Production and processing system for biomedical and chemical materials

Abstract

The invention relates to the technical field of biomedicine and chemical material production, and discloses a biomedicine and chemical material production and processing system, which comprises a data acquisition module, an analysis processing module, a control regulation module and an output module, the data acquisition module comprises a production capacity data acquisition unit, a production parameter acquisition unit and a production capacity data acquisition unit, the production capacity data acquisition unit performs production capacity data set acquisition, the production parameter acquisition unit performs production parameter data set acquisition, and the production capacity data acquisition unit performs production capacity data set acquisition; the analysis processing module calculates the production efficiency, the production parameter difference value and the production capacity difference ratio according to the production capacity data set, the production parameter data set and the production capacity data set, judges whether corresponding adjustment needs to be carried out or not according to corresponding threshold values and generates a production report after adjustment is completed; whether each working procedure meets the standard or not in the machining process is known in real time, the machining quality and efficiency are improved, and problems are found in time.

Description

Technical Field

[0001] The invention relates to the technical field of biomedical and chemical material production, and in particular to a production and processing system for biomedical and chemical materials. Background Art

[0002] Biomedical and chemical materials are a type of high-tech materials used to diagnose, treat, repair or replace human tissues or organs. They play a vital role in modern medicine and bioengineering. These materials not only cover traditional metals, ceramics and polymer materials, but also include emerging fields such as composite materials, nanomaterials and intelligent responsive materials. Biomedicine is the combination of biological science and medicine, involving the study of organisms, cells and biochemical processes, aiming to improve health, prevent diseases and treat symptoms. Chemical materials refer to various materials produced in the chemical industry, including polymer materials, inorganic materials, composite materials, etc., which are widely used in many fields. Biomedical and chemical materials are a multidisciplinary field that covers the entire process from basic research to clinical application. Biomedicine is moving towards personalization and precision, while chemical materials are making progress in sustainability and intelligence. Their cross-application has also promoted the development of emerging technologies, such as the research on biomaterials. With the continuous advancement of science and technology, this field will usher in a broader development prospect and make greater contributions to human health.

[0003] The existing production and processing systems for biomedical and chemical materials usually require multiple processes to produce and process the materials. During the processing, each process is crucial, especially the environmental parameters of the process seriously affect the quality of the finished materials of biomedical and chemical materials. At the same time, during the production process, the supply of materials cannot be monitored in real time, resulting in a lack of material supply and production interruptions, which seriously affects the material production efficiency. Summary of the invention

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the present invention provides a production and processing system for biomedical and chemical materials, which has the advantages of real-time understanding of whether each process meets the standards during the processing, improving the quality and efficiency of processing, timely discovering problems and making corresponding adjustments.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: A production and processing system for biomedical and chemical materials, comprising a data acquisition module, an analysis and processing module, a control and regulation module and an output module;

[0008] The data acquisition module includes a production volume data acquisition unit, a production parameter acquisition unit, and a production capacity data acquisition unit. The production volume data acquisition unit is connected to the production center system through a network to obtain the production volume data Cl of multiple production processes of the current material per hour to form a production volume data set. The production parameter acquisition unit is connected to the production center system through a network to obtain the production parameters Cs of multiple production processes of the current material to form a production parameter data set. The production capacity data acquisition unit is connected to the production center system through a network to obtain the production capacity Cr of multiple production processes of the current material to form a production capacity data set. The data acquisition module sends the above data sets to the analysis and processing module;

[0009] The analysis and processing module calculates the production efficiency SCxl according to the production volume data set, calculates the production parameter difference CScz according to the production parameter data set, and calculates the production capacity difference ratio RLcb according to the production capacity data set. The analysis and processing module is internally provided with a production parameter threshold CSyz and a production capacity threshold RLyz. The analysis and processing module determines whether corresponding adjustments are required based on the production parameter difference CScz, the production capacity difference ratio RLcb and the corresponding thresholds. If adjustments are required, corresponding signals are sent to the control and adjustment module. The analysis and processing module sends the production efficiency SCxl to the output module to generate a production report SCbg.

[0010] The control and adjustment module includes a parameter adjustment unit and a production material adjustment unit. The parameter adjustment unit adjusts the production parameters according to the corresponding signal production parameter difference CScz, and the production material adjustment unit adjusts the production capacity according to the corresponding signal production capacity difference ratio RLcb. After the adjustment is completed, the corresponding signal is sent to the output module to generate a production report SCbg.

[0011] Preferably, the production data set is expressed as follows: s 、Cl2 s 、Cl3 s 、...、Cln s}, where n represents the number of production processes in the material processing process, s corresponds to the hourly production capacity of each production process, Cl1 s ~Cln s Corresponding to the producible quantity of the first process and the last process respectively.

