A pure electric vehicle wheel hub high torque assembly detection test device

By designing a device containing a detector and cleaning components, using vibration and vacuuming equipment to quickly clean impurities in pure electric vehicle chassis, the problem of impurities affecting observation during the detection process is solved, and efficient torque noise detection is achieved.

CN119374929BActive Publication Date: 2025-08-22ZHEJIANG BONA HUACHUANG AUTO PARTS CO LTD
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Patent Information

Application Number
CN202411912237.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-08-22
Estimated Expiration
2044-12-24

AI Technical Summary

Technical Problem

During the detection of torque abnormal noise of pure electric vehicles, a large amount of impurities accumulated in the vehicle chassis affects the observation of staff. The existing equipment cannot be effectively cleaned, resulting in poor detection results.

Method used

A device including detector, limiting plate, ramp, lifter, support frame, speed measuring roller and brush is designed to detect torque through vibration, and use vacuum cleaning equipment and cleaning components to quickly clean impurities, including vacuum cleaners, vacuum nozzles, connecting pipes, vacuum cleaners and storage compartments, etc., combined with the limiting plate, the vehicle shakes and the lever hits the telescopic cloth, to achieve rapid cleaning of impurities.

Benefits of technology

It effectively reduces the impact of impurities on observation, improves detection efficiency and accuracy, can quickly clean up impurities in vehicle chassis, ensures the clarity of observation of staff, and improves the diversity and efficiency of detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of automobile testing, and in particular to a pure electric vehicle wheel hub high torque assembly testing device, comprising a detector and a limit plate; a plurality of detectors are installed on the ground; and each detector is connected to a limit plate. The present invention generally uses vibration to perform testing during the testing process, and observes the vibration of components on the chassis of the new energy vehicle with the human eye to determine whether there is a problem with the torque of the new energy vehicle. The device can also quickly clean dust to reduce the impact of dust on staff. At the same time, the device can perform multiple different types of testing on the vehicle by quickly switching, and clean some dust on the new energy vehicle using different testing methods.
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Description

Technical Field

[0001] The present invention relates to the field of automobile detection, and in particular to a high-torque assembly detection test device for a pure electric vehicle wheel hub. Background Art

[0002] During the torque detection process of pure electric vehicles, multiple tests are used in existing equipment, among which abnormal noise detection is the main one. Usually, a torque test is required after driving 10,000 to 20,000 kilometers to ensure that potential problems with the torque assembly are discovered in time. In the existing torque abnormal noise process, when there is a problem with the torque, the detection vehicle will vibrate violently, and manual observation is required during this process. The accessories on the vehicle chassis will shake violently, but because the vehicle has been driving for a long time, a large amount of impurities will accumulate on the vehicle chassis. Since the vehicle will vibrate violently during the detection process, the impurities on the vehicle chassis will fall off, thereby affecting the staff's observation. Summary of the Invention

[0003] In order to overcome the disadvantage that during the process of abnormal torque noise, when there is a problem with the torque, the test vehicle will vibrate violently, and manual observation is required during this process. The accessories on the vehicle chassis will shake violently, but since the vehicle has been running for a long time, a large amount of impurities will accumulate on the vehicle chassis. Since the vehicle will vibrate violently during the test process, the impurities on the vehicle chassis will fall off, thereby affecting the observation of the staff, the present invention provides a pure electric vehicle wheel hub high torque assembly detection test device.

[0004] Technical solution: A pure electric vehicle wheel hub high torque assembly detection test device, including a detector and a limit plate; several detectors are installed on the ground; each detector is connected to the limit plate; also includes a ramp, a lifter, a support frame, a speed measuring roller and a brush; several ramps are installed on the ground; several ramps on the same side are commonly connected to the support frame; several lifters are installed on the ground; the lifting frames of several lifters on the same side are commonly fixedly connected to the support frame; each support frame is provided with several first through holes; each first through hole is rotatably connected to several speed measuring rollers; each limit plate is provided with a second through hole; each second through hole is fixedly connected to several brushes.

[0005] More preferably, the bristles on the brush are made of rubber material.

[0006] More preferably, a cleaning component is also included, which includes a delivery pipe, a dust collection head, a dust collection nozzle, a connecting pipe, a dust cleaner, a storage bin, a storage frame and an isolation component; all the support frames are fixedly connected to the delivery pipe, and a plurality of dust collection ports are opened on the delivery pipe; a plurality of dust collection heads are connected to the delivery pipe; a plurality of dust collection nozzles are connected to the delivery pipe; each dust collection nozzle is connected to the corresponding second through hole; a plurality of connecting pipes are connected to the delivery pipe; a plurality of storage bins are installed on the ground; a dust cleaner is installed on each storage bin, and a plurality of storage frames are slidably connected to each storage bin; each dust cleaner is connected to the corresponding connecting pipe; and a plurality of isolation components are connected to the delivery pipe.

