Packaging box die cutting waste cleaning mechanism and full-automatic waste cleaning machine
By designing a packaging box mold and cutting the waste clearance mechanism that includes mold components, thimble components, and piercing drive components, the problem of disconnection between waste and waiting for waste raw materials in the process of clearing waste is simplified. Division efficiency and automation.
Patent Information
- Application Number
- CN202411532170.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2044-10-30
AI Technical Summary
The existing packaging box die-cutting and waste cleaning mechanism is prone to waste materials and only one side of the waste raw materials to be cleaned, resulting in interruption of waste cleaning. The installation and replacement of the thimble pin is cumbersome and inefficient.
Designed a box mold to clear the waste clearance mechanism that includes mold components, thimble components, and pushing the drive component. It tightly locates the waste products through the mold component. The design of the thimble is replaced independently through the design of the designs of the stubborn panel and clamping plate.
Improve the accuracy and efficiency of clearing, simplify the replacement process of the thimble, improve the positioning accuracy and service life of the thimble, and realize automated waste clearance and dismissal operations.
Smart Images

Figure CN119369480A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of packaging equipment, and in particular to a packaging box die-cutting waste cleaning mechanism and a full-automatic waste cleaning machine with compact structure, simple adjustment, quick needle replacement and good waste cleaning effect. Background Art
[0002] Die-cutting is a cutting process for the post-processing of printed products. It is to make a die-cutting blade according to the pre-designed pattern of printed products or other paper products, and cut or press lines on printed products and other paper products through pressure, so that the shape of the product is no longer limited to the straight edge and right angle forming process. Usually, the die-cutting process is to combine the die-cutting knife and the creasing knife in the same template, and perform die-cutting and creasing processing on the die-cutting machine at the same time.
[0003] After the die-cutting process of printed materials or other paper products, there are still some areas between the waste and the materials to be cleaned. It is necessary to separate the waste and the materials to be cleaned by manual or mechanical pressing, which is the cleaning operation. The existing manual cleaning or mechanical cleaning both apply pressure on the upper surface of the waste to force the waste to be disconnected from the materials to be cleaned, but it is often the case that only one side of the waste is disconnected from the materials to be cleaned, while the other side is still connected. At this time, when only the upper surface of the waste is under force, it will flip along the edge of the side connected to the materials to be cleaned, causing the cleaning process to be interrupted, thereby affecting production efficiency.
[0004] At present, in order to solve the problem of interruption of waste cleaning caused by applying pressure on the upper surface of the waste, a horizontal machine body is generally set up, and a clamping plate for clamping the packaging box cardboard to be cleaned is set on the machine body, and a cavity is opened in the machine body, and a push rod is set in the cavity for sliding along the vertical direction. A through hole for the push rod to pass through is opened at one end of the machine body facing the clamping plate. The machine body is also provided with a paper pressing frame for pressing the packaging box cardboard, and then the pressing frame is driven by power to press the packaging box cardboard tightly on the clamping plate, and then the push rod is driven to extend from the through hole to push the retained part of the packaging box out of the cardboard, while the waste remains between the clamping plate and the paper pressing frame and is cleared. However, the existing ejector pin cleaning mechanism has a large number of ejectors. When different packaging boxes are being cleaned or some ejectors need to be replaced, the different installation structures of the ejectors will lead to significantly different adjustment workloads. For example, the existing ejectors mostly adopt a double-layer clamping structure of a fixed plate and a pressure plate, and the bottom of the ejector is designed to be a stepped shaft. The large shafts at the bottom of each ejector are respectively inserted into the corresponding through holes of the lower pressure plate, and then the small shafts of the ejectors are tightly fitted through the through holes on the fixed plate. Finally, the pressure plate is fastened to the bottom of the fixed plate with screws to clamp and fix the ejectors, thereby fixing the ejectors. However, since the entire pressure plate needs to be separated from the fixed plate for adjustment or replacement of some ejectors, the replacement process is cumbersome and difficult, and it often takes half a day to complete the replacement. To this end, in the prior art, a plurality of sliding bars parallel to each other are provided on the ejector mounting plate, and mounting half holes I or inclined surfaces I which are tightly matched with the ejector are arranged at intervals on the mating surface on one side of the adjacent mating surface of the sliding bar, and mounting half holes II or inclined surfaces II which are larger in diameter than the ejector