An integrated machine for detecting torque displacement

Abstract

The present invention relates to the field of torque displacement detection machinery, and proposes an integrated machine for detecting torque displacement, comprising: a first detection mechanism and a second detection mechanism with the same structure, the first detection mechanism is detachably fixedly installed on the base, an adjustment mechanism is installed on the base, the second detection mechanism is installed on the end of the adjustment mechanism away from the first detection mechanism, the adjustment mechanism drives the second detection mechanism away from or close to the first detection mechanism, and the torque shaft axle is placed on the adjustment mechanism; the present invention is applicable to a wide range of products, has high detection efficiency and high precision, and can automatically locate, automatically press, automatically detect, and automatically upload data to a database, etc., which solves the problems of low detection efficiency, limited application scope, unstable experimental results, high labor intensity of workers, and manual recording of data in the prior art, and realizes efficient and accurate online detection of torque shaft axle products.

Description

Technical Field

[0001] The present invention relates to the field of torque displacement detection machinery, and in particular to an integrated machine for detecting torque displacement. Background Art

[0002] Torsion axle axles are an important part of towed RVs and trailers, and play a vital role in the load-bearing and safety of towed RVs and trailers. Therefore, the performance of torsion axle axles has received much attention during the production process.

[0003] The torsion axle axle mainly includes a bridge tube, a rubber rod and a torsion half-axle assembly, wherein the torsion half-axle assembly is assembled at both ends of the bridge tube through the torsion rubber rod, that is, under the elastic support of the torsion rubber rod, the torsion half-axle assembly can rotate around the axis of the torsion rubber rod when loaded;

[0004] The existing torsion axis axle inspection uses tension and compression testing machines, which have problems such as low inspection efficiency, limited scope of application, unstable experimental results, high labor intensity for workers, and the need for manual recording of data. Summary of the invention

[0005] The present invention proposes an integrated machine for detecting torsional displacement. By arranging a first detection mechanism and a second detection mechanism on a base, synchronous detection of torsional half-axle assemblies at both ends of a torsion shaft axle is realized, the detection efficiency is high, and no secondary positioning is required, thereby improving the detection accuracy; at the same time, the second detection mechanism is arranged on an adjustment mechanism, and the adjustment mechanism can drive the second detection mechanism to move in the x-axis direction to adjust the distance between the first detection mechanism and the second detection mechanism, thereby being able to adapt to the detection work of torsion shaft axles of different lengths, and having a wide range of uses; and the first y-direction sliding base and the second y-direction sliding base in the adjustment mechanism can both drive the side positioning mechanism and the torsion shaft axle installed on the first y-direction sliding base and the second y-direction sliding base to move in the y-direction, and combined with the control panel, the invention realizes The side positioning mechanism realizes the x-direction positioning of the torsion shaft axle for automatic y-direction positioning, which effectively shortens the detection process and improves the detection accuracy. During the detection process, the first y-direction sliding base and the second y-direction sliding base can move forward and backward in the y-axis direction as pressure is applied, which improves the detection accuracy of the torsion rubber rod and makes the detection data more accurate and reliable. It effectively solves the problems existing in the prior art. At the same time, it is applicable to a wide range of products, has high detection efficiency and high accuracy, and can automatically position, automatically press, automatically detect, and automatically upload data to a database, etc. It solves the problems existing in the prior art such as low detection efficiency, limited scope of application, unstable experimental results, high labor intensity of workers, and the need for manual recording of data, and realizes efficient and accurate online detection of torsion shaft axle products.

[0006] The technical solution of the present invention is achieved in this way:

[0007] An integrated machine for detecting torsional displacement, comprising: a base;

[0008] It is characterized by: it also includes an adjustment mechanism, a workpiece clamping mechanism, a first detection mechanism and a second detection mechanism with the same structure;

[0009] The adjustment mechanism is mounted on the base;

[0010] The first detection mechanism is detachably fixedly mounted on the base.

[0011] The second detection mechanism is installed on an end of the adjustment mechanism away from the first detection mechanism;

[0012] The adjusting mechanism drives the second detection mechanism away from or close to the first detection mechanism, and the torsion shaft axle is placed on the adjusting mechanism;

[0013] The workpiece clamping mechanism is installed on the adjusting mechanism, and the adjusting mechanism drives the workpiece clamping mechanism and the torque shaft axle to move synchronously in the y direction;

[0014] The adjustment mechanism is provided with a side positioning mechanism, and the side positioning mechanism pushes the torsion shaft axle to move to a specified position;

[0015] It also includes a control panel, an alarm device and a barcode scanner, wherein the alarm device is installed on the control panel, the barcode scanner is installed on the base, and the barcode scanner, the alarm device, the adjustment mechanism and the side positioning mechanism are all connected to the control panel.

[0016] Further, the first detection mechanism includes a first column, a first pressure head and a first servo electric cylinder, the first column is installed on the base, the pressure head is slidably installed on the side of the first column, a first mounting platform is provided at the top of the first column, the first servo electric cylinder is installed on the first mounting platform, the output shaft of the first servo electric cylinder faces downward, the top of the first pressure head is connected to the output shaft of the first servo electric cylinder, a first displacement sensor is provided on the first column, a first pressure sensor is provided on the upper surface of the first pressure head, a first pressure sensor instrument is installed on the first mounting platform, and the first pressure sensor is connected to the first pressure sensor instrument;

[0017] The first servo electric cylinder, the first displacement sensor, the first pressure sensor and the first pressure sensor instrument are all connected to the control panel;

[0018] The second detection mechanism includes a second column, a second pressure head and a second servo electric cylinder, the second column is installed on the adjustment mechanism, the second pressure head is slidably installed on the side of the second column, a second mounting platform is provided at the top of the second column, the second servo electric cylinder is installed on the second mounting platform, the output shaft of the second servo electric cylinder faces downward, the top of the second pressure head is connected to the output shaft of the second servo electric cylinder, a second displacement sensor is provided on the second column, a second pressure sensor is provided on the upper surface of the second pressure head, a second pressure sensor instrument is installed on the second mounting platform, and the second pressure sensor is connected to the second pressure sensor instrument;

[0019] The second servo electric cylinder, the second displacement sensor, the second pressure sensor, and the second pressure sensor instrument are all connected to the control panel.

