Quick chamfering and polishing machine for edges of ceramic tiles

Abstract

The invention discloses a ceramic tile edge fast chamfering and polishing machine, and relates to the technical field of ceramic tile cutting, the ceramic tile edge fast chamfering and polishing machine comprises a ceramic tile and a shell, a telescopic cover is fixedly mounted on the shell, a cutting table is fixedly mounted at the other end of the telescopic cover, a rotating frame is rotatably mounted in the shell, and a main motor is fixedly mounted on the rotating frame; a main motor is fixedly installed on the arc face of the shell, a cutting blade is fixedly installed on an output shaft of the main motor, a plurality of sliding tooth grooves are further formed in the arc face of the shell, angle scales are arranged at the two ends of the shell, and wedging grooves are further formed in the two ends of the shell correspondingly. And the cutting blade can cut out an accurate bevel edge on the ceramic tile, so that the situation that different angles are needed when the ceramic tile is attached can be adapted, the types of tools can be reduced, and the working efficiency of workers can also be improved.

Description

Technical Field

[0001] The invention relates to the technical field of tile cutting, in particular to a quick chamfering and polishing machine for tile edges. Background Art

[0002] In the design of modern homes and commercial spaces, the aesthetics and functionality of tiles are receiving more and more attention. When workers are laying tiles, if they encounter some right-angled corners or some angled corners, they need to chamfer the edges of the tiles before the tiles are laid. During the construction process, these angles are often cut by workers manually or directly based on experience. Not only is the scrap rate of the cut tiles high, but the tiles are often not beautiful after laying. There are bevel cutting machines for cutting at 45-degree angles in existing equipment, but this device is limited to 45-degree angles and is often powerless for other angles. At the same time, this bevel cutting machine is dedicated, so construction workers often have to carry two or more cutting machines to cut tiles, which will greatly waste workers' work efficiency.

[0003] The Chinese invention patent with announcement number: CN112008895B discloses a cutting device for chamfering ceramic tiles. This device mainly cooperates with a pushing component and a chamfering component to save workers from repeatedly picking up materials. The operation process is away from the cutting wheel, which improves the safety factor of workers.

[0004] The above patents and existing equipment either use predetermined cutting in the factory, or workers carry multiple different equipment for use during construction. In this case, the existing equipment can only meet the requirements of 45-degree fixed-angle cutting and cannot perform bevel cutting at certain specific angles, which increases the working time and difficulty of workers in the process of tile bonding. Summary of the invention

[0005] In view of the above technical problems, the present invention proposes the following technical solutions: A machine for quickly chamfering and polishing ceramic tile edges comprises ceramic tiles and a shell, wherein a telescopic cover is fixedly mounted on the shell, wherein the material of the telescopic cover is rubber material, a cutting table is fixedly mounted on the other end of the telescopic cover, a rotating frame is rotatably mounted in the shell, a main motor is fixedly mounted on the rotating frame, a cutting blade is fixedly mounted on the output shaft of the main motor, the cutting blade is rotatably connected to the rotating frame, the cutting blade is used for cutting ceramic tiles, a watering box is fixedly mounted on the rotating frame, and a plurality of nozzles are arranged on the watering box.

[0006] A water tank for collecting waste liquid is fixedly installed on the curved surface of the shell, and a blocking net for filtering is also fixedly installed on the water tank. A plurality of sliding grooves are also arranged on the curved surface of the shell, and angle scales are arranged at both ends of the shell, and fitting grooves are also arranged at both ends of the shell.

[0007] Furthermore, an intermediate shaft is rotatably mounted on the shell, the intermediate shaft is rotatably connected to the rotating frame, rotating shafts are fixedly mounted on both ends of the intermediate shaft, a winch is fixedly mounted on the rotating shaft, a steel cable is provided on the winch, a plurality of compression springs are fixedly mounted on the winch, a rotating disk is fixedly mounted on the other end of the compression spring, the rotating disk is slidably connected to the rotating shaft, and support seats are fixedly mounted on both ends of the shell.

