Product test repairing method and system
Through the comparison of product test parameters and the reference parameters, and the repair or polishing of abnormal positions, the energy waste caused by the abnormal parameters in the product test is solved, and the efficient repair of the product and the energy saving of the product are realized.
Patent Information
- Application Number
- CN202411944283.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-01-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During product testing, products with abnormal test parameters are usually placed directly into the waste area, resulting in an increase in energy consumption.
By obtaining the test location and test parameters of the product, compare it with the prefabricated benchmark parameters, calculate the abnormal parameters, and control the cutting, absorbing, recycling, repair, and polishing device according to the abnormal parameters, to repair or polish the product, so that it can test it to test it to test it to test it to test them to test them to test them to test them to test them to test them to test them to test them. The parameters are consistent with the benchmark parameters.
The products with abnormal parameter abnormalities are continued to be used after repairing or polishing, reducing the abandonment of non -qualified products, thereby reducing energy consumption.
Smart Images

Figure CN119369191A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of product testing, and in particular to a product testing repair method and system. Background Art
[0002] During the production and preparation process of the product, the specifications and quality of the product need to be inspected, so the product needs to be tested before leaving the factory.
[0003] When a product needs to be tested, the product is tested by placing it into a test device. When preparing to test the product, a general test device first places the product into the slot, then rotates and closes the upper cover, and finally presses the product to test the product. When the product test parameters are abnormal, the products with abnormal parameters are usually placed directly into the waste area.
[0004] When product test parameters are abnormal, the products with abnormal parameters are directly placed in the waste area to increase energy consumption, which needs to be improved. Summary of the invention
[0005] In order to reduce energy consumption, the present invention provides a product testing repair method and system.
[0006] In a first aspect, the present invention provides a product testing repair method, which adopts the following technical solution: A patching method for product testing, comprising: Obtain the test location of the product and the test parameters of the test location; When the test parameters are inconsistent with the preset reference parameters, the test position is defined as an abnormal position, and the difference between the test parameters and the reference parameters is calculated and used as the abnormal parameter; Determine whether the outlier parameter is positive; When the abnormal parameter is a positive value, the preset cutting device is controlled according to the test position to perform cutting with the abnormal parameter; Determine the suction power based on abnormal parameters; Control the preset recovery device to recover the cut materials according to the suction power; When the abnormal parameter is a negative value, the specification of the recycled materials in the preset recycling device is obtained; Determine if the recycled material specifications are greater than the abnormal specifications; If the specifications of the recycled materials are larger than the abnormal specifications, the splicing shape shall be determined according to the specifications of the recycled materials; Control the preset repair device to perform repair according to the splicing shape and abnormal position; If the specification of the recovered material is not greater than the abnormal specification, the preset repair device is controlled to perform repair according to the preset repair material; After the product is repaired, the preset grinding device is controlled to grind the product and re-acquire the test parameters.
[0007] By adopting the above technical solution, the test parameters of the product are compared with the reference parameters, and the product is repaired or polished according to the abnormal parameters and abnormal positions, so that the test parameters of the product are consistent with the reference parameters. Therefore, the product with abnormal parameters can continue to be used after repair or polishing, reducing the waste of products with abnormal parameters, thereby reducing energy consumption.
[0008] Optionally, the method of controlling a preset grinding device to grind a product includes: Obtain weight test information of the repaired product; When the weight detection information is inconsistent with the preset reference weight information, the difference between the weight detection information and the preset reference weight information is calculated as the weight deviation value; Obtain image detection information of products in abnormal positions; Determine the shooting posture of the product based on the image detection information and the preset product posture; Determine the grinding position according to the image detection information, shooting posture and reference parameters; The grinding device is controlled to grind the product according to the grinding position and the weight deviation value.
[0009] By adopting the above technical solution, the repaired product is further tested by measuring the weight and image of the product, so that the repaired product can be further polished, thereby improving the accuracy of the parameters obtained after testing the repaired product.
[0010] Optionally, obtaining swing information of a knob in a preset test device; When the swing information is inconsistent with the preset reference swing information, the scanning information of the thread is obtained; Determine the thread model based on the scanning information; When the thread model is inconsistent with the preset reference thread model, determining abnormal thread parameters and abnormal thread positions corresponding to the abnormal thread parameters according to the thread model and the reference thread model; Determine whether the abnormal thread parameter is a positive value; When the abnormal thread parameter is a positive value, a preset thread grinding device is controlled to perform grinding according to the reference thread model and the abnormal thread position; When the abnormal thread parameter is a negative value, the stud or the upper cover shell is repaired by a preset repair method according to the abnormal thread position.
[0011] By adopting the above technical solution, the abnormal situation of the thread is determined to reduce the data deviation of the test parameters when testing the product, and the thread is repaired or polished, thereby improving the accuracy of the product test parameters.
[0012] Optional, pre-set repair methods include: Control the preset clamping device to clamp and move the test device into the preset detection device, and obtain the actual water level height corresponding to the abnormal thread position; Determine the reference water level height based on the abnormal thread position; Calculate the difference between the actual water level and the reference water level as the water level deviation value; Determine the amount of repair material based on the water level deviation value and the preset detection device specifications; A repair sleeve is selected according to the amount of repair material and the reference thread model, and the repair sleeve is connected to the abnormal thread position; The thread grinding device is controlled to grind the repair sleeve according to the amount of the repair material.
[0013] By adopting the above technical solution, the wear condition of the thread can be understood through the height of the water level, and a repair sleeve is put on the position where the thread is worn and the thread is re-polished to repair it, thereby facilitating subsequent testing of the product and improving the accuracy of product test parameters.
[0014] Optionally, the method before obtaining the scanning information of the thread further includes: When the product is in the test device and the test device is installed, obtain the pressure detection information of the product; When the pressure detection information is inconsistent with the preset reference pressure information, the difference between the pressure detection information and the reference pressure information is calculated as the pressure deviation value; Determine whether the pressure deviation value is positive; When the pressure deviation value is positive, the grinding distance is determined according to the pressure deviation value; Controlling a preset grinding device to grind the spring according to a grinding distance; When the pressure deviation value is negative, obtain the installation position of the spring; The spring is raised using a preset raising method according to the installation position and the pressure deviation value.
[0015] By adopting the above technical solution, the elasticity of the spring can be known by understanding the pressure conditions during product testing, and the elastic force of the spring can be corrected by grinding or raising the spring, thereby reducing the parameter errors during product testing and improving the accuracy of the product test parameters.