and eccentric are arranged at corresponding intervals on the mating surface on the other side of the adjacent mating surface. Finally, the ejector is placed between the mounting holes or inclined surfaces by sliding and dislocating the two sliding bars on the adjacent mating surfaces, and then the two sliding bars are pushed to shift and clamp the ejector, so as to complete the replacement of a row of ejector pins. Although the replacement efficiency is greatly improved compared with the double-layer clamping structure, the entire row of ejector pins needs to be moved each time the replacement is made, which makes it difficult to achieve on-demand replacement. The replacement efficiency is still cumbersome and inefficient when the ejector pins along the edge change greatly. In addition, in the prior art, air cylinders or hydraulic cylinders are mostly used to drive the push rods to move up and down. Although the driving structure is relatively simple, the stroke of the air cylinder and the hydraulic cylinder often needs to be coordinated with a travel switch or a grating ruler to be effectively controlled. The travel switch needs to be readjusted when clearing waste from different paper boxes to achieve control, which makes the adjustment process more cumbersome and the control accuracy is low. Although the grating ruler does not need to be adjusted and has a high control accuracy, the cost is too high. Moreover, the driving process of the air cylinder and the hydraulic cylinder is not smooth enough, which can easily cause the push rod to be damaged by instantaneous overload. Although it can be improved by proportional valves, buffer valves, etc., it will make the fluid control circuit too complicated. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a packaging box die-cutting waste cleaning mechanism with compact structure, simple adjustment, quick needle replacement and good waste cleaning effect, and also provides a packaging box die-cutting fully automatic waste cleaning machine.
[0006] The packaging box die-cutting waste removal mechanism of the present invention is implemented as follows: it includes a frame, a mold assembly, a mold driving unit, a support plate, an ejector assembly, and an ejector driving assembly, wherein the mold assembly is slidably arranged on the upper part of the frame, the mold driving unit is fixedly arranged on the frame and the driving end is connected to the mold assembly to drive the mold assembly to slide up and down, the support plate is placed parallel to the mold assembly and is fixedly connected to the frame, a plurality of ejector holes are arranged through the support plate from top to bottom, the ejector assembly is slidably connected to the frame and is arranged below the support plate, the ejector driving assembly is connected to the frame and the driving end is connected to the ejector assembly to drive the ejector assembly to slide up and down, and a plurality of ejectors that can slide through the ejector holes are detachably arranged on the ejector assembly; The jacking drive assembly includes a screw rod, a driving motor, a driven wheel, a nut, a support frame, and a bearing seat. The screw rod is vertically arranged and supported by bearing seats at both ends. The driving motor and the bearing seat are fixedly connected to the frame. The driven wheel is coaxially fixedly connected to the screw rod. The driving shaft of the driving motor is fixedly connected to the driving wheel. The driven wheel is connected to the driving wheel. The nut is threadedly engaged and sleeved on the screw rod and fixedly connected to the support frame. The top end of the support frame is connected to the lower part of the ejector assembly.
[0007] Furthermore, the ejector assembly also includes an ejector clamping plate and an ejector mounting plate, the ejector includes an ejector rod, an ejector groove, and an ejector handle, the ejector rod is a cylinder, the ejector groove is circumferentially arranged at the lower part of the ejector rod, the ejector handle is a waist-shaped structure in cross section, the ejector mounting plates are placed in parallel and are provided with a plurality of mounting holes that can slidably penetrate the ejector handle and tightly fit, the ejector clamping plate is fixedly mounted on the top of the ejector mounting plate, the ejector clamping plate is provided with a plurality of waist holes corresponding to the mounting holes of the ejector mounting plate, the length of the waist hole is greater than the diameter of the ejector handle, the width of the waist hole is greater than the width of the ejector handle and smaller than the diameter of the ejector handle, and the top end of the support frame is fixedly connected or hinged to the lower part of the ejector mounting plate.
[0008] Furthermore, the diameter of the circumscribed circle of the waist-shaped structure of the ejector handle is not less than the inner diameter of the ejector groove, the width of the waist hole is greater than the diameter of the ejector groove and the width of the waist-shaped structure of the ejector handle, and the axial length of the ejector groove is not less than the depth of the waist hole.
[0009] Furthermore, the ejector is also provided with a fixing handle at the bottom end of the ejector handle, the fixing handle is a cylinder and the diameter of which is not greater than the waist-shaped structure width of the ejector handle, the ejector mounting plate is also provided with a fixing hole at the lower end of the mounting hole, the fixing handle slides into the fixing hole, and the axial length of the ejector handle is not greater than the depth of the mounting hole.