[0008] Furthermore, a locking column is fixedly mounted on the rotating disk, and the locking column can be engaged with the fitting groove, and the locking column is used to limit the rotation of the rotating disk and the rotating shaft.

[0009] Furthermore, an angle pointer is fixedly mounted on the outer wall of the rotating shaft, and the angle pointer is slidably connected to the positioning column. The angle pointer can facilitate the user to identify the inclination angle of the cutting table in combination with the angle scale.

[0010] Furthermore, a limiting slide is fixedly installed on the support seat, and the limiting slide is fixedly connected to the shell, and a limiting box is slidably installed on the limiting slide, and a control spring is fixedly installed on the side of the limit box close to the support seat, and the other end of the control spring is fixedly installed on the support seat, and a locking plate is slidably installed in the limit box, and a limiting spring is fixedly installed on the locking plate, and the other end of the limiting spring is fixedly installed on the inner wall of the limit box, one end of the steel cable is fixedly connected to the locking plate, and the steel cable is slidably connected to the limit box.

[0011] Furthermore, a main rotating rod is rotatably installed on the cutting table, a main pressure rod is slidably installed on the main rotating rod, a main spring is fixedly installed on the main pressure rod, the other end of the main spring is fixedly installed on the main rotating rod, and one end of the main pressure rod away from the main rotating rod is fixedly installed on the support seat.

[0012] Furthermore, a filling block is slidably installed on the cutting table, a secondary rotating rod is rotatably installed on the filling block, a secondary spring is fixedly installed on the secondary rotating rod, a limiting rod is fixedly installed on the other end of the secondary spring, the limiting rod is slidably connected to the secondary rotating rod, a rack groove is provided on the limiting rod, the limiting rod is slidably connected to the limiting box, and the limiting rod is engaged with the positioning plate.

[0013] Furthermore, a blocking plate is fixedly installed on one side of the rotating frame, and the blocking plate is rotatably connected to the inner wall of the shell. The blocking plate is used to separate the chamber in the shell to prevent the flow from one side of the cutting blade to the other side of the blocking plate. A rotating rod is fixedly installed on the rotating frame, and the rotating rod is slidably connected to the shell. The rotating rod and the cutting blade are not in the same chamber.

[0014] Furthermore, a convex tooth block is slidably mounted on the rotating rod, an engaging spring is fixedly mounted on the convex tooth block, the other end of the engaging spring is fixedly mounted on the rotating rod, the convex tooth block is engaged with a sliding tooth groove on the shell, and the convex tooth block is slidably connected to the shell.

[0015] Compared with the prior art, the present invention has the following advantages: (1) The device adjusts the relative angle between the cutting table and the cutting blade, so that the cutting blade can cut precise bevels on the tiles, thereby adapting to the different angles required for the tiles to be fitted, which not only reduces the types of tools but also improves the work efficiency of workers; (2) The device can cut bevels with small or large angles by rotating the cutting table or the rotating frame respectively, and the angle scale on the shell is used as a reference during the debugging process, making the debugging work simple and quick; (3) The device is provided with a telescopic cover and a cutting table, so that the workers can be protected to the greatest extent when the device is used, and the nozzle on the sprinkler box sprays water to reduce dust, thereby improving the working environment for the workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0017] Figure 2 It is a schematic diagram of the telescopic frame structure of the present invention.

[0018] Figure 3 It is a schematic diagram of the structure of the telescopic cover of the present invention.

[0019] Figure 4 It is a schematic diagram of the shell structure of the present invention.

[0020] Figure 5 It is a schematic diagram of the cutaway structure of the cutting table, telescopic cover, shell, water storage tank, barrier net and intermediate shaft of the present invention.

[0021] Figure 6 It is a schematic diagram of the cross-section structure of the shell, water storage tank, barrier net, winch, rotating disk and positioning column of the present invention.

[0022] Figure 7 for Figure 6 A partial enlarged view of point A in the middle.

[0023] Figure 8 It is a schematic diagram of the structure of the positioning column of the present invention.

[0024] Fig. 9 It is a schematic diagram of the cross-section structure of the main pressure rod, the limit rod and the limit box of the present invention.

[0025] Fig.10 for Fig. 9 A partial enlarged view of point B in the middle.

