Automatic power board mounting equipment

By designing automatic installation power board equipment, the coordinated work of racks, conveyor agencies, positioning agencies, feeding agencies, first robotics, first robotics, pressure bar mechanisms and second robotics have solved the problem of manual assembly welding in the existing technologies, realized Automated assembly has improved production efficiency and assembly accuracy.

CN119383947APending Publication Date: 2025-01-28DONGGUAN GUANJIA ELECTRONICS EQUIP CO LTD
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Patent Information

Application Number
CN202411334340.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-01-28

AI Technical Summary

Technical Problem

The existing automatic assembly equipment of PCB boards requires manual assembly and welding, which reduces production efficiency and is prone to poor assembly during the transportation process, affecting the quality of PCB boards.

Method used

A automatic installation power board equipment is designed, including racks, conveyor agencies, positioning agencies, feeding agencies, first robotics, bars and bars and second robots. Through the collaborative work of these components, the automatic feeding, transportation, positioning and assembly of the power board are realized.

Benefits of technology

The automation assembly of the power board is realized, the stability and accuracy of the assembly are improved, artificial errors are reduced, the production efficiency is improved, and the degree of automation and practicality of assembly are improved.

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Abstract

The invention relates to the technical field of assembling, in particular to automatic power board assembling equipment which comprises a rack, a conveying mechanism, a positioning mechanism, a feeding mechanism, a first mechanical arm, a strip pressing mechanism and a second mechanical arm. The conveying mechanism is arranged on the rack; the positioning mechanism is arranged on the conveying mechanism; the feeding mechanism is arranged on the side, away from the conveying mechanism, of the rack, and the feeding mechanism is used for feeding the power boards; one end of the first mechanical arm is erected on the rack and located on one side of the feeding mechanism, and the other end of the first mechanical arm is clamped to the power amplifier board and conveys the power amplifier board towards the batten mechanism to be fixedly assembled with a batten. The batten mechanism is arranged on the rack and is symmetrical to the first manipulator, and the second manipulator grabs, transfers and places the batten assembled with the power board onto a product on the positioning mechanism to be assembled; the structure is compact, automatic assembly precision and efficiency are high, and practicability is high.
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Description

Technical Field

[0001] The invention relates to the technical field of assembly, in particular to an automatic power board assembly device. Background Art

[0002] PCB board automatic assembly equipment, also known as PCB board automatic assembly machine, is a device that uses automation technology to automatically assemble electronic components. It can automatically assemble surface mount components (SMD) and through-hole plug-in (THT) to printed circuit boards (PCBs), and fix the components through welding and other methods.

[0003] Existing PCB board automatic assembly equipment usually requires manual assembly and welding, which greatly reduces production efficiency. In addition, poor assembly often occurs during the transportation process, affecting the PCB board. Summary of the invention

[0004] In order to solve the above problems, the present invention provides an automatic power board installation device, which solves the problem that the existing PCB board automatic assembly equipment usually requires manual assembly and welding, greatly reducing the production efficiency, and poor assembly often occurs during the transportation process, which affects the PCB board.

[0005] The technical solution adopted by the present invention is: it includes a frame, a conveying mechanism, a positioning mechanism, a loading mechanism, a first manipulator, a pressure strip mechanism, and a second manipulator; the conveying mechanism is arranged on the frame; the positioning mechanism is arranged on the conveying mechanism; the loading mechanism is arranged on the frame and away from the conveying mechanism, and the loading mechanism is used to load the power board; one end of the first manipulator is mounted on the frame and located on one side of the loading mechanism, and one end of the first manipulator is clamped on the power board and transported toward the pressure strip mechanism; the pressure strip mechanism is arranged on the frame and symmetrically arranged with the first manipulator; the first manipulator clamps the power board and the pressure strip on the pressure strip mechanism to assemble and fix each other; and the second manipulator is arranged on the frame and faces the first manipulator; the second manipulator grabs and transfers the pressure strip assembled with the power board to the product on the positioning mechanism for assembly.

[0006] A further improvement to the above scheme is that the conveying mechanism includes two groups of symmetrically arranged conveying frames on the frame, conveying slides on the conveying frames, a conveying seat movably arranged on the conveying slides, and a conveying motor connected and driven to the conveying seat; one end of the conveying motor is connected to a conveying drive rod; and one end of the conveying seat is provided with a conveying sensor.

