Low-noise roller built-in motor

By designing a hydraulic damping device and removable heat sink in the built -in motor of the roller, the filter board is replaced without affecting the normal operation of the equipment, which solves the problem of complex gray ash in existing technologies and replacing the operation of the equipment.

CN119382391APending Publication Date: 2025-01-28丹阳盛格科技有限公司
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Patent Information

Application Number
CN202411375943.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-01-28

AI Technical Summary

Technical Problem

In the prior art, the cleaning process is complicated and incomplete, and the heat dissipation parts need to be removed when replacing the filter, which affects the normal operation of the equipment.

Method used

A low -noise roller built -in motor is designed, which uses a hydraulic damper shock absorption. On the side of the motor main body, there are alternate heat dissipation holes and replacement holes. replace.

Benefits of technology

The filter board is replaced without affecting the normal operation of the device, simplified the ash clearing process, and improving the reliability and maintenance efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The low-noise roller built-in motor comprises a supporting seat and a motor body, a stand is installed on the supporting seat, the two ends of the motor body are connected with the stand through bearings, and hydraulic dampers are connected to the stand and the supporting seat; a heat dissipation piece is arranged on the side face of the motor main body, heat dissipation holes and replacement holes are alternately formed in the side face of the motor main body, the heat dissipation piece comprises a housing detachably arranged at the heat dissipation holes and a fan arranged in the housing, and a sealing plate is arranged in the replacement hole; the filter screen plate at the fan can be adjusted and replaced by adjusting the carrier plate, and the filter screen plate can be replaced under the condition that normal operation of equipment is not affected.
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Description

Technical Field

[0001] The invention belongs to the technical field of drum motors, and in particular relates to a low-noise built-in drum motor. Background Art

[0002] Magnetic direct-drive drum motors can be used as mine hoists in mining. They play an important role in the mining process, mainly responsible for lifting miners and equipment from underground to the ground. However, since the load of mine hoists is often uneven, strong vibrations will occur, which will not only affect the service life of the hoist, but may also pose a threat to the safety of miners and equipment. Therefore, it is necessary to design a shock absorbing device suitable for mine hoists with uneven loads to reduce the vibration of the hoist, improve the safety of the hoisting process and the durability of the equipment.

[0003] In addition, under heavy load conditions, the coils on the stator inside the permanent magnet direct-drive drum motor will accumulate heat. Long-term heat accumulation will cause the permanent magnets fixed inside the drum rotor to demagnetize, reducing the service life of the motor. Therefore, it is necessary to design a permanent magnet direct-drive drum motor with good heat dissipation effect.

[0004] In the prior art, CN117767640A discloses a drum motor structure to dissipate heat from the electrode. However, the heat dissipation structure is too complicated, and the cleaning of the filter is also complicated. In particular, when replacing the filter, the heat dissipation component needs to be disassembled, which affects the normal operation of the equipment. Summary of the invention

[0005] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.

[0006] In view of the following technical problems in the prior art: the cleaning process of the prior art is complicated and incomplete, and the replacement of the filter plate requires the removal of the heat sink, which affects the normal operation of the equipment.

[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: a low-noise drum built-in motor, comprising:

[0008] A support seat and a motor body, wherein a frame is installed on the support seat, and both ends of the motor body are connected to the frame through bearings, and a hydraulic damper is connected to the frame and the support seat;

[0009] A heat sink is arranged on the side of the motor body, and heat dissipation holes and replacement holes are alternately arranged on the side of the motor body. The heat sink includes a cover shell detachably arranged at the heat dissipation hole and a fan arranged in the cover shell, and a sealing plate is arranged in the replacement hole.

[0010] As an optimal technical solution for a low-noise built-in drum motor, an annular groove is provided at the inner end of the motor body, a carrier plate is embedded in the annular groove, an arc groove is provided on the side wall of the motor body and communicates with the annular groove, a paddle plate is provided on the side of the carrier plate, and the paddle plate is arranged in the arc groove.

[0011] As an optimal technical solution for a low-noise drum built-in motor, a first magnetic surface and a second magnetic surface are respectively provided at both ends of the arc slot, and the paddle can be magnetically attracted to the first magnetic surface and the second magnetic surface.

[0012] As a preferred technical solution for a low-noise built-in drum motor, the carrier plate is alternately provided with first holes and second holes, the first hole is provided with a first side arc groove on the circumferential side, and the second hole is provided with a second side arc groove on the circumferential side.

[0013] As an optimal technical solution for a low-noise drum built-in motor, filter plates are provided in the first hole and the second hole, and first side blocks and second side blocks are provided on the sides of the filter plates. A first sliding shaft is provided on the first side block, and a second sliding shaft is provided on the second side block.