[0020] Further, the adjusting mechanism is provided with a workpiece clamping mechanism, and the workpiece clamping mechanism includes a clamping base, a gas-liquid booster cylinder, a guide rod and a pressure plate, the clamping base is installed on the adjusting mechanism, a positioning platform is provided on the clamping base, the gas-liquid booster cylinder is installed on the positioning platform, the gas pressure rod of the gas-liquid booster cylinder faces downward and passes through the positioning platform, a guide hole is provided on the positioning platform, the guide rod is slidably installed in the guide hole, the pressure plate is installed at the bottom end of the guide rod, and the pressure plate is located below the positioning platform, and the gas-liquid booster cylinder drives the pressure plate to clamp the torsion shaft axle;

[0021] The gas-liquid booster cylinder is connected to the control panel.

[0022] Further, the adjustment mechanism includes a first x-direction guide rail, a second x-direction guide rail, a first y-direction guide rail seat, a second y-direction guide rail seat, a third y-direction guide rail seat, a first y-direction sliding base, a first y-direction driving structure, a second y-direction sliding base, a second y-direction driving structure and an x-direction driving structure;

[0023] The first x-direction guide rail and the second x-direction guide rail are symmetrically mounted on the base;

[0024] The first y-direction guide rail seat is installed on the base, and the first y-direction sliding base is installed on the first y-direction guide rail seat through the first y-direction driving structure;

[0025] The second y-direction guide rail seat and the third y-direction guide rail seat are both slidably mounted on the first x-direction guide rail and the second x-direction guide rail, and the second y-direction sliding base is simultaneously mounted on the second y-direction guide rail seat and the third y-direction guide rail seat;

[0026] The first y-guide rail seat, the second y-guide rail seat and the third y-guide rail seat are symmetrically arranged in pairs;

[0027] The torsion shaft axle is installed on the first y-direction sliding base and the second y-direction sliding base at the same time;

[0028] The x-direction driving structure is installed on the base, the third y-direction guide rail seat is connected to the x-direction driving structure, and the x-direction driving structure drives the third y-direction guide rail seat to slide along the first x-direction guide rail and the second x-direction guide rail;

[0029] The second detection mechanism is installed on the second y-guide rail seat and the third y-guide rail seat at the same time;

[0030] The workpiece clamping mechanism is disposed on both the first y-direction sliding base and the second y-direction sliding base;

[0031] The first y-direction driving structure, the second y-direction driving structure and the x-direction driving structure are all connected to the control panel.

[0032] Further, the side positioning mechanism includes a driving plate, a guide rail and a side positioning driving structure, the side positioning driving structure is installed on one side of the second y-direction sliding base, the guide rail is installed on the second y-direction sliding base, the driving plate is slidably connected to the guide rail, and the driving plate is also connected to the side positioning driving structure;

[0033] The side positioning drive structure is connected to the control panel.

[0034] Furthermore, the first y-direction driving structure, the second y-direction driving structure, the x-direction driving structure and the side positioning driving structure have the same structure.

[0035] Furthermore, the first y-direction driving structure, the second y-direction driving structure, the x-direction driving structure and the side positioning driving structure are all one of a lead screw transmission mechanism or a gear rack driving mechanism.

[0036] Further, the first pressure head and the second pressure head are both special pressure heads;

[0037] The special pressure head includes a T-shaped slide, an upper connecting plate, a guide device and a pressure block;

[0038] The T-shaped slide is slidably mounted on the first column or the second column;

[0039] The guide device is installed on the T-shaped slide;

[0040] The upper connecting plate is installed on the guiding device, and the upper connecting plate is connected to the first servo electric cylinder or the second servo electric cylinder;

[0041] A pressure sensor installation chamber is formed between the upper connecting plate and the T-shaped slide seat, and the first pressure sensor or the second pressure sensor is installed in the pressure sensor installation chamber;

[0042] An upper pad is installed at the bottom of the upper connecting plate, a lower fixing plate is installed on the T-shaped slide, and the first pressure sensor or the second pressure sensor is installed on the lower fixing plate;

[0043] A pressing block transition plate is installed at the bottom of the T-shaped slide, and the pressing block is installed on the pressing block transition plate;

[0044] The guide device comprises a first guide rod and a second guide rod, the first guide rod and the second guide rod are symmetrically mounted on the T-shaped slide, the upper connecting plate is slidably mounted on the first guide rod and the second guide rod at the same time, and the top ends of the first guide rod and the second guide rod are both provided with a pull plate;

[0045] Alternatively, the guide device is a linear bearing, the linear bearing is mounted on the T-shaped slide, and the upper connecting plate is slidably mounted on the linear bearing;

[0046] The pressing block is a V-shaped pressing block.

[0047] Furthermore, the control panel adopts a PLC control system.

