Industrial robot operation collecting and monitoring system and method

Abstract

The invention relates to the related technical field of industrial robot auxiliary equipment, and discloses an industrial robot operation collecting and monitoring system and method.The industrial robot operation collecting and monitoring system comprises a movable base, a first shell is arranged on the upper side of the movable base, a movable plate is arranged in the first shell, a first frame is fixedly arranged on the upper side of the movable plate, and a camera is rotationally installed on the first frame; an adjusting assembly is arranged between the upper side of the movable plate and one side of the camera; a sliding plate can move upwards to push a first rubber block to move upwards, and two third rubber blocks are driven to move upwards, so that the upper sides of the two third rubber blocks are in extrusion friction contact with the outer side of the lower part of a supporting block, the contact area is increased, and the stability of the camera rotating around a rotating shaft to adjust the angle is further improved; and the supporting block rotates around the rotating shaft, so that the plurality of clamping blocks are positioned in each group of clamping grooves, and the rotating adjustment angle of the camera is positioned, so that the camera can be quickly adjusted at a specific angle according to requirements.

Description

Technical Field

[0001] The present invention belongs to the technical field related to industrial robot auxiliary equipment, and more specifically, particularly relates to an industrial robot operation collection and monitoring system and method. Background Art

[0002] A robot is a machine that relies on its own power and control capabilities to achieve various functions. It is a machine device that automatically performs work. It is mainly composed of a mechanical body, memory or program functions and core parts. It can accept human commands, run pre-programmed programs, and act according to the principles and guidelines formulated by artificial intelligence technology. It is a product of advanced integrated cybernetics, mechatronics, computers, materials and bionics. Its task is to assist or replace human work. At present, robots have important uses in industry, medicine, agriculture and even military fields. During the operation of industrial robots, it is necessary to monitor the internal operation signals and collect video information of the operation of the entire robot; however, the industrial robot operation collection and monitoring system in the prior art has the following defects: In the prior art, most industrial robot operation data collection and monitoring systems use cameras to directly collect the external operating conditions of the industrial robot, and their functions are relatively simple. In order to increase the monitoring range of the camera, it is usually necessary to adjust the height and angle of the camera. However, when adjusting the angle of the camera, due to the lack of a limit structure in the adjustment component, it is difficult for the camera to adjust the angle smoothly and accurately during the angle adjustment process, thereby affecting the efficiency of the camera angle adjustment.

[0003] In the prior art, after the angle of the camera in the industrial robot operation collection and monitoring system is adjusted, the adjustment component does not limit and fix the camera, so the camera shakes during the operation of the industrial robot, thereby affecting the quality of camera monitoring and collection.

[0004] Therefore, in view of this, the existing structure and deficiencies are studied and improved, and an industrial robot operation collection monitoring system and method are provided, in order to achieve a more practical and valuable purpose. Summary of the invention

[0005] The present invention provides an industrial robot operation collection and monitoring system and method, which are used to overcome the above-mentioned defects in the prior art.

[0006] The purpose and effect of the industrial robot operation collection monitoring system and method of the present invention are achieved by the following specific technical means: An industrial robot operation collection and monitoring system and method, comprising a mobile base, a first shell is provided on the upper side of the mobile base, a protective cover is rotatably provided on one side of the upper part of the first shell, a movable plate is provided inside the first shell, two pairs of lifting mechanisms are provided between the lower side of the movable plate and the lower side of the inner part of the first shell, a first frame is fixedly provided on the upper side of the movable plate, a rotating shaft is rotatably provided inside the first frame, a support block is fixedly provided on the outer side of the rotating shaft, a camera is installed on the upper end of the support block, an adjustment component is provided between the upper side of the movable plate and one side of the camera; the adjustment component comprises a second frame, the second frame is fixed on the upper side of the movable plate, and the The second frame body is provided with a first slider for horizontal sliding inside, a connecting plate is provided on the upper side of the first slider connected to one side of the camera, a first hollow elastic member and a second hollow elastic member are symmetrically provided inside the second frame body, a third hollow elastic member is provided on the lower side of the first frame body, a slide plate is provided on the upper side of the third hollow elastic member, a first rubber block is fixedly provided in the middle of the upper side of the slide plate, two push plates are symmetrically provided for sliding on both sides of the first frame body, two second rubber blocks are fixedly provided on the sides of the two push plates close to each other, two guide plates are fixedly provided on the upper sides of both ends of the slide plate, and one side of the upper ends of the two guide plates are respectively in sliding contact with the inclined surfaces of one side of the lower ends of the two push plates.

[0007] According to a further technical solution, two third rubber blocks are symmetrically provided on the upper side of the slide plate, the upper sides of the two third rubber blocks are in frictional contact with the outer side of the lower part of the support block, the interior of the first hollow elastic member and the interior of the third hollow elastic member are interconnected with a first connecting pipe, the interior of the third hollow elastic member and the interior of the second hollow elastic member are interconnected with a second connecting pipe, solenoid valves are installed in the interiors of the first connecting pipe and the second connecting pipe, the first hollow elastic member and the second hollow elastic member are located on both sides of the first sliding block, the upper side of the first rubber block is in frictional contact with the outer side of the lower part of the support block, and the sides of the two second rubber blocks close to each other are in frictional contact with the outer side of the lower part of the support block.

