Material tray crown block material box

Through the design of the plate skycat box, the automated transportation of the material plate solves the high cost and high risk problems caused by artificial transportation in existing technologies, and improves the quality and safety of product transportation.

CN119370452APending Publication Date: 2025-01-28HUATIAN TECH (JIANGSU) CO LTD
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Patent Information

Application Number
CN202411734890.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-01-28

AI Technical Summary

Technical Problem

In the prior art, the handling of material trays depends on a large amount of manual operations, resulting in high labor costs, easy to cause the risk of handling location errors and product damage.

Method used

A meabouts of the meal, including the material box, fixed magazine, pumping sliding rail connection module, and the cars of the cars, and automatically transport the automatic transfer of the disk through automated transportation.

Benefits of technology

The automated transportation of the disk is achieved, the cost of manpower is reduced, the quality of product transport is improved, and the risk of artificially handling errors and damage is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a material tray crown block material box which is used for containing material trays, then the material trays are transferred through a crown block, automatic conveying is achieved, the product transferring quality is guaranteed, and the labor cost is reduced. The material box body comprises a top plate, a bottom plate and peripheral stand columns, and the top plate and the bottom plate are connected through the peripheral stand columns to form a three-dimensional frame; the charging tray fixing clip comprises a supporting plate and a plurality of blocking stand columns, a plurality of sets of blocking stand columns are fixedly arranged on the upper surface of the supporting plate, a space defined by each set of blocking stand columns is used for containing charging trays of corresponding models and sizes, and a receding notch is formed in the position, corresponding to the supporting plate, of the bottom of the space defined by each set of blocking stand columns. The avoiding notch is used for an external lifting mechanism to drive the material tray to supply materials, so that a clip mechanism is formed; the drawing sliding rail mechanism enables the tray fixing clip to be drawn and moved relative to the bottom plate; and the crown block butt joint module comprises a lower connecting part and an upper clamped transfer part.
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Description

Technical Field

[0001] The invention relates to the technical field of a material tray transfer structure, in particular to a material tray overhead crane material box. Background Art

[0002] Some chip products are packaged in trays. In the existing technology, the transfer and transportation of trays in the workshop are all done manually. In actual operation, a large number of people are needed to transport the trays, which leads to high labor costs. In manual transportation, it is easy to make mistakes in the transportation position, and due to the limited strength and concentration of manpower, it is easy to cause the trays to fall during the transportation process, thereby damaging the product or causing personal injury.

[0003] Therefore, for the transportation of material trays, it is urgent to develop a structure that can realize automated transportation, so as to ensure the quality of product transfer and reduce labor costs. Summary of the invention

[0004] In view of the above problems, the present invention provides a material tray crane material box, which is used to place the material tray, and then transfer the material tray by the crane, thereby realizing automated transportation, ensuring product transfer quality and reducing labor costs.

[0005] The material tray crane material box is characterized in that it comprises:

[0006] The material box body includes a top plate, a bottom plate, and surrounding columns, wherein the top plate and the bottom plate are connected by surrounding columns to form a three-dimensional frame;

[0007] The tray fixing clip comprises a support plate and a plurality of baffle columns. The upper surface of the support plate is fixed with a plurality of groups of baffle columns. The space enclosed by each group of baffle columns is used to place a tray of corresponding size. The support plate corresponding to the bottom of the space enclosed by each group of baffle columns is provided with an avoidance notch. The avoidance notch is used for an external lifting mechanism to drive the tray to feed and form a clip mechanism.

[0008] A pull-out slide rail mechanism enables the tray fixing clip to be pulled out and moved relative to the bottom plate;

[0009] and a crane docking module, which includes a lower connecting portion and an upper clamped transfer portion;

[0010] The tray fixing clip is arranged on the bottom plate of the material box body through a pair of pull-out slide rail mechanisms, and the support plate of the tray fixing clip is pulled and moved along the guide rail direction of the pull-out slide rail mechanism, so that the tray fixing clip has two operating states. In the first operating state, the area of ​​the tray fixing clip for placing the tray is located in the outer area of ​​the three-dimensional frame, and in the second operating state, the tray fixing clip is located in the spatial range of the three-dimensional frame; the first operating state is used for loading the tray, and the second operating state is used for transporting the tray.

