Low-cost low-carbon-emission dye vat process intelligent control method, system, equipment and medium
By using a burner in the dyeing cylinder of printing and dyeing enterprises, and adjusting the firepower according to process data, the problem of poor temperature matching and high carbon emissions caused by steam thermal heating in existing technologies, realizing the effect of improvement and energy conservation.
Patent Information
- Application Number
- CN202411961828.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-01-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The high-temperature and high-pressure dyeing tanks used by existing printing and dyeing enterprises have poor temperature matching due to pipeline loss caused by steam heating, and the process effect is not high. At the same time, the steam heating cost is high and the carbon emissions are large.
The burner heating tank is adopted, and the temperature target curve is established by obtaining the process data of the dyeing cylinder for dyeing targets.
Effectively improve the process effect, reduce energy and carbon emissions, and has the advantages of low cost and more environmentally friendly.
Smart Images

Figure CN119376466A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of printing and dyeing intelligent control technology, and specifically to a low-cost and low-carbon emission dyeing vat process intelligent control method, system, equipment and medium. Background Art
[0002] The high-temperature and high-pressure dyeing vats used by general printing and dyeing enterprises are heated by steam. However, steam heating often causes pipeline losses, which leads to poor matching between the temperature of the dyeing vat and the temperature required by the process, resulting in relatively low process effects. In addition, the high unit price of steam and other reasons lead to high printing and dyeing costs and large carbon emissions. Summary of the invention
[0003] In view of the above-mentioned defects or deficiencies in the prior art, it is desired to provide a low-cost and low-carbon emission dyeing vat process intelligent control method, system, equipment and medium, which can effectively improve the process effect. In addition, by controlling the temperature of the dyeing vat through a burner, compared with traditional steam-heated dyeing vats, it can effectively reduce energy and carbon emissions, and has the advantages of low cost and relatively more environmentally friendly.
[0004] In a first aspect, an embodiment of the present application provides a low-cost and low-carbon emission dyeing vat process intelligent control method, wherein the dyeing vat is heated by a burner, and the dyeing vat process intelligent control method comprises: Obtaining process data of dyeing a dyeing target by a dyeing vat, wherein the process data at least includes the process required temperature, heating / cooling rate and process duration; According to the process data, a temperature target curve is obtained; According to the current temperature of the dye vat and the temperature target curve, a target opening of the burner is obtained; According to the target opening, the firepower of the burner for heating the dye vat is adjusted.
[0005] In some examples, obtaining a temperature target curve according to the process data includes: A two-dimensional coordinate system is established with time and temperature as the coordinate axes of the two-dimensional coordinate system; The temperature target curve is obtained by interpolation in the two-dimensional coordinate system according to the process required temperature, heating / cooling rate and process duration.
[0006] In some examples, obtaining the target opening of the burner according to the current temperature of the dye vat and the temperature target curve includes: Obtaining the current temperature of the dye vat at the first moment; Obtaining the process required temperature at the first moment from the temperature target curve; The target opening of the burner is obtained according to the current temperature of the dye vat at the first moment and the process required temperature at the first moment.
[0007] In some examples, obtaining the target opening of the burner according to the current temperature of the dye vat at the first moment and the process required temperature at the first moment includes: Obtaining a temperature difference between the current temperature of the dye vat at the first moment and the process required temperature at the first moment; According to the temperature difference, an opening adjustment amount is obtained; The target opening of the burner is obtained according to the opening adjustment amount and the current opening of the burner.
[0008] In some examples, after adjusting the firepower of the burner to heat the dye vat according to the target opening, the method further includes: The temperature matching degree is obtained according to the current temperature of the dyeing vat obtained each time in the process and the process required temperature on the corresponding temperature target curve; According to the temperature matching degree, the process intelligent control effect of the dyeing vat is evaluated.