[0008] A further technical solution is that one end of the connecting plate is rotatably connected to the upper side of the first slider, and the other end of the connecting plate is rotatably connected to one side of the camera, a plurality of groups of card slots are provided in a circular array on the outer side of the lower part of the support block, and the plurality of card slots are spaced apart and distributed as a group along the axial direction of the rotating shaft, a plurality of card blocks are provided on the upper side of the first rubber block, and each group of the card slots is in extrusion contact with a plurality of the card blocks.

[0009] According to a further technical solution, two rubber sleeves are respectively provided in the two side walls of the first frame body, and the two rubber sleeves are respectively sleeved on the outer sides of the two ends of the rotating shaft. Two pairs of push rods are respectively provided in the two side walls of the first frame body, and the two pairs of push rods are respectively in sliding contact in the two side walls of the first frame body, and the ends of each pair of push rods close to each other are respectively connected to the outer sides of the rubber sleeves.

[0010] According to a further technical solution, two pairs of second sliders are fixed at both ends of the two push plates, and the two pairs of second sliders are respectively in sliding contact within the two side walls of the first frame body. Two springs are connected between the ends of each pair of push rods that are away from each other and the two opposite second sliders. A first stepper motor is installed at one end of the second frame body, and a screw rod is provided at the output end of the first stepper motor, and the outer side of the screw rod is in contact with the internal thread of the first slider.

[0011] According to a further technical solution, air quality sensors, temperature sensors and humidity sensors are installed on both sides of the interior of the first shell, and a buzzer alarm is installed on the upper side of the movable plate.

[0012] A further technical solution is that a second shell is fixedly provided on the upper part of the movable base, a circular plate is rotatably provided on the upper side of the second shell, the upper side of the circular plate is fixedly connected to the lower side of the first shell, a second stepper motor is installed on one side of the interior of the second shell, a reducer is installed in the middle of the interior of the second shell, the output end of the second shell is connected to the input end of the reducer, and the output end of the reducer is fixedly connected to the lower side of the circular plate.

[0013] According to a further technical solution, two vertical plates are symmetrically fixed inside the first shell, two water bags are respectively provided on the sides of the upper parts of the two vertical plates close to each other, two limit blocks are respectively provided on the sides of the two water bags close to each other, and two fixed blocks are fixed at both ends of the movable plate, and the sides of the two fixed blocks away from each other are respectively in sliding contact with the inclined surfaces of the sides of the two limit blocks close to each other.

[0014] A further technical solution is that two box bodies are symmetrically provided on the lower inner side of the first shell, and two piston plates are vertically slidably provided inside the two box bodies respectively. The upper sides of the two piston plates are respectively fixedly connected to the lower sides of the two ends of the movable plate with two connecting rods, and the upper parts of the two box bodies are respectively connected to the interiors of the two water bags and are provided with two connecting channels.

[0015] A method for collecting and monitoring the operation of an industrial robot comprises the following steps: S1: Working environment monitoring, using air quality sensors, temperature sensors and humidity sensors to monitor the air quality, temperature and humidity indicators of the working environment respectively, and send the monitoring data to the control system; S2: Operation status monitoring, the adjustment component adjusts the camera at multiple angles to facilitate real-time monitoring of the operation status of the industrial robot through the camera, and understand the parameters such as the workload, speed, acceleration, and movement of each axis of the industrial robot; S3: Vibration analysis: By analyzing the vibration signals generated during the operation of the industrial robot through the control system, it can be determined whether there are faults in the mechanical parts; vibration analysis can detect problems such as bearing wear and gear damage.

[0016] Compared with the prior art, the present invention has the following beneficial effects: The present invention provides an industrial robot operation collection monitoring system and method. Through the arrangement of the first hollow elastic member, the second hollow elastic member, the third hollow elastic member, the slide plate, and the first rubber block, the first slide plate moves to squeeze the first hollow elastic member or the second hollow elastic member, so that the third hollow elastic member expands and pushes the slide plate to move upward; the slide plate moves upward to push the first rubber block upward, and the upper side of the first rubber block is squeezed and frictionally contacted with the lower outer side of the support block, which is conducive to the camera to rotate around the rotation axis to adjust the angle smoothly. Then through the arrangement of the card slot, the card block, and the third rubber block; the slide plate continues to move upward to drive the two third rubber blocks to move upward, so that the upper side of the two third rubber blocks is squeezed and frictionally contacted with the lower outer side of the support block, thereby increasing the contact area and further improving the stability of the camera rotating around the rotation axis to adjust the angle. And the support block rotates around the rotation axis, so that a number of card blocks are located in each group of card slots, thereby positioning the camera rotation adjustment angle, so that it can be required to quickly adjust a specific angle.

