulting in low operating efficiency and unprotected processing quality.
A hardware product production diamond and milling processing center is designed, using active shocking components and processing synchronous regulatory components. The positioning of the sensor and external vibration sensor collection signal is located through the position positioning. Generate the signal, actively offset the vibration of the vibration source, and dynamically adjust the processing position of the screw line rail and two -way drive motor.
Effectively avoid the impact of weak vibration offsetting on the quality of hardware products, improve processing accuracy and consistency, enhance operational efficiency, and ensure the quality of processing.
Smart Images

Figure CN119369158A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mechanical equipment, in particular to a drilling and milling processing center for producing hardware products. Background Art
[0002] High-end hardware processing is to use lathes, milling machines, drilling machines, polishing machines and other machines to process raw materials into various parts according to customer drawings or samples. Drilling refers to the operation of using a drill bit to make a hole in the solid material. Tapping refers to using a certain torque to screw the tap into the bottom hole to be drilled to produce an internal thread, or using a continuously advancing clamping component on the outside of the screw to cooperate with a drill bit to produce an external thread.
[0003] In the prior art, the publication number is: CN114871775A, "A CNC drilling, milling and tapping equipment for hardware processing", which includes a body, which includes a platform and an inclined surface; a support frame, which is slidably installed in the first slide groove; a waste box, one side plate of which is screwed and fixed on the platform; a processing table, a gap is formed between the left and right ends of the processing table and the platform; a clamping member, the bottom surface of which is fixed on the telescopic rod; a sliding block, which is mounted on the threaded rod; a storage box, which is placed between the connecting plates, and the upper and lower surfaces of the storage box are correspondingly provided with upper and lower holes; a cooling nozzle, which is connected to the water pump through an infusion tube; a processing head, and the top of the processing head is inserted into a female connector. The CNC drilling, milling and tapping equipment for hardware processing uses a storage box to store multiple processing heads. During processing, the male connector is connected to the female connector, so that the sliding block drives the storage box to move synchronously. When replacing, the connectors are separated, and the storage box moves slightly under the action of the third gear.
[0004] However, in the prior art, although there are some vibration reduction structures to ensure the overall processing accuracy during the production and processing of hardware products, slight vibration offsets during processing still affect the quality of hardware product processing, resulting in imperceptible changes in drilling or cutting. In addition, during the processing, most common processing equipment cannot effectively adjust the drilling or cutting position according to the position of the hardware, so that each group of hardware products in the same batch can only operate at the same position, and each rotation works, which affects the operating efficiency and cannot effectively guarantee the processing quality. Therefore, it is necessary to propose a drilling and milling processing center for hardware product production. Summary of the invention
[0005] The purpose of the present invention is to provide a drilling and milling processing center for the production of hardware products to solve the problem proposed in the above background technology that in the process of hardware product production and processing, although there are some vibration reduction structures to ensure the overall processing accuracy, during processing, slight vibration offsets still affect the quality of hardware product processing, resulting in imperceptible changes in drilling or cutting, and during the processing, most common processing equipment cannot effectively adjust the drilling or cutting position according to the position of the hardware, so that each group of hardware products in the same batch can only operate according to the same position, and work is rotated each time, which affects the working efficiency and cannot effectively guarantee the processing quality.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a drilling and milling processing center for hardware product production, comprising a preliminary adjustment component, the bottom side end of the preliminary adjustment component is fastened to a bearing base, the top of the bearing base is installed with an active vibration reduction component, the top of the bearing base is installed with a processing synchronization control component, and the side of the preliminary adjustment component is fastened with an automatic replacement component;
[0007] The active shock absorbing assembly includes an annular guide rail, which is installed on the top surface of the bearing base. The internal sliding connection of the annular guide rail is connected to a position positioning sliding saddle, and the position positioning sliding saddle consists of a sliding saddle and a position positioning detection sensor. The top of the position positioning sliding saddle is fastened with a vertical high-precision linear screw, and the external sliding connection of the vertical high-precision linear screw is connected to an actuator calibrator. The side end of the actuator calibrator is fastened with a motor adjustment box, and the side end of the motor adjustment box is fastened with a multi-axis adjustment arm. The side end of the multi-axis adjustment arm is fastened with a frequency-modulated pulse wave generator through a quick-mounted part.