[0010] Furthermore, a circumferential groove is provided on the outer circular surface of the fixing handle, and an elastic sealing ring is provided on the groove, and the outer diameter of the elastic sealing ring provided on the groove is larger than the diameter of the fixing hole; a rubber nail with a diameter no larger than that of the ejector rod is fixedly provided on one end of the ejector rod away from the ejector handle.
[0011] Furthermore, the present invention also includes at least two guide rods fixedly connected to the frame and vertically arranged, and the mold assembly and the ejector mounting plate are respectively provided with at least two corresponding guide sleeves fixedly arranged at intervals, and the guide sleeves are slidably or rollingly sleeved on the guide rods, and the guide rods are tightly fitted and slide through the support plate.
[0012] Furthermore, the mold assembly includes a mold mounting plate and a mold. The mold is a plate-like structure and is provided with a cavity corresponding to the pre-reserved part of the packaging box and passing through the upper and lower parts. The mold mounting plate is a frame-like plate and the inner cavity contour is larger than the cavity. The mold is fixedly set on the mold mounting plate. The mold mounting plate is also provided with a guide hole, and the guide sleeve is fixedly set in the guide hole.
[0013] The fully automatic waste removal machine for die-cutting of packaging boxes of the present invention is realized as follows: it comprises the waste removal mechanism for die-cutting of packaging boxes as described in any one of the above items.
[0014] Furthermore, the present invention also includes a picking component, which includes a picking motor, a picking guide rail, a picking belt, a picking robot, and a lifting drive unit. The picking motor is fixedly set on the frame, the picking guide rail is horizontally fixed and assumed to be above the waste cleaning mechanism, the lifting drive unit is vertically arranged and slidably connected to the picking guide rail, the picking belt is fixedly connected to the lifting drive unit, the picking belt is mounted on the driving wheel of the picking motor, the moving end of the lifting drive unit extends downward and is fixedly connected to the picking robot, and the picking robot is horizontally provided with a comb-shaped object supporting rack.
[0015] Furthermore, the present invention also includes a fixed seat and an auxiliary unit, wherein the fixed seat is slidably connected to the object-picking guide rail, the lifting drive unit is fixedly arranged on the fixed seat, and the object-picking manipulator is slidably connected to the fixed seat; The auxiliary unit includes an auxiliary fixing seat, a clamping cylinder, a pressure plate, and an adjusting cylinder. The auxiliary fixing seat is slidably connected to the picking guide rail and fixedly connected to the picking belt. The clamping cylinder is fixedly connected to the auxiliary fixing seat and the piston rod II extends vertically downward. The pressure plate is horizontally arranged above the mold assembly and fixedly connected to the piston rod II of the clamping cylinder. The adjusting cylinder is horizontally fixed on the auxiliary fixing seat and the piston rod III is fixedly connected or hinged to the fixing seat.
[0016] Beneficial effects of the present invention: 1. The present invention uses a mold assembly to press and position the die-cut products to be cleaned, which can not only ensure that the cleaning positions of all die-cut products remain consistent to improve the accuracy of cleaning, but also avoid the problem of incorrect cleaning positions caused by the movement of die-cut products during the cleaning process. The drive motor drives the screw to rotate so that the nut drives the support frame to move, so that the ejector assembly can move up and down smoothly under the drive of the support frame. Not only is the structure of the jacking drive assembly of the motor-screw-nut structure simple, but the moving process is smooth, which can increase the service life of the ejector. In addition, the drive motor can achieve precise stroke control by connecting to the servo control system of the waste cleaning machine, thereby effectively simplifying the stroke control.
[0017] 2. The present invention provides an ejector groove and an ejector handle at the lower part of the ejector, and provides a plurality of mounting holes on the ejector mounting plate that can slide into the ejector handle, and provides a plurality of waist holes corresponding to the mounting holes of the ejector mounting plate on the ejector clamping plate, and the length and width of the waist holes match the diameter and width of the ejector handle, so that the ejector mounting plate and the ejector clamping plate can be loosened, the ejector handle can be rotated to pass through the waist hole and inserted into the mounting hole, and then the ejector can be rotated again to limit the axial freedom of the ejector handle through the waist hole, and finally the ejector mounting plate and the ejector clamping plate are tightened to complete the fixing of the ejector, which not only realizes the independent replacement of the ejector on demand, effectively improves the replacement efficiency of the ejector and simplifies the replacement process, but also improves the positioning accuracy of the ejector and the stability during use through the waist hole limiting of the ejector clamping plate, the positioning of the mounting hole of the ejector mounting plate and the clamping and fixing of the two plates, thereby improving the waste cleaning effect and the service life of the ejector.