[0009] In some examples, after adjusting the firepower of the burner to heat the dye vat according to the target opening, the method further includes: Get a gas flow reading at the start of the process; Get a gas flow reading at the end of the process; Obtaining the gas consumption of the process according to the gas flow reading at the beginning of the process and the gas flow reading at the end of the process; The energy cost and carbon emission of the process are obtained according to the gas consumption.
[0010] In some examples, the energy cost and carbon emissions of the process are obtained according to the gas usage, including: Obtaining the energy cost according to the gas consumption and the gas unit price; The carbon emission is obtained according to the gas consumption and the gas carbon emission factor.
[0011] In a second aspect, the embodiment of the present application provides a low-cost and low-carbon emission dye vat process intelligent control system, wherein the dye vat is heated by a burner, and the dye vat process intelligent control system comprises: An acquisition module, used for obtaining process data of dyeing a dye target by a dye vat, wherein the process data at least includes the process required temperature, heating / cooling rate and process duration; A temperature target curve determination module, used to obtain a temperature target curve according to the process data; An opening determination module, used for obtaining a target opening of the burner according to the current temperature of the dye vat and the temperature target curve; The control module is used to adjust the firepower of the burner to heat the dye vat according to the target opening.
[0012] In a third aspect, an embodiment of the present application provides a computing device, comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein when the processor executes the program, it implements the low-cost and low-carbon emission dyeing vat process intelligent control method described in the embodiment of the first aspect of the application.
[0013] In a fourth aspect, an embodiment of the present application provides a computer-readable storage medium having a computer program stored thereon, which, when executed by a processor, implements the low-cost and low-carbon emission dyeing vat process intelligent control method as described in the embodiment of the first aspect of the present application.
[0014] The low-cost, low-carbon emission dye vat process intelligent control method, system, equipment and medium proposed in the embodiment of the present application obtain the process data of the dye vat dyeing the dyeing target to obtain the temperature target curve, and then, according to the current temperature of the dye vat and the temperature target curve, the target opening of the burner can be obtained, and finally, according to the target opening, the firepower of the burner to heat the dye vat is adjusted. In this way, the temperature matching degree of the dye vat temperature control link is improved based on the process data, which can effectively improve the process effect. In addition, compared with the traditional steam-heated dye vat, the temperature control of the dye vat by the burner can effectively reduce energy and carbon emissions, and has the advantages of low cost and relatively more environmental protection.
[0015] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings: Figure 1 A schematic diagram of a process flow of a low-cost, low-carbon emission dyeing vat process intelligent control method according to an embodiment of the present application; Figure 2 A schematic diagram of a process data acquisition method of a low-cost and low-carbon emission dyeing vat process intelligent control method according to an embodiment of the present application; Figure 3 A schematic diagram of the execution result of the target opening of the burner in the low-cost and low-carbon emission dyeing vat process intelligent control method according to one embodiment of the present application; Figure 4A schematic diagram of the temperature matching of a low-cost and low-carbon emission dyeing vat process intelligent control method according to an embodiment of the present application; Figure 5 This is a structural block diagram of a low-cost and low-carbon emission dyeing vat process intelligent control system according to an embodiment of the present application; Figure 6 A schematic diagram of the structure of a computing device suitable for implementing an embodiment of the present application is shown. DETAILED DESCRIPTION
[0017] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant application, rather than to limit the application. It is also necessary to explain that, for ease of description, only the parts related to the application are shown in the accompanying drawings.
[0018] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0019] The following is combined with Figure 1 Describe the low-cost and low-carbon emission dyeing vat process intelligent control method, system, equipment and medium according to the embodiments of the present application.
[0020] The dye vat is heated by a burner, which may be a dye vat used in a printing and dyeing factory to dye cloth, etc. The burner uses natural gas as fuel, for example, and controls the firepower by the opening, thereby achieving temperature control of the dye vat.
[0021] Figure 1 1 is a flow chart of a low-cost, low-carbon dyeing vat process intelligent control method according to an embodiment of the present application. Figure 1 As shown, according to an embodiment of the present application, a low-cost and low-carbon intelligent control method for dyeing vat process includes the following steps: S101: Obtaining process data of dyeing a dye target in a dye vat, wherein the process data at least includes the process required temperature, heating / cooling rate and process duration.