[0014] As an optimal technical solution for a low-noise built-in motor in a drum, a first skew groove and a second skew groove are provided on the inner side of the end surface of the motor body, the first sliding shaft of two adjacent filter screens is embedded in the first skew groove, and the second sliding shaft of two adjacent filter screens is embedded in the second skew groove.

[0015] As an optimal technical solution for a low-noise drum built-in motor, the side wall of the replacement hole is provided with a first square groove and a second square groove, the first biased groove connects the first square groove and one side of the heat dissipation hole, and the second biased groove connects the second square groove and the other side of the heat dissipation hole.

[0016] As a preferred technical solution for a low-noise built-in motor in a drum, a first block and a second block are provided on the side of the sealing plate, the first block is embedded in the first square groove, the second block is embedded in the second square groove, and a first transition groove and a second transition groove are provided on the sealing plate, the first transition groove is a part of the first biased groove, and the second transition groove is a part of the second biased groove.

[0017] As a preferred technical solution for a low-noise built-in drum motor, the distance between the first end point of the first eccentric groove and the center O is smaller than the distance between the second end point of the first eccentric groove and the center O, and the distance between the third end point of the second eccentric groove and the center O is smaller than the distance between the fourth end point of the second eccentric groove and the center O.

[0018] Beneficial effects of the present invention: The present invention can adjust and replace the filter screen plate at the fan by adjusting the carrier plate, and the filter screen plate can be replaced without affecting the normal operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 It is a structural schematic diagram of the end of the motor body in the present invention;

[0022] Figure 3 It is a schematic diagram of the structure in which the sealing plate is embedded in the replacement hole in the present invention;

[0023] Figure 4 It is a structural schematic diagram of the carrier board in the present invention;

[0024] Figure 5 It is a structural schematic diagram of the filter screen plate in the present invention;

[0025] Figure 6 A schematic diagram of the complete structure of the first biased slot and the second biased slot in the present invention;

[0026] Figure 7 It is a structural schematic diagram of the sealing plate in the present invention;

[0027] Figure 8 It is a structural schematic diagram of the arc groove in the present invention.

[0028] Reference numerals: stand 101, support base 100, hydraulic damper 300, heat sink 400, cover 401, fan 402, annular groove 203, arc groove 205, dial plate 204a, first magnetic surface 205a, second magnetic surface 205b, carrier plate 204, first side arc groove 204d, second side arc groove 204e, first hole 204b, second hole 204c, filter screen plate 600, first side block 601, second side block 60 2. Motor body 200, first sliding shaft 603, second sliding shaft 604, replacement hole 202, heat dissipation hole 201, sealing plate 500, first block 501, first square groove 202a, second block 502, second square groove 202b, sealing plate 500, first transition groove 503, second transition groove 504, first endpoint A1, first biased groove 206, second endpoint A2, third endpoint B1, second biased groove 207, fourth endpoint B2. DETAILED DESCRIPTION

[0029] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0030] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0031] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0032] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0033] Example 1

[0034] Reference Figure 1 to Figure 7The present embodiment provides a low-noise built-in drum motor, including a support seat 100 and a motor body 200, a support seat 100 is mounted with a stand 101, both ends of the motor body 200 are connected to the stand 101 through bearings, and a hydraulic damper 300 is connected to the stand 101 and the support seat 100; a heat sink 400 is arranged on the side of the motor body 200, and heat dissipation holes 201 and replacement holes 202 are alternately arranged on the side of the motor body 200, the heat sink 400 includes a cover 401 detachably arranged at the heat dissipation hole 201 and a fan 402 arranged in the cover 401, and a sealing plate 500 is arranged in the replacement hole 202.

[0035] The stand 101 provides support for the motor body 200 .

[0036] The motor body 200 is a drum motor.

[0037] In this embodiment, since the operating environment of the drum motor contains a lot of dust, it is particularly important to prevent dust from entering the motor and to clean the motor while using the fan to dissipate heat. Therefore, a filter plate 600 is provided at the heat sink to block the dust. When the dust accumulates to a certain extent and is difficult to clean, the best way is to replace it. However, the existing technology requires the disassembly of the heat sink, which causes the equipment to be shut down for maintenance, affecting the construction efficiency.

[0038] A cooling fan is installed at the heat dissipation hole 201 to perform heat dissipation work, and the replacement hole 202 is used to assist in replacing the filter plate 600. Furthermore, the heat dissipation element 400 is detachable, and a proper amount of heat dissipation element 400 can also be installed at the replacement hole 202 to further improve the heat dissipation efficiency when necessary.

[0039] The hydraulic damper 300 is used for shock absorption and noise reduction caused by vibration. Furthermore, a vibration sensor is provided on the equipment to detect the vibration of the equipment and feed back the information to the hydraulic damper 300 for real-time adjustment. This is a prior art and will not be described in detail.