[0011] It is further characterized by:

[0012] Each group of barrier columns includes two barrier columns, each barrier column includes a pair of barrier edges perpendicular to each other, and the two barrier columns are respectively arranged at two vertex positions of a diagonal line of the corresponding material tray, thereby forming a clip mechanism together with the avoidance notch on the support plate, which makes the setting of the clip mechanism quick and convenient, and can be quickly adjusted according to different types of material trays;

[0013] An L-shaped outer surrounding mounting block is arranged on the periphery of the bottom of each barrier column, the inner surface of the L-shaped outer surrounding mounting block is fixedly connected to the bottom of two mutually perpendicular barrier edges of the barrier column, and the L-shaped outer surrounding mounting block is fixedly connected to the corresponding mounting hole of the support plate by fasteners, which ensures that the installation of each barrier column is stable and reliable;

[0014] The upper side wall of the barrier edge of each barrier column is provided with a guide inner edge, and the guide inner edge is a top-down inward closing structure, so that the corresponding material tray can be quickly assembled in the clip mechanism;

[0015] One of the columns is provided with a locking protrusion at a position corresponding to the support plate of the material tray fixing clip in the second operating state, and the locking protrusion is sleeved on the built-in guide shaft, and the locking protrusion moves up and down along the guide shaft to lock or unlock the support plate, and a concave locking groove is provided at the corresponding side rear end of the support plate. In the locked state, the locking protrusion is embedded in the concave locking groove, which ensures that the position of the material tray fixing clip in the second operating state is stable and reliable;

[0016] The rear end of the support plate is provided with a downwardly convex first stopper, and the front end of the bottom plate is provided with an upwardly convex second stopper. The lower front end surface of the first stopper of the tray fixing clip in the first state is arranged close to the upper rear end surface of the second stopper, which ensures that the tray fixing clip will not derail;

[0017] The pull-out slide rail mechanism comprises a first slide rail mechanism, a guide rail, and a second slide rail mechanism, wherein the guide rail is a metal profile, and both sides of the upper and lower parts of the guide rail are respectively provided with concave guide linear cavities, the first slide rail mechanism comprises a first slide rail and a first connecting block, the second slide rail mechanism comprises a second slide rail and a second connecting block, the corresponding raised insert blocks of the upper and lower parts of the first slide rail and the second slide rail are respectively embedded in the concave guide linear cavities on the corresponding sides, the outer side of the first slide rail is fixedly connected with the first connecting block, the outer side of the second slide rail is fixedly connected with the second connecting block, the upper surface of the first connecting block is provided with a plurality of first installation positioning holes, and the lower surface of the second connecting block is provided with second installation positioning holes;

[0018] The two sides of the central area of ​​the support plate are respectively fixedly connected to the corresponding first mounting holes of the two first connecting blocks located at the bottom through lower convex pin shafts, and the two sides of the central area of ​​the bottom plate are provided with upward convex pins, and the pins are correspondingly fixedly inserted into the second mounting holes of the second connecting blocks, so that the tray fixing clip can be reliably assembled relative to the bottom plate through a pair of pull-out slide rail mechanisms;

[0019] The upper surface of the rear end of the bottom plate is also concave to form a chip positioning cavity, and the RFID chip is fixed in the chip positioning cavity. The RFID chip stores the information of the material box and the material tray to realize information traceability;

[0020] A rear baffle is also provided at the rear end of the material box body, which enables the material tray fixing clip to be pulled forward only.

[0021] After adopting the above technical scheme, in the first operating state, the material tray is placed into the clip mechanism of the corresponding model of the material tray fixing clip by an external manipulator, or the material tray is detached from the clip mechanism of the corresponding model of the material tray fixing clip by an external manipulator. In the second state, the material tray fixing clip together with the placed material tray clamps the upper clamped transfer part of the overhead crane docking module through the transfer joint on the overhead crane, and moves to the corresponding transfer position along the track of the overhead crane; this material box mechanism can realize automatic loading and unloading of material tray packaging products, and dock with the overhead crane system to realize automatic transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A perspective view of the present invention;

[0023] Figure 2 The three-dimensional structure of the material tray fixing clip and the pull-out slide rail mechanism of the present invention Figure 1 ;

[0024] Figure 3 The three-dimensional structure of the material tray fixing clip and the pull-out slide rail mechanism of the present invention Figure 2 ;

[0025] Figure 4 It is a three-dimensional diagram of the material box body of the present invention;