[0007] A further improvement to the above scheme is that the positioning mechanism includes a jacking device installed on the frame, a fixture device arranged on the jacking device, and a positioning device for positioning with the fixture device; the jacking device includes a jacking fixed plate, a jacking guide rod movably arranged on the jacking fixed plate, a jacking drive plate connected to the top of the jacking guide rod, and a jacking drive member connected to the jacking drive plate; one end of the jacking drive member is driven by the jacking drive plate to drive the fixture device to move up and down along the jacking guide rod; the fixture device includes a fixture movable ... A jig slide block movably arranged on both sides of a jig movable plate, a jig fixing plate arranged on the jig slide block, a jig slot arranged on the jig fixing plate, and a limit frame arranged around the jig slot; the limit frame is provided with a limit contact, and one end of the jig movable plate is connected to a jacking drive plate; the positioning device is arranged on a frame, and the positioning device includes a positioning frame and a support frame supported by the positioning frame; the positioning frame is provided with a plurality of positioning slots, and one end of the support frame is provided with a support convex point, and the support convex point and the limit contact contact each other for limiting.

[0008] A further improvement to the above scheme is that the feeding mechanism includes a feeding rack, a movable material tray arranged on the feeding rack, a feeding drive component that drives the movable material tray to perform movable feeding, a lifting material tray is provided at one end connected to the movable material tray, and a lifting drive component that drives the lifting material tray to lift and fix, a power board is placed in the movable material tray, and a power assembly groove is provided on the power board.

[0009] A further improvement to the above scheme is that the first manipulator includes a first support frame mounted on a frame, a first support base installed on the first support frame, a first movable arm provided on the first support base, a second movable arm connected to the first movable arm, and a first mechanical clamp installed on the second movable arm; one end of the first mechanical clamp is movable toward the lifting tray for clamping, and the first mechanical clamp is provided with four groups of symmetrically arranged air claws.

[0010] A further improvement to the above scheme is that the pressure strip mechanism includes a movable frame, a pushing device arranged on the movable frame, a discharge device located on the pushing device, a pressure strip placed in the discharge device, a positioning pin arranged on the discharge device, and an abutment block that is away from the positioning pin and installed on the movable frame; the discharge device can be used for manual discharge, the pressure strip includes a fixed pressure sheet, an elastic pressure sheet, and a pressure sheet pin arranged on the fixed pressure sheet, and the top of the pressure sheet pin is provided with a pin groove; the pushing device includes a pushing slide rail arranged on the movable frame, a pushing slider slidingly arranged on the pushing slide rail, a pushing seat connected to the pushing slider, and a pushing motor driving the pushing device to move, and the discharge device is arranged on the pushing seat and moves along the pushing slide rail through the pushing motor.

[0011] A further improvement to the above scheme is that the discharge device includes a discharge rack arranged on a pushing seat, limit blocks arranged at both ends of the discharge rack, a discharge pull block that cooperates with the limit blocks to form a discharge trough, a telescopic cylinder that drives the discharge pull block to perform telescopic activities, and a telescopic protrusion is provided at one end of the discharge pull block. The pressure strip is arranged in the discharge trough and is pulled toward the limit block by the discharge pull block so that the pressure strip can be placed vertically in the discharge trough, and the movable pressing piece is telescopically controlled by the telescopic protrusion to facilitate the embedding of the pressure strip in the power board.

[0012] A further improvement to the above scheme is that the second manipulator includes a conveying device installed on the frame, a second supporting frame arranged on the conveying device, a second flipping device installed on the second supporting frame, a second clamping plate connected to the second flipping device, and an assembly component arranged on the second clamping plate, and a positioning hole is provided on the second clamping plate.

[0013] A further improvement to the above scheme is that the assembly component includes an assembly rail installed on a second clamping plate, an assembly drive block movably arranged on the assembly rail, a first drive block and a second drive block symmetrically arranged at both ends of the assembly drive block, and a second limit block located on one side of the second drive block; the assembly drive block is provided with a drive groove, the first drive block is provided with a drive buckle, and the second drive block is provided with a groove body; the assembly drive block can move linearly along the assembly rail so that the first drive block and the second drive block are clamped and fixed to each other.

[0014] A further improvement to the above solution is that the conveying device includes an X-axis conveying module, a Y-axis conveying module, and a Z-axis conveying module.