[0040] An annular groove 203 is provided at the inner end of the motor body 200, and a carrier plate 204 is embedded in the annular groove 203. An arc groove 205 is provided on the side wall of the motor body 200 and communicates with the annular groove 203. A paddle plate 204a is provided on the side of the carrier plate 204, and the paddle plate 204a is arranged in the arc groove 205; a first magnetic surface 205a and a second magnetic surface 205b are respectively provided at both ends of the arc groove 205, and the paddle plate 204a and the first magnetic surface 205a and the second magnetic surface 205b can be magnetically attracted.

[0041] The carrier plate 204 can be rotated in the annular groove 203 by toggling the dial plate 204a. Specifically, the carrier plate 204 is fixed with two positions and is switched at these two positions. Specifically, the first position is that the dial plate 204a corresponds to the first magnetic surface 205a. At this time, the first hole 204b is correspondingly placed at the heat dissipation hole 201. The second position is that the dial plate 204a is toggled to correspond to the second magnetic surface 205b. At this time, the first hole 204b is moved to the corresponding replacement hole 202, and the filter plate 600 in the first hole 204b is replaced at the replacement hole 202.

[0042] The carrier plate 204 is alternately provided with first holes 204b and second holes 204c. The first hole 204b is provided with a first side arc groove 204d on its circumferential side, and the second hole 204c is provided with a second side arc groove 204e on its circumferential side.

[0043] It should be noted that a plurality of first holes 204b and second holes 204c are arranged in a circular array on the carrier plate 204, and the first holes 204b and the second holes 204c have the same structure, but the opening positions of the first side arc groove 204d and the second side arc groove 204e are different, so that when the first hole 204b and the first side arc groove 204d are rotated to make the first hole 204b and the second hole 204c overlap, there is an angular deviation between the first side arc groove 204d and the second side arc groove 204e.

[0044] A filter plate 600 is disposed in each of the first hole 204b and the second hole 204c. A first side block 601 and a second side block 602 are disposed on the side of the filter plate 600. A first sliding shaft 603 is disposed on the first side block 601, and a second sliding shaft 604 is disposed on the second side block 602.

[0045] The first side block 601 and the second side block 602 are symmetrically arranged at two ends of the filter screen plate 600 .

[0046] It should be noted that the first slide shaft 603 and the second slide shaft 604 are not installed on the filter plate arranged in the second hole 204c, because when the filter plate 600 in the first hole 204b is replaced, the second hole 204c is rotated to correspond to the heat dissipation hole 201, acting as a temporary filtering component, and its structural state does not need to change.

[0047] A first deflection groove 206 and a second deflection groove 207 are provided on the inner side of the end surface of the motor body 200 . The first sliding shafts 603 of two adjacent filter screens 600 are embedded in the first deflection groove 206 , and the second sliding shafts 604 of two adjacent filter screens 600 are embedded in the second deflection groove 207 .

[0048] The side wall of the replacement hole 202 is provided with a first square groove 202a and a second square groove 202b. The first deflected groove 206 connects the first square groove 202a with one side of the heat dissipation hole 201 , and the second deflected groove 207 connects the second square groove 202b with the other side of the heat dissipation hole 201 .

[0049] A first block 501 and a second block 502 are arranged on the side of the sealing plate 500. The first block 501 is embedded in the first square groove 202a, and the second block 502 is embedded in the second square groove 202b. A first transition groove 503 and a second transition groove 504 are arranged on the sealing plate 500. The first transition groove 503 is a part of the first bias groove 206, and the second transition groove 504 is a part of the second bias groove 207.

[0050] It should be noted that the sealing plate 500 is arranged in the replacement hole 202 in a magnetic manner. Specifically, the circumferential side surface of the sealing plate 500 and the side surface of the replacement hole are provided with annular magnetic strips that attract each other.

[0051] The distance between the first endpoint A1 of the first slant groove 206 and the center O is smaller than the distance between the second endpoint A2 of the first slant groove 206 and the center O. The distance between the third endpoint B1 of the second slant groove 207 and the center O is smaller than the distance between the fourth endpoint B2 of the second slant groove 207 and the center O.

[0052] For the convenience of design, in the initial state, the line connecting the first side block 601 and the second side block 602 of the filter screen plate 600 corresponding to the replacement hole 202 passes through the center O, so Figure 7 In the structure shown, when the carrier plate 204 is rotated from right to left, the filter screen plate 600 on the right side will move and deflect along the second deflection groove 207 and the first deflection groove 206, and the state on the right side of the figure will be changed to the state on the left side of the figure. It should be noted that in the initial state Figure 7 The filter screen plate 600 on the right corresponds to the state where it is set at the replacement hole 202. Figure 7 The filter plate 600 on the left corresponds to the state where it is arranged at the heat dissipation hole 201 .