[0007] More preferably, each isolation component includes a sliding plate, a shift rod, an isolation net, a connecting plate, a telescopic cloth and a limit plate 2; a number of sliding plates are slidably connected to the conveying pipe; a number of shift rods are passed through each sliding plate; each sliding plate is fixedly connected to the isolation net; each sliding plate is fixedly connected to the connecting plate; each connecting plate is fixedly connected to the telescopic cloth; the other end of the telescopic cloth is fixedly connected to the connecting pipe; a number of limit plates 2 are fixedly connected to each conveying pipe; and the limit plate 2 is in contact with the telescopic cloth.

[0008] More preferably, each sliding plate is provided with an electromagnet.

[0009] More preferably, the connection between the sliding plate and the shifting rod is made of rubber material.

[0010] More preferably, the upper half of the lever is a rubber rod.

[0011] More preferably, the sliding plate and the isolation net are arranged to be in quick-release contact.

[0012] More preferably, the telescopic arrangement is inclined to one side.

[0013] More preferably, the lower surface of the second limiting plate is made of rubber material.

[0014] Compared with the prior art, the present invention has the following advantages: 1. The present invention generally adopts a vibration method to perform detection during the detection process, and observes the vibration of components on the chassis of the new energy vehicle with human eyes to determine whether there is a problem with the torque of the new energy vehicle. However, in the vibration process, a large amount of impurities will accumulate on the chassis during the driving of the car, among which the impurities on the wheels are the most and are the starting point of the vibration. That is, during the vibration, the impurities on the wheels and the chassis will fall off with the shaking, and the fallen impurities will affect the staff's observation of the chassis. That is, the dust can be quickly cleaned by the above method to reduce the impact of dust on the staff. At the same time, a variety of different types of detections can be performed on the vehicle by fast switching, and some dust on the new energy vehicle can be cleaned by different detection methods.

[0015] 2. The present invention drives the new energy vehicle to vibrate back and forth up and down through a limit plate. That is, during this process, the chassis of the new energy vehicle will hit the lever back and forth, that is, the impact of the lever is used to accelerate the falling of impurities on the chassis. At the same time, the other end of the lever continuously hits the telescopic cloth. Under the action of shaking, the impurities on the telescopic cloth are quickly moved close to the dust suction port, avoiding the accumulation of impurities on the telescopic cloth. That is, through the above method, impurities on the chassis of the new energy vehicle can be quickly cleaned. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic structural diagram of a test device for detecting high torque assemblies of pure electric vehicle hubs according to the present invention;

[0017] Figure 2 This is a schematic diagram of the combined structure of the lifter, support frame and detector of the test device for detecting the high torque assembly of the pure electric vehicle wheel hub of the present invention;

[0018] Figure 3 This is a schematic diagram of the combined structure of a detector, a limit plate and a brush for a high torque assembly detection test device for a pure electric vehicle wheel hub according to the present invention;

[0019] Figure 4 This is a schematic structural diagram of a cleaning assembly for a high-torque assembly detection test device for a pure electric vehicle wheel hub according to the present invention;

[0020] Figure 5 This is a schematic diagram of the combined structure of the connecting pipe, vacuum cleaner and storage bin of the test device for detecting the high torque assembly of the pure electric vehicle wheel hub of the present invention;

[0021] Figure 6 This is a schematic diagram of the combined structure of the sliding plate, the shifting rod and the isolation net of the test device for detecting the high torque assembly of the pure electric vehicle wheel hub of the present invention;

[0022] Figure 7 This is a schematic diagram of the combined structure of the connecting plate, the telescopic cloth and the limiting plate 2 of the test device for detecting the high torque assembly of the pure electric vehicle wheel hub of the present invention;

[0023] Figure 8 for Figure 7 Magnified view of area A.