[0048] Furthermore, the PLC control system is provided with a variety of detection data processing methods, including:

[0049] When only one test is performed, the test value of that test is taken;

[0050] When N times of detection are performed, the average value of the N detection values ​​is taken;

[0051] When detecting N1+N times, the displacement of the first N1 times is not counted, and starting from the Nth time, the average value of the N detection values ​​is taken.

[0052] The present invention realizes synchronous detection of the torsion half-axle assemblies at both ends of the torsion shaft axle by arranging the first detection mechanism and the second detection mechanism on the base, and the detection efficiency is high, and no secondary positioning is required, thereby improving the detection accuracy; at the same time, the second detection mechanism is arranged on the adjustment mechanism, and the adjustment mechanism can drive the second detection mechanism to move in the x-axis direction to adjust the distance between the first detection mechanism and the second detection mechanism, so as to adapt to the detection work of torsion shaft axles of different lengths and have a wide range of uses; and the first y-direction sliding base and the second y-direction sliding base in the adjustment mechanism can both drive the side positioning mechanism and the torsion shaft axle installed on the first y-direction sliding base and the second y-direction sliding base to move in the y-direction, and combined with the control panel, realizes the y-direction detection of the torsion shaft axle. Automatic positioning, the side positioning mechanism realizes the x-axis positioning of the torsion shaft axle, effectively shortens the detection process and improves the detection accuracy; during the detection process, the first y-axis sliding base and the second y-axis sliding base can move forward and backward in the y-axis direction as pressure is applied, which improves the detection accuracy of the torsion rubber rod, and the detection data is more accurate and reliable; it effectively solves the problems existing in the prior art; at the same time, it is applicable to a wide range of products, has high detection efficiency and high accuracy, and can automatically position, automatically press, automatically detect, and automatically upload data to a database, etc., which solves the problems existing in the prior art such as low detection efficiency, limited scope of application, unstable experimental results, high labor intensity of workers, and the need for manual recording of data, and realizes efficient and accurate online detection of torsion shaft axle products. BRIEF DESCRIPTION OF THE DRAWINGS

[0053] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0054] Figure 1 It is a schematic diagram of the three-dimensional structure of an integrated device for detecting torsional displacement in a specific embodiment 1 of the present invention;

[0055] Figure 2 for Figure 1 A structural schematic diagram of a first detection mechanism of an integrated machine for detecting torsional displacement is shown;

[0056] Figure 3 for Figure 1 A structural schematic diagram of a second detection mechanism of an integrated machine for detecting torsional displacement is shown;

[0057] Figure 4 for Figure 1-Figure 3A schematic structural diagram of a first detection mechanism of an integrated machine for detecting torque displacement and a dedicated pressure head on a second detection mechanism when a first pressure sensor is installed;

[0058] Figure 5 for Figure 1 A structural schematic diagram of a side positioning mechanism of an integrated machine for detecting torsional displacement is shown;

[0059] Figure 6 for Figure 1 An enlarged structural diagram of a unit for detecting torque displacement at position B is shown;

[0060] Figure 7 It is a structural schematic diagram of a torsion shaft axle detected by an integrated machine for detecting torsion displacement in a specific embodiment 1 of the present invention when it is installed on an adjustment mechanism;

[0061] Explanation of the reference numerals: Torsion shaft bridge tube A1; Torsion rubber rod A2; Torsion half-shaft assembly A3; Base 1; First detection mechanism 2; First column 21; First mounting platform 211; First pressure head 23; First servo electric cylinder 24; First displacement sensor 25; First pressure sensor 26; Second detection mechanism 3; Second column 31; Second pressure head 33; Second servo electric cylinder 34; Second displacement sensor 35; Second pressure sensor 36; Workpiece clamping mechanism 4; Clamping base 41; Positioning platform 411; Guide hole 412; Gas-liquid booster cylinder 42; Guide rod 43; Pressing plate 44; Control panel 5; Barcode scanner 6; Electrical system 7; Side positioning mechanism 8; Drive plate 81; Guide Rail 82; side positioning drive structure 83; adjustment mechanism 9; first x-direction guide rail 91; second x-direction guide rail 92; first y-direction guide rail seat 93; second y-direction guide rail seat 94; third y-direction guide rail seat 95; x-direction drive structure 951; drive motor 9511; drive screw 9512; drive slider 9513; first y-direction sliding base 96; first y-direction drive structure 961; second y-direction sliding base 97; second y-direction drive structure 971; special pressure head S; T-type slide S1; upper connecting plate S2; guide device S3; first guide rod S31; second guide rod S32; pull plate S33; pressure block S4; upper pad S5; lower fixed plate S6; pressure block transition plate S7. DETAILED DESCRIPTION

[0062] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solution in the first embodiment of the present invention. Obviously, the described embodiment is only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0063] In the specific embodiment of the present invention, see Figure 7 , which is a structural schematic diagram of the torsion shaft axle to be tested in this application, includes a torsion shaft bridge tube A1, torsion rubber rods A2 are arranged at both ends of the torsion shaft bridge tube, a torsion half-shaft assembly A3 is installed on the torsion rubber rod A2, and under the elastic support of the torsion rubber rod A2, the torsion half-shaft assembly A3 can rotate around the axis of the torsion rubber rod A2 when bearing load, and the equipment in this application is used to detect the displacement of the torsion rubber rod A2 under rated torque.