[0022] Among them, the process data for dyeing the dyeing target means that the dyeing vat needs multiple temperature changes to dye the dyeing target such as cloth, which generally includes key parameters such as process target temperature, i.e. process required temperature, heating / cooling rate, and insulation time, i.e. process duration. Generally speaking, these parameters will vary depending on the type of cloth being dyed.
[0023] Specifically, if Figure 2As shown, the intelligent control gateway can be connected to the dye vat centralized control system. The dye vat centralized control system can collect process data of dyeing the dyeing target by the dye vat through a bus such as a 485 communication bus, and then send the collected process data of the dye vat to the intelligent control gateway through link 1. The intelligent control gateway then sends the process data to the corresponding processing platform.
[0024] It should be noted that the process data may include some other process parameters in addition to the required process temperature, heating / cooling rate and process duration, for example, the operating status of the dye vat, the water temperature in the vat (i.e. the current temperature of the dye vat), the number of dyeing times, the current process being executed, the start time of the current process, the current process sequence number, the total process sequence number and the type of process steps, etc.
[0025] In a specific example, a data model of process data may be established in advance, so that the process data is sent to the processing platform in the form of a data model, as shown in Table 1, which shows a data model.
[0026] Table 1
[0027] S102: Obtain a temperature target curve according to process data.
[0028] In one embodiment of the present application, a temperature target curve is obtained based on process data, including: establishing a two-dimensional coordinate system with time and temperature as the coordinate axes of the two-dimensional coordinate system; and interpolating the temperature target curve in the two-dimensional coordinate system according to the process required temperature, heating / cooling rate and process duration.
[0029] Specifically, according to the process required temperature and its corresponding process duration, a temperature curve corresponding to the process required temperature can be drawn in a two-dimensional coordinate system with time as the horizontal axis and temperature as the vertical axis, and, according to the heating / cooling rate, a rise / fall curve between different process required temperatures can be drawn, thus forming the entire temperature target curve.
[0030] S103: Obtaining a target opening of the burner according to the current temperature of the dye vat and the temperature target curve.
[0031] In one embodiment of the present application, the target opening of the burner is obtained according to the current temperature of the dye vat and the temperature target curve, including: obtaining the current temperature of the dye vat at a first moment; obtaining the process requirement temperature at the first moment from the temperature target curve; obtaining the target opening of the burner according to the current temperature of the dye vat at the first moment and the process requirement temperature at the first moment.
[0032] In this example, the target opening of the burner is obtained according to the current temperature of the dye vat at the first moment and the process required temperature at the first moment, including: obtaining the temperature difference between the current temperature of the dye vat at the first moment and the process required temperature at the first moment; obtaining the opening adjustment amount according to the temperature difference; obtaining the target opening of the burner according to the opening adjustment amount and the current opening of the burner.
[0033] The first moment may be any moment in the process, for example, at a certain moment, such as Figure 3 As shown, the current temperature of the dye vat (i.e., the actual temperature of the main vat) is 120°C. At this time, by querying the temperature target curve, it can be known that the corresponding process requirement temperature at this moment is 119°C. The difference between the current temperature of the dye vat 120°C and the process requirement temperature 119°C is 1°C. Assuming that the opening at this time is 45.1, it is necessary to reduce the firepower, that is, reduce the opening. By calculation, the adjustment amount at this time is 1.4, then the opening 45.1-1.4=target opening 43.7.
[0034] For example, at a certain moment, Figure 3 As shown, the current temperature of the dye vat (i.e., the actual temperature of the main vat) is 119.6°C. At this time, by querying the temperature target curve, it can be known that the corresponding process requirement temperature at this moment is 119°C. The difference between the current temperature of the dye vat 119.6°C and the process requirement temperature 119°C is 0.6°C. Assuming that the opening at this time is 46, it is necessary to reduce the firepower, that is, reduce the opening. By calculation, the adjustment amount at this time is 0.9, then the opening 46-0.9=target opening 45.1.