[0024] In the figure: 1-slope, 2-lifter, 3-support frame, 4-detector, 5-speed measuring roller, 6-limiting plate one, 6001-through hole, 7-brush, 101-conveying pipe, 10101-dust suction port, 102-dust suction head, 103-dust suction nozzle, 104-connecting pipe, 105-vacuum cleaner, 106-storage bin, 107-storage frame, 108-sliding plate, 109-dial rod, 1010-isolating net, 1011-connecting plate, 1012-retractable cloth, 1013-limiting plate two. DETAILED DESCRIPTION

[0025] Although the present invention may be described with respect to a specific application or industry, those skilled in the art will recognize the broader applicability of the present invention. Those skilled in the art will recognize that terms such as "above," "below," "upwardly," "downwardly," and the like are used to describe the drawings and are not intended to limit the scope of the present invention as defined by the appended claims. Any numerical designations such as "first" or "second" are merely illustrative and are not intended to limit the scope of the present invention in any way. Example

[0026] A pure electric vehicle wheel hub high torque assembly detection test device, such as Figure 1-Figure 3 As shown, it includes a detector 4 and a limit plate 6; four detectors 4 are installed on the ground in a rectangular distribution; each detector 4 is connected to a limit plate 6;

[0027] It also includes a slope 1, a lifter 2, a support frame 3, a speed measuring roller 5 and a brush 7; four slopes 1 distributed in a rectangular shape are installed on the ground; two slopes 1 on the same side are commonly connected to the support frame 3; four lifters 2 distributed in a rectangular shape are installed on the ground; the lifting frames of the two lifters 2 on the same side are commonly bolted to the support frame 3; each support frame 3 is provided with two symmetrically arranged first through holes 6001; each first through hole 6001 is rotatably connected to two symmetrically arranged speed measuring rollers 5; each limit plate 6 is provided with a second through hole 6001; each second through hole 6001 is fixedly connected to two symmetrically arranged brushes 7.

[0028] The bristles on the brush 7 are made of rubber material and are used to increase friction and better fix the wheels of the new energy vehicle.

[0029] First, the staff drives the new energy vehicle to be tested close to the equipment, that is, the new energy vehicle moves to the support frame 3 through the ramp 1, and then uses the external dust suction device to connect with the second through hole 6001, so that each wheel of the new energy vehicle enters the corresponding first through hole 6001, so that each wheel is in contact with the corresponding two speed measuring rollers 5, and then controls the new energy vehicle to run, so that the tires of the new energy vehicle rotate, and detects the power of the new energy vehicle through the speed measuring roller 5 to judge the braking performance test of the new energy vehicle. In this process, the brush 7 is used to clean the impurities remaining on the tire due to driving, and then the external dust suction device is controlled to run through the second through hole 6001 to suck the dust cleaned by the brush 7. After the speed measurement is completed, the four lifters 2 are controlled to run together to drive the two support frames 3 to move together, and at the same time drive the new energy vehicle to move downward, so that the wheels of the new energy vehicle contact with the limit plate 6, so that the wheels of the new energy vehicle are separated from the speed measuring roller 5, and then the detector 4 is controlled to drive the limit plate 6 to move up and down, so that the new energy vehicle on the limit plate 6 is The new energy vehicle shakes to test the torque of the new energy vehicle. Then the staff observes the chassis of the new energy vehicle through the gap between the two sets of slopes 1 to detect whether there is any abnormal noise in the vehicle chassis, and judges the problem of the torque of the new energy vehicle through the abnormal noise. It should be noted that in the existing technology, the new energy vehicle torque abnormal noise detection equipment usually adopts a vibration method for detection during the detection process, and observes the vibration of the components on the new energy vehicle chassis with the human eye to judge whether there is a problem with the torque of the new energy vehicle. However, in the process of shaking, since the car is driving, a large amount of impurities will accumulate on the chassis, among which the impurities on the wheels are the most and are the starting point of the vibration, that is, in the process of vibration, the impurities on the wheels and chassis will fall off with the shaking, and the fallen impurities will affect the staff's observation of the chassis, that is, the dust can be quickly cleaned by the above method to reduce the impact of dust on the staff. At the same time, by fast switching, a variety of different types of detections can be performed on the vehicle, and some dust on the new energy vehicle can be cleaned by different detection methods. Example

[0030] On the basis of the above embodiment 1, Figure 4-Figure 8As shown, it also includes a cleaning component, which includes a delivery pipe 101, a dust collection head 102, a dust collection nozzle 103, a connecting pipe 104, a dust collector 105, a storage bin 106, a storage frame 107 and an isolation component; all the support frames 3 are fixedly connected to the delivery pipe 101, and the delivery pipe 101 is provided with four rectangular arrays of dust collection ports 10101; the delivery pipe 101 is connected to three equally spaced dust collection heads 102; the delivery pipe 101 is connected to four rectangular arrays of dust collection nozzles 103; each vacuum nozzle 103 is connected to the corresponding second through hole 6001; the delivery pipe 101 is connected to two symmetrically arranged connecting pipes 104; two symmetrically arranged storage bins 106 are installed on the ground; each storage bin 106 is installed with a vacuum cleaner 105, and each storage bin 106 is slidably connected to two symmetrically arranged storage frames 107; each vacuum cleaner 105 is connected to the corresponding connecting pipe 104; the delivery pipe 101 is connected to two symmetrically arranged isolation components.