[0064] In the specific embodiment of the present invention, see Figure 1-Figure 6 , an integrated machine for detecting torque displacement, comprising: a base 1;

[0065] It also includes a control panel 5, a barcode scanner 6, a first detection mechanism 2 and a second detection mechanism 3 with the same structure, the barcode scanner 6, the first detection mechanism 2 and the second detection mechanism 3 are all connected to the control panel 5, and an electrical system 7 is also provided, the control panel, the barcode scanner 6, the first detection mechanism 2 and the second detection mechanism 3 are all connected to the electrical system 7; wherein the control panel 5 adopts a PLC control system; the PLC control system is provided with a variety of detection data processing methods, including when only one detection is performed, taking the detection value of that one time; when the detection is performed N times, taking the average value of the N detection values; when the detection is performed N1+N times, the displacement of the first N1 times is not counted, and starting from the Nth time, the average value of the N detection values ​​is taken.

[0066] In the specific embodiment of the present invention, see Figure 1 , Figure 2, the first detection mechanism 2 is detachably fixedly installed on the base 1; the first detection mechanism 2 includes a first column 21, a first pressure head 23 and a first servo electric cylinder 24; the first column 21 is detachably fixedly installed on the base 1 by bolts, and its position does not change during operation; the first pressure head 23 is slidably installed on the side of the first column 21 by the combination of the slide groove and the slide rail, and the first pressure head 23 can slide up and down along the side of the first column 21; the first servo electric cylinder 24 drives the first pressure head 23 to move up and down, so that the first pressure head 23 can tighten and loosen the half-axle assembly at both ends of the torsion shaft axle A, complete the application of pressure and data reading; a first mounting platform 211 is provided at the top of the first column 21, and the first servo electric cylinder 24 is installed on the first mounting platform 211, the output shaft of the first servo electric cylinder 24 faces downward, and the top of the first pressure head 23 is connected to the output shaft of the first servo electric cylinder 24 When working, the first servo electric cylinder 24 drives the first pressure head 23 to move up and down to realize the up and down movement of the first pressure head 23; the first column 21 is provided with a first displacement sensor 25 for detecting the displacement of the first pressure head 23; the upper surface of the first pressure head 23 is provided with a first pressure sensor 26, and the first mounting platform 211 is installed with a first pressure sensor instrument 27, and the first pressure sensor 26 is connected to the first pressure sensor instrument 27; the first servo electric cylinder 24, the first displacement sensor 25, the first pressure sensor 26 and the first pressure sensor instrument 24 are all connected to the control panel 5; wherein the first detection mechanism 2 is fixed, and its first column 21 is connected to the base 1 by bolts; wherein the first displacement sensor 25 transmits the displacement of the first pressure head 23 in real time; the first pressure sensor 26 transmits the pressure of the first pressure head 23 in real time, and the pressure is displayed on the first pressure sensor instrument 27;

[0067] The first pressing head 23 is a V-shaped pressing head for positioning and centering.

[0068] In the specific embodiment of the present invention, see Figure 1 , Figure 3The second detection mechanism 3 includes a second column 31, a second pressure head 33 and a second servo electric cylinder 34. The second column 31 is installed on the following adjustment mechanism 9. The second pressure head 33 is slidably installed on the side of the second column 31. The second column 31 is provided with a second mounting platform 311 at the top. The second servo electric cylinder 34 is installed on the second mounting platform 311. The output shaft of the second servo electric cylinder 34 faces downward. The top of the second pressure head 33 is connected to the output shaft of the second servo electric cylinder 34. A second displacement sensor 35 is provided on the second column 31. The top of the second pressure head 33 A second pressure sensor 36 is arranged on the surface, a second pressure sensor instrument 37 is installed on the second mounting platform 311, and the second pressure sensor 36 is connected to the second pressure sensor instrument 37; the second servo electric cylinder 34, the second displacement sensor 35, the second pressure sensor 36 and the second pressure sensor instrument 37 are all connected to the control panel 5; the second detection mechanism 3 has the same structure and function as the first detection mechanism 1, and is arranged on the adjustment mechanism 9, and can be adjusted in real time according to the length of the torsion shaft axle A, with a wide range of applications, no need to adjust the position during the detection process, and high detection accuracy;

[0069] The second pressing head 33 is a V-shaped pressing head for positioning and centering.

[0070] In the specific embodiment of the present invention, see Figure 1 , Figure 2 , Figure 3 , Figure 4 , wherein the first pressure head 23 and the second pressure head 33 are both special pressure heads S;

[0071] The special pressing head S includes a T-shaped slide S1, an upper connecting plate S2, a guide device S3 and a pressing block S4;

[0072] The T-shaped slide S1 is slidably mounted on the first column 21 or the second column 31;

[0073] The guide device S3 is installed on the T-shaped slide S1;

[0074] The upper connecting plate S2 is installed on the guide device S3, and the upper connecting plate S2 is connected to the first servo electric cylinder 24 or the second servo electric cylinder 34;

[0075] A pressure sensor installation chamber is formed between the upper connecting plate S2 and the T-shaped slide seat S1, and the first pressure sensor 26 or the second pressure sensor 36 is installed in the pressure sensor installation chamber;

[0076] An upper pad S5 is installed at the bottom of the upper connecting plate S2, a lower fixing plate S6 is installed on the T-shaped slide seat S1, and the first pressure sensor or the second pressure sensor is installed on the lower fixing plate S6;

[0077] A pressing block transition plate S7 is installed at the bottom of the T-shaped slide S1, and the pressing block S4 is installed on the pressing block transition plate S7;

[0078] The guide device S3 includes a first guide rod S31 and a second guide rod S32, the first guide rod S31 and the second guide rod S32 are symmetrically mounted on the T-shaped slide S1, the upper connecting plate S2 is slidably mounted on the first guide rod S31 and the second guide rod S32 at the same time, and a pull plate S33 is provided at the top of each of the first guide rod S31 and the second guide rod S32;

[0079] Alternatively, the guide device is a linear bearing, the linear bearing is mounted on the T-shaped slide, and the upper connecting plate is slidably mounted on the linear bearing;

[0080] The pressing block S4 is a V-shaped pressing block.