[0008] Preferably, the processing synchronization control component includes a stable base, a guide screw linear rail is installed on the top of the stable base, a position disk is fastened to the top of the guide screw linear rail, and a rotating disk rail is installed on the top of the position disk.
[0009] Preferably, a driving slot seat is installed on the top wall surface of the rotating disc rail, a position adjustment rail is installed in the internal slot of the driving slot seat, a chip suction pump box is installed on the side of the driving slot seat, the side of the chip suction pump box is connected to a chip suction pipe, the side end of the chip suction pipe is connected to the side surface of the driving slot seat, and the internal sliding connection of the guide screw linear rail is provided with a sliding position part.
[0010] Preferably, the top of the sliding position member is fastened with a rack, the top of the rack is meshed with an adjusting gear, the center end of the adjusting gear is inserted with a steering shaft, the left and right ends of the steering shaft are located at the top of the driving slot seat and are slidably connected to the inside of the load-bearing frame to form a rotational connection, and the left and right sides of the outside of the steering shaft are sleeved with synchronous slot frames.
[0011] Preferably, the outer walls on both sides of the synchronous groove frame are rotatably connected to the inner wall surface of the load-bearing frame, the adjusting gear is located inside the center end of the synchronous groove frame, a bidirectional driving motor is installed on the top center surface of the synchronous groove frame, the left and right output ends of the bidirectional driving motor are connected to a synchronous turntable component, and a clamping and fixing structure is installed on the side end of the synchronous turntable component.
[0012] Preferably, locking grooves are symmetrically provided on the top surface of the sliding position member, a convex sliding guide column is fastened to the inner wall surface of the load-bearing frame, a miniature electromagnetic guide rod is installed at the bottom of the top base block of the convex sliding guide column, and a sliding locking block is fastened to the bottom of the miniature electromagnetic guide rod, and the sliding locking block slides along the convex sliding guide column with the cooperation of the miniature electromagnetic guide rod to form a locking connection and fixation with the locking groove.
[0013] Preferably, the automatic replacement component includes a connecting arm frame, the side end of the connecting arm frame is hinged with a motor rotating part, the side end of the motor rotating part is externally connected to a side frame, and a transverse guide rail is installed on the side wall surface of the side frame.
[0014] Preferably, the interior of the transverse guide rail is slidably connected to a frame plate, a rotating energy-saving motor is installed at the bottom of the side end of the frame plate, a tool operation wheel replacement device is connected to the top output end of the rotating energy-saving motor, and a curved frame is fastened to the top wall surface of the side end of the frame plate.
[0015] Preferably, a clamping drive cylinder is installed on the side end of the curved frame, a replaceable clamping stabilizing structure is installed on the side of the clamping drive cylinder, and an automatic docking and locking structure is installed on the top of the clamping stabilizing structure.
[0016] Preferably, the initial adjustment component includes a give-way base frame, a sheet metal frame is installed on the surface of the give-way base frame, and a guide screw adjustment rail and a synchronous guide column structure are respectively installed on the sides of the sheet metal frame. The external sliding connection of the guide screw adjustment rail and the synchronous guide column structure is provided with a laser calibration part, and the side end of the laser calibration part is provided with a working tool end, and the bottom end of the working tool end is provided with a quick automatic connection structure, and the working tool is installed at the bottom of the quick automatic connection structure, and a position detection sensor is installed on the side end of the working tool end.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. In the present invention, the initial position of the position-positioning sliding saddle is determined by the position-positioning detection sensor in cooperation with the active vibration-absorbing component, and the vibration source signal of the contact between the working tool and the hardware product is collected according to the external vibration sensor at the clamping and fixing structure. The collected vibration signal is transmitted to the external PLC controller for signal processing and analysis. According to the analysis result, the frequency-modulated pulse wave generator generates a frequency-modulated pulse wave signal matching the frequency of the vibration source. These pulse signals can be a single frequency or a combination of multiple frequencies to cover all the main frequency components of the vibration source, and according to the position and angle of the vibration source, the motor The adjustment box drives the vertical high-precision linear screw to move the actuator calibrator to the appropriate position, and adjusts the direction and angle of the frequency-modulated pulse wave generator through the multi-axis adjustment arm to ensure that the reverse signal it generates can effectively offset the vibration of the vibration source, so that the actuator calibrator adjusts the frequency-modulated pulse wave generator according to the reverse signal to generate corresponding phase and amplitude pulse wave signals, so that they offset the vibration source signal, actively offset the vibration of the vibration source, and effectively avoid slight vibration offsets during processing, which affect the quality of hardware product processing and cause imperceptible changes in drilling or cutting, affecting the consistency of subsequent products.