[0015] The beneficial effects of the present invention are:

[0016] Compared with the existing board loading equipment, the present invention places the power board on the loading mechanism through automatic power board loading and transports the power board to the specified position through the lifting material tray, so that the first manipulator clamps the power board on all sides and places it on the pressure strip mechanism for assembly, and the power board is provided with an assembly groove that matches the pressure sheet pin, so that the pressure sheet pin can be embedded in the assembly groove for positioning and assembly with the power board, and the elastic pressure sheet can be elastically connected with the power board to improve the assembly stability, and the assembled power board and pressure strip are transported to the positioning mechanism by the second manipulator; and the second manipulator is provided with a second clamping plate and an assembly component, and The second clamping plate is provided with a positioning hole, and the pressure strip mechanism is provided with a positioning pin. The positioning pin is inserted into the positioning hole to facilitate the second manipulator to position the assembled power board and the pressure strip, and facilitate the assembly drive on the assembly to drive the first drive block and the second drive block to synchronously drive and press the two groups of pressure strips arranged on the discharge device, so that the buckle on the first drive block is connected with the slot on the pressure sheet pin, and the first drive block connected to the pressure sheet pin is limited and fixed by the second drive block and the limit block, thereby improving the assembly accuracy of the power board and the pressure strip, further improving the stability of the second manipulator's clamping, ensuring the tightness of the assembly, accelerating the assembly efficiency, and having a high overall degree of automation and strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A three-dimensional diagram of the automatic power board installation device of the present invention;

[0018] Figure 2 It is a front view of the automatic power board installation device of the present invention;

[0019] Figure 3 It is a structural schematic diagram of the feeding mechanism of the present invention;

[0020] Figure 4 It is a structural schematic diagram of the movable assembly of the pressure strip mechanism and the power board of the present invention;

[0021] Figure 5 for Figure 4 The enlarged view of point A in the middle;

[0022] Figure 6 for Figure 4 The enlarged view of point B in the middle;

[0023] Figure 7 is a schematic diagram of the structure of the second manipulator;

[0024] Figure 8 It is an exploded view of the assembly of the power panel and the pressure strip of the present invention.

[0025] Description of reference numerals: frame 10;

[0026] Conveying mechanism 20, conveying frame 21, conveying slide rail 22, conveying seat 23, conveying motor 24, conveying driving rod 25;

[0027] Positioning mechanism 30, lifting device 31, lifting fixed plate 311, lifting guide rod 312, lifting drive plate 313, lifting drive member 314, fixture device 32, fixture movable plate 321, fixture slider 322, fixture fixed plate 323, fixture slot 324, limit frame 325, limit contact 326, positioning device 33, positioning frame 331, support frame 332, positioning slot 333, support convex point 334;

[0028] Feeding mechanism 40, feeding frame 41, movable material tray 42, power board 421, assembly slot 422, feeding drive member 43, lifting material tray 44, lifting drive member 45;

[0029] A first manipulator 50, a first support frame 51, a first support seat 52, a first movable arm 53, a second movable arm 54, a first mechanical gripper 55, and an air gripper 56;

[0030] The pressure strip mechanism 60, the moving frame 61, the pushing device 62, the pushing slide rail 621, the pushing seat 622, the pushing motor 623, the material discharge device 63, the material discharge frame 631, the limit block 632, the material discharge groove 633, the material discharge pull block 634, the telescopic cylinder 635, the telescopic protrusion 636, the pressure strip 64, the fixed pressing piece 641, the elastic pressing piece 642, the pressing piece pin 643, the pin groove 644, the positioning pin 65, and the abutment block 66;

[0031] The second manipulator 70, the conveying device 71, the second support frame 72, the second flipping device 73, the second clamping plate 74, the positioning hole 741, the assembly component 75, the assembly slide rail 751, the assembly drive block 752, the drive slot 7521, the first drive block 753, the drive buckle 7531, the second drive block 754, the slot 7541, and the second limit block 755. DETAILED DESCRIPTION

[0032] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.

[0033] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.

[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0035] like Figures 1 to 8 As shown, in an embodiment of the present invention, an automatic power board 421 installation device includes: a frame 10, a conveying mechanism 20, a positioning mechanism 30, a feeding mechanism 40, a first manipulator 50, a pressure strip mechanism 60, and a second manipulator 70; the conveying mechanism 20 is arranged on the frame 10; the positioning mechanism 30 is arranged on the conveying mechanism 20; the feeding mechanism 40 is arranged on the frame 10 and away from the side of the conveying mechanism 20, and the feeding mechanism 40 is used to feed the power board 421; one end of the first manipulator 50 is mounted on the frame 10 and located at the feeding mechanism 40, one end of the first manipulator 50 is clamped on the power board 421 and conveyed toward the pressure strip mechanism 60; the pressure strip mechanism 60 is arranged on the frame 10 and is symmetrical with the first manipulator 50; the first manipulator 50 clamps the power board 421 and the pressure strip 64 on the pressure strip mechanism 60 to assemble and fix each other; and the second manipulator 70 is arranged on the frame 10 and faces the first manipulator 50; the second manipulator 70 grabs and transfers the pressure strip 64 assembled with the power board 421 and places it on the product on the positioning mechanism 30 for assembly.