[0026] Fig.11 It is a schematic diagram of the cross-section structure of the housing and the limit box of the present invention.

[0027] Fig.12 for Fig.11 A partial enlarged view of point C in the middle.

[0028] Reference numerals: 101-ceramic tile; 102-rubber roller; 104-sliding seat; 105-telescopic frame; 106-cutting table; 107-telescopic cover; 108-housing; 109-water storage tank; 110-blocking net; 201-main motor; 202-rotating frame; 203-cutting blade; 204-sprinkling box; 205-blocking plate; 206-rotating rod; 207-convex tooth block; 301-intermediate shaft; 302-rotating shaft; 303-winch; 304-compression spring; 305-rotating disk; 306-positioning column; 307-angle pointer; 308-steel cable; 401-support seat; 402-main pressure rod; 403-main spring; 404-main rotating rod; 405-secondary rotating rod; 406-secondary spring; 407-limit rod; 408-limit box; 409-limit slide plate; 410-limit spring; 411-positioning plate; 412-control spring. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0030] like Figures 1 to 4 As shown, a machine for rapid chamfering and polishing of ceramic tile edges comprises a ceramic tile 101 and a shell 108, a water storage tank 109 for collecting waste liquid is fixedly installed on the curved surface of the shell 108, a blocking net 110 for filtering is also fixedly installed on the water storage tank 109, a plurality of sliding tooth grooves are also arranged on the curved surface of the shell 108, angle scales are arranged at both ends of the shell 108, and fitting grooves are also arranged at both ends of the shell 108.

[0031] like Figures 1 to 6As shown, the shell 108 is fixedly installed with supporting legs for supporting the device on both sides, the shell 108 is fixedly installed with a telescopic cover 107, the telescopic cover 107 is made of rubber material, the other end of the telescopic cover 107 is fixedly installed with a cutting table 106, the cutting table 106 is used to carry the tile 101, and a plurality of telescopic frames 105 are fixedly installed on both sides of the cutting table 106, and a sliding seat 104 is fixedly installed on the moving end of the telescopic frame 105, and a plurality of moving rollers are arranged on the sliding seat 104, and the moving rollers can contact the tile 101. A rubber roller 102 is rotatably installed, and the rubber roller 102 is used to drive the ceramic tile 101 to move. A rotating frame 202 is rotatably installed in the shell 108, and a main motor 201 is fixedly installed on the rotating frame 202. A cutting blade 203 is fixedly installed on the output shaft of the main motor 201, and the cutting blade 203 is rotatably connected to the rotating frame 202. The cutting blade 203 is used to cut the ceramic tile 101. A watering box 204 is fixedly installed on the rotating frame 202, and a plurality of nozzles are provided on the watering box 204, and the nozzles are aligned with the cutting edge of the cutting blade 203.

[0032] like Figures 3 to 6 As shown, a blocking plate 205 is fixedly installed on one side of the rotating frame 202, and the blocking plate 205 is rotatably connected to the inner wall of the shell 108. The blocking plate 205 is used to separate the chamber in the shell 108 to prevent the flow from one side of the cutting blade 203 to the other side of the blocking plate 205. A rotating rod 206 is fixedly installed on the rotating frame 202, and the rotating rod 206 is slidably connected to the shell 108. The rotating rod 206 and the cutting blade 203 are not in the same chamber. A convex tooth block 207 is slidably installed on the rotating rod 206, and a meshing spring is fixedly installed on the convex tooth block 207. The other end of the engagement spring is fixedly mounted on the rotating rod 206, and the convex tooth block 207 is engaged with the sliding tooth groove on the shell 108. The convex tooth block 207 is slidably connected with the shell 108. When the convex tooth block 207 is manually pulled, the convex tooth block 207 is disengaged from the sliding tooth groove on the shell 108. After that, the convex tooth block 207 can be manually pulled to make the rotating rod 206 slide left and right on the shell 108, so as to adjust the angle of the rotating frame 202 and the cutting blade 203 in the shell 108, and the rotation axis of the rotating frame 202 is the axis of the connection between the rotating frame 202 and the shell 108.