[0019] 2. In the present invention, in cooperation with the processing synchronization control component, according to the processing requirements, the guide screw linear rail is driven by an external PLC controller, so that the sliding position part moves to the specified linear position along the guide screw linear rail, and at the same time, the bidirectional drive motor drives the synchronous turntable part to drive the clamping fixed structure and the workpiece to rotate to the specified angular position, or when the sliding position part moves, it drives the bearing frame and the related structures it carries to slide on the surface of the driving slot seat. When the sliding position part reaches the specified position, the external PLC controller activates the micro electromagnetic guide rod to push the sliding locking block to move downward and engage with the locking block. The locking groove forms a snap lock to ensure that the position of the sliding position part is fixed. At the same time, the sensors on the position disk and the rotating disk rail can be used to confirm whether the positions of the sliding position part and the clamping and fixing structure are accurate. When the sliding position part moves, the rack can be driven to move. The linear motion formed by the rack displacement can be used to rotate the meshed adjusting gear to form an adjustment operation, and then the adjusting gear can be adjusted in angle and direction using the relevant structures carried by the steering shaft and the synchronous slot frame, so as to actively adapt to the working angle according to the position of the work tool, and adapt to the processing requirements of different angles with the cooperation of the rotating disk rail to reduce processing errors. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the main structure of a drilling and milling processing center for hardware product production according to the present invention;
[0021] Figure 2This is a structural schematic diagram of a preliminary adjustment component in a drilling and milling processing center for hardware product production according to the present invention;
[0022] Figure 3 It is a structural schematic diagram of an automatic replacement component in a drilling and milling processing center for hardware product production according to the present invention;
[0023] Figure 4 This is a structural schematic diagram of an active vibration-absorbing component in a drilling and milling processing center for hardware product production according to the present invention;
[0024] Figure 5 It is a structural schematic diagram of a processing synchronization control component in a drilling and milling processing center for hardware product production according to the present invention;
[0025] Figure 6 It is a partial structural schematic diagram of a synchronous control component in a drilling and milling processing center for hardware product production according to the present invention;
[0026] Figure 7 The present invention is a schematic diagram of the installation position structure of a micro electromagnetic guide rod and a sliding locking block in a drilling and milling processing center for hardware product production.
[0027] In the figure: 1. Initial adjustment component; 101. Make way base frame; 102. Sheet metal frame; 103. Guide screw rod adjustment rail; 104. Synchronous guide column structure; 105. Laser calibration component; 106. Working tool end; 107. Quick automatic connection structure; 108. Working tool; 109. Position detection sensor; 2. Automatic replacement component; 201. Connecting arm frame; 202. Motor rotating part; 203. Side frame; 204. Horizontal guide rail; 205. Curved frame; 206. Clamping drive cylinder; 207. Replacement of clamping and stabilizing structure; 208. Automatic docking and locking structure; 209. Tool operation wheel replacement; 2090. Rotating energy-saving motor; 3. Active vibration absorption component; 301. Annular guide rail; 302. Positioning sliding saddle; 303. Vertical high precision Linear screw; 304, actuator calibrator; 305, motor adjustment box; 306, multi-axis adjustment arm; 307, frequency-modulated pulse wave generator; 4, processing synchronization control component; 401, stable base; 402, guide screw linear rail; 403, position disk; 404, rotating disk rail; 405, driving slot seat; 406, chip suction pipe; 407, chip suction pump box; 408, adjustment rail; 409, rack; 4090, adjustment gear; 4091, steering shaft; 4092, synchronous slot frame; 4093, two-way drive motor; 4094, synchronous turntable component; 4095, clamping and fixing structure; 4096, convex sliding guide column; 4097, micro electromagnetic guide rod; 4098, sliding locking block; 4099, sliding position component; 4010, locking slot. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] In the present invention, reference is made to Figure 1 - Figure 7 As shown: A drilling and milling processing center for hardware product production includes an initial adjustment component 1, the bottom side end of the initial adjustment component 1 is fastened to a bearing base, the top of the bearing base is installed with an active vibration absorption component 3, the top of the bearing base is installed with a processing synchronization control component 4, and the side of the initial adjustment component 1 is fastened with an automatic replacement component 2;
[0030] The active shock absorbing assembly 3 includes an annular guide rail 301, which is installed on the top surface of the supporting base. The internal sliding connection of the annular guide rail 301 is connected with a position positioning sliding saddle 302. The position positioning sliding saddle 302 consists of a sliding saddle and a position positioning detection sensor. The top of the position positioning sliding saddle 302 is fastened with a vertical high-precision linear lead screw 303. The external sliding connection of the vertical high-precision linear lead screw 303 is connected with an actuator calibrator 304. The side end of the actuator calibrator 304 is fastened with a motor adjustment box 305. The side end of the motor adjustment box 305 is fastened with a multi-axis adjustment arm 306. The side end of the multi-axis adjustment arm 306 is fastened with a frequency-modulated pulse wave generator 307 through a quick-mounted part.