[0036] like Figure 2 As shown, the conveying mechanism 20 includes two groups of symmetrically arranged conveying frames 21 arranged on the frame 10, conveying slide rails 22 arranged on the conveying frames 21, a conveying seat 23 movably arranged on the conveying slide rails 22, and a conveying motor 24 connected and driven to the conveying seat 23; one end of the conveying motor 24 is connected with a conveying driving rod 25; one end of the conveying seat 23 is provided with a conveying sensor. In this embodiment, the conveying mechanism 20 facilitates the conveying of the power board 421, enhances the conveying convenience of the conveying mechanism 20, and thus accelerates the efficiency of automatic board loading, which is highly practical.

[0037] like Figure 5As shown, the positioning mechanism 30 includes a lifting device 31 installed on the frame 10, a fixture device 32 arranged on the lifting device 31, and a positioning device 33 for positioning with the fixture device 32; the lifting device 31 includes a lifting fixed plate 311, a lifting guide rod 312 movably arranged on the lifting fixed plate 311, a lifting driving plate 313 connected to the top of the lifting guide rod 312, and a lifting driving member 314 connected to the lifting driving plate 313; one end of the lifting driving member 314 is driven by the lifting driving plate 313 to drive the fixture device 32 to move up and down along the lifting guide rod 312; the fixture device 32 includes a fixture movable plate 321, and two movable plates 321 on both sides of the fixture movable plate 321. A jig slider 322, a jig fixing plate 323 arranged on the jig slider 322, a jig slot 324 arranged on the jig fixing plate 323, and a limit frame 325 arranged around the jig slot 324; a limit contact 326 is provided on the limit frame 325, and one end of the jig movable plate 321 is connected to the jacking drive plate 313; the positioning device 33 is arranged on the frame 10, and the positioning device 33 includes a positioning frame 331 and a support frame 332 supported on the positioning frame 331; a plurality of positioning slots 333 are provided on the positioning frame 331, and a support protrusion 334 is provided at one end of the support frame 332, and the support protrusion 334 and the limit contact 326 contact each other for limiting. In this embodiment, the positioning mechanism 30 facilitates the second manipulator 70 to grab the pressure strip 64 assembled with the power board 421 and transfer it to the positioning mechanism 30 for positioning and assembly, thereby improving the assembly accuracy of the power board 421 and the pressure strip 64 and reducing assembly errors; and the positioning mechanism 30 is arranged on the conveying mechanism 20, so that the positioning mechanism 30 can position and transport the conveying mechanism 20, improve the conveying accuracy, and enhance the practicality of positioning. The positioning mechanism 30 is provided with a jacking device 31, and a fixture device 32 is arranged on the jacking device 31; the jacking device 31 facilitates the jacking and assembly of the power board 421 placed in the fixture device 32, while improving the bearing capacity of the fixture assembly, and also facilitates the positioning and adjustment of the positioning mechanism 30, which is suitable for the assembly of power boards 421 and pressure strips 64 of different models and heights, and improves the practicality of assembly and the efficiency of positioning and assembly.

[0038] like Figure 3As shown, the feeding mechanism 40 includes a feeding rack 41, a movable material tray 42 arranged on the feeding rack 41, a feeding driving component 43 driven by the movable material tray 42 for active feeding, a lifting material tray 44 is provided at one end connected to the movable material tray 42, and a lifting driving component 45 driven by the lifting material tray 44 for lifting and fixing, a power board 421 is placed in the movable material tray 42, and a power assembly groove 422 is provided on the power board 421. In the present embodiment, the loading mechanism 40 is used to facilitate loading the movable material tray 42 carrying the power board 421, and the movable material tray 42 in the present embodiment is symmetrically provided with two groups to facilitate repeated loading of the power board 421 and speed up the loading efficiency; and one end of the movable material tray 42 is connected to a lifting tray 44, which facilitates the power board 421 in the movable material tray 42 to be lifted and transported again using the lifting tray 44 until the first manipulator 50 can clamp and transport the power board 421 in the lifting tray 44. This structure is linked together, has high conveying accuracy, and is convenient for the first manipulator 50 to clamp.