[0012] Preferably, the production parameter data set is expressed as follows: d , Cs2 d , Cs3 d 、...、Csn d}, where d corresponds to the production parameters of each production process, including the temperature, concentration, humidity, and pressure parameters of the current production process, Cs1 d ~Csn d Corresponding to the production parameters of the first process and the last process respectively.

[0013] Preferably, the production capacity data set is expressed as follows: f Cr2 f Cr3 f 、...、Crn f}, where f corresponds to the production capacity of each production process, Cr1 f ~Crn f Corresponding to the production capacity of the first process and the last process respectively.

[0014] Preferably, the calculation formula of the production efficiency SCxl is as follows:

[0015]

[0016] In the above formula, n×s represents the total production time of all production processes in the production parameter data set, Z represents the total production volume, and R is a fixed constant in the production process. The total production volume divided by the total production time plus the fixed constant is the production efficiency SCxl.

[0017] Preferably, the calculation formula of the production parameter difference CScz is as follows:

[0018] CSc z =Csi d -Csi b

[0019] In the above formula, Csi d is the production parameter data of the i-th process in the production parameter data set, Csi b

[0020] is the standard data of the production parameters of the i-th process in the production parameter data set, i is the production parameter of any production process in the production parameter data set, and the production parameter difference is obtained by subtracting the standard data of the production parameters of the i-th process from the production parameter data of the i-th process in the production parameter data set.

[0021] Preferably, the calculation formula of the production capacity difference ratio RLcb is as follows:

[0022] RLcb=Crp f -Crp b

[0023] In the above formula, Crp fis the production capacity of the pth process in the production capacity data set, Crp b is the standard production capacity of the p-th process in the production capacity data set, p is the production capacity of any production process in the production capacity data set, and the production capacity difference ratio RLcb is obtained by subtracting the standard production capacity of the p-th process from the production capacity of the p-th process in the production capacity data set.

[0024] Preferably, when the production parameter difference CScz is less than the production parameter threshold CSyz, the analysis and processing module sends a parameter abnormality signal to the parameter adjustment unit, and the parameter adjustment unit adjusts the parameters according to the signal.

[0025] Preferably, when the production capacity difference ratio RLcb is less than the production capacity threshold RLyz, the analysis and processing module sends a capacity abnormality signal to the production material adjustment unit, and the production material adjustment unit adjusts the material capacity according to the abnormal signal.

[0026] Preferably, the production report SCbg includes the production efficiency SCxl and the corresponding adjustment information of the production parameter difference CScz and the production capacity difference ratio RLcb.

[0027] Compared with the prior art, the present invention provides a production and processing system for biomedical and chemical materials, which has the following beneficial effects:

[0028] 1. The present invention monitors the production efficiency, production environment and material supply of a single process in the production process of biomedical and chemical materials through production volume data sets, production parameter data sets and production capacity data sets, so as to achieve a comprehensive understanding of various situations in the production process and avoid the impact of emergencies on production efficiency. The present invention also monitors the production parameters of each process and understands in real time whether each process meets the standards during the processing, thereby improving the quality monitoring effect of the processing. The present invention also monitors the production capacity of each process and timely understands whether the corresponding materials of each process can be supplied in time, thereby avoiding the shortage of certain materials and affecting the efficiency of the entire material processing.

[0029] 2. The present invention calculates the production efficiency SCxl, the production parameter difference CScz, and the production capacity difference ratio RLcb through the production volume data set, the production parameter data set, and the production capacity data set, so as to timely and effectively monitor the quality problems in the processing process in real time, promptly discover the corresponding process with problems, avoid the subsequent flow of defective products, and at the same time automatically feedback and adjust the corresponding parameter problems and material supply problems, thereby comprehensively improving the production quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic diagram of the structural system of the present invention; DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] See also Figure 1 , a production and processing system for biomedical and chemical materials, including a data acquisition module, an analysis and processing module, a control and regulation module and an output module;

[0033] The data acquisition module includes a production volume data acquisition unit, a production parameter acquisition unit, and a production capacity data acquisition unit. The production volume data acquisition unit is connected to the production center system through the network to obtain the production volume data Cl of multiple production processes of the current material per hour to form a production volume data set. The production parameter acquisition unit is connected to the production center system through the network to obtain the production parameters Cs of multiple production processes of the current material to form a production parameter data set. The production capacity data acquisition unit is connected to the production center system through the network to obtain the producible capacity Cr of multiple production processes of the current material to form a production capacity data set. The data acquisition module sends the above data sets to the analysis and processing module;

[0034] The production data set is expressed as follows: s 、Cl2 s 、Cl3 s 、...、Cln s};

[0035] Where n represents the number of production processes in the material processing process, s corresponds to the hourly production capacity of each production process, Cl1 s ~Cln s The producible quantities corresponding to the first process and the last process respectively;