[0017] The present invention discloses an industrial robot operation collection monitoring system and method. Through the arrangement of a guide plate, a push plate, and a second rubber block, the slide plate moves upward to drive the two guide plates to move upward. The upper ends of the two guide plates are respectively in sliding contact with the inclined surfaces of the lower ends of the two push plates, so that the two push plates are close to each other. The two push plates are close to each other and drive the two second rubber blocks to be close to each other. The two second rubber blocks are close to each other and respectively contact with the lower outer side of the support block by extrusion and friction, thereby improving the stability of the camera rotating around the rotation axis to adjust the angle. Through the arrangement of a rubber sleeve, a push rod, a second slider, and a spring, the two push plates are close to each other and drive the two pairs of second sliders to be close to each other. The two pairs of second sliders are close to each other and compress the four springs to generate elastic force. The elastic force of the four springs acts on the two pairs of push rods, so that each pair of push rods is close to each other and squeezes the two sides of the rubber sleeve, so as to improve the friction between the inner side of the rubber sleeve and the outer side of the rotation axis, further improve the stability of the camera rotating around the rotation axis to adjust the angle, so as to adjust the camera angle smoothly and accurately, thereby improving the efficiency of the camera angle adjustment.

[0018] The present invention provides an industrial robot operation collection monitoring system and method. Through the setting of a vertical plate, a water bag, a fixed block, and a limit block, the two limit blocks are separated from each other to squeeze the two water bags to generate elastic force. The elastic force generated by the two water bags acts on the two limit blocks and the two fixed blocks respectively. According to the upward movement of the movable plate, the squeezing and limiting effect on the movable plate is continuously improved, which is conducive to the stable upward movement of the movable plate and the camera, and avoids the camera shaking during the movement of the mobile base, thereby reducing the impact on the quality of camera image monitoring. Through the setting of a box, a piston plate, a connecting rod, and a connecting channel, the movable plate moves upward to drive the two connecting rods and the piston plate to move upward. The two piston plates move upward to allow the solutions in the two boxes to enter the two water bags through the two connecting channels, respectively, so that the two water bags expand, which is conducive to improving the limiting effect of the two water bags on the movable plate, further allowing the movable plate to move upward steadily, avoiding the camera shaking, so that the camera can stably collect the external operation of the industrial robot. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0020] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0021] Figure 1It is an isometric structural schematic diagram of the present invention; Figure 2 It is a front view structural schematic diagram of the present invention; Figure 3 for Figure 2 Schematic diagram of the cross-sectional structure at AA in the middle; Figure 4 for Figure 3 A schematic diagram of the structure of the partial enlarged view at C in the middle; Figure 5 for Figure 3 The structural schematic diagram of the local enlarged view at D in the middle; Figure 6 is a schematic cross-sectional structural diagram of the first frame body in the present invention; Figure 7 It is a right view structural schematic diagram of the present invention; Figure 8 for Figure 7 Schematic diagram of the cross-sectional structure at the middle BB; Fig. 9 for Figure 8 Schematic diagram of the structure of the local enlarged view at E in the middle.

[0022] Description of reference numerals: Mobile base 10, first shell 11, protective cover 12, second shell 13, second stepping motor 14, reducer 15, circular plate 16, movable plate 17, lifting mechanism 18, first frame 19, support block 20, camera 21, second frame 22, first stepping motor 23, screw rod 24, first slider 25, connecting plate 26, first hollow elastic member 27, second hollow elastic member 28, first connecting pipe 29, second connecting pipe 30, third hollow elastic member 31, Slide plate 32, first rubber block 33, slot 34, block 35, push plate 36, second rubber block 37, guide plate 39, third rubber block 40, rotating shaft 41, rubber sleeve 42, push rod 43, second slider 44, spring 45, air quality sensor 46, temperature sensor 47, humidity sensor 48, buzzer alarm 49, vertical plate 50, water bag 51, fixed block 52, limit block 54, box body 55, piston plate 56, connecting rod 57, connecting channel 58. DETAILED DESCRIPTION

[0023] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0024] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] As attached Figure 1 To Attachment Fig. 9 As shown: The invention provides an industrial robot operation collection and monitoring system and method.