[0035] For example, at a certain moment, Figure 3 As shown, the current temperature of the dye vat (i.e., the actual temperature of the main vat) is 119.3°C. At this time, by querying the temperature target curve, it can be known that the corresponding process requirement temperature at this moment is 119°C. The difference between the current temperature of the dye vat 119.3°C and the process requirement temperature 119°C is 0.3°C. Assuming that the opening at this time is 48, it is necessary to reduce the firepower, that is, reduce the opening. By calculation, the adjustment amount at this time is 2, then the opening 48-2=target opening 46.
[0036] S104: According to the target opening, the firepower of the burner for heating the dye vat is adjusted, so that the current temperature of the dye vat is closer to or even the same as the temperature required by the process, thereby effectively improving the process quality.
[0037] According to the low-cost and low-carbon emission dyeing vat process intelligent control method of the embodiment of the present application, the temperature target curve is obtained by obtaining the process data of the dyeing vat dyeing the dyeing target, and then the target opening of the burner can be obtained according to the current temperature of the dyeing vat and the temperature target curve. Finally, according to the target opening, the firepower of the burner to heat the dyeing vat is adjusted. In this way, the temperature matching degree of the dyeing vat temperature control link is improved based on the process data, which can effectively improve the process effect. In addition, compared with the traditional steam-heated dyeing vat, the temperature control of the dyeing vat by the burner can effectively reduce energy and carbon emissions, and has the advantages of low cost and relatively more environmental protection.
[0038] In one embodiment of the present application, after adjusting the firepower of the burner to heat the dye vat according to the target opening, it also includes: obtaining the temperature matching degree according to the current temperature of the dye vat obtained each time during the process and the process requirement temperature on the corresponding temperature target curve; and evaluating the process intelligent control effect of the dye vat according to the temperature matching degree.
[0039] That is, the temperature matching degree reflects the fit between the actual temperature of the main vat and the temperature required by the process in the current production cycle. The higher the matching degree, the better the heating intelligent control effect. The matching degree of the temperature control curve = 1-WMAPE = 1-(∑(|XY| / |X|)*100%) / N, where X is the actual temperature value of the main vat, Y is the temperature value required by the process, and N is the total number of samples in the temperature rising and leveling stages in the production cycle. Figure 4 As shown, the temperature matching of the method of the embodiment of the present application is shown. Figure 4 It can be seen that the method of the embodiment of the present application can control the temperature of the dyeing vat more closely in line with the temperature required by the process, thereby effectively improving the process effect.
[0040] In one embodiment of the present application, after adjusting the firepower of the burner to heat the dye vat according to the target opening, it also includes: obtaining a gas flow reading at the beginning of the process; obtaining a gas flow reading at the end of the process; obtaining the gas usage of the process based on the gas flow reading at the beginning of the process and the gas flow reading at the end of the process; and obtaining the energy cost and carbon emissions of the process based on the gas usage.
[0041] Furthermore, the energy cost and carbon emissions of the process are obtained according to the gas usage, including: obtaining the energy cost according to the gas usage and the unit price of gas; and obtaining the carbon emissions according to the gas usage and the gas carbon emission factor.
[0042] For example: Calculation method of gas consumption P1: Record the start and end time of the production of a multi-step process in one vat (i.e. any dye vat); The corresponding gas energy consumption is calculated from the difference between the standard cumulative gas flow reading U1 of the gas meter at the start time of data collection and the standard cumulative gas flow reading U2 of the gas meter at the end time, in Nm³.
[0043] Traditional method for calculating steam consumption F1: Record the start and end time of a cylinder production with the same process temperature parameters; The corresponding gas energy consumption is calculated from the difference between D2-D1, the standard cumulative steam flow reading D1 of the steam meter at the start time of data collection and the standard cumulative steam flow reading D2 of the steam meter at the end time, in units of t.