[0081] In the specific embodiment of the present invention, see Figure 1-Figure 6 An adjusting mechanism 9 is installed on the base 1, and the second detection mechanism 3 is installed on the end of the adjusting mechanism 9 away from the first detection mechanism 2. The adjusting mechanism 9 drives the second detection mechanism 3 to move in the x-axis direction to adjust the distance between the second detection mechanism 3 and the first detection mechanism 2, so that the second detection mechanism 3 can be away from or close to the first detection mechanism 2 to realize the detection of torsion shaft axles A of different lengths; the first detection mechanism 2 is opposite to the second detection mechanism 3, and is located at the two ends of the torsion shaft axle A respectively when working, so as to realize the detection of the two ends of the torsion shaft axle A at the same time.

[0082] In the specific embodiment of the present invention, see Figure 1 , Figure 7 The adjustment mechanism 9 includes a first x-guide rail 91, a second x-guide rail 92, a first y-guide rail seat 93, a second y-guide rail seat 94, a third y-guide rail seat 95, a first y-direction sliding base 96, a first y-direction driving structure 961, a second y-direction sliding base 97, a second y-direction driving structure 971 and an x-direction driving structure 951;

[0083] The first x guide rail 91 and the second x guide rail 92 are symmetrically installed on the base 1;

[0084] The first y-direction guide rail seat 93 is installed on the base 1, and the first y-direction sliding base 96 is installed on the first y-direction guide rail seat 93 through the first y-direction driving structure 961. The position of the first y-direction guide rail seat 93 remains unchanged, providing sliding conditions for the first y-direction sliding base 96. When working, the position of the first y-direction sliding base is adjusted in real time according to the diameter of the torsion shaft axle A, so that the position of the torsion shaft axle A is adapted to the detection position of the first detection mechanism 2 and the second detection mechanism 3;

[0085] The second y-direction guide rail seat 94 and the third y-direction guide rail seat 94 are both slidably mounted on the first x-direction guide rail 91 and the second x-direction guide rail 92. The second y-direction guide rail seat 94 and the third y-direction guide rail seat 95 can slide along the first x-direction guide rail 91 and the second x-direction guide rail 92 in the x-axis direction, thereby adapting to the detection work of the torsion shaft axle A with different lengths;

[0086] The second y-direction sliding base 97 is installed on the second y-direction guide rail base 94 and the third y-direction guide rail base 95 at the same time. When the second y-direction guide rail base 94 and the third y-direction guide rail base 95 slide along the first x-direction guide rail 91 and the second x-direction guide rail 92, the second y-direction sliding base 97 and the second detection mechanism 3 are driven to move along the x-axis direction, thereby driving the side positioning mechanism 8 on the same side to move synchronously along the x-axis direction, and at the same time driving the workpiece clamping mechanism 4 on the same side to move along the x-axis;

[0087] The first y-guide rail seat 93, the second y-guide rail seat 94 and the third y-guide rail seat 95 are symmetrically arranged in pairs;

[0088] The torsion shaft axle A is installed on the first y-direction sliding base 96 and the second y-direction sliding base 97 at the same time. The second y-direction sliding base 97 can move along the x-direction, so as to adjust the distance between the first y-direction sliding base 96 and the second y-direction sliding base 97, so as to adapt to the detection work of the torsion shaft axle A of different lengths, with a wide range of applications, flexible structure and convenient operation;

[0089] The x-direction driving structure 951 is installed on the base 1, and the third y-direction guide rail seat 95 is connected to the x-direction driving structure 951. The x-direction driving structure 951 drives the third y-direction guide rail seat 95 to slide along the first x-direction guide rail 91 and the second x-direction guide rail 92. When the third y-direction guide rail seat 95 moves, it simultaneously pushes the second y-direction guide rail seat 94 and the second y-direction sliding base 97 to move, thereby driving the side positioning mechanism 8 on the same side to move, so as to adapt to the positioning work of the torsion shaft axle A of different lengths;

[0090] The second detection mechanism 3 is detachably fixed on the second y-guide rail seat 94 and the third y-guide rail seat 95 by bolts. When the second y-guide rail seat 94 and the third y-guide rail seat 95 move, the second detection mechanism 3 is driven to move synchronously; the second detection mechanism 3 and the first detection mechanism 1 are always located in the same vertical plane, and the distance between the two is adjustable;

[0091] The first y-direction sliding base 96 and the second y-direction sliding base 97 are both provided with the workpiece clamping mechanism 4, and the workpiece clamping mechanism 4 performs vertical positioning on the torsion shaft axle A to ensure the stability of the torsion shaft axle during the detection process;

[0092] Further, the x-direction driving structure 951 is a screw transmission mechanism, and the x-direction driving structure 951 includes a driving motor 9511, a driving screw 9512 and a driving slider 9513. The driving motor 9511 is installed on the base 1, one end of the driving screw 9512 is rotatably installed on the base 1, and the other end is connected to the output shaft of the driving motor 9511, the driving slider 9513 is threadedly connected to the driving screw 9512, the driving slider 9513 is installed on the bottom of the third y-direction guide rail seat 95, and the driving slider 9513 is slidably connected to the first x-guide rail 91 and the second x-guide rail 92; the driving motor 9511 is connected to the control panel 5;

[0093] Further, the driving motor 9511 is a high-precision servo motor;

[0094] Furthermore, the first y-direction driving structure 961 , the second y-direction driving structure 971 , the x-direction driving structure 951 and the side positioning driving structure 83 have the same structure.