[0039] like Figure 3 As shown, the first robot 50 includes a first support frame 51 mounted on the frame 10, a first support base 52 installed on the first support frame 51, a first movable arm 53 arranged on the first support base 52, a second movable arm 54 connected to the first movable arm 53, and a first mechanical clamp 55 installed on the second movable arm 54; one end of the first mechanical clamp 55 is movable toward the lifting tray 44 for clamping, and the first mechanical clamp 55 is provided with four groups of symmetrically arranged air claws 56. In this embodiment, the first manipulator 50 is used to facilitate the clamping of the power board 421 on the lifting tray 44; and the first manipulator 50 is provided with a first movable arm 53 and a second movable arm 54 to facilitate further expanding the range of the first mechanical clamping, which is highly functional and practical; and the first mechanical clamp 55 is provided with four groups of symmetrically arranged air claws 56, which facilitate the gripping of the power board 421 around the four groups of air claws 56, thereby improving the stability of the first manipulator 50 in gripping the power board 421; and the air claws 56 are provided with clamping grooves at the clamping position facing the power board 421, so that the edge of the power board 421 can be embedded in the air claws 56, thereby improving the clamping stability of the first mechanical clamp 55, and having a good clamping effect and strong practicality.

[0040] In the above embodiment, the first camera detector and the second camera detector are also provided at the upper and lower ends of the first manipulator 50. The first camera detector facilitates the first manipulator 50 to clamp the power board 421 in the lifting tray 44 for clamping and photographing inspection, further improving the assembly progress of the power board 421 and the pressure strip 64. The second camera detector is provided at the bottom of the first manipulator 50 to facilitate the clamping and photographing inspection of the pressure strip 64 after the assembly with the power board 421, thereby improving the assembly accuracy of the power board 421 and the pressure strip 64, improving the detection efficiency, further reducing errors, and improving practicality.

[0041] like Figure 4 As shown, the pressure strip mechanism 60 includes a moving frame 61, a pushing device 62 arranged on the moving frame 61, a feeding device 63 located on the pushing device 62, a pressure strip 64 placed in the feeding device 63, a positioning pin 65 arranged on the feeding device 63, and an abutment block 66 which is away from the positioning pin 65 and installed on the moving frame 61; the feeding device 63 can be used for manual feeding, the pressure strip 64 includes a fixed pressing piece 641, an elastic pressing piece 642, and a pressing piece pin 643 arranged on the fixed pressing piece 641, and a pin groove 644 is provided at the top of the pressing piece pin 643; the pushing device 62 includes a pushing slide rail 621 arranged on the moving frame 61, a pushing slider 622 slidably arranged on the pushing slide rail 621, a pushing seat 623 connected to the pushing slider 622, and a pushing motor 624 driven by the pushing device 62 to move, the feeding device 63 is arranged on the pushing seat 623 and moves along the pushing slide rail 621 through the pushing motor 624. In this embodiment, the pressure strip 64 is conveniently placed through the discharge device 63 on the pressure strip mechanism 60, and a pushing device 62 is provided connected to the discharge device 63 to drive the discharge device 63 to discharge and transport, thereby improving the practicality of the discharge device 63; and an abutment block 66 is provided at one end behind the discharge device 63 to abut the discharge device 63, thereby improving the accuracy of the pressure strip mechanism 60.

[0042] like Figure 6 As shown, the discharge device 63 includes a discharge rack 631 arranged on the pushing seat 623, limit blocks 632 arranged at both ends of the discharge rack 631, a discharge pull block 634 that cooperates with the limit blocks 632 to form a discharge groove 633, a telescopic cylinder 635 that drives the discharge pull block 634 to perform telescopic activities, and a telescopic protrusion 636 is provided at one end of the discharge pull block 634. The pressure strip 64 is arranged in the discharge groove 633 and is pulled toward the limit block 632 by the discharge pull block 634 so that the pressure strip 64 can be vertically placed in the discharge groove 633, and the movable pressing piece is telescopically controlled by the telescopic protrusion 636 to facilitate the pressure strip 64 to be embedded in the power board 421. In this embodiment, the limit block 632 and the discharge pull block 634 can cooperate with each other to form a discharge groove 633 to facilitate the placement of the pressure strip 64. The discharge pull block 634 can facilitate the pulling of the pressure strip 64 to be in a vertical state, and one end of the telescopic protrusion 636 is abutted against the elastic pressure piece 642 on the pressure strip 64 to control the pressing degree of the elastic pressure piece 642, so that the elastic pressure piece 642 can be embedded and assembled on the power board 421 for clamping assembly with the power board 421, with high assembly precision and strong practicality.