[0044] Among them, energy cost saving: F1*steam unit price - P1*gas unit price; carbon emission saving: F1*steam carbon emission factor - P1*gas carbon emission factor. It can be clearly seen that the method of the embodiment of the present application has lower energy costs and carbon emissions compared with the traditional steam heating method. Therefore, it can effectively reduce energy and carbon emissions, and has the advantages of low cost and relatively more environmentally friendly.
[0045] Furthermore, if Figure 5 As shown, the embodiment of the present application also provides a low-cost and low-carbon dyeing vat process intelligent control system, including: an acquisition module 510, a temperature target curve determination module 520, an opening determination module 530 and a control module 540, wherein: An acquisition module 510 is used to obtain process data of dyeing a dye target by a dye vat, wherein the process data at least includes the process required temperature, heating / cooling rate and process duration; A temperature target curve determination module 520 is used to obtain a temperature target curve according to the process data; The opening determination module 530 is used to obtain the target opening of the burner according to the current temperature of the dye vat and the temperature target curve; The control module 540 is used to adjust the fire power of the burner to heat the dye vat according to the target opening.
[0046] According to the low-cost, low-carbon dyeing vat process intelligent control system of the embodiment of the present application, the temperature target curve is obtained by obtaining the process data of the dyeing vat dyeing the dyeing target, and then the target opening of the burner can be obtained according to the current temperature of the dyeing vat and the temperature target curve. Finally, according to the target opening, the firepower of the burner to heat the dyeing vat is adjusted. In this way, the temperature matching degree of the dyeing vat temperature control link is improved based on the process data, which can effectively improve the process effect. In addition, compared with the traditional steam-heated dyeing vat, the temperature control of the dyeing vat by the burner can effectively reduce energy and carbon emissions, and has the advantages of low cost and relatively more environmental protection.
[0047] It should be noted that the specific implementation method of the low-cost and low-carbon emission dye vat process intelligent control system of the embodiment of the present application is similar to the specific implementation method of the low-cost and low-carbon emission dye vat process intelligent control method of the embodiment of the present application. Please refer to the description of the method part for details and will not be repeated here.
[0048] Reference below Figure 6 , Figure 6 A schematic diagram of the structure of a computing device suitable for implementing the embodiments of the present application is shown. like Figure 6 As shown, the computer system includes a central processing unit (CPU) 1001, which can perform various appropriate actions and processes according to a program stored in a read-only memory (ROM) 1002 or a program loaded from a storage part 1008 into a random access memory (RAM) 1003. In the RAM 1003, various programs and data required for the operation instructions of the system are also stored. The CPU 1001, the ROM 1002, and the RAM 1003 are connected to each other through a bus 1004. An input / output (I / O) interface 1005 is also connected to the bus 1004.
[0049] The following components are connected to the I / O interface 1005: an input section 1006 including a keyboard, a mouse, etc.; an output section 1007 including a cathode ray tube (CRT), a liquid crystal display (LCD), etc., and a speaker, etc.; a storage section 1008 including a hard disk, etc.; and a communication section 1009 including a network interface card such as a LAN card, a modem, etc. The communication section 1009 performs communication processing via a network such as the Internet. A drive 1010 is also connected to the I / O interface 1005 as needed. A removable medium 1011, such as a magnetic disk, an optical disk, a magneto-optical disk, a semiconductor memory, etc., is installed on the drive 1010 as needed, so that a computer program read therefrom is installed into the storage section 1008 as needed.
[0050] In particular, according to an embodiment of the present application, the above reference flow chart Figure 1The described process can be implemented as a computer software program. For example, an embodiment of the present application includes a computer program product, which includes a computer program carried on a computer-readable medium, and the computer program includes a program code for executing the method shown in the flowchart. In such an embodiment, the computer program includes a program code for executing the method shown in the flowchart. In such an embodiment, the computer program can be downloaded and installed from a network through the communication part 1009, and / or installed from a removable medium 1011. When the computer program is executed by the central processing unit (CPU) 1001, the above-mentioned functions defined in the system of the present application are executed.