[0031] Each isolation component includes a sliding plate 108, a shift rod 109, an isolation net 1010, a connecting plate 1011, a telescopic cloth 1012 and a limiting plate 2 1013; two symmetrically arranged sliding plates 108 are slidably connected to the conveying pipe 101; each sliding plate 108 is provided with eleven equidistantly distributed shift rods 109; each sliding plate 108 is fixedly connected to the isolation net 1010; each sliding plate 108 is fixedly connected to the connecting plate 1011; each connecting plate 1011 is fixedly connected to the telescopic cloth 1012; the other end of the telescopic cloth 1012 is fixedly connected to the connecting pipe 104; each conveying pipe 101 is fixedly connected to two symmetrically arranged limiting plates 2 1013; the limiting plate 2 1013 is in contact with the telescopic cloth 1012.

[0032] Each sliding plate 108 is provided with an electromagnet for cooperating with each other to stretch the retractable cloth 1012 so that the retractable cloth 1012 can collect and guide the cleaned impurities.

[0033] The connection between the sliding plate 108 and the lever 109 is made of rubber material, that is, during the torque noise detection process of the new energy vehicle, after being hit by the lever 109, the lever 109 can move up and down to hit the telescopic cloth 1012.

[0034] The upper part of the lever 109 is a rubber rod, and is provided with a spherical rubber ball for cooperating with the impact on the chassis of the new energy vehicle.

[0035] The sliding plate 108 and the isolation net 1010 are arranged in quick-release contact, which is convenient for replacement and cleaning of residual impurities thereon.

[0036] The retractable cloth 1012 is tilted to one side to guide the cleaned impurities.

[0037] The lower surface of the second limiting plate 1013 is made of rubber material, which is used to fit the telescopic cloth 1012 to reduce the overflow of impurities.

[0038] When the torque of the new energy vehicle is tested for abnormal noise, the detector 4 and the limit plate 6 are operated to drive the new energy vehicle to shake, that is, the vacuum cleaner 105 is controlled to operate, so that the new energy vehicle should shake to produce impurities that fall into the storage box 107 of the storage bin 106. Among them, a small part of the impurities on the chassis of the new energy vehicle enters the delivery pipe 101 through the vacuum head 102, and then enters the connecting pipe 104 through the delivery pipe 101, and enters the vacuum cleaner 105 through the connecting pipe 104, and finally enters the storage box 107 of the storage bin 106. Most of the impurities on the chassis of the new energy vehicle will fall on the telescopic cloth 1012. Since the telescopic cloth 1012 is set to an inclined setting, the impurities will fall along the The retractable cloth 1012 flows close to the dust suction port 10101 opened on the conveying pipe 101, and enters the conveying pipe 101 through the dust suction port 10101, and then enters the connecting pipe 104 through the conveying pipe 101, and enters the dust cleaner 105 through the connecting pipe 104, and finally enters the storage frame 107 of the storage bin 106. The dust on the wheels of the new energy vehicle enters the conveying pipe 101 through the dust suction nozzle 103, and then enters the connecting pipe 104 through the conveying pipe 101, and enters the dust cleaner 105 through the connecting pipe 104, and finally enters the storage frame 107 of the storage bin 106. In this process, at the same time, the detector 4 drives the limit plate 6 to move up and down, and through the limit plate Plate 106 drives the new energy vehicle to vibrate back and forth, that is, during this process, the chassis of the new energy vehicle will hit the lever 109 back and forth, that is, through the impact of the lever 109, the falling of impurities on the chassis is accelerated, and at the same time, the other end of the lever 109 continuously hits the telescopic cloth 1012, and under the action of the shaking, the impurities on the telescopic cloth 1012 are quickly moved close to the dust suction port 10101 to prevent the impurities from accumulating on the telescopic cloth 1012. That is, through the above method, the impurities on the chassis of the new energy vehicle are quickly cleaned. When the chassis makes an abnormal sound, the staff needs to manually release the electromagnet on the sliding plate 108 of the same group, and drive the two sliding plates 108 to move away from each other under the contraction of the telescopic cloth 1012. , so that the sliding plate 108 slides on the conveying pipe 101. Since the slide groove on the conveying pipe 101 is provided with a damping block, the sliding plate 108 moves slowly. At the same time, during the sliding process, the sliding plate 108 drives the lever 109 and the isolation net 1010 to follow the movement, and at the same time, the lever 109 further hits the chassis of the new energy vehicle to further clean the dust on the chassis of the new energy vehicle. When the sliding plate 108 drives the isolation net 1010 to contact the conveying pipe 101, most of the impurities are cleaned up, that is, during the work observation process, the problem of the work being affected by the falling impurities is reduced. At the same time, the impurities are cleaned up in time, which reduces the subsequent cleaning time of the staff and speeds up the detection efficiency.