[0027] See attached Figure 1 To Attachment Fig. 9, comprising a mobile base 10, a first shell 11 is provided on the upper side of the mobile base 10, a protective cover 12 is rotatably provided on one side of the upper part of the first shell 11, a movable plate 17 is provided inside the first shell 11, two pairs of lifting mechanisms 18 are provided between the lower side of the movable plate 17 and the lower side of the inner part of the first shell 11, a first frame 19 is fixedly provided on the upper side of the movable plate 17, a rotating shaft 41 is rotatably provided inside the first frame 19, a support block 20 is fixedly provided on the outer side of the rotating shaft 41, a camera 21 is installed on the upper end of the support block 20, an adjustment component is provided between the upper side of the movable plate 17 and one side of the camera 21; the adjustment component comprises a second frame 22, the second frame 22 is fixed on the upper side of the movable plate 17, and the inner horizontal sliding of the second frame 22 A first slider 25 is provided, and a connecting plate 26 is provided on the upper side of the first slider 25 and connected to one side of the camera 21. A first hollow elastic member 27 and a second hollow elastic member 28 are symmetrically provided inside the second frame 22. A third hollow elastic member 31 is provided on the lower side of the first frame 19. A slide plate 32 is provided on the upper side of the third hollow elastic member 31. A first rubber block 33 is fixedly provided in the middle of the upper side of the slide plate 32. Two push plates 36 are symmetrically slidably provided on both sides of the first frame 19. Two second rubber blocks 37 are fixedly provided on the sides of the two push plates 36 that are close to each other. Two guide plates 39 are fixedly provided on the upper sides of both ends of the slide plate 32. One side of the upper end of the two guide plates 39 is in sliding contact with the inclined surface of one side of the lower end of the two push plates 36.

[0028] Preferably, see Attachment Figure 3 To Attachment Figure 5 Two third rubber blocks 40 are symmetrically provided on the upper side of the slide plate 32, and the upper sides of the two third rubber blocks 40 are in frictional contact with the lower outer side of the support block 20, the interior of the first hollow elastic member 27 and the interior of the third hollow elastic member 31 are connected to each other and a first connecting pipe 29 is provided, the interior of the third hollow elastic member 31 and the interior of the second hollow elastic member 28 are connected to each other and a second connecting pipe 30 is provided, and electromagnetic valves are installed in the first connecting pipe 29 and the second connecting pipe 30, the first hollow elastic member 27 and the second hollow elastic member 28 are located on both sides of the first sliding block 25, the upper side of the first rubber block 33 is in frictional contact with the lower outer side of the support block 20, and the sides of the two second rubber blocks 37 close to each other are in frictional contact with the lower outer side of the support block 20.

[0029] Preferably, see Attachment Figure 3 To Attachment Figure 5 One end of the connecting plate 26 is rotatably connected to the upper side of the first slider 25, and the other end of the connecting plate 26 is rotatably connected to one side of the camera 21. A plurality of groups of card slots 34 are provided in a circular array on the outer side of the lower part of the support block 20. The plurality of card slots 34 are distributed as a group at intervals along the axial direction of the rotating shaft 41. A plurality of card blocks 35 are provided on the upper side of the first rubber block 33, and each group of card slots 34 is in extrusion contact with a plurality of card blocks 35.

[0030] Preferably, see Attachment Figure 6 Two rubber sleeves 42 are respectively provided in the two side walls of the first frame body 19, and the two rubber sleeves 42 are respectively sleeved on the outer sides of the two ends of the rotating shaft 41. Two pairs of push rods 43 are respectively provided in the two side walls of the first frame body 19. The two pairs of push rods 43 are respectively in sliding contact in the two side walls of the first frame body 19, and the ends of each pair of push rods 43 close to each other are respectively connected to the outer sides of the rubber sleeves 42.

[0031] Preferably, see Attachment Figure 3 To Attachment Figure 6 Two pairs of second sliders 44 are fixedly provided at both ends of the two push plates 36, and the two pairs of second sliders 44 are respectively in sliding contact in the two side walls of the first frame 19. Two springs 45 are connected between the ends of each pair of push rods 43 that are away from each other and the two opposite second sliders 44. A first stepper motor 23 is installed at one end of the second frame 22, and a screw rod 24 is provided at the output end of the first stepper motor 23, and the outer side of the screw rod 24 is in contact with the internal thread of the first slider 25.

[0032] Preferably, see Attachment Figure 8 , Attachment Fig. 9 An air quality sensor 46 , a temperature sensor 47 , and a humidity sensor 48 are installed on both sides of the interior of the first shell 11 , and a buzzer alarm 49 is installed on the upper side of the movable plate 17 .

[0033] Preferably, see Attachment Figure 3 A second shell 13 is fixedly provided on the upper part of the mobile base 10, and a circular plate 16 is rotatably provided on the upper side of the second shell 13. The upper side of the circular plate 16 is fixedly connected to the lower side of the first shell 11. A second stepping motor 14 is installed on one side of the interior of the second shell 13. A reducer 15 is installed in the middle of the interior of the second shell 13. The output end of the second shell 13 is connected to the input end of the reducer 15, and the output end of the reducer 15 is fixedly connected to the lower side of the circular plate 16.

[0034] Preferably, see Attachment Figure 8 To Attachment Fig. 9 Two vertical plates 50 are symmetrically fixed inside the first shell 11, two water bags 51 are respectively provided on the sides of the upper parts of the two vertical plates 50 close to each other, and two limit blocks 54 are respectively provided on the sides of the two water bags 51 close to each other. Two fixed blocks 52 are fixed at both ends of the movable plate 17, and the sides of the two fixed blocks 52 away from each other are respectively in sliding contact with the inclined surfaces of the sides of the two limit blocks 54 close to each other.