[0053] In the present invention, the replacement process of the filter screen plate 600 is to take out the sealing plate 500 in the replacement hole 202, and take out the filter screen plate 600 corresponding to the replacement hole 202. Preferably, the first transition groove 503 and the second transition groove 50 on the sealing plate 500 are provided with magnetic surfaces, and the first sliding shaft 603 and the second sliding shaft 604 are magnetic materials. Therefore, when the sealing plate 500 is removed, the filter screen plate 600 is also driven to be removed, or the filter screen plate 600 is not initially placed at the corresponding position of the replacement hole 202, and the sealing plate 500 is covered to prevent dust from being blown out.

[0054] Then, the dial plate 204a is toggled to rotate the filter plate 600 at the heat dissipation hole 201 to the replacement hole 202. At the same time, the filter plate 600 is deflected under the restriction of the second bias groove 207 and the first bias groove 206. The first block 501 and the second block 502 correspond to the first square groove 202a and the second square groove 202b, so that the filter plate 600 can be taken out. Then, the filter plate 600 is taken out, and a new one is placed at the replacement hole 202. The dial plate 204a is returned, and the filter plate 600 moves back to the heat dissipation hole 201 and is deflected and fixed.

[0055] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0056] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A low-noise drum built-in motor, characterized in that: include, A support seat (100) and a motor body (200), wherein a stand (101) is mounted on the support seat (100), two ends of the motor body (200) are connected to the stand (101) via bearings, and a hydraulic damper (300) is connected to the stand (101) and the support seat (100); A heat sink (400) is arranged on the side of the motor body (200), and heat dissipation holes (201) and replacement holes (202) are alternately arranged on the side of the motor body (200). The heat sink (400) comprises a cover (401) detachably arranged at the heat dissipation hole (201) and a fan (402) arranged in the cover (401), and a sealing plate (500) is arranged in the replacement hole (202).

2. The low-noise drum built-in motor according to claim 1 is characterized by: The inner end of the motor body (200) is provided with an annular groove (203), a carrier plate (204) is embedded in the annular groove (203), an arc groove (205) is provided on the side wall of the motor body (200) and communicates with the annular groove (203), a shifting plate (204a) is provided on the side of the carrier plate (204), and the shifting plate (204a) is arranged in the arc groove (205).

3. The low-noise drum built-in motor according to claim 2 is characterized in that: A first magnetic surface (205a) and a second magnetic surface (205b) are respectively provided at two ends of the arc groove (205), and the prying plate (204a) can be magnetically attracted to both the first magnetic surface (205a) and the second magnetic surface (205b).

4. The low-noise drum built-in motor according to claim 3 is characterized by: The carrier plate (204) is alternately provided with first holes (204b) and second holes (204c); the first hole (204b) is provided with a first side arc groove (204d) on the circumferential side surface; and the second hole (204c) is provided with a second side arc groove (204e) on the circumferential side surface.

5. The low-noise drum built-in motor according to claim 4 is characterized in that: A filter screen plate (600) is disposed in each of the first hole (204b) and the second hole (204c); a first side block (601) and a second side block (602) are disposed on the side of the filter screen plate (600); a first sliding shaft (603) is disposed on the first side block (601), and a second sliding shaft (604) is disposed on the second side block (602).

6. The low-noise drum built-in motor according to claim 5, characterized in that: A first biased groove (206) and a second biased groove (207) are provided on the inner side of the end surface of the motor body (200); the first sliding shafts (603) of two adjacent filter screens (600) are embedded in the first biased groove (206); and the second sliding shafts (604) of two adjacent filter screens (600) are embedded in the second biased groove (207).

7. The low-noise drum built-in motor according to claim 6, characterized in that: The side wall of the replacement hole (202) is provided with a first square groove (202a) and a second square groove (202b), the first deflected groove (206) connects the first square groove (202a) and one side of the heat dissipation hole (201), and the second deflected groove (207) connects the second square groove (202b) and the other side of the heat dissipation hole (201).

8. The low-noise drum built-in motor according to claim 1, characterized in that: The side of the sealing plate (500) is provided with a first square block (501) and a second square block (502); the first square block (501) is embedded in the first square groove (202a); the second square block (502) is embedded in the second square groove (202b); the sealing plate (500) is provided with a first transition groove (503) and a second transition groove (504); the first transition groove (503) is a part of the first biased groove (206); the second transition groove (504) is a part of the second biased groove (207).

9. The low-noise drum built-in motor according to claim 8, characterized in that: The distance between the first end point (A1) of the first deflected groove (206) and the circle center O is smaller than the distance between the second end point (A2) of the first deflected groove (206) and the circle center O, and the distance between the third end point (B1) of the second deflected groove (207) and the circle center O is smaller than the distance between the fourth end point (B2) of the second deflected groove (207) and the circle center O.