[0026] Figure 5 A three-dimensional diagram of a barrier column of the present invention;

[0027] Figure 6 A three-dimensional diagram of the drawer slide rail mechanism of the present invention;

[0028] The names corresponding to the serial numbers in the figure are as follows:

[0029] The material box body 10, the top plate 11, the bottom plate 12, the column 13, the three-dimensional frame 14, the locking protrusion 15, the guide shaft 16, the second stopper 17, the rear baffle 18, the handle 19, the material tray fixing clip 20, the support plate 21, the avoidance notch 211, the concave locking groove 212, the barrier column 22, the barrier edge 221, the guide inner edge 222, the L-shaped outer surrounding mounting block 23, the first stopper 24, the pull-out slide rail mechanism 30, the first slide rail mechanism 31, the first slide rail 311, the first connecting block 312, the guide rail 32, the guide linear cavity 321, the second slide rail mechanism 33, the second slide rail 331, the second connecting block 332, the overhead crane docking module 40, the lower connecting part 41, the upper clamped transfer part 42, the material tray 50, the clip mechanism 60, and the RFID chip 70;

[0030] Raised insert 1, first installation positioning hole 2, pin shaft 3. DETAILED DESCRIPTION

[0031] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.

[0032] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0033] In the description of the invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the invention can be understood according to specific circumstances.

[0034] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0035] Material tray crane material box, see Figure 1-Figure 6 : It includes a material box body 10, a material tray fixing clip 20, a pull-out slide rail mechanism 30, and a crane docking module 40;

[0036] The material box body 10 includes a top plate 11, a bottom plate 12, and pillars 13 around the top plate 11 and the bottom plate 12 are connected by the pillars 13 around the top plate 11 and the bottom plate 12 to form a three-dimensional frame 14;

[0037] The tray fixing clip 20 includes a support plate 21 and a plurality of baffle columns 22. A plurality of groups of baffle columns 22 are fixedly arranged on the upper surface of the support plate 21. The space enclosed by each group of baffle columns 22 is used to place a tray 50 of a corresponding model and size. The support plate 21 corresponding to the bottom of the space enclosed by each group of baffle columns 22 is provided with a avoidance notch 211. The avoidance notch 211 is used for an external lifting mechanism to drive the tray to feed and form a clip mechanism.

[0038] In specific implementation, each group of barrier columns 22 includes two barrier columns 22, each barrier column 22 includes a pair of barrier edges 221 perpendicular to each other, and the two barrier columns 22 are respectively arranged at the two vertex position areas of a diagonal line corresponding to the material tray 50, thereby forming a clip mechanism 60 together with the avoidance notch 211 on the support plate 21, which makes the setting of the clip mechanism 60 quick and convenient, and can be quickly adjusted according to different types of material trays 50; in a specific embodiment, nine groups of clip mechanisms 60 of the same type of material trays 50 are arranged on the material tray fixing clip 20.

[0039] The pull-out slide rail mechanism 30 enables the tray fixing clip to be pulled out and moved relative to the bottom plate 12;

[0040] The overhead travelling crane docking module 40 includes a lower connecting portion 41 and an upper clamped transport portion 42; the lower connecting portion 41 is used to fix the central area of ​​the top plate 11, and the upper clamped transport portion 42 is convexly arranged to ensure reliable clamping;

[0041] A tray fixing clip 20 is provided on the bottom plate 12 of the material box body 10 through a pair of pull-out slide rail mechanisms 30. The support plate 21 of the tray fixing clip 20 is pulled and moved along the guide rail 32 of the pull-out slide rail mechanism 30, so that the tray fixing clip 20 has two operating states. In the first operating state, the area of ​​the tray fixing clip 20 for placing the tray 50 is located in the outer area of ​​the three-dimensional frame 14. In the second operating state, the tray fixing clip 20 is located within the spatial range of the three-dimensional frame 14. The first operating state is used for loading the tray 50, and the second operating state is used for transporting the tray 50.

[0042] In a specific embodiment, a locking protrusion 15 is provided at a position of one of the columns 13 corresponding to the support plate 21 of the tray fixing clip 20 in the second operating state. The locking protrusion 15 is sleeved on the built-in guide shaft 16. The locking protrusion 15 moves up and down along the guide shaft 16 to lock or unlock the support plate 21. A concave locking groove 212 is provided at the corresponding side rear end of the support plate 21. In the locked state, the locking protrusion 15 is embedded in the concave locking groove 212, which ensures that the position of the tray fixing clip 20 in the second operating state is stable and reliable.