[0018] 3. The present invention sets a fixing handle at the bottom end of the ejector handle of the ejector, and sets a fixing hole at the lower end of the mounting hole of the ejector mounting plate into which the fixing handle can be slidably inserted, so that the ejector rod inserted into the waist hole can be guided by the cooperation of the fixing handle and the fixing hole, and the ejector rod can be prevented from being skewed and affecting the smooth insertion and positioning. In particular, a groove is set in the circumference of the fixing handle and an elastic sealing ring is sleeved, and the outer diameter of the elastic sealing ring sleeved in the groove is larger than the diameter of the fixing hole, so that the guide rod and the fixing hole can form a certain damping through the elastic sealing ring, and the guide rod can be prevented from rotating by itself when the two plates are not clamped and fixed, resulting in the waist hole being unable to limit the axial freedom of the guide rod, effectively improving the reliability and positioning accuracy of the guide rod after replacement, and further improving the stability of the guide rod during use. Further, a rubber nail is fixedly set at the end of the ejector rod away from the ejector handle, and the elasticity of the rubber nail can not only buffer the impact force acting on the ejector rod, but also increase the friction with the waste cleaning product and avoid indentation, thereby improving the surface quality of the product after waste cleaning.
[0019] 4. The mold of the present invention is fixed by a mold mounting plate, and only the mold needs to be replaced to adapt to the waste cleaning of different die-cut products, thereby simplifying the structure and cost of the existing overall mold, and multiple identical or different molds can be installed at the same time to clean multiple die-cut products at the same time, which not only improves the waste cleaning efficiency, but also improves the adaptability of waste cleaning.
[0020] 5. The present invention also provides a pick-up assembly, which drives the pick-up belt to drive the lifting drive unit to slide horizontally through the pick-up motor, and drives the pick-up comb-shaped manipulator to move up and down through the lifting drive unit, so that the finished product after waste removal can be lifted up by the ejector rod in a timely and reliable manner to the subsequent stacker feeding and conveying mechanism, thereby realizing the automatic waste removal discharging operation. In particular, an auxiliary unit driven by a clamping cylinder to drive the pressing plate is provided above the mold assembly, and an adjusting cylinder is provided to connect the auxiliary unit with the lifting drive unit, and the reliability of discharging after waste removal can be improved through the auxiliary unit.
[0021] In summary, the present invention has the characteristics of compact structure, simple adjustment, fast needle replacement and good waste cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural schematic diagram of the fully automatic waste cleaning machine of the present invention; Figure 2 for Figure 1 The upper left top view of Figure 3 for Figure 1 A longitudinal cross-sectional view of the waste removal and feeding direction; Figure 4 for Figure 3 A partial enlarged view of Figure 5 It is a schematic diagram of the structure of the waste removal mechanism of the present invention; Figure 6 for Figure 5 Bottom right bottom view; Figure 7 for Figure 5 A top view of Figure 8 for Figure 5 A front view of Fig. 9 for Figure 5 Exploded view of; Fig.10 for Figure 6 Exploded view of; Fig.11 for Figure 8 Exploded view of; Fig.12 It is a schematic diagram of the ejector structure of the present invention; Fig.13 for Figure 2A partial enlarged view of In the figure: 1-frame, 2-mold assembly, 21-mold mounting plate, 22-mold, 221-cavity, 3-mold drive unit, 4-support plate, 41-throw pin hole, 5-throw pin assembly, 51-throw pin, 511-throw pin rod, 512-throw pin groove, 513-throw pin handle, 514-fixing handle, 52-throw pin clamping plate, 521-waist hole, 53-throw pin mounting plate, 531-mounting hole, 532-fixing hole, 54-elastic sealing ring, 55-plastic nail, 6-lifting drive assembly, 61-screw rod, 62-drive Driving motor, 63-driven wheel, 64-nut, 65-support frame, 66-bearing seat, 7-guide rod, 8-guide sleeve, 9-picking assembly, 91-picking motor, 92-picking guide rail, 93-picking belt, 94-picking manipulator, 941-support frame, 95-lifting drive unit, 96-fixed seat, 97-auxiliary unit, 971-auxiliary fixed seat, 972-clamping cylinder, 973-pressure plate, 974-adjusting cylinder, 1A-propelling mechanism, 1B-waste conveyor belt, 1C-waste box, 1D-feeding roller. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0024] like Figures 1 to 13 As shown, the packaging box die-cutting waste removal mechanism of the present invention includes a frame 1, and also includes a mold assembly 2, a mold driving unit 3, a support plate 4, an ejector assembly 5, and an ejector driving assembly 6. The mold assembly 2 is slidably arranged on the upper part of the frame 1, the mold driving unit 3 is fixedly arranged on the frame 1 and the driving end is connected to the mold assembly 2 to drive the mold assembly 2 to slide up and down, the support plate 4 is placed parallel to the mold assembly 2 and is fixedly connected to the frame 1, and a plurality of ejector holes 41 are arranged through the support plate 4 from top to bottom, the ejector assembly 5 is slidably connected to the frame 1 and is arranged below the support plate 4, the ejector driving assembly 6 is connected to the frame 1 and the driving end is connected to the ejector assembly 5 to drive the ejector assembly 5 to slide up and down, and the ejector assembly 5 is detachably provided with a plurality of ejectors 51 that can slide through the ejector holes 41; The jacking drive assembly 6 includes a screw rod 61, a driving motor 62, a driven wheel 63, a nut 64, a support frame 65, and a bearing seat 66. The screw rod 61 is vertically arranged and supported by bearing seats 66 at both ends. The driving motor 62 and the bearing seat 66 are fixedly connected to the frame 1. The driven wheel 63 is coaxially fixedly connected to the screw rod 61. The driving shaft of the driving motor 62 is fixedly connected with a driving wheel. The driven wheel 63 is connected to the driving wheel. The nut 64 is threadedly engaged and sleeved on the screw rod 61 and fixedly connected to the support frame 65. The top end of the support frame 65 is connected to the lower part of the ejector assembly 5.
[0025] The driven wheel 63 is connected to the driving wheel through gear meshing or a synchronous belt or chain.
[0026] The ejector assembly 5 also includes an ejector clamping plate 52 and an ejector mounting plate 53. The ejector 51 includes an ejector rod 511, an ejector groove 512, and an ejector handle 513. The ejector rod 511 is a cylinder. The ejector groove 512 is circumferentially arranged at the lower part of the ejector rod 511. The ejector handle 513 is a waist-shaped structure in cross section. The ejector mounting plates 53 are placed in parallel and are provided with a plurality of mounting holes 531 that can slidably penetrate the ejector handle 513 and fit tightly. The ejector clamping plate 52 is fixedly mounted on the top of the ejector mounting plate 53. The ejector clamping plate 52 is provided with a plurality of waist holes 521 corresponding to the mounting holes 531 of the ejector mounting plate 53. The length of the waist hole 521 is greater than the diameter of the ejector handle 513. The width of the waist hole 521 is greater than the width of the ejector handle 513 and less than the diameter of the ejector handle 513. The top end of the support frame 65 is fixedly connected or hinged to the lower part of the ejector mounting plate 53.
[0027] The diameter of the circumscribed circle of the waist-shaped structure of the ejector handle 513 is not less than the inner diameter of the ejector groove 512 , the width of the waist hole 521 is greater than the diameter of the ejector groove 512 and the width of the waist-shaped structure of the ejector handle 513 , and the axial length of the ejector groove 512 is not less than the depth of the waist hole 521 .
[0028] The ejector 51 is also provided with a fixing handle 514 at the bottom end of the ejector handle 513. The fixing handle 514 is a cylinder and has a diameter no greater than the waist-shaped structure width of the ejector handle 513. The ejector mounting plate 53 is also provided with a fixing hole 532 at the lower end of the mounting hole 531. The fixing handle 514 slides into the fixing hole 532. The axial length of the ejector handle 513 is no greater than the depth of the mounting hole 531.
[0029] The outer circumferential surface of the fixing handle 514 is provided with a circumferential groove, and the groove is sleeved with an elastic sealing ring 54, and the outer diameter of the elastic sealing ring 54 sleeved in the groove is larger than the diameter of the fixing hole 532; the end of the ejector rod 511 away from the ejector handle 513 is fixed with a rubber nail 55 with a diameter not larger than that of the ejector rod 511.
[0030] The present invention also includes at least two guide rods 7 fixedly connected to the frame 1 and vertically arranged, and the mold assembly 2 and the ejector mounting plate 53 are respectively provided with at least two corresponding guide sleeves 8 fixedly arranged at intervals, and the guide sleeves 8 are slidably or rollingly sleeved on the guide rods 7, and the guide rods 7 are tightly fitted and slide through the support plate 4.