[0031] In a specific solution, the initial position of the positioning sliding saddle 302 is determined by a position positioning detection sensor, and the vibration source signal of the contact between the working tool 108 and the hardware product is collected according to the external vibration sensor at the clamping and fixing structure 4095. The collected vibration signal is transmitted to the external PLC controller for signal processing and analysis. According to the analysis result, the frequency modulated pulse wave generator 307 generates a frequency modulated pulse wave signal matching the frequency of the vibration source. These pulse signals can be a single frequency or a combination of multiple frequencies to cover all the main frequency components of the vibration source, and according to the position and angle of the vibration source, the vertical axis is driven by the motor adjustment box 305. The high-precision linear screw 303 is moved to the appropriate position to move the actuator calibrator 304, and the direction and angle of the frequency-modulated pulse wave generator 307 are adjusted by the multi-axis adjustment arm 306 to ensure that the reverse signal generated by it can effectively offset the vibration of the vibration source, so that the actuator calibrator 304 adjusts the frequency-modulated pulse wave generator 307 according to the reverse signal to generate a corresponding phase and amplitude pulse wave signal to offset the vibration source signal, actively offset the vibration of the vibration source, and effectively avoid slight vibration offset during processing, which affects the quality of hardware product processing and causes imperceptible changes in drilling or cutting, thereby affecting the consistency of subsequent products.
[0032] In the present invention, according to Figure 1 and Figure 5 - Figure 7 As shown, the processing synchronization control component 4 includes a stable base 401, a guide screw linear rail 402 is installed on the top of the stable base 401, a position disk 403 is fastened to the top of the guide screw linear rail 402, and a rotating disk rail 404 is installed on the top of the position disk 403.
[0033] A driving slot seat 405 is installed on the top wall surface of the rotating disc rail 404, a position adjustment rail 408 is installed in the internal slot of the driving slot seat 405, a chip suction pump box 407 is installed on the side of the driving slot seat 405, the side of the chip suction pump box 407 is connected to a chip suction pipe 406, the side end of the chip suction pipe 406 is connected to the side surface of the driving slot seat 405, and the internal sliding connection of the guide screw linear rail 402 is provided with a sliding position part 4099.
[0034] The top of the sliding position member 4099 is fastened with a rack 409, the top of the rack 409 is meshed with an adjusting gear 4090, the center end of the adjusting gear 4090 is inserted with a steering shaft 4091, the left and right ends of the steering shaft 4091 are located on both sides of the top of the driving slot seat 405 and are slidably connected to form a rotational connection inside the bearing frame, and the left and right sides of the outside of the steering shaft 4091 are sleeved with synchronous slot frames 4092.
[0035] The outer walls on both sides of the synchronous groove frame 4092 and the inner wall surface of the load-bearing frame are rotatably connected in a fitting manner, and the adjusting gear 4090 is located inside the center end of the synchronous groove frame 4092. A bidirectional driving motor 4093 is installed on the top center surface of the synchronous groove frame 4092. The left and right output ends of the bidirectional driving motor 4093 are connected to a synchronous turntable component 4094, and a clamping and fixing structure 4095 is installed on the side end of the synchronous turntable component 4094.
[0036] The top surface of the sliding position member 4099 is symmetrically provided with snap-fit locking grooves 4010, and a convex sliding guide column 4096 is fastened to the inner wall surface of the load-bearing frame, and a miniature electromagnetic guide rod 4097 is installed at the bottom of the top base block of the convex sliding guide column 4096, and a sliding snap-fit locking block 4098 is fastened to the bottom of the miniature electromagnetic guide rod 4097. With the cooperation of the miniature electromagnetic guide rod 4097, the sliding snap-fit locking block 4098 slides along the convex sliding guide column 4096 and forms a snap-fit connection and fixation with the snap-fit locking groove 4010.