[0051] It should be noted that the computer-readable medium shown in the present application may be a computer-readable signal medium or a computer-readable storage medium or any combination of the above two. The computer-readable storage medium may be, for example, but not limited to, an electrical, magnetic, optical, electromagnetic, infrared, or semiconductor system, device or device, or any combination of the above. More specific examples of computer-readable storage media may include, but are not limited to: an electrical connection with one or more wires, a portable computer disk, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a portable compact disk read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the above. In the present application, a computer-readable storage medium may be any tangible medium containing or storing a program that can be used by or in combination with an instruction execution system, device or device. In the present application, a computer-readable signal medium may include a data signal propagated in a baseband or as part of a carrier wave, which carries a computer-readable program code. This propagated data signal may take a variety of forms, including but not limited to electromagnetic signals, optical signals, or any suitable combination of the above. Computer-readable signal media may also be any computer-readable medium such as a computer-readable storage medium that can send, propagate or transmit a program for use by or in conjunction with an instruction execution system, device or device. The program code contained on the computer-readable medium may be transmitted using any appropriate medium, including but not limited to: wireless, wire, optical cable, RF, etc., or any suitable combination of the above.
[0052] The flow chart and block diagram in the accompanying drawings illustrate the possible architecture, functions and operating instructions of the system, method and computer program product according to various embodiments of the present application. In this regard, each box in the flow chart or block diagram can represent a module, a program segment or a part of a code, and the aforementioned module, program segment or a part of a code contains one or more executable instructions for realizing the specified logical function. It should also be noted that in some implementations as replacements, the functions marked in the box can also occur in a sequence different from that marked in the accompanying drawings. For example, the boxes represented by two connections can actually be executed substantially in parallel, and they can sometimes be executed in the opposite order, depending on the functions involved. It should also be noted that each box in the block diagram and / or flow chart, and the combination of the boxes in the block diagram and / or flow chart can be implemented with a dedicated hardware-based system that performs a specified function or operating instruction, or can be implemented with a combination of dedicated hardware and computer instructions.
[0053] The units or modules involved in the embodiments described in the present application may be implemented by software or hardware. The units or modules described may also be arranged in a processor. The names of these units or modules do not, in some cases, constitute limitations on the units or modules themselves.
[0054] As another aspect, the present application further provides a computer-readable storage medium, which may be included in the computing device described in the above embodiment, or may exist independently without being assembled into the computing device. The above computer-readable storage medium stores one or more programs, and when the above programs are used by one or more processors to execute the low-cost and low-carbon emission dyeing vat process intelligent control method described in the present application, for example, the following are executed: obtaining process data of dyeing a dyeing target by a dyeing vat, wherein the process data at least includes the process required temperature, heating / cooling rate, and process duration; According to the process data, a temperature target curve is obtained; According to the current temperature of the dye vat and the temperature target curve, a target opening of the burner is obtained; According to the target opening, the firepower of the burner for heating the dye vat is adjusted.
[0055] As another aspect, the present application also provides a computer program product, which may be included in the computing device described in the above embodiment, or may exist independently without being assembled into the computing device. The above computer program product stores one or more programs, and when the above program is used by one or more processors to execute the low-cost and low-carbon emission dyeing vat process intelligent control method described in the present application. For example, the following is performed: obtaining process data of dyeing a dyeing target by a dyeing vat, wherein the process data at least includes the process required temperature, heating / cooling rate and process duration; According to the process data, a temperature target curve is obtained; According to the current temperature of the dye vat and the temperature target curve, a target opening of the burner is obtained; According to the target opening, the firepower of the burner for heating the dye vat is adjusted.
[0056] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of disclosure involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the aforementioned disclosed concept. For example, the above features are replaced with the technical features with similar functions disclosed in the present application (but not limited to) by each other to form a technical solution.