[0031] The mold assembly 2 includes a mold mounting plate 21 and a mold 22. The mold 22 is a plate-like structure and is provided with a cavity 221 corresponding to the pre-reserved part of the packaging box and passing through the upper and lower parts. The mold mounting plate 21 is a frame-like plate and the inner cavity contour is larger than the cavity 221. The mold 22 is fixedly set on the mold mounting plate 21. The mold mounting plate 21 is also provided with a guide hole, and the guide sleeve 8 is fixedly set in the guide hole.
[0032] The mold driving unit 3 is a pneumatic cylinder or a hydraulic cylinder, and the piston rod I of the mold driving unit 3 is connected to the mold mounting plate 21 .
[0033] like Figure 1 , 2 As shown in , 3 and 13, the fully automatic packaging box die-cutting and waste-clearing machine of the present invention includes the packaging box die-cutting and waste-clearing mechanism described in any one of the above items.
[0034] The present invention also includes a picking component 9, which includes a picking motor 91, a picking guide rail 92, a picking belt 93, a picking robot 94, and a lifting drive unit 95. The picking motor 91 is fixedly set on the frame 1, the picking guide rail 92 is horizontally fixed and assumed to be above the waste cleaning mechanism, the lifting drive unit 95 is vertically set and slidably connected to the picking guide rail 92, the picking belt 93 is fixedly connected to the lifting drive unit 95, the picking belt 93 is sleeved on the driving wheel of the picking motor 91, the moving end of the lifting drive unit 95 extends downward and is fixedly connected to the picking robot 94, and the picking robot 94 is horizontally provided with a comb-shaped support frame 941.
[0035] The present invention further comprises a fixed seat 96 and an auxiliary unit 97, wherein the fixed seat 96 is slidably connected to the object-picking guide rail 92, the lifting drive unit 95 is fixedly arranged on the fixed seat 96, and the object-picking manipulator 94 is slidably connected to the fixed seat 96; The auxiliary unit 97 includes an auxiliary fixing seat 971, a clamping cylinder 972, a pressure plate 973, and an adjusting cylinder 974. The auxiliary fixing seat 971 is slidably connected to the picking guide rail 92 and is fixedly connected to the picking belt 93. The clamping cylinder 972 is fixedly connected to the auxiliary fixing seat 971 and the piston rod II extends vertically downward. The pressure plate 973 is horizontally arranged above the mold assembly 2 and is fixedly connected to the piston rod II of the clamping cylinder 972. The adjusting cylinder 974 is horizontally fixed on the auxiliary fixing seat 971 and the piston rod III is fixedly connected or hinged to the fixing seat 96.
[0036] Working principle and working process of the present invention: like Figures 1 to 13 As shown, before waste cleaning, the mold 22 is prepared according to the pre-cleaned waste shape of the die-cut product to be cleaned, and then the corresponding mold 22 is installed on the mold mounting plate 21. Then, according to the pre-retained finished product shape of the die-cut product to be cleaned, the ejector clamping plate 52 and the ejector mounting plate 53 are first loosened, and then the ejector 51 is installed in the waist hole 521 of the ejector clamping plate 52 where the ejector 51 is needed: first, the ejector 51 is rotated so that the ejector handle 513 passes through the waist hole 521 And the fixing handle 514 is inserted into the mounting hole 531 of the ejector mounting plate 53, and then the ejector 51 is rotated 90° again, so that the ejector handle 513 and the waist hole 521 are misaligned to limit the axial freedom of the ejector handle 513, and then the ejector 51 to be removed is rotated to separate it from the ejector clamping plate 52 and the ejector mounting plate 53, and finally the ejector mounting plate 53 and the ejector clamping plate 52 are tightened to clamp each ejector 51, thereby completing the disassembly, assembly and fixation of the ejector 51.
[0037] During waste cleaning, the die-cut products to be cleaned are first neatly stacked on the table of the pushing mechanism 1A, and then the waste cleaning machine is started. The pushing mechanism 1A feeds the die-cut products to be cleaned on the table onto the support plate 4 of the waste cleaning mechanism. Subsequently, the cylinder I (i.e., the mold driving unit 3) of the waste cleaning mechanism is started to drive the mold mounting plate 21 together with the mold 22 to move downward along the guide rod 7, and the waste part of the die-cut products to be cleaned is pressed by the mold 22; then the driving motor 62 is started to drive the screw rod 61 to rotate through the driven wheel 63, and the rotating screw rod 61 drives the ejector assembly 5 to move upward along the guide rod 7 through the nut 64 and the support frame 65, and each ejector 51 on the upwardly moving ejector assembly 5 passes through the corresponding ejector hole 41 on the support plate 4, and the retained part of the die-cut products to be cleaned is lifted up, completing the separation of the waste and the finished products of the products to be cleaned.