[0037] In a specific solution, the workpiece to be processed is placed on the clamping and fixing structure 4095 through an automatic feeding and discharging structure or a robotic arm, and is firmly clamped by the clamping and fixing structure 4095. During the processing operation, according to the processing requirements, the guide screw linear rail 402 is driven by an external PLC controller to move the sliding position member 4099 along the guide screw linear rail 402 to a specified linear position, and at the same time, the bidirectional drive motor 4093 drives the synchronous turntable member 4094 to drive the clamping and fixing structure 4095 and the workpiece to rotate to a specified angular position, or when the sliding position member 4099 moves, it drives the load-bearing frame and the related structures it carries to slide on the surface of the driving slot seat 405. When the sliding position member 4099 reaches the specified position, the external PLC controller activates the micro electromagnetic guide rod 4097 to push the sliding locking block 4098 to move downward, forming a locking engagement with the locking slot 4010 to ensure the sliding. The position of the dynamic positioning member 4099 is fixed, and the sensors on the position disk 403 and the rotating disk rail 404 can be used to confirm whether the positions of the sliding positioning member 4099 and the clamping and fixing structure 4095 are accurate. When the sliding positioning member 4099 moves, the rack 409 can be driven to move, and the linear motion formed by the displacement of the rack 409 can be used to rotate the meshed adjusting gear 4090 to form an adjustment operation, so that the adjusting gear 4090 can use the steering shaft 4091 and the relevant structure carried by the synchronous slot frame 4092 to adjust the angle and orientation, so as to actively adapt to the working angle according to the position of the working tool 108, and adapt to the processing requirements of different angles with the cooperation of the rotating disk rail 404 to reduce processing errors. At the same time, during the operation, the chip suction pump box 407 absorbs the chips generated in the processing process through the chip suction pipe 406, so as to keep the working environment clean, reduce the influence of chips on the processing process, and improve the processing quality and efficiency.
[0038] In the present invention, according to Figure 1 and Figure 3 As shown, the automatic replacement component 2 includes a connecting arm 201, the side end of the connecting arm 201 is hinged with a motor rotating part 202, the side end of the motor rotating part 202 is externally connected to a side frame 203, and a transverse guide rail 204 is installed on the side wall surface of the side frame 203.
[0039] The inside of the transverse guide rail 204 is slidably connected to a frame plate, a rotating energy-saving motor 2090 is installed at the bottom of the side end of the frame plate, the top output end of the rotating energy-saving motor 2090 is connected to a tool operation replacement wheel 209, and a curved frame 205 is fastened to the top wall surface of the side end of the frame plate.
[0040] A clamping drive cylinder 206 is installed at the side end of the curved frame 205 , a replaceable clamping stabilizing structure 207 is installed at the side of the clamping drive cylinder 206 , and an automatic docking locking structure 208 is installed at the top of the clamping stabilizing structure 207 .
[0041] In a specific scheme, a suitable tool is selected according to the processing requirements, and the tool is stored on the tool operation change wheel 209. Later, during the operation, the angle of the side frame 203 is adjusted by the motor rotating part 202, so that the transverse guide rail 204 and the frame plate are moved to the appropriate position, and then the tool operation change wheel 209 is driven to rotate by rotating the energy-saving motor 2090 and move to the working position of the processing equipment, so that the selected tool is aligned with the clamping and stabilizing structure 207, so that the clamping drive cylinder 206 extends, driving the clamping and stabilizing structure 207 to move to the selected tool position on the tool operation change wheel 209, and the clamping and stabilizing structure 207 clamps the selected tool to ensure that it is firmly fixed, and then the clamping and driving cylinder 206 is retracted to remove the tool from the tool operation change wheel 209. If the tool currently in use needs to be replaced, repeat the above steps, first put the old tool back into the tool operation change wheel 209, and then take out the new tool.