[0036] The expression of the production parameter data set is as follows: {Cs1 d , Cs2 d , Cs3 d 、...、Csn d};

[0037] Among them, d corresponds to the production parameters of each production process, which include the temperature, concentration, humidity, and pressure parameters of the current production process, Cs1 d ~Csn d The production parameters corresponding to the first and last process respectively;

[0038] The production capacity dataset is expressed as follows: {Cr1 f Cr2 f Cr3 f 、...、Crn f};

[0039] Among them, f corresponds to the production capacity of each production process, Cr1 f ~Crn f The production capacity corresponding to the first process and the last process respectively;

[0040] Through the production volume data set, production parameter data set, and production capacity data set, the production efficiency, production environment, and material supply of a single process in the production process of biomedical and chemical materials are monitored to achieve a comprehensive understanding of various situations in the production process and avoid unexpected events affecting production efficiency. The production parameters of each process are also monitored to understand in real time whether each process meets the standards during the processing, thereby improving the quality monitoring effect of the processing. The production capacity of each process is also monitored to timely understand whether the corresponding materials of each process can be supplied in time to avoid the shortage of certain materials, thereby affecting the efficiency of the entire material processing.

[0041] The analysis and processing module calculates the production efficiency SCxl according to the production volume data set, calculates the production parameter difference CScz according to the production parameter data set, and calculates the production capacity difference ratio RLcb according to the production capacity data set. The analysis and processing module is internally provided with a production parameter threshold CSyz and a production capacity threshold RLyz. The analysis and processing module determines whether corresponding adjustments are required based on the production parameter difference CScz, the production capacity difference ratio RLcb and the corresponding thresholds. If adjustments are required, the corresponding signal is sent to the control and adjustment module. The analysis and processing module sends the production efficiency SCxl to the output module to generate a production report SCbg.

[0042] The calculation formula of production efficiency SCxl is as follows:

[0043]

[0044] In the above formula, n×s represents the total production time of all production processes in the production parameter data set, Z represents the total production volume, and R is a fixed constant in the production process. The total production volume divided by the total production time plus the fixed constant is the production efficiency SCxl;

[0045] The calculation formula of production parameter difference CScz is as follows:

[0046] CScz=Csi d -Csi b

[0047] In the above formula, Csid is the production parameter data of the i-th process in the production parameter data set, Csi b

[0048] is the standard data of the production parameters of the i-th process in the production parameter data set, i is the production parameter of any production process in the production parameter data set, and the production parameter difference is obtained by subtracting the standard data of the production parameters of the i-th process from the production parameter data of the i-th process in the production parameter data set;

[0049] The calculation formula of production capacity difference ratio RLcb is as follows:

[0050] RLcb=Crp f -Crp b

[0051] In the above formula, Crp f is the production capacity of the pth process in the production capacity data set, Crp b is the standard production capacity of the p-th process in the production capacity data set, p is the production capacity of any production process in the production capacity data set, and the production capacity difference ratio RLcb is obtained by subtracting the standard production capacity of the p-th process from the production capacity of the p-th process in the production capacity data set;

[0052] The control and adjustment module includes a parameter adjustment unit and a production material adjustment unit. The parameter adjustment unit adjusts the production parameters according to the corresponding signal production parameter difference CScz, and the production material adjustment unit adjusts the production capacity according to the corresponding signal production capacity difference ratio RLcb. After the adjustment is completed, the corresponding signal is sent to the output module to generate a production report SCbg;

[0053] When the production parameter difference CScz is less than the production parameter threshold CSyz, the analysis and processing module sends a parameter abnormality signal to the parameter adjustment unit, and the parameter adjustment unit adjusts the parameters according to the signal;

[0054] When the production capacity difference ratio RLcb is less than the production capacity threshold RLyz, the analysis and processing module sends a capacity abnormality signal to the production material adjustment unit, and the production material adjustment unit adjusts the material capacity according to the abnormal signal;

[0055] The production report SCbg includes the corresponding adjustment information of the production efficiency SCxl and the production parameter difference CScz and the production capacity difference ratio RLcb;

[0056] By calculating the production efficiency SCxl, production parameter difference CScz, and production capacity difference ratio RLcb through the production volume data set, production parameter data set, and production capacity data set, the quality problems in the processing process can be monitored in real time and effectively, and the corresponding processes with problems can be discovered in time to avoid the subsequent flow of defective products. At the same time, automatic feedback and adjustment are carried out for the corresponding parameter problems and material supply problems, thereby comprehensively improving the production quality.