[0016] Optional, pre-set elevation methods include: Obtain the installation thickness of the product corresponding to the installation position and the manufacturing material information of the test device; Determine the injection depth and single injection volume based on the installation thickness; Determine the single pad height value based on manufacturing material information, single injection volume and injection depth; Determine the pad height value based on the injection depth and pressure deviation value; Determine the height adjustment value based on the pressure deviation value and the preset rubber specifications; Calculate the difference between the pad height value and the adjusted height value as the new pad height value; Determine the heating temperature according to the rubber specifications; Determine the injection temperature based on manufacturing material information; Determine whether the pad height value is greater than the single pad height value; If the pad height value is not less than the single pad height value, the cooling pad height value is determined based on the single pad height value; Determine the injection times and the injection interval positions corresponding to the injection times according to the pad height value and the cooling pad height value; The cooling time is determined according to the injection temperature and the heating temperature, and the injection is performed with the cooling time as the interval according to the number of injections; When the heating temperature is not less than the injection temperature, the preset injection device is controlled to perform injection according to the injection number, cooling time, injection interval position and heating temperature; When the heating temperature is lower than the injection temperature, the preset injection device is controlled to perform injection according to the injection number, cooling time, injection interval position and injection temperature; If the pad height value is less than the single pad height value, the injection volume and the injection position corresponding to the injection volume are determined according to the pad height value; When the heating temperature is not less than the injection temperature, the preset injection device is controlled to perform injection according to the injection position, injection depth, injection volume and heating temperature; When the heating temperature is lower than the injection temperature, the preset injection device is controlled to perform injection according to the injection position, injection depth, updated injection volume and injection temperature.
[0017] By adopting the above technical solution, rubber is injected into the installation position to raise the spring, so that the amount of rubber injection can be reduced when the spring elastic force is enhanced, thereby reducing energy consumption while correcting the spring elastic force and improving the accuracy of the product test parameters.
[0018] Optionally, the method of controlling the preset injection device to perform injection includes: Determine the cooling range and the cooling center position corresponding to the cooling range according to the installation position; Determine the cooling water volume according to the cooling range; Determine the cooling water temperature based on the heating temperature, injection temperature and preset cooling time; Determine the water temperature control power according to the cooling water temperature; After the injection device injects, the preset cooling device is controlled to move according to the cooling center position; According to the cooling water volume and the cooling water temperature, the cooling device is controlled to inject water into the elastic water storage container preset on the cooling device to expand the temperature so as to cool the installation location; When the cooling device stays for a certain period of time, the cooling device is controlled to recycle the cooling water in the elastic water storage container.
[0019] By adopting the above technical solution, the installation position, heating temperature volume injection temperature are understood, so as to know the temperature for cooling the installation position after the rubber is injected and the required amount of water, and control the cooling device to cool the installation position. After cooling, the water in the elastic water storage container is recovered, so that energy consumption can be reduced while cooling the installation position.
[0020] Optionally, the steps after determining the water temperature control power also include: According to the heating temperature and the injection temperature, the maximum temperature value is selected as the maximum temperature value; Determine the actual cooling time based on the pad height value and cooling water temperature; Calculate the quotient of the actual cooling time and the cooling time and use it as the correction factor; Update the cooling water temperature according to the correction factor; The water temperature control power is re-determined according to the updated cooling water temperature.
[0021] Optionally, the method of controlling the cooling device to recover the cooling water in the elastic water storage container includes: Determine the recovery power and recovery time based on the cooling water volume; According to the updated cooling water temperature, cooling time and maximum temperature value, the actual evaporation amount and evaporation speed are matched from the preset evaporation database; Calculate the difference between the cooling water volume and the actual evaporation volume and use it as the remaining water volume; Update the recovery power and recovery time according to the remaining water volume; Determine the actual inflation volume based on the actual evaporation volume; Matching the inflation speed from a preset inflation database according to the evaporation speed; Determine the inflation time based on the inflation speed and the actual inflation volume; When the elastic water storage container is filled with water to expand so as to cool down the installation location, the preset inflation device is controlled to inflate the elastic water storage container at an inflation speed, and when the inflation time reaches the inflation time, the inflation device is stopped; When the cooling device stays for a certain period of time, the cooling device is controlled to recycle the cooling water in the elastic water storage container with the updated recovery power and recovery time.
[0022] By adopting the above technical solution, when the cooling device cools the installation position, the water in the elastic water storage container is evaporated, resulting in a reduction in the cooling range of the elastic water storage container. The elastic water storage container is inflated by the inflation device to keep the cooling range unchanged, and the cooling device is controlled by the remaining water volume to recycle the water in the elastic water storage container, thereby preventing the water in the elastic water storage container from evaporating, resulting in a reduction in the cooling range of the elastic water storage container and worsening the cooling effect on the installation position.
[0023] In a second aspect, the present application provides a product testing repair system, which adopts the following technical solution: A product testing repair system, comprising: An acquisition module is used to obtain test position, test parameters, recycled material specifications, weight detection information, image detection information, swing information, scanning information, actual water level height, pressure detection information, installation position, installation thickness and manufacturing material information; A memory for storing a program of a repair method for product testing; The processor is used to load, execute and implement the program stored in the memory.
[0024] In summary, the present application includes at least one of the following beneficial technical effects: 1. Compare the product's test parameters with the benchmark parameters, and repair or polish the product according to the abnormal parameters and abnormal positions to make the product's test parameters consistent with the benchmark parameters, so that the product with abnormal parameters can continue to be used after repair or polishing, reducing the situation of discarding products with abnormal parameters, thereby reducing energy consumption; 2. Understand the wear of the thread through the height of the water level, put on the repair sleeve at the position where the thread is worn and re-grind the thread to repair it, so as to facilitate the subsequent testing of the product and improve the accuracy of the product test parameters; 3. By injecting rubber into the installation position to raise the spring, the amount of rubber injection can be reduced when the spring force is increased, thereby reducing energy consumption while correcting the spring force and improving the accuracy of the product's test parameters. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 The method flow of a product testing repair method of an embodiment of the present invention is Figure 1 ; Figure 2is a flow chart of a method for controlling a preset polishing device to polish a product according to an embodiment of the present invention; Figure 3 The method flow of a product testing repair method of an embodiment of the present invention is Figure 2 ; Figure 4 It is a method flow chart of the preset repair method of an embodiment of the present invention. DETAILED DESCRIPTION
[0026] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0027] Reference Figure 1 Based on the same inventive concept, an embodiment of the present invention provides a product testing repair method, comprising the following steps: Step S100: Acquire the test position of the product and the test parameters of the test position.
[0028] The test position refers to the position where the product is installed in the test device for testing the corresponding dimensions, and the test parameters refer to the dimensional parameters obtained by testing the test position of the product. The product is placed in the test device in a preset test posture for compression testing, and the position corresponding to the size is used as the test position, and the operator inputs the parameters detected by the test position to obtain the test parameters. The test posture refers to the posture corresponding to the placement of the product during the test, which is formed by the operator's pre-setting and storage. The test device includes an upper cover, a base that cooperates with the upper cover and is used to place the product, a spring installed through the upper cover and used to compress the product, a stud that is threadedly connected to the upper cover and abuts against the spring and is used to drive the spring to compress the product, and a knob installed on the side of the stud away from the spring and used to facilitate the rotation of the stud. By rotating the knob, the operator can move the stud installed through the upper cover toward one side of the product to squeeze the spring and drive the spring to compress the product.