[0043] An L-shaped outer surrounding mounting block 23 is disposed on the periphery of the bottom of each barrier column 22, the inner surface of the L-shaped outer surrounding mounting block 23 is fixedly connected to the bottom of two mutually perpendicular barrier edges 221 of the barrier column 22, and the L-shaped outer surrounding mounting block 23 is fixedly connected to the corresponding mounting hole of the support plate 21 by fasteners, which ensures that the installation of each barrier column 22 is stable and reliable;

[0044] The upper side wall of the barrier edge 221 of each barrier column 22 is provided with a guide inner edge 222, and the guide inner edge 222 is a top-down inward closing structure, so that the corresponding material tray 50 can be quickly assembled in the clip mechanism 60;

[0045] The rear ends of the support plate 21 are provided with downwardly convex first stoppers 24, and the front ends of the bottom plate 12 are provided with upwardly convex second stoppers 17 at positions corresponding to the first stoppers. The lower front end surface of the first stopper 24 of the tray fixing clip 20 in the first state is arranged close to the upper rear end surface of the second stopper 17, which ensures that the tray fixing clip 20 will not derail.

[0046] The pull-out slide rail mechanism 30 includes a first slide rail mechanism 31, a guide rail 32, and a second slide rail mechanism 33. The guide rail 32 is a metal profile with a load-bearing function. The upper and lower sides of the guide rail 32 are respectively provided with concave guide linear cavities 321. The first slide rail mechanism 31 includes a first slide rail 311 and a first connecting block 312. The second slide rail mechanism 33 includes a second slide rail 331 and a second connecting block 332. The corresponding raised inserts 1 at the upper and lower parts of the first slide rail 311 and the second slide rail 331 are respectively embedded in the concave guide linear cavities 321 at the corresponding sides. The outer side of the first slide rail 311 is fixedly connected with the first connecting block 312, and the outer side of the second slide rail 331 is fixedly connected with the second connecting block 332. The upper surface of the first connecting block 312 is provided with a plurality of first mounting positioning holes 2, and the lower surface of the second connecting block 332 is provided with a second mounting positioning hole (blocked in the figure, with the same structure as the first mounting positioning hole 2);

[0047] The two sides of the central area of ​​the support plate 21 are respectively fixedly connected to the corresponding first mounting holes 2 of the two first connecting blocks 312 at the bottom through the downwardly protruding pin shafts 3, and the two sides of the central area of ​​the bottom plate are provided with upwardly protruding plug pins 3, which are correspondingly fixedly inserted into the second mounting holes of the second connecting blocks 332, so that the tray fixing clip 20 can be reliably assembled relative to the bottom plate 12 through a pair of draw-out slide rail mechanisms 30;

[0048] The rear upper surface of the bottom plate 12 is also concave to form a chip positioning cavity, and the RFID chip 70 is fixed in the chip positioning cavity. The RFID chip 70 stores the information of the material box and the material tray to realize information traceability;

[0049] A rear baffle 18 is also provided at the rear end of the material box body 10, which allows the material tray fixing spring 20 to only be pulled forward to ensure that no misoperation occurs.

[0050] In specific implementation, handles 19 are also provided on both sides of the top plate 11 for manual transportation.

[0051] Its working principle is as follows: in the first operating state, the material tray is placed into the clip mechanism of the corresponding model of the material tray fixing clip by an external manipulator, or the material tray is detached from the clip mechanism of the corresponding model of the material tray fixing clip by an external manipulator; in the second state, the material tray fixing clip together with the placed material tray clamps the upper clamped transfer part of the overhead crane docking module through the transfer joint on the overhead crane, and moves to the corresponding transfer position along the track of the overhead crane; this material box mechanism can realize the automatic loading and unloading of the material tray packaging products, and dock with the overhead crane system to realize automatic transportation.