[0057] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A production and processing system for biomedical and chemical materials, characterized by: It includes data acquisition module, analysis and processing module, control and regulation module and output module; The data acquisition module includes a production volume data acquisition unit, a production parameter acquisition unit, and a production capacity data acquisition unit. The production volume data acquisition unit is connected to the production center system through a network to obtain the production volume data Cl of multiple production processes of the current material per hour to form a production volume data set. The production parameter acquisition unit is connected to the production center system through a network to obtain the production parameters Cs of multiple production processes of the current material to form a production parameter data set. The production capacity data acquisition unit is connected to the production center system through a network to obtain the production capacity Cr of multiple production processes of the current material to form a production capacity data set. The data acquisition module sends the above data sets to the analysis and processing module; The analysis and processing module calculates the production efficiency SCxl according to the production volume data set, calculates the production parameter difference CScz according to the production parameter data set, and calculates the production capacity difference ratio RLcb according to the production capacity data set. The analysis and processing module is internally provided with a production parameter threshold CSyz and a production capacity threshold RLyz. The analysis and processing module determines whether corresponding adjustments are required based on the production parameter difference CScz, the production capacity difference ratio RLcb and the corresponding thresholds. If adjustments are required, corresponding signals are sent to the control and adjustment module. The analysis and processing module sends the production efficiency SCxl to the output module to generate a production report SCbg. The control and adjustment module includes a parameter adjustment unit and a production material adjustment unit. The parameter adjustment unit adjusts the production parameters according to the corresponding signal production parameter difference CScz, and the production material adjustment unit adjusts the production capacity according to the corresponding signal production capacity difference ratio RLcb. After the adjustment is completed, the corresponding signal is sent to the output module to generate a production report SCbg.

2. A biomedical and chemical material production and processing system according to claim 1, characterized in that: The production volume data set is expressed as follows: s 、Cl2 s 、Cl3 s 、...、Cln s }, where n represents the number of production processes in the material processing process, s corresponds to the hourly production capacity of each production process, Cl1 s ~Cln s Corresponding to the producible quantity of the first process and the last process respectively.

3. A biomedical and chemical material production and processing system according to claim 2, characterized in that: The production parameter data set is expressed as follows: d , Cs2 d , Cs3 d 、...、Csn d }, where d corresponds to the production parameters of each production process, including the temperature, concentration, humidity, and pressure parameters of the current production process, Cs1 d ~Csn d Corresponding to the production parameters of the first process and the last process respectively.

4. A biomedical and chemical material production and processing system according to claim 3, characterized in that: The production capacity dataset is expressed as follows: f Cr2 f Cr3 f 、...、Crn f }, where f corresponds to the production capacity of each production process, Cr1 f ~Crn f Corresponding to the production capacity of the first process and the last process respectively.

5. A biomedical and chemical material production and processing system according to claim 4, characterized in that: The calculation formula of the production efficiency SCxl is as follows: In the above formula, n×s represents the total production time of all production processes in the production parameter data set, Z represents the total production volume, and R is a fixed constant in the production process. The total production volume divided by the total production time plus the fixed constant is the production efficiency SCxl.

6. A biomedical and chemical material production and processing system according to claim 5, characterized in that: The calculation formula of the production parameter difference CScz is as follows: CScz=Csi d --Chi b In the above formula, Csi d is the production parameter data of the i-th process in the production parameter data set, Csi b is the standard data of the production parameters of the i-th process in the production parameter data set, i is the production parameter of any production process in the production parameter data set, and the production parameter difference is obtained by subtracting the standard data of the production parameters of the i-th process from the production parameter data of the i-th process in the production parameter data set.

7. A biomedical and chemical material production and processing system according to claim 6, characterized in that: The calculation formula of the production capacity difference ratio RLcb is as follows: RLcb=Crp f -Crp b In the above formula, Crp f is the production capacity of the pth process in the production capacity data set, Crp b is the standard production capacity of the p-th process in the production capacity data set, p is the production capacity of any production process in the production capacity data set, and the production capacity difference ratio RLcb is obtained by subtracting the standard production capacity of the p-th process from the production capacity of the p-th process in the production capacity data set.

8. A biomedical and chemical material production and processing system according to claim 7, characterized in that: When the production parameter difference CScz is less than the production parameter threshold CSyz, the analysis and processing module sends a parameter abnormality signal to the parameter adjustment unit, and the parameter adjustment unit adjusts the parameters according to the signal.

9. A biomedical and chemical material production and processing system according to claim 8, characterized in that: When the production capacity difference ratio RLcb is less than the production capacity threshold RLyz, the analysis and processing module sends a capacity abnormality signal to the production material adjustment unit, and the production material adjustment unit adjusts the material capacity according to the abnormal signal.

10. A biomedical and chemical material production and processing system according to claim 9, characterized in that: The production report SCbg includes the production efficiency SCxl and the corresponding adjustment information of the production parameter difference CScz and the production capacity difference ratio RLcb.

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