[0029] Step S101: When the test parameters are consistent with the preset reference parameters, continue to obtain the test parameters of the product.
[0030] The reference parameters refer to the qualified size parameters corresponding to the product at the test position. The reference parameters are set in advance by those skilled in the art and will not be described in detail here. When the test parameters are consistent with the reference parameters, it means that the size of the product at the test position is qualified, so the test parameters of subsequent products are obtained.
[0031] Step S102: When the test parameter is inconsistent with the preset reference parameter, the test position is defined as an abnormal position, and the difference between the test parameter and the reference parameter is calculated and used as the abnormal parameter.
[0032] The abnormal position refers to the test position corresponding to the abnormal test parameter. The test position corresponding to the test parameter inconsistent with the reference parameter is regarded as the abnormal position. The abnormal parameter refers to the deviation value between the test parameter and the reference parameter. The difference between the test parameter and the reference parameter is calculated as the abnormal parameter.
[0033] Step S103: Determine whether the abnormal parameter is a positive value.
[0034] By determining whether the abnormal parameter is a positive value, it is determined whether the size of the test location is more than the reference parameter or less than the reference parameter.
[0035] Step S104: when the abnormal parameter is a positive value, controlling a preset cutting device to perform cutting with the abnormal parameter according to the test position.
[0036] When the abnormal parameter is a positive value, it means that the size of the test position is greater than the reference parameter, so the cutting device is controlled to cut at the abnormal position with the abnormal parameter. The cutting device refers to a device used to cut the product whose size exceeds the reference parameter.
[0037] Step S105: Determine the suction power according to the abnormal parameters.
[0038] The suction power refers to the power of the recovery device to recover the materials generated by the cutting product by suction. The suction power is matched from the preset suction database through the abnormal parameters. The suction database stores the suction powers corresponding to different abnormal parameters. The suction database is a database set by humans and will not be described here. The recovery device refers to a device used to recover the materials generated by the cutting product by suction.
[0039] Step S106: controlling a preset recovery device to recover the cut materials according to the suction power.
[0040] By controlling the recovery device to recover the cut material by suction power, the energy consumption generated by product cutting can be reduced.
[0041] Step S107: when the abnormal parameter is a negative value, obtaining the specification of the recycled materials in the preset recycling device.
[0042] The specifications of recycled materials refer to the specifications of the materials in the recycling device. When the abnormal parameter is a positive value, it means that the size of the test position is less than the reference parameter and the product needs to be repaired. Therefore, the parameters obtained by scanning the materials in the recycling device through the infrared sensor preset in the recycling device are used as the specifications of the recycled materials.
[0043] Step S108: Determine whether the specification of the recycled material is greater than the abnormal specification. If yes, jump to step S109. If no, jump to step S111.
[0044] By determining whether the specifications of the recycled material are greater than the abnormal specifications, it is determined whether the product can directly use the materials in the recycling device.
[0045] Step S109: Determine the splicing shape according to the specifications of the recycled materials.
[0046] The splicing shape refers to the shape of the product repaired by splicing the specifications of the recycled materials. When the specifications of the recycled materials are larger than the abnormal specifications, it means that the product can directly use the materials in the recycling device, so the abnormal parameters are combined to form the shape that needs to be repaired, and the shape that can be spliced is selected from the specifications of various recycled materials through the shape that needs to be repaired. The shape formed by combining the specifications that can be spliced is used as the splicing shape.
[0047] Step S110: controlling a preset repairing device to perform repairing according to the splicing shape and the abnormal position.
[0048] By controlling the repair device to repair the product in the splicing shape and abnormal position, the product can reach the benchmark parameters. The repair device refers to a device used to paste and repair the product.
[0049] Step S111: controlling a preset repair device to perform repair according to a preset repair material.
[0050] When the specification of the recycled material is not greater than the abnormal specification, it means that the product cannot directly use the material in the recycling device, so the preset repair device is controlled to repair with the preset repair material. Repair material refers to the material used to repair the product, which is formed by the operator's pre-setting and storage.
[0051] Step S112: After the product is repaired, a preset polishing device is controlled to polish the product and re-acquire the test parameters.
[0052] After the product is repaired, the preset grinding device is controlled to grind the product with the reference parameters and re-acquire the test parameters, so that the product can be repaired to a qualified state and the probability of placing unqualified products in the waste area is reduced, thereby reducing energy consumption. The grinding device can be a grinding disc.
[0053] Reference Figure 2 The method of controlling a preset grinding device to grind a product comprises the following steps: Step S200: Obtain weight detection information of the repaired product.
[0054] The weight detection information refers to the weight value of the repaired product, and the parameters of the repaired product detected by the pressure sensor preset on the base are used as the weight detection information.
[0055] Step S201: When the weight detection information is consistent with the preset reference weight information, continue to obtain the weight detection information of the repaired product.
[0056] The reference weight information refers to the weight value of the reference corresponding to the qualified product, which is set and stored in advance by the operator. When the weight detection information is consistent with the reference weight information, it means that the product is qualified after repair, so the weight detection information of the corresponding product after subsequent repair is obtained.
[0057] Step S202: When the weight detection information is inconsistent with the preset reference weight information, a difference between the weight detection information and the preset reference weight information is calculated as a weight deviation value.
[0058] The weight deviation value refers to the deviation value between the weight detection information and the reference weight information. When the weight detection information is inconsistent with the reference weight information, it means that the product is unqualified after repair. Therefore, the difference between the weight detection information and the preset reference weight information is calculated as the weight deviation value.
[0059] Step S203: Acquire image detection information of the product at the abnormal position.
[0060] The image detection information refers to the image corresponding to the abnormal position of the product, and the image corresponding to the abnormal position of the product is taken by a camera as the image detection information.
[0061] Step S204: determining the shooting posture of the product according to the image detection information and the preset product posture.
[0062] The product posture refers to the various postures of the product placed on the base, which are formed by the operator's pre-setting and storage. The shooting posture refers to the posture of the product that needs to be polished and corresponding to the shooting. Through the various product postures, the posture corresponding to the abnormal position can be selected from the image detection information as the shooting posture.
[0063] Step S205: determining the grinding position according to the image detection information, the shooting posture and the reference parameters.
[0064] The polishing position refers to the position on the product that needs to be polished after repair. The parameters of the repaired product corresponding to the abnormal position are identified in the image detection information corresponding to the shooting posture, and the inconsistent position after comparing the repaired product with the benchmark parameters is used as the polishing position.
[0065] Step S206: Controlling the polishing device to polish the product according to the polishing position and the weight deviation value.