[0038] During discharging, after the waste is separated from the finished product, the adjusting cylinder 974 is started to move the comb-shaped picking robot 94 to the bottom of the finished product after the waste is cleared, and then the cylinder II (i.e., the lifting drive unit 95) is started to lift the finished product after the waste is cleared upward through the picking robot 94, and then the picking motor 91 is started to drive the fixed seat 96 to slide along the picking guide rail 92 through the synchronous belt (i.e., the picking belt 93), and the sliding picking guide rail 92 drives the cylinder II to drag the auxiliary fixed seat 971 to slide along the picking guide rail 92, and drives the picking robot 94 and the finished product thereon to move to the feeding roller 1D of the stacking mechanism, and finally the finished product is stacked by the stacking mechanism. After the finished product is extracted upward, the drive motor 62 reverses and drives the ejector assembly 5 to move downward. At the same time, the cylinder I drives the mold mounting plate 21 and the mold 22 to move upward along the guide rod 7, leaving the waste on the support plate 4. Then the propulsion mechanism 1A pushes the next stack of die-cut products to be cleaned into the support plate 4. When the next stack of die-cut products to be cleaned is pushed in, the waste is pushed away from the support plate 4 and enters the waste conveyor belt 1B and finally falls into the waste box 1C. Then the above process is repeated to complete the cleaning of the next stack of die-cut products to be cleaned.
[0039] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A packaging box die-cutting waste removal mechanism, comprising a frame (1), characterized in that It also comprises a mould assembly (2), a mould drive unit (3), a support plate (4), an ejector assembly (5), and an ejector drive assembly (6), wherein the mould assembly (2) is slidably arranged on the upper part of the frame (1), the mould drive unit (3) is fixedly arranged on the frame (1) and its drive end is connected to the mould assembly (2) to drive the mould assembly (2) to slide up and down, the support plate (4) is placed parallel to the lower part of the mould assembly (2) and is fixedly connected to the frame (1), a plurality of ejector holes (41) are arranged through the upper and lower parts of the support plate (4), the ejector assembly (5) is slidably connected to the frame (1) and is arranged below the support plate (4), the ejector drive assembly (6) is connected to the frame (1) and its drive end is connected to the ejector assembly (5) to drive the ejector assembly (5) to slide up and down, and a plurality of ejector pins (51) which can slide through the ejector holes (41) are detachably arranged on the ejector assembly (5); The jacking drive assembly (6) comprises a screw rod (61), a driving motor (62), a driven wheel (63), a nut (64), a support frame (65), and a bearing seat (66). The screw rod (61) is vertically arranged and supported by the bearing seats (66) at both ends. The driving motor (62) and the bearing seat (66) are fixedly connected to the frame (1). The driven wheel (63) is coaxially fixedly connected to the screw rod (61). The driving shaft of the driving motor (62) is fixedly connected to the driving wheel. The driven wheel (63) is connected to the driving wheel. The nut (64) is threadedly engaged and sleeved on the screw rod (61) and fixedly connected to the support frame (65). The top end of the support frame (65) is connected to the lower part of the ejector pin assembly (5).
2. The packaging box die-cutting waste removal mechanism according to claim 1, characterized in that The ejector assembly (5) further comprises an ejector clamping plate (52) and an ejector mounting plate (53); the ejector (51) comprises an ejector rod (511), an ejector groove (512), and an ejector handle (513); the ejector rod (511) is a cylinder; the ejector groove (512) is circumferentially arranged at the lower part of the ejector rod (511); the ejector handle (513) is a waist-shaped structure in cross section; the ejector mounting plate (53) is placed in parallel and is provided with a plurality of mounting holes (53) which can slide into the ejector handle (513) and tightly fit therein. 1), the ejector clamping plate (52) is fixedly mounted on the top of the ejector mounting plate (53), the ejector clamping plate (52) is provided with a plurality of waist holes (521) corresponding to the mounting holes (531) of the ejector mounting plate (53), the length of the waist holes (521) is greater than the diameter of the ejector handle (513), the width of the waist holes (521) is greater than the width of the ejector handle (513) and smaller than the diameter of the ejector handle (513), and the top end of the support frame (65) is fixedly connected or hinged to the bottom of the ejector mounting plate (53).