[0095] In the specific embodiment of the present invention, see Figure 1 , Figure 6 The torsion shaft axle A is placed on the adjustment mechanism 9, and is specifically installed on the first y-direction sliding base 96 and the second y-direction sliding base 97; the sheet metal parts on the bridge tube of the torsion shaft axle are directly placed with the first y-direction sliding base and the second y-direction sliding base. When placed manually, the torsion shaft axle is placed closer to the side positioning mechanism to facilitate subsequent positioning;

[0096] When the first detection mechanism 2 and the second detection mechanism 3 press down the workpiece for detection, under the action of pressure, the torsion shaft assembly A3 performs circular motion with the torsion shaft bridge tube A1 as the central axis and the rotation axis, thereby realizing the detection of the entire circumferential side of the torsion shaft axle A by the first detection mechanism 2 and the second detection mechanism 3, without the need for secondary positioning, the workpiece is stable and the detection is accurate, which greatly improves the accuracy of the detection.

[0097] In the specific embodiment of the present invention, see Figure 1-Figure 6 The adjustment mechanism 9 is provided with a side positioning mechanism 8, and the side positioning mechanism 8 pushes the torsion shaft axle A to move in the x direction to a specified position, which is set in advance during the adjustment stage;

[0098] The side positioning mechanism 8 includes a driving plate 81, a guide rail 82 and a side positioning driving structure 83. The side positioning driving structure 83 is installed on one side of the second y-direction sliding base 97. The guide rail 82 is installed on the second y-direction sliding base 97. The driving plate 81 is slidably connected to the guide rail 82. The driving plate 81 is also connected to the side positioning driving structure 83.

[0099] In the specific embodiment of the present invention, see Figure 1-Figure 6 The workpiece clamping mechanism 4 includes a clamping base 41, a gas-liquid booster cylinder 42, a guide rod 43 and a pressure plate 44. The clamping base 41 is installed on the adjusting mechanism 9. A positioning platform 411 is provided on the clamping base 41. The gas-liquid booster cylinder 42 is installed on the positioning platform 411. The gas pressure rod of the gas-liquid booster cylinder faces downward and passes through the positioning platform 411. A guide hole 412 is provided on the positioning platform 411. The guide rod 43 is slidably installed in the guide hole 412. The pressure plate 44 is installed at the bottom end of the guide rod 43. At the same time, the pressure plate 44 is located below the positioning platform 411. The gas-liquid booster cylinder 42 drives the pressure plate 44 to clamp the torque shaft axle A.

[0100] In the specific embodiment of the present invention, see Figure 1-Figure 6 , also includes an alarm device 51, which is installed on the control panel 5 and connected to the control panel 5.

[0101] In the first specific embodiment of the present invention, the detection process is completely automated through the control of the control panel 5, and data is automatically collected and uploaded, thereby avoiding human intervention in the detection results and improving the accuracy of the detection;

[0102] In a specific embodiment 1 of the present invention, the design and production process includes:

[0103] 1. Before work, according to the size of the torque shaft axle to be monitored, set the position of the second y-direction sliding base, so as to determine the distance between the second y-direction sliding base and the first y-direction sliding base, that is, the distance between the side positioning mechanisms at both ends, and the distance between the second detection mechanism and the first detection mechanism. This position is the initial position of each detection work;

[0104] 2. Place the torsion shaft axle on the first y-direction sliding base and the second y-direction sliding base at the same time, and make the inner side of the torsion shaft axle contact the clamping base of the workpiece clamping mechanism, and press the start button on the control panel;

[0105] 3. The side positioning mechanism on the second y-direction sliding base is driven by the x-direction driving structure to drive the side positioning mechanism to push the torsion shaft axle as a whole to the set position;

[0106] 4. The left and right sets of workpiece clamping mechanisms drive the pressing plates downward through their own gas-liquid booster cylinders, and the pressing plates contact the torsion shaft bridge tube and clamp the torsion shaft axle;

[0107] 5. When the first Y-axis sliding base and the second Y-axis sliding base transport the torsion shaft axle to the center of the V-shaped inner cavity of the torsion half-shaft assembly and the first pressing block and the second pressing block, the first detection mechanism and the second detection mechanism drive the first pressing block and the second pressing block to press down for detection;

[0108] 6. The first detection mechanism and the second detection mechanism act simultaneously, and both ends detect simultaneously. The pressure and displacement are recorded by the first pressure sensor, the second pressure sensor, the first displacement sensor, and the second displacement sensor. The displacement detection of the first displacement sensor works according to the instruction of the first pressure sensor, and the second displacement sensor works according to the instruction of the second pressure sensor. The counting starts when the pressure is generated, and the counting ends when the set pressure is reached.

[0109] 7. Scan the code with a barcode scanner and upload the data to the database, one code for each item, making it easy to query the results;

[0110] 8. The workpiece clamping mechanism releases the workpiece;

[0111] 9. The first y-axis sliding base and the second y-axis sliding base transport the workpiece to the origin, remove the torque shaft axle, and complete one test. The next test repeats this process, and the cycle repeats;

[0112] The detection process is fully automatic, and data is automatically collected and uploaded to avoid human intervention affecting the test results.