[0066] The product is polished by controlling the polishing device according to the polishing position and weight deviation value, so that the product can be qualified after being repaired.
[0067] Reference Figure 3 , a product testing repair method, further comprising the following steps: Step S300: Obtaining the swing information of the knob in the preset test device.
[0068] The swing information refers to the amplitude information of the knob being able to swing when the test device is testing the product. The knob is clamped by a preset clamping device and swung back and forth in various directions, and the amplitude of the swing is used as the swing information.
[0069] Step S301: When the swing information is consistent with the preset reference swing information, continue to obtain the swing information.
[0070] The reference swing information refers to the reference amplitude parameter of the thread of the stud or the thread in the upper cover in the test device under normal circumstances. The reference swing information is set in advance by a person skilled in the art and will not be described in detail here. When the swing information is consistent with the reference swing information, it means that there is no abnormal dimensional deviation in the thread of the stud or the thread in the upper cover, so the swing information is continued to be obtained.
[0071] Step S302: When the swing information is inconsistent with the preset reference swing information, the scanning information of the thread is obtained.
[0072] The scanning information refers to the dimensional information of the threads obtained by scanning the threads of the stud and the threads in the upper cover. When the swing information is inconsistent with the reference swing information, it indicates that there is an abnormal dimensional deviation in the threads of the stud or the threads in the upper cover. Therefore, the dimensional information of the threads obtained by scanning the threads of the stud and the threads in the upper cover through a preset infrared sensor is used as the scanning information.
[0073] Step S303: Determine the thread model according to the scanning information.
[0074] The thread model refers to the virtual model corresponding to the thread of the stud and the thread in the upper cover, and the thread model is formed by outputting the scanning information to a preset simulation system. The simulation system refers to a system used to establish a virtual model corresponding to the thread of the stud and the thread in the upper cover.
[0075] Step S304: when the thread model is inconsistent with the preset reference thread model, determining abnormal thread parameters and abnormal thread positions corresponding to the abnormal thread parameters according to the thread model and the reference thread model.
[0076] The reference thread model refers to a thread model in which the thread of the stud and the thread in the upper cover are in normal size parameters, which is formed by the operator's pre-setting and storage. Abnormal thread parameters refer to the size parameters of the threads in the thread model that are inconsistent with the reference thread model. The abnormal thread position refers to the position where the abnormal thread parameters appear on the thread model. When the thread model is inconsistent with the reference thread model, it means that the parameters of the thread crest of the stud and the thread in the upper cover are abnormal. The difference between the thread crest corresponding to the thread model and the thread crest corresponding to the reference thread model is calculated and used as the abnormal thread parameter, and the position of the thread corresponding to the abnormal thread parameter on the thread model is used as the abnormal thread position.
[0077] Step S305: Determine whether the abnormal thread parameter is a positive value.
[0078] By determining whether the abnormal thread parameter is a positive value, it is determined whether the thread of the stud or the thread in the upper cover needs to be ground or repaired.
[0079] Step S306: When the abnormal thread parameter is a positive value, a preset thread grinding device is controlled to perform grinding according to the reference thread model and the abnormal thread position.
[0080] When the abnormal thread parameter is a positive value, it means that the thread of the stud or the thread in the upper cover needs to be polished, so the preset thread polishing device is controlled to polish the thread corresponding to the abnormal thread position with the reference thread model and the abnormal thread position. The thread polishing device refers to a device that can manufacture the thread of the stud and the thread in the upper cover. The thread polishing device can be a lathe.
[0081] Step S307: When the abnormal thread parameter is a negative value, the stud or the upper cover is repaired by a preset repair method according to the abnormal thread position.
[0082] When the abnormal thread parameter is a negative value, it indicates that the thread of the stud or the thread inside the upper cover needs to be repaired, so the stud or the upper cover is repaired at the abnormal thread position through a preset repair method. The specific repair method is described through steps S400 to S405, so that it is not easy for the thread to be abnormal and cause deviations in the parameters of the product tested by the test device.
[0083] Reference Figure 4 , the preset repair method includes the following steps: Step S400: controlling a preset clamping device to clamp and move the test device into a preset detection device, and obtaining an actual water level height corresponding to the abnormal thread position.
[0084] The actual water level height refers to the actual water level height when the stud or upper cover corresponding to the abnormal thread position is placed in the detection device, the preset clamping device is controlled to clamp and move the test device into the preset detection device, and the height parameter of the water level detected by the water level sensor preset in the detection device is used as the actual water level height. The clamping device refers to a manipulator used to clamp the test device assembly. The detection device can be a water tank storing water.
[0085] Step S401: determining a reference water level height according to the abnormal thread position.
[0086] The reference water level height refers to the water level height of the stud or cover corresponding to the abnormal thread position placed in the detection device. The reference water level height is matched from the preset water level database through the abnormal thread position. The water level database stores the reference water level height corresponding to the stud or cover corresponding to the abnormal thread position.
[0087] Step S402: Calculate the difference between the actual water level and the reference water level as the water level deviation value.
[0088] The water level deviation value refers to the deviation value between the actual water level height and the reference water level height. The water level deviation value is calculated by calculating the difference between the actual water level height and the reference water level height.
[0089] Step S403: determining the amount of repair material according to the water level deviation value and the preset specification of the detection device.
[0090] The specification of the detection device refers to the size specification corresponding to the detection device. The specification of the detection device is set in advance by a person skilled in the art and will not be described in detail here. The amount of repair material refers to the amount of material required to repair the thread at the abnormal thread position. The cross-sectional area of the detection device is calculated by retrieving parameters from the specification of the detection device, and then the product of the cross-sectional area and the water level deviation value is calculated as the amount of repair material.
[0091] Step S404: Select a repair sleeve according to the amount of repair material and the reference thread model, and connect the repair sleeve to the abnormal thread position.
[0092] The repair sleeve refers to an annular sleeve used to repair the abnormal thread position. The repair sleeve of the corresponding specification is selected from the preset repair sleeves of various specifications according to the amount of repair material and the reference thread model, and the repair sleeve is threadedly connected to the abnormal thread position and glue is applied to the abnormal thread position to fix the repair sleeve. The preset repair sleeves of various specifications refer to annular sleeves of different specifications corresponding to different amounts of repair materials and reference thread models, which are formed after being pre-set and stored by the operator. In this embodiment, if the abnormal thread is located on the stud, the thread on the annular sleeve is located on the inner ring of the annular sleeve, and if the abnormal thread is located on the upper cover, the thread on the annular sleeve is located on the outer ring of the annular sleeve.
[0093] Step S405: controlling the thread grinding device to grind the repair sleeve according to the amount of repair material.
[0094] By controlling the thread grinding device to grind the repair sleeve with the amount of repair material, the thread of the stud or the thread of the upper cover can be used normally after repair, and it is not easy to cause deviation of the corresponding size of the test product.