3. The packaging box die-cutting waste removal mechanism according to claim 2 is characterized in that The diameter of the circumscribed circle of the waist-shaped structure of the ejector handle (513) is greater than the inner diameter of the ejector groove (512), the width of the waist hole (521) is not less than the diameter of the ejector groove (512) and the width of the waist-shaped structure of the ejector handle (513), and the axial length of the ejector groove (512) is not less than the depth of the waist hole (521).
4. The packaging box die-cutting waste removal mechanism according to claim 3 is characterized in that The ejector pin (51) is further provided with a fixing handle (514) at the bottom end of the ejector pin handle (513); the fixing handle (514) is a cylinder and has a diameter no greater than the waist-shaped structural width of the ejector pin handle (513); the ejector pin mounting plate (53) is further provided with a fixing hole (532) at the lower end of the mounting hole (531); the fixing handle (514) is slidably inserted into the fixing hole (532); and the axial length of the ejector pin handle (513) is no greater than the depth of the mounting hole (531).
5. The packaging box die-cutting waste removal mechanism according to claim 4, characterized in that The outer circumferential surface of the fixing handle (514) is provided with a circumferential groove, the groove is sleeved with an elastic sealing ring (54), and the outer diameter of the elastic sealing ring (54) sleeved in the groove is larger than the diameter of the fixing hole (532); and a rubber nail (55) having a diameter not larger than that of the fixing hole (532) is fixedly provided at one end of the ejector rod (511) away from the ejector handle (513).
6. The packaging box die-cutting waste removal mechanism according to any one of claims 2 to 5, characterized in that It also includes at least two guide rods (7) fixedly connected to the frame (1) and arranged vertically, and the mold assembly (2) and the ejector mounting plate (53) are respectively provided with at least two corresponding guide sleeves (8) fixedly arranged at intervals, and the guide sleeves (8) are slidably or rollingly sleeved on the guide rods (7), and the guide rods (7) are tightly fitted and slide through the support plate (4).
7. The packaging box die-cutting waste removal mechanism according to claim 6, characterized in that The mold assembly (2) comprises a mold mounting plate (21) and a mold (22); the mold (22) is a plate-shaped structure and is provided with a cavity (221) corresponding to the reserved portion of the packaging box and penetrating from top to bottom; the mold mounting plate (21) is a frame-shaped plate and has an inner cavity contour larger than the cavity (221); the mold (22) is fixedly mounted on the mold mounting plate (21); a guide hole is also provided on the mold mounting plate (21); and the guide sleeve (8) is fixedly mounted in the guide hole.
8. A fully automatic waste removal machine for die-cutting packaging boxes, characterized in that It comprises the packaging box die-cutting and waste removal mechanism as described in any one of claims 1 to 7.
9. The fully automatic waste removal machine for die-cutting packaging boxes according to claim 8, characterized in that It also includes a picking component (9), the picking component (9) including a picking motor (91), a picking guide rail (92), a picking belt (93), a picking manipulator (94), and a lifting drive unit (95), wherein the picking motor (91) is fixedly arranged on the frame (1), the picking guide rail (92) is horizontally fixed and assumed to be above the waste removal mechanism, the lifting drive unit (95) is vertically arranged and slidably connected to the picking guide rail (92), the picking belt (93) is fixedly connected to the lifting drive unit (95), the picking belt (93) is sleeved on the driving wheel of the picking motor (91), the moving end of the lifting drive unit (95) extends downward and is fixedly connected to the picking manipulator (94), and the picking manipulator (94) is horizontally provided with a comb-shaped support frame (941).
10. The fully automatic waste removal machine for die-cutting packaging boxes according to claim 8, characterized in that It also includes a fixed seat (96) and an auxiliary unit (97), wherein the fixed seat (96) is slidably connected to the object-picking guide rail (92), the lifting drive unit (95) is fixedly arranged on the fixed seat (96), and the object-picking manipulator (94) is slidably connected to the fixed seat (96); The auxiliary unit (97) comprises an auxiliary fixing seat (971), a clamping cylinder (972), a pressure plate (973), and an adjusting cylinder (974); the auxiliary fixing seat (971) is slidably connected to the picking guide rail (92) and fixedly connected to the picking belt (93); the clamping cylinder (972) is fixedly connected to the auxiliary fixing seat (971) and a piston rod II extends vertically downward; the pressure plate (973) is horizontally arranged above the mold assembly (2) and fixedly connected to the piston rod II of the clamping cylinder (972); the adjusting cylinder (974) is horizontally fixed on the auxiliary fixing seat (971) and a piston rod III is fixedly connected or hinged to the fixing seat (96).
Citation Information
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