[0033] like Figures 6 to 12As shown, an intermediate shaft 301 is rotatably mounted on the housing 108, and the intermediate shaft 301 is rotatably connected to the rotating frame 202. The two ends of the intermediate shaft 301 are respectively fixedly mounted with rotating shafts 302, and a capstan 303 is fixedly mounted on the rotating shaft 302. A steel cable 308 is arranged on the capstan 303, and a plurality of compression springs 304 are fixedly mounted on the capstan 303. A rotating disk 305 is fixedly mounted on the other end of the compression spring 304, and the rotating disk 305 is slidably connected to the rotating shaft 302. There is a locking column 306, which can be locked with the matching groove. The locking column 306 is used to limit the rotation of the rotating disk 305 and the rotating shaft 302. Only when the rotating disk 305 is manually pulled to move the rotating disk 305 to the end away from the rotating disk 305, the locking column 306 is separated from the contact with the matching groove. An angle pointer 307 is fixedly installed on the outer wall of the rotating shaft 302. The angle pointer 307 is slidably connected to the locking column 306. The angle pointer 307 can facilitate the user to identify the inclination angle of the cutting table 106 in combination with the angle scale. like Figure 3 , Figure 4 , Figure 6 and Figures 8 to 12As shown, support seats 401 are fixedly installed at both ends of the shell 108, and a limiting slide 409 is fixedly installed on the support seat 401, and the limiting slide 409 is fixedly connected to the shell 108. A limiting box 408 is slidably installed on the limiting slide 409, and a control spring 412 is fixedly installed on the side of the limit box 408 close to the support seat 401, and the other end of the control spring 412 is fixedly installed on the support seat 401. A locking plate 411 is slidably installed in the limit box 408, and a limiting spring 410 is fixedly installed on the locking plate 411. The other end of the limiting spring 410 is fixedly installed on the inner wall of the limit box 408, one end of the steel cable 308 is fixedly connected to the locking plate 411, and the steel cable 308 is slidably connected to the limit box 408, and a main rotating rod 404 is rotatably installed on the cutting table 106, and the main rotating rod 404 A main pressure rod 402 is slidably installed, and a main spring 403 is fixedly installed on the main pressure rod 402. The other end of the main spring 403 is fixedly installed on the main rotating rod 404. One end of the main pressure rod 402 away from the main rotating rod 404 is fixedly installed on the support seat 401. A filling block is also slidably installed on the cutting table 106, and a secondary rotating rod 405 is rotatably installed on the filling block. The filling block is used to provide activity space for the secondary rotating rod 405 to prevent the secondary rotating rod 405 from being stuck on the cutting table 106. A secondary spring 406 is fixedly installed on the secondary rotating rod 405, and a limiting rod 407 is fixedly installed on the other end of the secondary spring 406. The limiting rod 407 is slidably connected with the secondary rotating rod 405, and a rack groove is provided on the limiting rod 407. The limiting rod 407 is slidably connected with the limiting box 408, and the limiting rod 407 fits with the locking plate 411.

[0034] Working principle: When the device is in use, the tile 101 is placed on the cutting table 106, and the telescopic frames 105 on both sides of the cutting table 106 are pulled, so that the moving rollers on the slide 104 are in contact with both sides of the tile 101 to limit the position of the tile 101, and at the same time, the rubber roller 102 will also be in contact with the tile 101, and the rotation of the rubber roller 102 will drive the tile 101 to slide on the cutting table 106, and when the tile 101 is placed on the cutting table 106, the cutting table 106 will drive the main rotating rod 404 and the auxiliary rotating rod 405 to move towards the support seat 401, and at this time the main spring 404 and the auxiliary spring 405 will move closer to the support seat 401. The spring 403 and the auxiliary spring 406 will be compressed, which will make the tile 101 close to the cutting blade 203. When the rubber roller 102 is started, the main motor 201 should also be started. At this time, the main motor 201 will drive the cutting blade 203 to rotate, and then the cutting blade 203 will cut the gradually approaching tile 101. In the process of cutting the tile 101, the sprinkler box 204 can be connected to the external water supply pipe, so that the sprinkler box 204 can spray water to the cutting point between the cutting blade 203 and the tile 101 through the nozzle, thereby reducing the dust of the tile 101 during the cutting process.