Claims
1. A low-cost and low-carbon emission dyeing vat process intelligent control method, characterized in that: The dye vat is heated by a burner, and the dye vat process intelligent control method includes: Obtaining process data of dyeing a dyeing target by a dyeing vat, wherein the process data at least includes a process required temperature, a heating / cooling rate, and a process duration; According to the process data, a temperature target curve is obtained; According to the current temperature of the dye vat and the temperature target curve, a target opening of the burner is obtained; According to the target opening, the firepower of the burner for heating the dye vat is adjusted.
2. The low-cost and low-carbon dyeing vat process intelligent control method according to claim 1 is characterized in that: The step of obtaining a temperature target curve according to the process data comprises: A two-dimensional coordinate system is established with time and temperature as the coordinate axes of the two-dimensional coordinate system; The temperature target curve is obtained by interpolation in the two-dimensional coordinate system according to the process required temperature, heating / cooling rate and process duration.
3. The low-cost and low-carbon intelligent control method for dyeing vat process according to claim 1 is characterized in that: The step of obtaining the target opening of the burner according to the current temperature of the dye vat and the temperature target curve comprises: Obtaining the current temperature of the dye vat at the first moment; Obtaining the process required temperature at the first moment from the temperature target curve; The target opening of the burner is obtained according to the current temperature of the dye vat at the first moment and the process required temperature at the first moment.
4. The low-cost and low-carbon emission dyeing vat process intelligent control method according to claim 3 is characterized in that: The step of obtaining the target opening of the burner according to the current temperature of the dye vat at the first moment and the process required temperature at the first moment includes: Obtaining a temperature difference between the current temperature of the dye vat at the first moment and the process required temperature at the first moment; According to the temperature difference, an opening adjustment amount is obtained; The target opening of the burner is obtained according to the opening adjustment amount and the current opening of the burner.
5. The low-cost and low-carbon intelligent control method for dyeing vat process according to any one of claims 1 to 4, characterized in that: After adjusting the firepower of the burner to heat the dye vat according to the target opening, the method further includes: The temperature matching degree is obtained according to the current temperature of the dyeing vat obtained each time in the process and the process required temperature on the corresponding temperature target curve; According to the temperature matching degree, the process intelligent control effect of the dyeing vat is evaluated.
6. The low-cost and low-carbon intelligent control method for dyeing vat process according to any one of claims 1 to 4, characterized in that: After adjusting the firepower of the burner to heat the dye vat according to the target opening, the method further includes: Get a gas flow reading at the start of the process; Get a gas flow reading at the end of the process; Obtaining the gas consumption of the process according to the gas flow reading at the beginning of the process and the gas flow reading at the end of the process; The energy cost and carbon emission of the process are obtained according to the gas consumption.
7. The low-cost and low-carbon intelligent control method for dyeing vat process according to claim 6 is characterized in that: The energy cost and carbon emissions of the process are obtained according to the gas consumption, including: Obtaining the energy cost according to the gas consumption and the gas unit price; The carbon emission is obtained according to the gas consumption and the gas carbon emission factor.
8. A low-cost and low-carbon emission dyeing vat process intelligent control system, characterized in that: The dye vat is heated by a burner, and the dye vat process intelligent control system includes: An acquisition module is used to obtain process data of dyeing a dye target by a dye vat, wherein the process data at least includes a process required temperature, a heating / cooling rate, and a process duration; A temperature target curve determination module, used to obtain a temperature target curve according to the process data; An opening determination module, used for obtaining a target opening of the burner according to the current temperature of the dye vat and the temperature target curve; The control module is used to adjust the firepower of the burner to heat the dye vat according to the target opening.
9. A computing device, characterized in that The method comprises a memory, a processor and a computer program stored in the memory and executable on the processor, wherein when the processor executes the program, the low-cost and low-carbon emission dyeing vat process intelligent control method according to any one of claims 1 to 7 is implemented.
10. A computer-readable storage medium having a computer program stored thereon, characterized in that: When the program is executed by a processor, a low-cost and low-carbon dyeing vat process intelligent control method according to any one of claims 1 to 7 is implemented.
Citation Information
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