[0035] Preferably, see Attachment Figure 8 To Attachment Fig. 9Two boxes 55 are symmetrically provided on the lower inner side of the first shell 11, and two piston plates 56 are vertically slidably provided inside the two boxes 55. The upper sides of the two piston plates 56 are respectively fixedly connected to the lower sides of the two ends of the movable plate 17 with two connecting rods 57, and the upper parts of the two boxes 55 are respectively connected to the interiors of the two water bags 51 and are provided with two connecting channels 58.

[0036] A method for collecting and monitoring the operation of an industrial robot comprises the following steps: S1: Working environment monitoring, using air quality sensors, temperature sensors and humidity sensors to monitor the air quality, temperature and humidity indicators of the working environment respectively, and send the monitoring data to the control system; S2: Operation status monitoring, the adjustment component adjusts the camera at multiple angles to facilitate real-time monitoring of the operation status of the industrial robot through the camera, and understand the parameters such as the workload, speed, acceleration, and movement of each axis of the industrial robot; S3: Vibration analysis: By analyzing the vibration signals generated during the operation of the industrial robot through the control system, it can be determined whether there are faults in the mechanical parts; vibration analysis can detect problems such as bearing wear and gear damage.

[0037] Specific use of the present invention: The control system controls the adjustment component to adjust the height and angle of the camera 21, so that the industrial robot can be monitored from multiple angles, and the collected information data is sent to the control center through wireless signals. Through the setting of air quality sensor 46, temperature sensor 47, and humidity sensor 48, the air quality, temperature, and humidity indicators of the industrial robot's working environment are monitored respectively, and the monitoring data are sent to the control system. And the external working conditions of the industrial robot are directly collected through the camera 21. When a data indicator exceeds the set value, the control center sends a command signal and starts the buzzer alarm 49 through the control system, thereby prompting the on-site operators to make adjustments in time.

[0038] In the initial state, the upper side of the first rubber block 33 and the side of the two second rubber blocks 37 close to each other are in squeeze and friction contact with the lower outer side of the support block 20, thereby reducing the shaking of the camera 21 and the angle change when the mobile base 10 drives the camera 21 to move.

[0039] When the adjustment assembly adjusts the angle of the camera 21, the control system controls the first stepper motor 23 to start, and the first stepper motor 23 starts to drive the screw rod 24 to rotate, and the outer side of the screw rod 24 is in threaded contact with the first slider 25, so that the first slider 25 slides horizontally in the second frame 22, and the first slider 25 moves and drives the camera 21 to rotate around the rotating shaft 41 through the connecting plate 26, so as to adjust the angle of the camera 21. When the first slider 25 moves to one side of the first hollow elastic member 27, the solenoid valve in the first connecting pipe 29 opens and the solenoid valve in the second connecting pipe 30 closes, and the first slider 25 moves to squeeze the first hollow elastic member 27, so that the solution in the first hollow elastic member 27 enters the third hollow elastic member 31 through the first connecting pipe 29, so that the third hollow elastic member 31 expands and pushes the slide plate 32 to move upward. The upward movement of the slide plate 32 pushes the first rubber block 33 to move upward, so that the upper side of the first rubber block 33 is in squeeze and friction contact with the lower outer side of the support block 20, which is conducive to the camera 21 to rotate smoothly around the rotation axis 41 to adjust the angle.

[0040] At the same time, the slide plate 32 moves upward, driving the two guide plates 39 to move upward, and the upper ends of the two guide plates 39 are in sliding contact with the inclined surfaces of the lower ends of the two push plates 36, so that the two push plates 36 are close to each other. The two push plates 36 approach each other, driving the two second rubber blocks 37 to approach each other. The two second rubber blocks 37 approach each other and are in squeezing and frictional contact with the lower outer side of the support block 20, thereby improving the stability of the camera 21 in rotating around the rotating axis 41 to adjust the angle. The two push plates 36 approach each other, driving the two pairs of second sliders 44 to approach each other. The two pairs of second sliders 44 approach each other to compress the four springs 45 to generate elastic force. The elastic forces of the four springs 45 act on the two pairs of push rods 43 respectively, so that each pair of push rods 43 approach each other to squeeze the two sides of the rubber sleeve 42, so as to increase the friction between the inner side of the rubber sleeve 42 and the outer side of the rotating shaft 41, and further improve the stability of the camera 21 rotating around the rotating shaft 41 to adjust the angle, so as to smoothly and accurately adjust the angle of the camera 21, thereby improving the efficiency of the angle adjustment of the camera 21.