[0043] like Figure 7As shown, the second manipulator 70 includes a conveying device 71 installed on the frame 10, a second support frame 72 arranged on the conveying device 71, a second flipping device 73 installed on the second support frame 72, a second clamping plate 74 connected to the second flipping device 73, and an assembly component 75 arranged on the second clamping plate 74, and a positioning hole 741 is provided on the second clamping plate 74. In this embodiment, the second manipulator 70 is convenient for clamping the pressure strip 64 assembled with the power board 421 and transferring it to the positioning mechanism 30 through the transmission device to assemble and transport the assembled power board 421 and the pressure strip 64, and the structure is compact and practical. The second manipulator 70 is provided with a positioning hole 741, and the positioning hole 741 facilitates the positioning pin 65 on the pressure strip mechanism 60 to be embedded in the second clamping plate 74, thereby improving the transportation stability of the second manipulator 70 clamping and transferring, improving the clamping accuracy, and reducing clamping errors.

[0044] like Figure 8 As shown, the assembly component 75 includes an assembly rail 751 installed on the second clamping plate 74, an assembly driving block 752 movably arranged on the assembly rail 751, a first driving block 753 and a second driving block 754 symmetrically arranged at both ends of the assembly driving block 752, and a second limiting block 755 located on one side of the second driving block 754; a driving groove 7521 is provided in the assembly driving block 752, a driving buckle 7531 is provided on the first driving block 753, and a clamping groove 7541 is provided on the second driving block 754. The assembly driving block 752 can move linearly along the assembly rail 751 so that the first driving block 753 and the second driving block 754 are clamped and fixed to each other. In this embodiment, the driving groove 7521 is a C-shaped groove, and the assembly driving block 752 moves on the assembly slide rail 751, which facilitates the C-shaped groove to push the first driving block 753 to slide toward the second driving block 754, and the first driving block 753 is provided with a driving buckle 7531, and the second driving block 754 is provided with a slot 7541, so that the driving buckle 7531 is embedded in the slot 7541 to clamp and limit the first driving block 753 and the second driving block 754, and a second limit is provided on one side of the second driving block 754. The positioning block 755 can improve the assembly progress of the assembly drive block 753 on the power board 421, so that the assembly component 75 can install the power board 421 assembled with the pressure strip 64 on the second clamping plate 74, so that the second manipulator 70 can clamp and fix it and transport it to the positioning mechanism 30; and the assembly component 75 is provided with an assembly slide rail 751 and an assembly drive block 752, so that the assembly drive block 752 can slide along the assembly slide rail 751, so that the assembly drive block 752 and the first drive block 753 and the second drive block can abut against each other.

[0045] In the above embodiments, the first manipulator 50 is used to clamp the power board 421 toward the pressure strip mechanism 60 and the pressure strip 64 for clamping and assembling; and the power board 421 is provided with an assembly groove 422, and the pressure strip 64 is provided with a pressing pin 643 and an elastic pressing sheet 642, and the pressing pin 643 is conveniently embedded in the assembly groove 422 for assembly with the power board 421; the elastic pressing sheet 642 is convenient for embedding the pressure strip 64 into the power board 421 for clamping and connecting it, thereby improving the assembly stability of the pressure strip 64 and the power board 421; and the second manipulator 70 is convenient for clamping and conveying the assembled power board 421 and the pressure strip 64 to the positioning mechanism 30; and the second manipulator 70 is provided with an assembly component 75, which assembles the pressure pin 643 embedded in the power board 421 on the second clamping plate 74, thereby improving the assembly stability and preventing the reduction of assembly accuracy during transportation, and the practicability is strong.

[0046] The conveying device 71 includes an X-axis conveying module, a Y-axis conveying module, and a Z-axis conveying module. In this embodiment, the conveying efficiency of the second robot 70 can be improved by using the X-axis conveying module, the Y-axis conveying module, and the Z-axis conveying module, and multiple conveying can be performed, which is highly practical.