[0095] The method for obtaining the scanning information of the thread further includes the following steps: Step S500: When the product is in the testing device and the testing device is installed, obtain the pressure detection information of the product.
[0096] The pressure detection information refers to the pressure value generated by the spring on the product when the product is placed on the base for a compression test. The obtained parameters are detected by the pressure sensor preset on the base, and the difference between the obtained parameters and the weight detection information is calculated as the pressure detection information.
[0097] Step S501: When the pressure detection information is consistent with the preset reference pressure information, continue to obtain the pressure detection information.
[0098] The reference pressure information refers to the reference pressure value generated by the spring on the product when the product is placed on the base for compression testing. The reference pressure information is set in advance by those skilled in the art and will not be described in detail here. When the pressure detection information is consistent with the reference pressure information, it means that the elasticity of the spring is within the normal range, so continue to obtain the pressure detection information.
[0099] Step S502: When the pressure detection information is inconsistent with the preset reference pressure information, a difference between the pressure detection information and the reference pressure information is calculated as a pressure deviation value.
[0100] The pressure deviation value refers to the deviation value between the pressure detection information and the reference pressure information. When the pressure detection information is consistent with the reference pressure information, it means that the spring is abnormal and the elasticity of the spring is not within the normal range. Therefore, the difference between the pressure detection information and the reference pressure information is calculated as the pressure deviation value.
[0101] Step S503: Determine whether the pressure deviation value is a positive value.
[0102] By determining whether the pressure deviation value is positive, it can be determined whether the spring needs to be ground or needs to be raised to increase elasticity.
[0103] Step S504: when the pressure deviation value is a positive value, determine the grinding distance according to the pressure deviation value.
[0104] The grinding distance refers to the axial distance corresponding to the spring that needs to be ground. When the pressure deviation value is positive, it means that the spring needs to be ground, so the grinding distance is matched from the preset spring database through the pressure deviation value. The spring database stores the grinding distances of springs corresponding to different pressure deviation values. The spring database is a manually set database and will not be described here.
[0105] Step S505: controlling a preset grinding device to grind the spring according to the grinding distance.
[0106] By controlling the grinding device to grind the spring at a grinding distance, the elastic force of the spring can be reduced to reduce the force of the spring pressing the product, thereby preventing test parameter deviation from occurring when the spring presses the product.
[0107] Step S506: When the pressure deviation value is a negative value, obtaining the installation position of the spring.
[0108] The installation position refers to the position where the spring is installed in the test device. When the pressure deviation value is negative, it means that the spring needs to be raised. Therefore, the operator inputs the corresponding specifications of the spring in the test device to obtain the installation position.
[0109] Step S507: raising the spring by a preset raising method according to the installation position and the pressure deviation value.
[0110] The raising method refers to a method for raising the spring. The spring is raised through a preset raising method according to the installation position and the pressure deviation value. The specific raising method is described with reference to steps S600 to S616, so that the elastic force of the spring can be supplemented by raising the spring, and it is not easy to produce test parameter deviation when the spring presses the product when the elastic force of the spring is reduced.
[0111] The preset raising method includes the following steps: Step S600: Obtain the installation thickness of the product corresponding to the installation position and the manufacturing material information of the test device.
[0112] The installation thickness refers to the thickness of the component with the spring installed in the test device, and the manufacturing material information refers to the material information corresponding to the manufacturing test device. The operator inputs the thickness of the component with the spring installed in the test device as the installation thickness, and queries the information of the material corresponding to the test device as the manufacturing material information.
[0113] Step S601: Determine the injection depth and single injection volume according to the installation thickness.
[0114] The injection depth refers to the information of the injection device injecting the installation position. The injection depth and single injection volume are matched from the preset injection database through the installation thickness. The injection database stores the injection depth and single injection volume corresponding to different installation thicknesses. The injection database is a database set by humans and will not be described here. The injection device refers to a syringe that can melt the rubber and inject it into the test device. The needle of the injection device can be heated.
[0115] Step S602: determining a single-shot heightening value according to manufacturing material information, a single-shot injection volume, and an injection depth.
[0116] The single padding value refers to the height value that can be raised when the installation position is injected with a single injection volume and injection depth. The single padding value is matched from the injection database through the manufacturing material information, single injection volume and injection depth. The injection database also stores the single padding value corresponding to the injection of a single injection volume with an injection depth under the manufacturing material information, which will not be repeated here.
[0117] Step S603: Determine the pad height value according to the injection depth and the pressure deviation value.
[0118] The raised height value refers to the total height value that the spring needs to be raised. The raised height value is matched from the injection database through the injection depth and pressure deviation value. The injection database also stores the raised height values corresponding to different injection depths and pressure deviation values.
[0119] Step S604: determining an adjustment height value according to the pressure deviation value and a preset rubber specification.
[0120] The rubber specification refers to the elastic force and melting temperature of the rubber to be injected, which are pre-set and stored by the operator. The height adjustment value refers to the height value of the spring to be adjusted, which is matched from the preset rubber database by the pressure deviation value and the preset rubber elastic force.
[0121] Step S605: Calculate the difference between the raised height value and the adjusted height value as a new raised height value.
[0122] By calculating the difference between the raised height value and the adjusted height value as the new raised height value, the elastic force of the spring can be supplemented by the elastic force of the rubber to reduce the height of the raised spring, thereby reducing the amount of rubber injection to reduce energy consumption.
[0123] Step S606: Determine the heating temperature according to the rubber specification.
[0124] The heating temperature refers to the temperature required to melt the rubber into a liquid, and the heating temperature is obtained from the rubber specifications.
[0125] Step S607: Determine the injection temperature according to the manufacturing material information.
[0126] The injection temperature refers to the temperature at which the injection device can inject the rubber into the test device, and the injection temperature is obtained from the manufacturing material information.
[0127] Step S608: Determine whether the new raising height value is greater than the single raising height value.
[0128] By determining whether the new boost height value is greater than the single boost value, it is determined whether the injection device needs to perform injections multiple times.
[0129] Step S609: If the new raised height value is not less than the single raised value, determine the cooling raised value according to the single raised value.
[0130] The cooling cushion value refers to the height value corresponding to the injection device after injecting the rubber of a single cushion value and cooling it. When the new cushion height value is not less than the single cushion value, it means that the injection device needs to inject multiple times. Therefore, the cooling cushion value is matched from the injection database through the single cushion value. The injection database also stores the cooling cushion values corresponding to different single cushion values, which will not be elaborated here.
[0131] Step S610: Determine the number of injections and the injection interval positions corresponding to the number of injections according to the new elevation value and the cooling elevation value.