[0041] Then, the slide plate 32 continues to move upward to drive the two third rubber blocks 40 to move upward, so that the upper sides of the two third rubber blocks 40 are squeezed and frictionally contacted with the lower outer side of the support block 20, thereby increasing the contact area and improving the stability of the camera 21 rotating around the rotation axis 41 to adjust the angle. The support block 20 rotates around the rotation axis 41, so that the plurality of card blocks 35 are located in each group of card slots 34, thereby positioning the rotation adjustment angle of the camera 21, so that a specific angle can be quickly adjusted as required.

[0042] When the first slider 25 moves toward the second hollow elastic member 28, the electromagnetic valve in the first connecting tube 29 is closed and the electromagnetic valve in the second connecting tube 30 is opened, and the first slider 25 moves to squeeze the second hollow elastic member 28, so that the solution in the second hollow elastic member 28 enters the third hollow elastic member 31 through the second connecting tube 30, so that the third hollow elastic member 31 expands and pushes the slider 32 to move upward. The upward movement of the slider 32 pushes the first rubber block 33 to move upward, so that the upper side of the first rubber block 33 is squeezed and frictionally contacted with the lower outer side of the support block 20, which is conducive to the camera 21 to rotate smoothly around the rotation axis 41 to adjust the angle.

[0043] Then, after the vertical angle adjustment of the camera 21 is completed, the control system controls the solenoid valve in the first connecting tube 29 to open and the solenoid valve in the second connecting tube 30 to open, so that the solution in the third hollow elastic member 31 enters the first hollow elastic member 27 and the second hollow elastic member 28 through the first connecting tube 29 and the second connecting tube 30 respectively, so that the first hollow elastic member 27 and the second hollow elastic member 28 are filled with the solution, thereby squeezing and limiting the first slider 25 in the second frame 22 to prevent the camera 21 from swinging arbitrarily.

[0044] Finally, the control system controls the second stepper motor 14 to start, and the second stepper motor 14 starts to drive the output end of the reducer 15 to rotate. The rotation of the output end of the reducer 15 drives the circular plate 16 and the first shell 11 to rotate, thereby rotating the camera 21 horizontally, thereby increasing the image monitoring range of the camera 21.

[0045] When the adjustment assembly adjusts the height of the camera 21, the control system controls the two pairs of lifting mechanisms 18 to extend and retract to drive the movable plate 17 to move upward, and the movable plate 17 moves upward to drive the two fixed blocks 52 to move upward, and the two fixed blocks 52 move away from each other through the sliding contact of the inclined surfaces of the two limit blocks 54 on the sides that are close to each other, so that the two limit blocks 54 are respectively moved away from each other under the guided extrusion of the two fixed blocks 52. The two limit blocks 54 move away from each other to squeeze the two water bags 51 to generate elastic force, and the elastic force generated by the two water bags 51 acts on the two limit blocks 54 and the two fixed blocks 52 respectively. According to the upward movement of the movable plate 17, the squeezing and limiting effect on the movable plate 17 is continuously improved, which is conducive to the stable upward movement of the movable plate 17 and the camera 21, and avoids the shaking of the camera 21 during the movement of the mobile base 10, reducing the impact on the quality of the image monitoring of the camera 21.

[0046] Next, the movable plate 17 moves upward, driving the two connecting rods 57 and the piston plate 56 to move upward. The two piston plates 56 move upward to allow the solutions in the two boxes 55 to enter the two water bags 51 respectively through the two connecting channels 58, thereby expanding the two water bags 51, which is beneficial to improve the limiting effect of the two water bags 51 on the movable plate 17, and further enables the movable plate 17 to move upward smoothly, avoiding the shaking of the camera 21, so that the camera 21 can smoothly collect the external operation conditions of the industrial robot.

[0047] The present invention provides an industrial robot operation collection monitoring system and method. Through the arrangement of the first hollow elastic member 27, the second hollow elastic member 28, the third hollow elastic member 31, the slide plate 32, and the first rubber block 33, the first slide plate 25 moves to squeeze the first hollow elastic member 27 or the second hollow elastic member 28, so that the third hollow elastic member 31 expands and pushes the slide plate 32 to move upward; the slide plate 32 moves upward to push the first rubber block 33 to move upward, and the upper side of the first rubber block 33 is squeezed and frictionally contacted with the lower outer side of the support block 20, which is conducive to the camera 21 to rotate around the rotation axis 41 to adjust the angle smoothly. Then, through the arrangement of the card slot 34, the card block 35, and the third rubber block 40; the slide plate 32 continues to move upward to drive the two third rubber blocks 40 to move upward, so that the upper side of the two third rubber blocks 40 is squeezed and frictionally contacted with the lower outer side of the support block 20, thereby increasing the contact area and further improving the stability of the camera 21 rotating around the rotation axis 41 to adjust the angle. The support block 20 rotates around the rotation axis 41 so that a plurality of card blocks 35 are located in each group of card slots 34, thereby positioning the camera 21 for rotation adjustment, so as to facilitate rapid adjustment of a specific angle as required.