[0047] In this embodiment, the device for automatically installing the power board 421 includes: a frame 10, a conveying mechanism 20, a positioning mechanism 30, a feeding mechanism 40, a first manipulator 50, a pressure strip mechanism 60, and a second manipulator 70; the conveying mechanism 20 is arranged on the frame 10; the positioning mechanism 30 is arranged on the conveying mechanism 20; the feeding mechanism 40 is arranged on the frame 10 and away from the side of the conveying mechanism 20, and the feeding mechanism 40 is used to feed the power board 421; one end of the first manipulator 50 is mounted on the frame 10 and located at the feeding mechanism 40 On one side, one end of the first manipulator 50 is clamped on the power board 421 and transported toward the pressure strip mechanism 60; the pressure strip mechanism 60 is arranged on the frame 10 and is symmetrical with the first manipulator 50; the first manipulator 50 clamps the power board 421 and the pressure strip 64 on the pressure strip mechanism 60 to assemble and fix each other; and the second manipulator 70 is arranged on the frame 10 and faces the first manipulator 50; the second manipulator 70 grabs and transfers the pressure strip 64 assembled with the power board 421 and places it on the product on the positioning mechanism 30 for assembly. The working principle of the present invention is as follows: first, the power board 421 is placed on the loading mechanism 40, and the power board 421 is transported to the designated position through the lifting tray 44, so that the first manipulator 50 clamps the power board 421 on all sides and places it on the pressure strip mechanism 60 for assembly, and the power board 421 is provided with a pressure strip 64 so that the pressure strip 64 and the power board 421 are assembled through the first manipulator 50, and the power board 421 is provided with an assembly groove 422 matching the pressing pin 643, so that the pressing pin 643 can be embedded in the assembly groove 422 and positioned and assembled with the power board 421, so that the elastic pressing sheet 642 can be elastically connected to the power board 421 to improve the assembly stability, and the assembled power board 421 and the pressure strip 64 are transported to the positioning mechanism 30 by the second manipulator 70; and the second manipulator 70 is provided with a second clamping plate 74 and an assembly component 75, The second clamping plate 74 is provided with a positioning hole 741, and the pressure strip mechanism 60 is provided with a positioning pin 65. The positioning pin 65 is inserted into the positioning hole 741 to facilitate the second manipulator 70 to position the assembled power board 421 and the pressure strip 64, so as to facilitate the assembly drive on the assembly to drive the first drive block 753 and the second drive block 754 to synchronously drive and press the two groups of pressure strips 64 arranged on the discharge device 63, so as to facilitate the snap-in on the first drive block 753 to be snapped into the slot on the pressure sheet pin 643, and the first drive block 753 that is snapped and fixed with the pressure sheet pin 643 is limited by the second drive block 754 and the limit block 632, so as to improve the assembly accuracy of the power board 421 and the pressure strip 64, further improve the stability of the clamping of the second manipulator 70, ensure the tightness of the assembly, speed up the assembly efficiency, and have a high overall degree of automation and strong practicality.

[0048] The above embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the attached claims.

Claims

1. An automatic power board installation device, characterized in that: include: frame, A conveying mechanism, wherein the conveying mechanism is arranged on the frame; A positioning mechanism, wherein the positioning mechanism is arranged on the conveying mechanism; A loading mechanism, which is arranged on the frame and away from the side of the conveying mechanism, and is used to load the power board; A first manipulator, one end of which is mounted on the frame and located on one side of the feeding mechanism, and one end of which is clamped on the power board and transported toward the pressing mechanism; A pressure strip mechanism, the pressure strip mechanism is arranged on the frame and is symmetrically arranged with the first manipulator; the first manipulator clamps the pressure strips on the power board and the pressure strip mechanism to assemble and fix each other; as well as The second manipulator is arranged on the frame and faces the first manipulator; the second manipulator grabs and transfers the pressure strip assembled with the power board and places it on the product on the positioning mechanism for assembly.

2. The automatic power board installation device according to claim 1 is characterized in that: The conveying mechanism includes two groups of symmetrically arranged conveying frames on the frame, conveying slide rails on the conveying frames, a conveying seat movably arranged on the conveying slide rails, and a conveying motor connected and driven to the conveying seat; one end of the conveying motor is connected to a conveying driving rod; one end of the conveying seat is provided with a conveying sensor.