[0132] The number of injections refers to the number of times the injection device needs to inject, and the injection interval position refers to the position of the interval corresponding to the injection of the installation position according to the injection number. The difference between the new elevation height value and the cooling elevation value is calculated as the number of injections. If there is a decimal in the number of injections, the injection number is increased once to update the number of injections, and the remaining injection volume is injected with the last injection number. The injection interval position is matched from the injection database after the injection number. The injection database also stores the injection interval positions corresponding to different injection numbers, which will not be elaborated here.
[0133] Step S611: determining the cooling time according to the injection temperature and the heating temperature, and performing injections with the cooling time as an interval according to the number of injections.
[0134] Cooling time refers to the time required to cool down the maximum temperature corresponding to the injection temperature and the heating temperature. The maximum temperature is selected from the injection temperature and the heating temperature to match the cooling time from the preset temperature database, and the single injections corresponding to the number of injections are injected with the cooling time as the interval. The temperature database stores the cooling time corresponding to different temperatures. The temperature database is a manually set database and will not be described here.
[0135] Step S612: When the heating temperature is not less than the injection temperature, the preset injection device is controlled to perform injection according to the injection number, cooling time, injection interval position and heating temperature.
[0136] When the heating temperature is not less than the injection temperature, it means that the temperature of the injection device inserted into the injection interval position cannot melt the rubber. Therefore, the injection device is controlled to inject the test device with the injection interval position, cooling time as the interval, the number of injections and the heating temperature to raise the spring. Through multiple cooling interval injections, the deformation of the injection position caused by the injection rubber that is difficult to control can be reduced, and thus it is not easy for the height of the injection rubber to deviate.
[0137] Step S613: When the heating temperature is lower than the injection temperature, the preset injection device is controlled to perform injection according to the injection number, cooling time, injection interval position and injection temperature.
[0138] When the heating temperature is lower than the injection temperature, it indicates that the temperature of the injection device penetrating into the injection interval position can melt the rubber. Therefore, the injection device is controlled to inject the test device with the injection interval position, cooling time as the interval, injection times and injection temperature to raise the spring.
[0139] Step S614: If the new elevation height value is less than the single elevation value, the injection volume and the injection position corresponding to the injection volume are determined according to the new elevation height value.
[0140] The injection volume refers to the total amount of injection corresponding to the new cushion height value, and the injection position refers to the position where the injection is performed with the injection volume. When the new cushion height value is less than the single cushion value, it means that the injection device does not need to perform multiple injections, so the injection volume and injection position are matched from the injection database through the new cushion height value.
[0141] Step S615: When the heating temperature is not less than the injection temperature, the preset injection device is controlled to perform injection according to the injection position, injection depth, injection volume and heating temperature.
[0142] When the heating temperature is not less than the injection temperature, it means that the temperature of the injection device penetrating into the injection interval position cannot melt the rubber. Therefore, the injection device is controlled to inject at the injection position, injection depth, injection volume and heating temperature to raise the spring.
[0143] Step S616: When the heating temperature is lower than the injection temperature, the preset injection device is controlled to perform injection according to the injection position, injection depth, updated injection volume and injection temperature.
[0144] When the heating temperature is lower than the injection temperature, it indicates that the temperature of the injection device penetrating into the injection interval position can melt the rubber, so the injection device is controlled to perform injection at the injection position, injection depth, updated injection volume and injection temperature to cushion the spring.
[0145] The method for controlling the preset injection device to perform injection comprises the following steps: Step S700: determining a cooling range and a cooling center position corresponding to the cooling range according to the installation position.
[0146] The cooling range refers to the range of cooling the installation position after injection. The cooling center position refers to the center position corresponding to the cooling range. The center position of the knob is used as the cooling center position, and the straight-line distance between the installation position and the center position is used as the radius. The radius is combined with the cooling center position to form the cooling range.
[0147] Step S701: Determine the cooling water volume according to the cooling range.
[0148] The cooling water volume refers to the amount of water required to cool the installation location after injection. The cooling water volume is matched from the preset water injection database according to the cooling range. The cooling water volume corresponding to different cooling ranges is stored in the water injection database. The water injection database is a manually set database and will not be described here.
[0149] Step S702: Determine the cooling water temperature according to the heating temperature, the injection temperature and the preset cooling time.
[0150] The cooling time refers to the time to cool down the maximum temperature between the heating temperature and the injection temperature, which is set and stored in advance by the operator. The cooling water temperature refers to the water temperature used to cool down the maximum temperature between the heating temperature and the injection temperature during the cooling time. The maximum temperature value is selected from the heating temperature and the injection temperature, and the cooling water temperature is matched from the water injection database through the maximum temperature value and the cooling time. The water injection database also stores the cooling water temperatures corresponding to different temperature values and cooling times, which will not be described here.
[0151] Step S703: Determine the water temperature control power according to the cooling water temperature.
[0152] The water temperature control power refers to the power required to control the temperature of the water in the cooling device. The water temperature control power is matched from the water injection database through the cooling water temperature. The water temperature control power corresponding to different cooling water temperatures is also stored in the water injection database, which will not be elaborated here. The cooling device refers to a device used to cool the position where rubber is injected in the test device. The cooling device consists of a syringe and an elastic water storage container. The syringe replenishes water to the elastic water storage container to expand the elastic water storage container to cover the cooling range for cooling, and the water in the elastic water storage container is recovered after cooling, thereby reducing energy consumption. The elastic water storage container can be made of rubber.
[0153] Step S704: After the injection device injects, the preset cooling device is controlled to move according to the cooling center position.
[0154] After the injection device injects, the cooling device is controlled to move to the cooling center position, so that the elastic water storage container can conveniently cover and cool the cooling range.
[0155] Step S705: Control the cooling device to fill water into the elastic water storage container preset on the cooling device to expand it according to the cooling water volume and the cooling water temperature, so as to cool the installation location.
[0156] The cooling device is controlled to inject cooling water corresponding to the cooling water temperature into the elastic water storage container, so that the elastic water storage container expands to cool the installation location.
[0157] Step S706: When the cooling device stays for a certain period of time, the cooling device is controlled to recycle the cooling water in the elastic water storage container.
[0158] When the cooling device stays for a certain time, it indicates that the cooling has been completed. Therefore, the cooling device is controlled to recycle the cooling water in the elastic water storage container.
[0159] The steps after determining the water temperature control power also include: Step S800: selecting a maximum temperature value as a maximum temperature value according to the heating temperature and the injection temperature.
[0160] The maximum temperature value refers to the maximum temperature value between the heating temperature and the injection temperature, and the temperature corresponding to the maximum temperature parameter is selected from the heating temperature and the injection temperature as the maximum temperature value.
[0161] Step S801: Determine the actual cooling time according to the pad height value and the cooling water temperature.
[0162] The actual cooling time refers to the actual time required for the cooling device to cool the position of the pad height value with the cooling water temperature. The actual cooling time is matched from the preset cooling database through the pad height value and the cooling water temperature. The cooling database stores the cooling time corresponding to different pad height values and cooling water temperatures. The cooling database is a manually set database and will not be described in detail here.