[0052] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0053] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. The material tray crane material box is characterized by: It includes: The material box body includes a top plate, a bottom plate, and surrounding columns, wherein the top plate and the bottom plate are connected by surrounding columns to form a three-dimensional frame; The tray fixing clip comprises a support plate and a plurality of baffle columns. The upper surface of the support plate is fixed with a plurality of groups of baffle columns. The space enclosed by each group of baffle columns is used to place a tray of corresponding size. The support plate corresponding to the bottom of the space enclosed by each group of baffle columns is provided with an avoidance notch. The avoidance notch is used for an external lifting mechanism to drive the tray to feed and form a clip mechanism. A pull-out slide rail mechanism enables the tray fixing clip to be pulled out and moved relative to the bottom plate; and a crane docking module, which includes a lower connecting portion and an upper clamped transfer portion; The tray fixing clip is arranged on the bottom plate of the material box body through a pair of pull-out slide rail mechanisms, and the support plate of the tray fixing clip is pulled and moved along the guide rail direction of the pull-out slide rail mechanism, so that the tray fixing clip has two operating states. In the first operating state, the area of ​​the tray fixing clip for placing the tray is located in the outer area of ​​the three-dimensional frame, and in the second operating state, the tray fixing clip is located in the spatial range of the three-dimensional frame; the first operating state is used for loading the tray, and the second operating state is used for transporting the tray.

2. The material tray crane material box according to claim 1, characterized in that: Each group of barrier columns includes two barrier columns, each barrier column includes a pair of barrier edges perpendicular to each other, and the two barrier columns are respectively arranged at two vertex positions of a diagonal line corresponding to the material tray, thereby forming a clip mechanism together with the avoidance notch on the support plate.

3. The material tray crane material box according to claim 1, characterized in that: An L-shaped outer enclosure mounting block is arranged on the periphery of the bottom of each barrier column, the inner surface of the L-shaped outer enclosure mounting block is fixedly connected to the bottom of two mutually perpendicular barrier edges of the barrier column, and the L-shaped outer enclosure mounting block is fixedly connected to the corresponding mounting hole of the support plate by fasteners.

4. The material tray crane material box according to claim 3, characterized in that: The upper side wall of the barrier edge of each barrier column is provided with a guiding inner edge, and the guiding inner edge is a structure that closes inward from top to bottom.

5. The material tray crane material box according to claim 1, characterized in that: A locking protrusion is provided at a position of one of the columns corresponding to the support plate of the material tray fixing clip in the second operating state. The locking protrusion is mounted on the built-in guide shaft. The locking protrusion rises and falls along the guide shaft to lock or unlock the support plate. A concave locking groove is provided at the rear end of the corresponding side of the support plate. In the locked state, the locking protrusion is embedded in the concave locking groove.

6. The material tray crane material box according to claim 1, characterized in that: The rear end of the support plate is provided with a downwardly protruding first stopper, the front end of the bottom plate is provided with an upwardly protruding second stopper, and the lower front end surface of the first stopper of the tray fixing clip in the first state is arranged closely against the upper rear end surface of the second stopper.

7. The material tray crane material box according to claim 1, characterized in that: The pull-out slide rail mechanism includes a first slide rail mechanism, a guide rail, and a second slide rail mechanism. The guide rail is a metal profile. The upper and lower sides of the guide rail are respectively provided with concave guide linear cavities. The first slide rail mechanism includes a first slide rail and a first connecting block. The second slide rail mechanism includes a second slide rail and a second connecting block. The corresponding raised blocks on the upper and lower parts of the first and second slide rails are respectively embedded in the concave guide linear cavities on the corresponding sides. The outer side of the first slide rail is fixedly connected to the first connecting block, and the outer side of the second slide rail is fixedly connected to the second connecting block. The upper surface of the first connecting block is provided with a plurality of first installation positioning holes, and the lower surface of the second connecting block is provided with second installation positioning holes.

8. The material tray crane material box according to claim 7, characterized in that: The two sides of the central area of ​​the support plate are fixedly connected to the corresponding first installation positioning holes of the two first connecting blocks located at the bottom through lower convex pin shafts, and upward convex pins are arranged on both sides of the central area of ​​the bottom plate, and the pins are correspondingly fixedly inserted into the second installation positioning holes of the second connecting block.

9. The material tray crane material box according to claim 7, characterized in that: The upper surface of the rear end of the bottom plate is also concave to form a chip positioning cavity, and the RFID chip is fixed in the chip positioning cavity. The RFID chip stores the information of the material box and the material tray.

10. The material tray crane material box according to claim 1, characterized in that: A rear baffle is also provided at the rear end of the material box body.

Citation Information

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