[0035] When cutting special-shaped edges or 45-degree chamfers, there are two adjustment methods for cutting tile 101. One is that the cut of tile 101 needs to be inclined within 40 degrees, and the use range is 1 degree to 40 degrees. The other is used for inclined cutting greater than 40 degrees, and the use range is 45 degrees to 85 degrees.

[0036] The adjustment method for bevel cutting within the range of 1 degree to 40 degrees is to pull the convex tooth block 207 to disengage the convex tooth block 207 from the sliding tooth groove on the shell 108, and then manually pull the convex tooth block 207 to allow the rotating rod 206 to slide left and right on the shell 108. During the sliding process, the convex tooth block 207 will rotate the blocking plate 205 and the rotating frame 202 in the shell 108, so as to adjust the angle of the rotating frame 202 and the cutting blade 203 in the shell 108, and the rotation axis of the rotating frame 202 is the axis of the connection between the rotating frame 202 and the shell 108. During the process, the angle scales at both ends of the shell 108 can be referred to for precise adjustment. At the same time, after the adjustment is completed, the convex tooth block 207 can be manually released to allow the convex tooth block 207 to drive the convex tooth block 207 to fit with the sliding tooth groove through the engagement spring. In this way, the convex tooth block 207 can cooperate with the sliding tooth groove to fix the angle of the cutting blade 203. After that, the cut tile 101 can have an inclined end face. However, the cutting angle of this method is limited to a certain extent. The angle of rotation of the cutting blade 203 and the rotating frame 202 can only move within plus or minus forty degrees.

[0037] The adjustment method of the chamfer within the range of 45 degrees to 85 degrees is as follows: first, pull the rotating disk 305 to move the rotating disk 305 away from the housing 108, then make the positioning column 306 on the rotating disk 305 disengage from the fitting groove on the housing 108, and then manually rotate the rotating disk 305 to drive the rotating shaft 302 and the intermediate shaft 301 to rotate, and the rotating shaft 302 is rotated. Figure 4When the main rotating rod 404 is connected to the cutting table 106, the cutting table 106 can be rotated around the connection with the main rotating rod 404, so that the angle of the cutting table 106 can be adjusted. After the angle of the cutting table 106 is adjusted, when the tile 101 is placed on the cutting table 106, the tile 101 can be cut into a large angle bevel. The angle control can be achieved by using the angle pointer 307 corresponding to the angle scale. After the adjustment is completed, the rotating disk 305 can be released to drive the positioning column 306 to fit into the fitting groove. In this way, the state of the cutting table 106 can be limited, and then the tile 101 is cut in a normal cutting manner.

[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.

Claims

1. A ceramic tile edge rapid chamfering and polishing machine, comprising a ceramic tile (101) and a housing (108), characterized in that: A telescopic cover (107) is fixedly mounted on the shell (108), the telescopic cover (107) being made of rubber material; a cutting table (106) is fixedly mounted on the other end of the telescopic cover (107); a rotating frame (202) is rotatably mounted in the shell (108); a main motor (201) is fixedly mounted on the rotating frame (202); a cutting blade (203) is fixedly mounted on the output shaft of the main motor (201); the cutting blade (203) is rotatably connected to the rotating frame (202); the cutting blade (203) is used to cut tiles (101); a watering box (204) is fixedly mounted on the rotating frame (202), and a plurality of nozzles are provided on the watering box (204); A water storage tank (109) for collecting waste liquid is fixedly mounted on the curved surface of the shell (108), and a blocking net (110) for filtering is also fixedly mounted on the water storage tank (109). A plurality of sliding tooth grooves are also provided on the curved surface of the shell (108), and angle scales are provided at both ends of the shell (108). Fitting grooves are also provided at both ends of the shell (108).