[0042] In the present invention, according to Figure 1 and Figure 2 As shown, the initial adjustment component 1 includes a giving way base frame 101, a sheet metal frame 102 is installed on the surface of the giving way base frame 101, and a guide screw adjustment rail 103 and a synchronous guide column structure 104 are respectively installed on the sides of the sheet metal frame 102, and the external sliding connection of the guide screw adjustment rail 103 and the synchronous guide column structure 104 is provided with a laser calibration part 105, a side end of the laser calibration part 105 is installed with a working tool end 106, a bottom end of the working tool end 106 is installed with a quick automatic connection structure 107, a working tool 108 is installed at the bottom of the quick automatic connection structure 107, and a position detection sensor 109 is installed on the side end of the working tool end 106.
[0043] In a specific solution, the guide screw adjustment rail 103 is driven by an external PLC controller to move the laser calibration component 105 along the guide screw adjustment rail 103 to a rough initial position, and the laser calibration component 105 emits a laser beam to illuminate the target position. The position of the laser beam is detected in real time by the position detection sensor 109. According to the data fed back by the position detection sensor 109, the external PLC controller adjusts the guide screw adjustment rail 103 to accurately align the laser calibration component 105 with the target position, and the work tool 108 is connected to the bottom of the work tool end 106 through the quick automatic connection structure 107. If the work tool 108 needs to be replaced, the current work tool is disconnected through the quick automatic connection structure 107, and then the new work tool 108 is connected through the automatic replacement component 2. During operation, the work tool end 106 drives the work tool 108 through the quick automatic connection structure 107 to operate the clamped hardware product.
[0044] The wiring diagram of the laser calibration component 105, position detection sensor 109, rotating energy-saving motor 2090, position positioning sliding saddle 302, actuator calibrator 304, motor adjustment box 305, frequency-modulated pulse wave generator 307, position disk 403 and bidirectional drive motor 4093 in the present invention is common knowledge in the art, and its working principle is a well-known technology. The model is selected according to the actual use. Therefore, the control method and wiring arrangement of the laser calibration component 105, position detection sensor 109, rotating energy-saving motor 2090, position positioning sliding saddle 302, actuator calibrator 304, motor adjustment box 305, frequency-modulated pulse wave generator 307, position disk 403 and bidirectional drive motor 4093 will no longer be explained in detail.
[0045] The method of using and working principle of the device are as follows: first, the guide screw adjustment rail 103 is driven by an external PLC controller to move the laser calibration component 105 along the guide screw adjustment rail 103 to a rough initial position, and the laser calibration component 105 emits a laser beam to irradiate the target position, and the position of the laser beam is detected in real time by the position detection sensor 109. According to the data fed back by the position detection sensor 109, the external PLC controller adjusts the guide screw adjustment rail 103 to make the laser calibration component 105 accurately align with the target position, and the work tool 108 is connected to the bottom of the work tool end 106 through the quick automatic connection structure 107. If the work tool 108 needs to be replaced, the current work tool is disconnected through the quick automatic connection structure 107, and then the work tool is automatically replaced. The replacement component 2 is connected to a new working tool 108, that is, a suitable tool is selected according to the processing requirements, and the tool is stored on the tool operation replacement wheel 209. Later, during the operation, the angle of the side frame 203 is adjusted by the motor rotating part 202, so that the transverse guide rail 204 and the frame plate are moved to a suitable position, and then the tool operation replacement wheel 209 is driven to rotate by rotating the energy-saving motor 2090 and move to the working position of the processing equipment, so that the selected tool is aligned with the clamping and stabilizing structure 207, so that the clamping drive cylinder 206 extends, driving the clamping and stabilizing structure 207 to move to the selected tool position on the tool operation replacement wheel 209, and the clamping and stabilizing structure 207 clamps the selected tool to ensure that it is firmly fixed, and then the clamping and driving cylinder 206 is retracted. Take the tool out of the tool operation replacement wheel 209. If the tool currently in use needs to be replaced, repeat the above steps, first put the old tool back into the tool operation replacement wheel 209, and then take out the new tool. When working, the working tool end 106 drives the working tool 108 to operate the clamped hardware product through the quick automatic connection structure 107. At the same time, the initial position of the positioning sliding saddle 302 is determined by the position positioning detection sensor. According to the external vibration sensor at the clamping and fixing structure 4095, the vibration source signal of the contact between the working tool 108 and the hardware product is collected, and the collected vibration signal is transmitted to the external PLC controller