[0163] Step S802: Calculate the quotient of the actual cooling time and the cooling time and use it as a correction coefficient.
[0164] The correction factor refers to the factor that needs to be corrected for the cooling water temperature. The correction factor is calculated by dividing the actual cooling time by the cooling time.
[0165] Step S803: Update the cooling water temperature according to the correction coefficient.
[0166] The parameters matched from the cooling water temperature database by the correction coefficient and the cooling water temperature before updating are used as the new cooling water temperature. The cooling water temperature corresponding to different correction coefficients and cooling water temperatures is also stored in the cooling water database, which will not be described in detail here.
[0167] Step S804: re-determine the water temperature control power according to the updated cooling water temperature.
[0168] The parameters matched by the updated cooling water temperature from the water injection database are used as the new water temperature control power. The water injection database also stores the water temperature control power corresponding to different cooling water temperatures, which will not be described in detail here. Therefore, the temperature corresponding to the pad height value can be cooled within the cooling time, and the power of the cooling device to cool the water can be controlled, so that the cooling can continue while reducing energy consumption.
[0169] The method for controlling the cooling device to recover the cooling water in the elastic water storage container includes: Step S900: determining the recovery power and recovery time according to the cooling water volume.
[0170] The recovery power refers to the power corresponding to the cooling water volume in the elastic water storage container that the cooling device is used to recover. The recovery time refers to the time corresponding to the cooling water volume in the elastic water storage container that the cooling device is operated at the recovery power. The recovery power and recovery time are matched from the preset recovery database according to the cooling water volume. The recovery database stores the power and time of the cooling device corresponding to different cooling water volumes. The recovery database is a manually set database and will not be described in detail here.
[0171] Step S901: Match the actual evaporation amount and evaporation speed from a preset evaporation database according to the updated cooling water temperature, cooling time and maximum temperature value.
[0172] The actual evaporation amount refers to the actual evaporation amount corresponding to the cooling water volume within the cooling time when the elastic water storage container is cooled. The evaporation rate refers to the evaporation rate corresponding to the cooling water volume within the cooling time when the elastic water storage container is cooled. The actual evaporation amount and evaporation rate are matched from the preset evaporation database through the updated cooling water temperature, cooling time and maximum temperature value. The evaporation database stores the actual evaporation amount and evaporation rate corresponding to different cooling water temperatures, cooling times and maximum temperature values. The evaporation database is a manually set database and will not be described here.
[0173] Step S902: Calculate the difference between the cooling water volume and the actual evaporation volume and use it as the remaining water volume.
[0174] The remaining water volume refers to the amount of water remaining in the elastic water storage container after the cooling time. The difference between the cooling water volume and the actual evaporation volume is calculated and the difference is taken as the remaining water volume.
[0175] Step S903: updating the recovery power and recovery time according to the remaining water volume.
[0176] The remaining water volume is used to match the recovery power and recovery time from the recovery database. The recovery database stores the recovery power and time of the cooling device corresponding to different cooling water volumes, which will not be described in detail here.
[0177] Step S904: determining the actual charging amount according to the actual evaporation amount.
[0178] The actual inflation volume refers to the inflation volume required for the elastic water storage container to maintain the cooling range, and the parameter corresponding to the actual evaporation volume is used as the actual inflation volume.
[0179] Step S905: matching the inflation speed from a preset inflation database according to the evaporation speed.
[0180] The inflation speed refers to the speed at which the inflation device inflates. The inflation speed is matched from a preset inflation database through the evaporation speed. The inflation database stores inflation speeds corresponding to different evaporation speeds. The inflation database is a database set by humans and will not be described in detail here. The inflation device refers to a device connected to the cooling device to inflate the elastic water storage container.
[0181] Step S906: Determine the inflation time according to the inflation speed and the inflation amount.
[0182] The inflation time refers to the time required for the inflation device to be inflated. The quotient between the inflation speed and the inflation volume is calculated and the quotient is used as the inflation time.
[0183] Step S907: When the elastic water storage container is filled with water to expand to cool the installation location, the preset inflation device is controlled to inflate the elastic water storage container at an inflation speed, and when the inflation time reaches the inflation time, the inflation device is stopped.
[0184] When the elastic water storage container is filled with water and expanded to cool down the installation location, the inflation device is controlled to inflate the elastic water storage container at an inflation speed, and when the inflation time reaches the inflation time, the inflation device is stopped, so that the elastic water storage container can maintain a temperature reduction range unchanged during the cooling process.
[0185] Step S908: When the stay time of the cooling device reaches the cooling time, the cooling device is controlled to recycle the cooling water in the elastic water storage container with the updated recovery power and recovery time.
[0186] When the cooling device stays for a certain period of time, the cooling device is controlled to recycle the cooling water in the elastic water storage container with the updated recovery power and recovery time, so that the cooling device is not likely to absorb too much water from the elastic water storage container while recovering the remaining water, thereby reducing energy consumption.
[0187] Based on the same inventive concept, an embodiment of the present invention provides a product testing repair system, including: The acquisition module is used to obtain the test position, test parameters, recycled material specifications, weight detection information, image detection information, pressure detection information, scanning information, actual water level height, installation position, installation thickness and manufacturing material information.
[0188] A memory is used to store a program of a repair method for product testing.
[0189] The processor is used to load, execute and implement the program stored in the memory.
[0190] Those skilled in the art can clearly understand that for the convenience and simplicity of description, only the division of the above-mentioned functional modules is used as an example. In actual applications, the above-mentioned functions can be assigned to different functional modules as needed, that is, the internal structure of the device is divided into different functional modules to complete all or part of the functions described above. The specific working process of the system, device and unit described above can refer to the corresponding process in the aforementioned method embodiment, and will not be repeated here.
[0191] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A product testing repair method, characterized in that: include: Obtain the test location of the product and the test parameters of the test location; When the test parameters are inconsistent with the preset reference parameters, the test position is defined as an abnormal position, and the difference between the test parameters and the reference parameters is calculated and used as the abnormal parameter; Determine whether the outlier parameter is positive; When the abnormal parameter is a positive value, the preset cutting device is controlled according to the test position to perform cutting with the abnormal parameter; Determine the suction power based on abnormal parameters; Control the preset recovery device to recover the cut materials according to the suction power; When the abnormal parameter is a negative value, the specification of the recycled materials in the preset recycling device is obtained; Determine if the recycled material specifications are greater than the abnormal specifications; If the specifications of the recycled materials are larger than the abnormal specifications, the splicing shape shall be determined according to the specifications of the recycled materials; Control the preset repair device to perform repair according to the splicing shape and abnormal position; If the specification of the recovered material is not greater than the abnormal specification, the preset repair device is controlled to perform repair according to the preset repair material; After the product is repaired, the preset grinding device is controlled to grind the product and re-acquire the test parameters.