[0048] The present invention provides an industrial robot operation collection monitoring system and method. Through the arrangement of the guide plate 39, the push plate 36, and the second rubber block 37, the slide plate 32 moves upward to drive the two guide plates 39 to move upward. The upper ends of the two guide plates 39 are in sliding contact with the inclined surfaces of the lower ends of the two push plates 36, so that the two push plates 36 are close to each other. The two push plates 36 are close to each other and drive the two second rubber blocks 37 to be close to each other. The two second rubber blocks 37 are close to each other and are in compression and friction contact with the lower outer side of the support block 20, thereby improving the stability of the camera 21 in rotating around the rotating shaft 41 to adjust the angle. Through the arrangement of the rubber sleeve 42, the push rod 43, the second slider 44 and the spring 45, the two push plates 36 approach each other to drive the two pairs of second sliders 44 to approach each other. The two pairs of second sliders 44 approach each other to compress the four springs 45 respectively to generate elastic force. The elastic forces of the four springs 45 act on the two pairs of push rods 43 respectively, so that each pair of push rods 43 approaches each other to squeeze the two sides of the rubber sleeve 42, so as to increase the friction between the inner side of the rubber sleeve 42 and the outer side of the rotating shaft 41, further improve the stability of the camera 21 rotating around the rotating shaft 41 to adjust the angle, so as to smoothly and accurately adjust the angle of the camera 21, thereby improving the efficiency of the angle adjustment of the camera 21.

[0049] The present invention provides an industrial robot operation collection monitoring system and method. Through the arrangement of a vertical plate 50, a water bag 51, a fixed block 52, and a limit block 54, the two limit blocks 54 move away from each other to squeeze the two water bags 51 to generate elastic force. The elastic forces generated by the two water bags 51 act on the two limit blocks 54 and the two fixed blocks 52 respectively. The squeezing and limiting effect on the movable plate 17 is continuously improved according to the upward movement stroke of the movable plate 17, which is conducive to the smooth upward movement of the movable plate 17 and the camera 21, and avoids the shaking of the camera 21 during the movement of the movable base 10, thereby reducing the impact on the quality of image monitoring by the camera 21. Through the arrangement of the box body 55, the piston plate 56, the connecting rod 57 and the connecting channel 58, the movable plate 17 moves upward to drive the two connecting rods 57 and the piston plate 56 to move upward, and the two piston plates 56 move upward to allow the solutions in the two boxes 55 to enter the two water bags 51 respectively through the two connecting channels 58, thereby expanding the two water bags 51, which is beneficial to improve the limiting effect of the two water bags 51 on the movable plate 17, and further enables the movable plate 17 to move upward smoothly, avoiding the shaking of the camera 21, so that the camera 21 can smoothly collect the external operation conditions of the industrial robot.

[0050] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. An industrial robot operation collection and monitoring system, characterized in that: The invention comprises a movable base (10), wherein a first shell (11) is provided on the upper side of the movable base (10), a protective cover (12) is rotatably provided on one side of the upper part of the first shell (11), a movable plate (17) is provided inside the first shell (11), two pairs of lifting mechanisms (18) are provided between the lower side of the movable plate (17) and the lower side of the inner part of the first shell (11), a first frame (19) is fixedly provided on the upper side of the movable plate (17), a rotating shaft (41) is rotatably provided inside the first frame (19), a supporting block (20) is fixedly provided on the outer side of the rotating shaft (41), a camera (21) is installed on the upper end of the supporting block (20), an adjustment component is provided between the upper side of the movable plate (17) and one side of the camera (21); the adjustment component comprises a second frame (22), the second frame (22) is fixed on the upper side of the movable plate (17), and the second frame (22) A first sliding block (25) is horizontally slidably provided inside the first frame (19), a connecting plate (26) is connected to one side of the camera (21) on the upper side of the first sliding block (25), a first hollow elastic member (27) and a second hollow elastic member (28) are symmetrically provided inside the second frame (22), a third hollow elastic member (31) is provided on the lower side inside the first frame (19), a sliding plate (32) is provided on the upper side of the third hollow elastic member (31), a first rubber block (33) is fixedly provided in the middle of the upper side of the sliding plate (32), two push plates (36) are symmetrically slidably provided on both sides of the first frame (19), two second rubber blocks (37) are fixedly provided on the sides of the two push plates (36) close to each other, two guide plates (39) are fixedly provided on the upper sides of both ends of the sliding plate (32), and one side of the upper end of the two guide plates (39) is in sliding contact with the inclined surface of one side of the lower end of the two push plates (36) respectively.