3. The automatic power board installation device according to claim 1 is characterized in that: The positioning mechanism includes a lifting device installed on the frame, a fixture device arranged on the lifting device, and a positioning device for positioning with the fixture device; The jacking device comprises a jacking fixed plate, a jacking guide rod movably arranged on the jacking fixed plate, a jacking driving plate connected to the top of the jacking guide rod, and a jacking driving member connected to the jacking driving plate; one end of the jacking driving member is driven by the jacking driving plate to drive the fixture device to move up and down along the jacking guide rod; The jig device comprises a jig movable plate, jig sliders movably arranged on both sides of the jig movable plate, a jig fixing plate arranged on the jig sliders, a jig slot arranged on the jig fixing plate, and a limit frame arranged around the jig slot; a limit contact is arranged on the limit frame, and one end of the jig movable plate is connected to the jacking drive plate; The positioning device is arranged on the frame, and the positioning device includes a positioning frame and a support frame supported by the positioning frame; the positioning frame is provided with a plurality of positioning grooves, and one end of the support frame is provided with a supporting protrusion, and the supporting protrusion and the limit contact are in contact with each other to limit the position.

4. The automatic power board installation device according to claim 1 is characterized in that: The feeding mechanism includes a feeding rack, a movable material tray arranged on the feeding rack, a feeding driving component driven by the movable material tray for movable feeding, a lifting material tray connected to one end of the movable material tray, and a lifting driving component driven by the lifting material tray for lifting and fixing, a power board is placed in the movable material tray, and a power assembly groove is provided on the power board.

5. The automatic power board installation device according to claim 1 is characterized in that: The first manipulator includes a first support frame mounted on the frame, a first support seat installed on the first support frame, a first movable arm arranged on the first support seat, a second movable arm connected to the first movable arm, and a first mechanical gripper installed on the second movable arm; One end of the first mechanical clamp faces the lifting tray for active clamping, and the first mechanical clamp is provided with four groups of symmetrically arranged air claws.

6. The automatic power board installation device according to claim 1, characterized in that: The pressure strip mechanism includes a moving frame, a pushing device arranged on the moving frame, a material discharging device located on the pushing device, a pressure strip placed in the material discharging device, a positioning pin arranged on the material discharging device, and an abutment block which is away from the positioning pin and installed on the moving frame; the material discharging device can be used for manual material discharging, and the pressure strip includes a fixed pressure sheet, an elastic pressure sheet, and a pressure sheet pin arranged on the fixed pressure sheet, and the top of the pressure sheet pin is provided with a pin groove; The pushing device includes a pushing slide rail arranged on the movable frame, a pushing slider slidingly arranged on the pushing slide rail, a pushing seat connected to the pushing slider, and a pushing motor driving the pushing device to move; the material discharge device is arranged on the pushing seat and moves along the pushing slide rail through the pushing motor.

7. The automatic power board installation device according to claim 6, characterized in that: The material discharge device includes a material discharge rack arranged on a pushing seat, limit blocks arranged at both ends of the material discharge rack, a material discharge pulling block that cooperates with the limit blocks to form a material discharge trough, a telescopic cylinder that drives the material discharge pulling block to perform telescopic activities, and a telescopic protrusion is arranged at one end of the material discharge pulling block. The pressure strip is arranged in the material discharge trough and is pulled toward the limit block by the material discharge pulling block so that the pressure strip can be vertically placed in the material discharge trough, and the movable pressing piece is telescopically controlled by the telescopic protrusion to facilitate the pressure strip to be embedded in the power board.

8. The automatic power board installation device according to claim 1, characterized in that: The second robot includes a conveying device installed on the frame, a second supporting frame arranged on the conveying device, a second flipping device installed on the second supporting frame, a second clamping plate connected to the second flipping device, and an assembly component arranged on the second clamping plate, wherein the second clamping plate is provided with a positioning hole.

9. The automatic power board installation device according to claim 8, characterized in that: The assembly component includes an assembly rail installed on a second clamping plate, an assembly driving block movably arranged on the assembly rail, a first driving block and a second driving block symmetrically arranged at both ends of the assembly driving block, and a second limit block located on one side of the second driving block; a driving groove is provided on the assembly driving block, a driving buckle is provided on the first driving block, and a groove body is provided on the second driving block; the assembly driving block can move linearly along the assembly rail so that the first driving block and the second driving block are clamped and fixed to each other.

10. The automatic power board installation device according to claim 9, characterized in that: The conveying device includes an X-axis conveying module, a Y-axis conveying module, and a Z-axis conveying module.

Citation Information

Cited By

  • Automatic assembly equipment for power panel

    CN120395368A