[0113] This application also has the following advantages:

[0114] 1. The movement of the first y-direction sliding base, the second y-direction sliding base, and the third y-direction guide rail are all controlled by high-precision servo motors, and the second y-direction sliding base and the first y-direction sliding base return to the origin after each test is completed, which can eliminate the error accumulation caused by multiple times during the test process and ensure the accuracy of each test;

[0115] 2. The first x-guide rail, the second x-guide rail, the first y-guide rail, the second y-guide rail and the third y-guide rail all adopt linear guide rails and central lead screw structures, which have the characteristics of high strength, low friction, high positioning accuracy and high speed;

[0116] 3. The first and second detection mechanisms use servo electric cylinders to provide pressure, which has the characteristics of controlling pressure and calculating displacement. At the same time, they are equipped with pressure sensors and displacement sensors for double protection, ensuring the data accuracy of the detection results;

[0117] 4. During the pressing process, the torsion shaft axle rotates with the central axis of the torsion shaft bridge tube as the axis of rotation, and the torsion half-shaft assembly performs circular motion; the detection equipment in the prior art fixes the bridge tube, and the pressure head can only move up and down, which affects the detection accuracy; when the pressure head of the device in the present application presses down, the first y-direction sliding base and the second y-direction sliding base are in a free state in the y-axis direction, so that the torsion half-shaft axle can move forward and backward following the pressing of the first pressure head and the second pressure head, thereby increasing the detection accuracy and stability;

[0118] 5. The first displacement sensor and the second displacement sensor work according to the instructions of the first pressure sensor and the second pressure sensor during detection. They start counting when pressure is generated and end counting when pressure is reached. The accuracy of the displacement sensor is 0.005mm, and the measurement of displacement under load is more accurate.

[0119] 6. The side positioning mechanism is an automatic positioning device driven by a servo motor, with high positioning accuracy, reducing the labor intensity of workers;

[0120] 7. The workpiece clamping mechanism adopts a gas-liquid booster cylinder for clamping, which has the characteristics of high pressure, simple structure and easy installation;

[0121] 8. The first detection mechanism and the second detection mechanism simultaneously detect the torsion shaft rubber rods at both ends of the torsion shaft, and the data are synchronously measured and calculated respectively, which effectively improves the work efficiency, and at the same time eliminates the need for secondary positioning and reduces errors;

[0122] 9. This equipment adopts PLC control system. When changing different models of products, you only need to add or call out the matching solution to test the new products. There is no need to adjust the equipment manually. The positioning is accurate, convenient and fast.

[0123] 10. The all-in-one machine in this application has the characteristics of wide application range, simple operation, low labor intensity, and diverse detection methods. The production efficiency of this machine is increased from the original 30 pieces / day to 120 pieces / day, which matches the efficiency of the previous assembly process and synchronizes online monitoring, reducing costs while improving efficiency.

[0124] In a second specific embodiment of the present invention, the x-direction driving structure, the first y-direction driving structure, and the second y-direction driving structure are all gear / rack driving structures.

[0125] In a third specific embodiment of the present invention, the first servo electric cylinder is replaced by an oil cylinder.

[0126] In a fourth specific embodiment of the present invention, the gas-liquid booster cylinder is replaced by an oil cylinder.

[0127] In a fifth specific embodiment of the present invention, the first x-guide rail, the second x-guide rail, the first y-guide rail seat, the second y-guide rail seat, and the third y-guide rail seat are all linear rails.

[0128] In a sixth specific embodiment of the present invention, the first x-guide rail, the second x-guide rail, the first y-guide rail seat, the second y-guide rail seat, and the third y-guide rail seat are all hard rails.

[0129] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An integrated machine for detecting torque displacement, comprising: Base; It is characterized by: it also includes an adjustment mechanism, a workpiece clamping mechanism, a first detection mechanism and a second detection mechanism with the same structure; The adjustment mechanism is mounted on the base; The first detection mechanism is detachably fixedly mounted on the base. The second detection mechanism is installed on an end of the adjustment mechanism away from the first detection mechanism; The adjusting mechanism drives the second detection mechanism away from or close to the first detection mechanism, and the torsion shaft axle is placed on the adjusting mechanism; The workpiece clamping mechanism is installed on the adjusting mechanism, and the adjusting mechanism drives the workpiece clamping mechanism and the torque shaft axle to move synchronously in the y direction; The adjustment mechanism is provided with a side positioning mechanism, and the side positioning mechanism pushes the torsion shaft axle to move to a specified position; It also includes a control panel, an alarm device and a barcode scanner, wherein the alarm device is installed on the control panel, the barcode scanner is installed on the base, and the barcode scanner, the alarm device, the adjustment mechanism and the side positioning mechanism are all connected to the control panel; The first detection mechanism includes a first column, a first pressure head and a first servo electric cylinder, the first column is installed on the base, the pressure head is slidably installed on the side of the first column, a first mounting platform is provided at the top of the first column, the first servo electric cylinder is installed on the first mounting platform, the output shaft of the first servo electric cylinder faces downward, the top of the first pressure head is connected to the output shaft of the first servo electric cylinder, a first displacement sensor is provided on the first column, a first pressure sensor is provided on the upper surface of the first pressure head, a first pressure sensor instrument is installed on the first mounting platform, and the first pressure sensor is connected to the first pressure sensor instrument; The first servo electric cylinder, the first displacement sensor, the first pressure sensor and the first pressure sensor instrument are all connected to the control panel; The second detection mechanism includes a second column, a second pressure head and a second servo electric cylinder, the second column is installed on the adjustment mechanism, the second pressure head is slidably installed on the side of the second column, a second mounting platform is provided at the top of the second column, the second servo electric cylinder is installed on the second mounting platform, the output shaft of the second servo electric cylinder faces downward, the top of the second pressure head is connected to the output shaft of the second servo electric cylinder, a second displacement sensor is provided on the second column, a second pressure sensor is provided on the upper surface of the second pressure head, a second pressure sensor instrument is installed on the second mounting platform, and the second pressure sensor is connected to the second pressure sensor instrument; The second servo electric cylinder, the second displacement sensor, the second pressure sensor, and the second pressure sensor instrument are all connected to the control panel; The first pressure head and the second pressure head are both special pressure heads; The special pressure head includes a T-shaped slide, an upper connecting plate, a guide device and a pressure block; The T-shaped slide is slidably mounted on the first column or the second column; The guide device is installed on the T-shaped slide; The upper connecting plate is installed on the guiding device, and the upper connecting plate is connected to the first servo electric cylinder or the second servo electric cylinder; A pressure sensor installation chamber is formed between the upper connecting plate and the T-shaped slide seat, and the first pressure sensor or the second pressure sensor is installed in the pressure sensor installation chamber; An upper pad is installed at the bottom of the upper connecting plate, a lower fixing plate is installed on the T-shaped slide, and the first pressure sensor or the second pressure sensor is installed on the lower fixing plate; A pressing block transition plate is installed at the bottom of the T-shaped slide, and the pressing block is installed on the pressing block transition plate; The guide device comprises a first guide rod and a second guide rod, the first guide rod and the second guide rod are symmetrically mounted on the T-shaped slide, the upper connecting plate is slidably mounted on the first guide rod and the second guide rod at the same time, and the top ends of the first guide rod and the second guide rod are both provided with a pull plate; Alternatively, the guide device is a linear bearing, the linear bearing is mounted on the T-shaped slide, and the upper connecting plate is slidably mounted on the linear bearing; The pressing block is a V-shaped pressing block.