2. The industrial robot operation collection and monitoring system according to claim 1, characterized in that: Two third rubber blocks (40) are symmetrically arranged on the upper side of the slide plate (32), and the upper sides of the two third rubber blocks (40) are in frictional contact with the outer side of the lower part of the support block (20). The interior of the first hollow elastic member (27) and the interior of the third hollow elastic member (31) are connected to each other and a first connecting pipe (29) is arranged. The interior of the third hollow elastic member (31) and the interior of the second hollow elastic member (28) are connected to each other and a second connecting pipe (30) is arranged. Solenoid valves are installed inside the first connecting pipe (29) and the second connecting pipe (30). The first hollow elastic member (27) and the second hollow elastic member (28) are located on both sides of the first sliding block (25). The upper side of the first rubber block (33) is in frictional contact with the outer side of the lower part of the support block (20), and the sides of the two second rubber blocks (37) close to each other are in frictional contact with the outer side of the lower part of the support block (20).

3. The industrial robot operation collection and monitoring system according to claim 1, characterized in that: One end of the connecting plate (26) is rotatably connected to the upper side of the first sliding block (25), and the other end of the connecting plate (26) is rotatably connected to one side of the camera (21). A plurality of groups of card slots (34) are arranged in a circular array on the outer side of the lower part of the supporting block (20), and the plurality of card slots (34) are arranged in a group at intervals along the axial direction of the rotating shaft (41). A plurality of card blocks (35) are arranged on the upper side of the first rubber block (33), and each group of the card slots (34) is in extrusion contact with a plurality of the card blocks (35).

4. The industrial robot operation collection and monitoring system according to claim 1, characterized in that: Two rubber sleeves (42) are respectively arranged in the two side walls of the first frame (19), and the two rubber sleeves (42) are respectively sleeved on the outer sides of the two ends of the rotating shaft (41). Two pairs of push rods (43) are respectively arranged in the two side walls of the first frame (19), and the two pairs of push rods (43) are respectively in sliding contact in the two side walls of the first frame (19), and the ends of each pair of push rods (43) close to each other are respectively connected to the outer sides of the rubber sleeves (42).

5. The industrial robot operation collection and monitoring system according to claim 4, characterized in that: Two pairs of second sliders (44) are fixedly provided at both ends of the two push plates (36), and the two pairs of second sliders (44) are respectively in sliding contact in the two side walls of the first frame (19), and two springs (45) are respectively connected between the ends of each pair of push rods (43) that are away from each other and the two opposite second sliders (44). A first stepper motor (23) is installed at one end of the second frame (22), and a screw rod (24) is provided at the output end of the first stepper motor (23), and the outer side of the screw rod (24) is in contact with the internal thread of the first slider (25).

6. The industrial robot operation collection and monitoring system according to claim 1, characterized in that: An air quality sensor (46), a temperature sensor (47), and a humidity sensor (48) are installed on both sides of the interior of the first shell (11), and a buzzer alarm (49) is installed on the upper side of the movable plate (17).

7. The industrial robot operation collection and monitoring system according to claim 1 is characterized in that: A second shell (13) is fixedly provided on the upper part of the movable base (10); a circular plate (16) is rotatably provided on the upper side of the second shell (13); the upper side of the circular plate (16) is fixedly connected to the lower side of the first shell (11); a second stepping motor (14) is installed on one side of the interior of the second shell (13); a reducer (15) is installed in the middle of the interior of the second shell (13); the output end of the second shell (13) is connected to the input end of the reducer (15); and the output end of the reducer (15) is fixedly connected to the lower side of the circular plate (16).

8. The industrial robot operation collection and monitoring system according to claim 1, characterized in that: Two vertical plates (50) are symmetrically fixed inside the first shell (11), two water bags (51) are respectively provided on the sides of the upper parts of the two vertical plates (50) close to each other, and two limit blocks (54) are respectively provided on the sides of the two water bags (51) close to each other. Two fixed blocks (52) are fixed at both ends of the movable plate (17), and the sides of the two fixed blocks (52) away from each other are in sliding contact with the inclined surfaces of the sides of the two limit blocks (54) close to each other.

9. The industrial robot operation collection and monitoring system according to claim 8, characterized in that: Two boxes (55) are symmetrically arranged on the lower inner side of the first shell (11), and two piston plates (56) are vertically slidably arranged inside the two boxes (55). The upper sides of the two piston plates (56) are respectively fixedly connected to the lower sides of both ends of the movable plate (17) and are provided with two connecting rods (57). The upper parts of the two boxes (55) are respectively connected to the interiors of the two water bags (51) and are provided with two connecting channels (58).

10. A method for collecting and monitoring the operation of an industrial robot, characterized in that: The following steps are involved: S1: Working environment monitoring, using air quality sensors, temperature sensors and humidity sensors to monitor the air quality, temperature and humidity indicators of the working environment respectively, and send the monitoring data to the control system; S2: Operation status monitoring, the adjustment component adjusts the camera at multiple angles to facilitate real-time monitoring of the operation status of the industrial robot through the camera, and understand the workload, speed, acceleration parameters of the industrial robot, and the movement of each axis of the industrial robot; S3: Vibration analysis: By analyzing the vibration signals generated during the operation of the industrial robot through the control system, it can be determined whether there are faults in the mechanical parts; vibration analysis can detect bearing wear and gear damage problems.

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