for signal processing and analysis. According to the analysis result, the frequency modulated pulse wave generator 307 generates The frequency modulated pulse wave signals that match the frequency of the vibration source can be single-frequency or multi-frequency combinations to cover all major frequency components of the vibration source. According to the position and angle of the vibration source, the vertical high-precision linear lead screw 303 is driven by the motor adjustment box 305 to move the actuator calibrator 304 to a suitable position, and the direction and angle of the frequency modulated pulse wave generator 307 are adjusted by the multi-axis adjustment arm 306 to ensure that the reverse signal generated by it can effectively offset the vibration of the vibration source, so that the actuator calibrator 304 adjusts the frequency modulated pulse wave generator 307 according to the reverse signal to generate a corresponding phase and amplitude pulse wave signal, so that it can offset the vibration source signal, actively offset the vibration of the vibration source, and effectively avoid slight vibration deviation during processing.Affect the quality of hardware product processing, causing imperceptible changes during drilling or cutting, which affects the consistency of subsequent products. The workpiece to be processed is placed on the clamping and fixing structure 4095 through the automatic feeding and discharging structure or the robotic arm, and is firmly clamped by the clamping and fixing structure 4095. When performing processing operations, according to the processing requirements, the guide screw linear rail 402 is driven by the external PLC controller to move the sliding position member 4099 along the guide screw linear rail 402 to the specified linear position, and at the same time, the bidirectional drive motor 4093 drives the synchronous turntable member 4094 to drive the clamping and fixing structure 4095 and the workpiece to rotate to the specified angular position, or when the sliding position member 4099 moves, it drives the bearing frame and the related structures it carries to slide on the surface of the driving slot seat 405. When the sliding position member 4099 reaches the specified position, the external PLC controller activates the micro electromagnetic guide rod 4097 to push the sliding locking block 4098 to move downward. The locking groove 4010 is locked to ensure that the position of the sliding position member 4099 is fixed. At the same time, the position of the sliding position member 4099 and the clamping and fixing structure 4095 can be confirmed to be accurate through the sensors on the position disk 403 and the rotating disk rail 404. When the sliding position member 4099 moves, the rack 409 can be driven to move. The linear motion formed by the displacement of the rack 409 can be used to rotate the meshed adjustment gear 4090 to form an adjustment operation, so that the adjustment gear 4090 can be adjusted in angle and orientation using the steering shaft 4091 and the related structure carried by the synchronous slot frame 4092, so as to actively adapt to the working angle according to the position of the working tool 108, and adapt to the processing requirements of different angles with the cooperation of the rotating disk rail 404, thereby reducing the processing error. At the same time, during the operation, the chip suction pump box 407 absorbs the chips generated during the processing through the chip suction pipe 406, so as to keep the working environment clean, reduce the influence of chips on the processing process, and improve the processing quality and efficiency.
[0046] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A drilling and milling processing center for hardware product production, characterized by: It comprises an initial adjustment component (1), the bottom side end of the initial adjustment component (1) is fastened to a bearing base, the top of the bearing base is provided with an active vibration absorbing component (3), the top of the bearing base is provided with a processing synchronous control component (4), and the side of the initial adjustment component (1) is fastened to an automatic replacement component (2); The active vibration absorption component (3) comprises an annular guide rail (301), wherein the annular guide rail (301) is mounted on the top surface of a bearing base, wherein the annular guide rail (301) is internally slidably connected to a position positioning sliding saddle (302), wherein the position positioning sliding saddle (302) comprises a sliding saddle and a position positioning detection sensor, wherein the top of the position positioning sliding saddle (302) is fastenedly connected to a vertical high-precision linear lead screw (303), wherein the outside of the vertical high-precision linear lead screw (303) is slidably connected to an actuator calibrator (304), wherein the side end of the actuator calibrator (304) is fastenedly connected to a motor adjustment box (305), wherein the side end of the motor adjustment box (305) is fastenedly connected to a multi-axis adjustment arm (306), wherein the side end of the multi-axis adjustment arm (306) is fastenedly connected to a frequency modulation pulse wave generator (307) via a quick mounting member.
2. The drilling and milling processing center for hardware product production according to claim 1 is characterized in that: The processing synchronization control component (4) comprises a stable base (401), a guide screw linear rail (402) is installed on the top of the stable base (401), a position disk (403) is fastened to the top of the guide screw linear rail (402), and a rotating disk rail (404) is installed on the top of the position disk (403).