2. The integrated device for detecting torque displacement according to claim 1, characterized in that: The adjusting mechanism is provided with a workpiece clamping mechanism, and the workpiece clamping mechanism includes a clamping base, a gas-liquid booster cylinder, a guide rod and a pressure plate. The clamping base is installed on the adjusting mechanism, and a positioning platform is provided on the clamping base. The gas-liquid booster cylinder is installed on the positioning platform, and the gas pressure rod of the gas-liquid booster cylinder faces downward and passes through the positioning platform. The positioning platform is provided with a guide hole, and the guide rod is slidably installed in the guide hole. The pressure plate is installed at the bottom end of the guide rod, and the pressure plate is located below the positioning platform. The gas-liquid booster cylinder drives the pressure plate to clamp the torsion shaft axle; The gas-liquid booster cylinder is connected to the control panel.

3. The integrated device for detecting torque displacement according to claim 1, characterized in that: The adjustment mechanism includes a first x-guide rail, a second x-guide rail, a first y-guide rail seat, a second y-guide rail seat, a third y-guide rail seat, a first y-direction sliding base, a first y-direction driving structure, a second y-direction sliding base, a second y-direction driving structure and an x-direction driving structure; The first x-direction guide rail and the second x-direction guide rail are symmetrically mounted on the base; The first y-direction guide rail seat is installed on the base, and the first y-direction sliding base is installed on the first y-direction guide rail seat through the first y-direction driving structure; The second y-direction guide rail seat and the third y-direction guide rail seat are both slidably mounted on the first x-direction guide rail and the second x-direction guide rail, and the second y-direction sliding base is simultaneously mounted on the second y-direction guide rail seat and the third y-direction guide rail seat; The first y-guide rail seat, the second y-guide rail seat and the third y-guide rail seat are symmetrically arranged in pairs; The torsion shaft axle is installed on the first y-direction sliding base and the second y-direction sliding base at the same time; The x-direction driving structure is installed on the base, the third y-direction guide rail seat is connected to the x-direction driving structure, and the x-direction driving structure drives the third y-direction guide rail seat to slide along the first x-direction guide rail and the second x-direction guide rail; The second detection mechanism is installed on the second y-guide rail seat and the third y-guide rail seat at the same time; The workpiece clamping mechanism is disposed on both the first y-direction sliding base and the second y-direction sliding base; The first y-direction driving structure, the second y-direction driving structure and the x-direction driving structure are all connected to the control panel.

4. The integrated device for detecting torque displacement according to claim 3, characterized in that: The side positioning mechanism comprises a driving plate, a guide rail and a side positioning driving structure, wherein the side positioning driving structure is installed on one side of the second y-direction sliding base, the guide rail is installed on the second y-direction sliding base, the driving plate is slidably connected to the guide rail, and the driving plate is also connected to the side positioning driving structure; The side positioning drive structure is connected to the control panel.

5. The integrated device for detecting torque displacement according to claim 4, characterized in that: The first y-direction driving structure, the second y-direction driving structure, the x-direction driving structure and the side positioning driving structure have the same structure.

6. The integrated device for detecting torque displacement according to claim 4, characterized in that: The first y-direction driving structure, the second y-direction driving structure, the x-direction driving structure and the side positioning driving structure are all one of a lead screw transmission mechanism or a gear rack driving mechanism.

7. The integrated device for detecting torque displacement according to claim 1, characterized in that: The control panel adopts a PLC control system.

8. The integrated device for detecting torque displacement according to claim 7, characterized in that: The PLC control system is provided with a variety of detection data processing methods, including: When only one test is performed, the test value of that test is taken; When N times of detection are performed, the average value of the N detection values ​​is taken; When detecting N1+N times, the displacement of the first N1 times is not counted, and starting from the Nth time, the average value of the N detection values ​​is taken.

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