[0039] The above embodiments are provided to persons familiar with the art for implementing or using the present invention. Personnel familiar with the art may make various modifications or changes to the above embodiments without departing from the inventive concept of the present invention. Therefore, the scope of protection of the present invention is not limited to the above embodiments, but should be the maximum scope of the innovative features mentioned in the claims.

Claims

1. A pure electric vehicle wheel hub high torque assembly detection test device, comprising a detector (4) and a limit plate (6); a plurality of detectors (4) are installed on the ground; each detector (4) is connected to a limit plate Plate 1 (6); characterized in that, Also includes a ramp (1), a lifter (2), a support frame (3), a speed measuring Roller (5) and brush (7); Several slopes (1) are installed on the ground; Several slopes on the same side The slope (1) is commonly connected to a support frame (3); a plurality of lifters (2) are installed on the ground; the lift frames of the plurality of lifters (2) on the same side are commonly fixedly connected to the support frame (3); each support frame (3) is provided with a plurality of first through holes (3001); each first through hole (3001) is rotatably connected to the support frame (3) Connected to a plurality of speed measuring rollers (5); each limiting plate (6) is provided with a second through hole (6001); A plurality of brushes (7) are fixedly connected to each second through hole (6001), and the bristles on the brushes (7) are made of rubber material; The cleaning assembly includes a conveying pipe (101), a dust collecting head (102), a dust collecting nozzle (103), a connecting pipe (104), a dust collecting machine (105), a storage bin (106), a storage frame (107) and Isolation components; all support frames (3) are fixedly connected to a delivery pipe (101), the delivery pipe (101) A plurality of dust suction ports (10101) are provided on the conveying pipe (101); a plurality of dust suction heads (102) are connected to the conveying pipe (101); The delivery pipe (101) is connected to a plurality of dust suction nozzles (103); each dust suction nozzle (103) is in communication with a corresponding second through hole (6001); the delivery pipe (101) is in communication with a plurality of connecting pipes (104); Several storage bins (106) are installed on the ground; each storage bin (106) is equipped with a vacuum cleaner (105); each storage bin (106) is slidably connected to several storage frames (107); each vacuum cleaner (105) is equipped with a vacuum cleaner (105 ... The dust collectors (105) are connected to the corresponding connecting pipes (104); the delivery pipe (101) is connected to several an insulating component; Each isolation component includes a sliding plate (108), a lever (109), an isolation net (1010), a connecting plate (1011), a telescopic cloth (1012) and a second limiting plate (1013); the sliding connection on the conveying pipe (101) There are a plurality of sliding plates (108); each sliding plate (108) is provided with a plurality of shifting rods (109); Each sliding plate (108) is fixedly connected to an isolation net (1010); each sliding plate (108) is fixedly connected to a connecting plate (1011); each connecting plate (1011) is fixedly connected to a telescopic cloth (1012); the other end of the telescopic cloth (1012) is fixedly connected to a connecting pipe (104); each conveying pipe (101) is fixedly connected to a plurality of second limiting plates (1013); the second limiting plates (1013) are in contact with the telescopic cloth (1012).

2. A pure electric vehicle wheel hub high torque assembly detection test device according to claim 1, characterized in that: Each sliding plate (108) is provided with an electromagnet.

3. A pure electric vehicle wheel hub high torque assembly detection test device according to claim 1, characterized in that it is slippery, The connection between the movable plate (108) and the shifting rod (109) is made of rubber material.

4. A pure electric vehicle wheel hub high torque assembly detection test device according to claim 1, characterized in that dial, The upper half of the rod (109) is a rubber rod.

5. A pure electric vehicle wheel hub high torque assembly detection test device according to claim 1, characterized in that it is slippery, The movable plate (108) and the isolation net (1010) are arranged in quick-release contact.

6. A pure electric vehicle wheel hub high torque assembly detection test device according to claim 1, characterized in that The cloth (1012) is arranged to be tilted to one side.

7. A pure electric vehicle wheel hub high torque assembly detection test device according to claim 1, characterized in that: The lower surface of the second position plate (1013) is made of rubber material.

Citation Information

Patent Citations

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