3. The drilling and milling processing center for hardware product production according to claim 2 is characterized in that: A driving slot seat (405) is installed on the top wall surface of the rotating disc rail (404), a position adjustment rail (408) is installed in the internal slot of the driving slot seat (405), a chip suction pump box (407) is installed on the side of the driving slot seat (405), the side of the chip suction pump box (407) is connected to a chip suction pipe (406), the side end of the chip suction pipe (406) is connected to the side surface of the driving slot seat (405), and the inside of the guide screw linear rail (402) is slidably connected to a sliding position member (4099).
4. The drilling and milling processing center for hardware product production according to claim 3 is characterized in that: The top of the sliding position member (4099) is fastened with a rack (409), the top of the rack (409) is meshed with an adjusting rotating gear (4090), the center end of the adjusting rotating gear (4090) is inserted with a steering shaft (4091), the left and right ends of the steering shaft (4091) are located on both sides of the top of the driving slot seat (405) and are slidably connected to form a rotational connection inside the bearing frame, and the left and right sides of the steering shaft (4091) are sleeved with synchronous slot frames (4092).
5. The drilling and milling processing center for hardware product production according to claim 4 is characterized in that: The outer walls on both sides of the synchronous groove frame (4092) are rotatably connected to the inner wall surface of the bearing frame, the adjusting gear (4090) is located inside the center end of the synchronous groove frame (4092), and a bidirectional driving motor (4093) is installed on the top center surface of the synchronous groove frame (4092). The left and right output ends of the bidirectional driving motor (4093) are connected to a synchronous turntable (4094), and a clamping and fixing structure (4095) is installed on the side end of the synchronous turntable (4094).
6. The drilling and milling processing center for hardware product production according to claim 3 is characterized in that: The top surface of the sliding position member (4099) is symmetrically provided with snap-fit locking grooves (4010), and a convex sliding guide column (4096) is fastened to the inner wall surface of the bearing frame. A micro-electromagnetic guide rod (4097) is installed at the bottom of the top base block of the convex sliding guide column (4096), and a sliding snap-fit locking block (4098) is fastened to the bottom of the micro-electromagnetic guide rod (4097). The sliding snap-fit locking block (4098) slides along the convex sliding guide column (4096) in cooperation with the micro-electromagnetic guide rod (4097) to form a snap-fit connection and fixation with the snap-fit locking groove (4010).
7. The drilling and milling processing center for hardware product production according to claim 1 is characterized in that: The automatic replacement component (2) comprises a connecting arm frame (201), the side end of the connecting arm frame (201) is hinged with a motor rotating member (202), the side end of the motor rotating member (202) is externally connected to a side frame (203), and a transverse guide rail (204) is installed on the side wall surface of the side frame (203).
8. The drilling and milling processing center for hardware product production according to claim 7 is characterized in that: The interior of the transverse guide rail (204) is slidably connected to a frame plate, a rotating energy-saving motor (2090) is installed at the bottom of the side end of the frame plate, the top output end of the rotating energy-saving motor (2090) is connected to a tool operation wheel replacement device (209), and a curved frame (205) is fastened to the top wall surface of the side end of the frame plate.
9. The drilling and milling processing center for hardware product production according to claim 8, characterized in that: A clamping drive cylinder (206) is installed on the side end of the curved frame (205), a replaceable clamping stabilizing structure (207) is installed on the side of the clamping drive cylinder (206), and an automatic docking locking structure (208) is installed on the top of the clamping stabilizing structure (207).
10. The drilling and milling processing center for hardware product production according to claim 1, characterized in that: The initial adjustment component (1) includes a clearance base frame (101), a sheet metal frame (102) is installed on the surface of the clearance base frame (101), and a guide screw adjustment rail (103) and a synchronous guide column structure (104) are installed on the sides of the sheet metal frame (102), and the guide screw adjustment rail (103) and the synchronous guide column structure (104) are respectively installed. The outside of the guide screw adjustment rail (103) and the synchronous guide column structure (104) are slidably connected with a laser calibration component (105), and the side end of the laser calibration component (105) is installed with a working tool end (106), and the bottom end of the working tool end (106) is installed with a quick automatic connection structure (107), and the bottom of the quick automatic connection structure (107) is installed with a working tool (108), and the side end of the working tool end (106) is installed with a position detection sensor (109).
Citation Information
Patent Citations
Numerical control drilling, milling and tapping equipment for hardware machining
CN114871775A
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