2. A ceramic tile edge rapid chamfering and polishing machine according to claim 1, characterized in that: An intermediate shaft (301) is rotatably mounted on the housing (108), the intermediate shaft (301) is rotatably connected to the rotating frame (202), rotating shafts (302) are fixedly mounted on both ends of the intermediate shaft (301), a capstan (303) is fixedly mounted on the rotating shaft (302), a steel cable (308) is provided on the capstan (303), a plurality of compression springs (304) are fixedly mounted on the capstan (303), a rotating disk (305) is fixedly mounted on the other end of the compression spring (304), the rotating disk (305) is slidably connected to the rotating shaft (302), and support seats (401) are fixedly mounted on both ends of the housing (108).

3. A ceramic tile edge rapid chamfering and polishing machine according to claim 2, characterized in that: A locking column (306) is also fixedly mounted on the rotating disk (305), and the locking column (306) can be locked with the fitting groove. The locking column (306) is used to limit the rotation of the rotating disk (305) and the rotating shaft (302).

4. A ceramic tile edge rapid chamfering and polishing machine according to claim 2, characterized in that: An angle pointer (307) is fixedly mounted on the outer wall of the rotating shaft (302), and the angle pointer (307) is slidably connected to the positioning column (306). The angle pointer (307) can facilitate a user to identify the inclination angle of the cutting table (106) in combination with the angle scale.

5. According to claim 2, a ceramic tile edge rapid chamfering and polishing machine, characterized in that: A limiting slide plate (409) is fixedly mounted on the support seat (401), the limiting slide plate (409) is fixedly connected to the housing (108), a limiting box (408) is slidably mounted on the limiting slide plate (409), a control spring (412) is fixedly mounted on a side of the limiting box (408) close to the support seat (401), the other end of the control spring (412) is fixedly mounted on the support seat (401), a locking plate (411) is slidably mounted in the limiting box (408), a limiting spring (410) is fixedly mounted on the locking plate (411), the other end of the limiting spring (410) is fixedly mounted on the inner wall of the limiting box (408), one end of the steel cable (308) is fixedly connected to the locking plate (411), and the steel cable (308) is slidably connected to the limiting box (408).

6. A ceramic tile edge rapid chamfering and polishing machine according to claim 2, characterized in that: A main rotating rod (404) is rotatably mounted on the cutting table (106), a main pressure rod (402) is slidably mounted on the main rotating rod (404), a main spring (403) is fixedly mounted on the main pressure rod (402), the other end of the main spring (403) is fixedly mounted on the main rotating rod (404), and one end of the main pressure rod (402) away from the main rotating rod (404) is fixedly mounted on the support seat (401).

7. A ceramic tile edge rapid chamfering and polishing machine according to claim 5, characterized in that: A compensation block is also slidably mounted on the cutting table (106), a secondary rotating rod (405) is rotatably mounted on the compensation block, a secondary rotating rod (405) is fixedly mounted with a secondary spring (406), a limiting rod (407) is fixedly mounted on the other end of the secondary spring (406), the limiting rod (407) is slidably connected to the secondary rotating rod (405), a rack groove is provided on the limiting rod (407), the limiting rod (407) is slidably connected to the limiting box (408), and the limiting rod (407) is engaged with the locking plate (411).

8. The ceramic tile edge rapid chamfering and polishing machine according to claim 1, characterized in that: A blocking plate (205) is fixedly mounted on one side of the rotating frame (202), the blocking plate (205) being rotatably connected to the inner wall of the shell (108), the blocking plate (205) being used to separate the chamber in the shell (108) to prevent liquid from flowing from one side of the cutting blade (203) to the other side of the blocking plate (205), a rotating rod (206) is fixedly mounted on the rotating frame (202), the rotating rod (206) being slidably connected to the shell (108), and the rotating rod (206) and the cutting blade (203) are not in the same chamber.

9. A ceramic tile edge rapid chamfering and polishing machine according to claim 8, characterized in that: A convex tooth block (207) is slidably mounted on the rotating rod (206), an engagement spring is fixedly mounted on the convex tooth block (207), the other end of the engagement spring is fixedly mounted on the rotating rod (206), the convex tooth block (207) is engaged with a sliding tooth groove on the housing (108), and the convex tooth block (207) slides with the housing (108).

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