2. A product testing repair method according to claim 1, characterized in that: The method of controlling a preset grinding device to grind a product includes: Obtain weight detection information of repaired products; When the weight detection information is inconsistent with the preset reference weight information, the difference between the weight detection information and the preset reference weight information is calculated as the weight deviation value; Obtain image detection information of products in abnormal positions; Determine the shooting posture of the product based on the image detection information and the preset product posture; Determine the grinding position according to the image detection information, shooting posture and reference parameters; The grinding device is controlled to grind the product according to the grinding position and the weight deviation value.
3. A product testing repair method according to claim 1, characterized in that: Also includes: Obtaining the swing information of the knob in the preset test device; When the swing information is inconsistent with the preset reference swing information, the scanning information of the thread is obtained; Determine the thread model based on the scanning information; When the thread model is inconsistent with the preset reference thread model, determining abnormal thread parameters and abnormal thread positions corresponding to the abnormal thread parameters according to the thread model and the reference thread model; Determine whether the abnormal thread parameter is a positive value; When the abnormal thread parameter is a positive value, a preset thread grinding device is controlled to perform grinding according to the reference thread model and the abnormal thread position; When the abnormal thread parameter is a negative value, the stud or the upper cover is repaired by a preset repair method according to the abnormal thread position.
4. A product testing repair method according to claim 3, characterized in that: The preset repair methods include: Control the preset clamping device to clamp and move the test device into the preset detection device, and obtain the actual water level height corresponding to the abnormal thread position; Determine the reference water level height based on the abnormal thread position; Calculate the difference between the actual water level and the reference water level as the water level deviation value; Determine the amount of repair material based on the water level deviation value and the preset detection device specifications; A repair sleeve is selected according to the amount of repair material and the reference thread model, and the repair sleeve is connected to the abnormal thread position; The thread grinding device is controlled to grind the repair sleeve according to the amount of the repair material.
5. A product testing repair method according to claim 3, characterized in that: The method for obtaining the scanning information of the thread also includes: When the product is in the test device and the test device is installed, obtain the pressure detection information of the product; When the pressure detection information is inconsistent with the preset reference pressure information, the difference between the pressure detection information and the reference pressure information is calculated as the pressure deviation value; Determine whether the pressure deviation value is positive; When the pressure deviation value is positive, the grinding distance is determined according to the pressure deviation value; Controlling a preset grinding device to grind the spring according to a grinding distance; When the pressure deviation value is negative, obtain the installation position of the spring; The spring is raised using a preset raising method according to the installation position and the pressure deviation value.
6. A product testing repair method according to claim 5, characterized in that: The preset elevation methods include: Obtain the installation thickness of the product corresponding to the installation position and the manufacturing material information of the test device; Determine the injection depth and single injection volume based on the installation thickness; Determine the single pad height value based on manufacturing material information, single injection volume and injection depth; Determine the pad height value based on the injection depth and pressure deviation value; Determine the height adjustment value based on the pressure deviation value and the preset rubber specifications; Calculate the difference between the pad height value and the adjusted height value as the new pad height value; Determine the heating temperature according to the rubber specifications; Determine the injection temperature based on manufacturing material information; Determine whether the pad height value is greater than the single pad height value; If the pad height value is not less than the single pad height value, the cooling pad height value is determined based on the single pad height value; Determine the injection times and the injection interval positions corresponding to the injection times according to the pad height value and the cooling pad height value; Determine the cooling time based on the injection temperature and the heating temperature, and perform injections with the cooling time as the interval according to the number of injections; When the heating temperature is not less than the injection temperature, the preset injection device is controlled to perform injection according to the injection number, cooling time, injection interval position and heating temperature; When the heating temperature is lower than the injection temperature, the preset injection device is controlled to perform injection according to the injection number, cooling time, injection interval position and injection temperature; If the pad height value is less than the single pad height value, the injection volume and the injection position corresponding to the injection volume are determined according to the pad height value; When the heating temperature is not less than the injection temperature, the preset injection device is controlled to perform injection according to the injection position, injection depth, injection volume and heating temperature; When the heating temperature is lower than the injection temperature, the preset injection device is controlled to perform injection according to the injection position, injection depth, updated injection volume and injection temperature.
7. A product testing repair method according to claim 6, characterized in that: The method of controlling the preset injection device to perform injection comprises: Determine the cooling range and the cooling center position corresponding to the cooling range according to the installation position; Determine the cooling water volume according to the cooling range; Determine the cooling water temperature based on the heating temperature, injection temperature and preset cooling time; Determine the water temperature control power according to the cooling water temperature; After the injection device injects, the preset cooling device is controlled to move according to the cooling center position; According to the cooling water volume and the cooling water temperature, the cooling device is controlled to inject water into the elastic water storage container preset on the cooling device to expand the temperature so as to cool the installation location; When the cooling device stays for a certain period of time, the cooling device is controlled to recycle the cooling water in the elastic water storage container.
8. A product testing repair method according to claim 7, characterized in that: The steps after determining the water temperature control power also include: According to the heating temperature and the injection temperature, the maximum temperature value is selected as the maximum temperature value; Determine the actual cooling time based on the pad height value and cooling water temperature; Calculate the quotient of the actual cooling time and the cooling time and use it as the correction factor; Update the cooling water temperature according to the correction factor; The water temperature control power is re-determined according to the updated cooling water temperature.
9. A product testing repair method according to claim 8, characterized in that: The method for controlling the cooling device to recover the cooling water in the elastic water storage container includes: Determine the recovery power and recovery time based on the cooling water volume; According to the updated cooling water temperature, cooling time and maximum temperature value, the actual evaporation amount and evaporation speed are matched from the preset evaporation database; Calculate the difference between the cooling water volume and the actual evaporation volume and use it as the remaining water volume; Update the recovery power and recovery time according to the remaining water volume; Determine the actual inflation volume based on the actual evaporation volume; Matching the inflation speed from a preset inflation database according to the evaporation speed; Determine the inflation time based on the inflation speed and the actual inflation volume; When the elastic water storage container is filled with water to expand so as to cool down the installation location, the preset inflation device is controlled to inflate the elastic water storage container at an inflation speed, and when the inflation time reaches the inflation time, the inflation device is stopped; When the cooling device stays for a certain period of time, the cooling device is controlled to recycle the cooling water in the elastic water storage container with the updated recovery power and recovery time.
10. A product testing repair system, characterized in that: include: An acquisition module is used to obtain test position, test parameters, recycled material specifications, weight detection information, image detection information, swing information, scanning information, actual water level height, pressure detection information, installation position, installation thickness and manufacturing material information; A memory for storing a program of a product testing repair method according to any one of claims 1 to 9; The processor is used to load, execute and implement the program stored in the memory.
Citation Information
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