A high-temperature alloy cutting and processing device and its processing technology
By designing a high-temperature alloy cutting processing device and using the design of the drive vertical shaft and connecting sleeve, the problem of the inability to cut large alloy materials in the prior art is solved, the accuracy and smoothness of the cutting are achieved, and the saw blade is damaged.
Patent Information
- Application Number
- CN202411677257.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2044-11-22
AI Technical Summary
The existing cutting devices cannot be suitable for cutting alloy materials with larger sizes, and the secondary cutting is not accurate enough, resulting in the not smooth enough in the cut surface.
A high-temperature alloy cutting processing device is designed, including a cutting frame, a sawing assembly and a sustained release assembly. By driving the vertical shaft and the connecting sleeve, the up and down swing of the saw blade and the linear movement of the longitudinal traveling assembly are realized, which is suitable for cutting large alloy materials.
The device can be used for cutting alloy materials with larger body shapes, ensuring the accuracy and smoothness of cutting, avoiding damage to saw blade serrations, and achieving linear cutting of the saw blade through sustained release components.
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Figure CN119387703B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cutting processing, and specifically relates to a cutting processing device and processing technology for superalloy. Background Art
[0002] An alloy is a substance with metallic properties synthesized by two or more metals and metals or non-metals through a certain method. Generally, it is obtained by melting into a homogeneous liquid and solidifying. According to the number of constituent elements, it can be divided into binary alloys, ternary alloys, and multi-element alloys. Due to the high strength of alloy materials, they are widely used. When installing alloy materials, a cutting device is usually required to cut them according to the required installation specifications;
[0003] According to a Chinese patent with the application publication number CN117620289A, a multi-angle cutting device for ferromanganese alloy processing is disclosed. By setting a cutting mechanism, the groove cut on the ferromanganese alloy steel plate can be calibrated using a calibration scale, so that after the ferromanganese alloy steel plate is turned over, it can be ensured that the cutting disc and the cutting groove of the ferromanganese alloy steel plate are in the same straight line, thereby ensuring the accuracy of cutting. Nevertheless, the above cutting device is not applicable to the cutting of relatively large alloy materials, and because it requires secondary cutting after turning over, it is more cumbersome to use. At the same time, the secondary cutting cannot accurately ensure consistency with the first cut mark, resulting in an uneven cut surface. For this reason, we propose a cutting processing device and processing technology for superalloy to solve the above technical problems. Summary of the Invention
[0004] The present invention provides the following technical solution: A cutting processing device for superalloy, including a cutting machine frame, a sawing component, and a slow-release component. A horizontal adjustment component is movably arranged on the top of the cutting machine frame. The horizontal adjustment component includes a horizontally adjusted carrier plate. A longitudinal travel component is movably arranged on the top of the horizontally adjusted carrier plate. The longitudinal travel component includes a sawing frame located on the top of the horizontally adjusted carrier plate. A sawing component is arranged on the top of the cutting machine frame;
[0005] The sawing component includes a bow frame slidably installed inside the sawing frame. Saw blades are fixedly installed at both ends of the bow frame. Two pull pins are fixedly installed in the middle of the side surface of the bow frame away from the saw blades, and are distributed vertically. The sawing component further includes a driving vertical shaft. A connecting sleeve is sleeved on the outer wall of the driving vertical shaft. An inclined disk is fixedly installed on the outer wall of the connecting sleeve. The inclined disk is located between the upper and lower pull pins. A slow-release component is arranged at the lower part of the outer wall of the driving vertical shaft;
[0006] The slow-release component includes a central wheel fixedly installed at the lower part of the outer wall of the driving vertical shaft. An outer ring wheel is rotatably installed on the outer wall of the central wheel. A ring groove is formed in the inner wall of the outer ring wheel. A plurality of positioning rods are fixedly installed between the top wall and the bottom wall of the ring groove at equal angles. A plurality of placement grooves are formed in the outer wall of the central wheel at equal angles. A shaft pin is rotatably installed between the top wall and the bottom wall of the placement groove. A bar is fixedly installed on the outer wall of the shaft pin. The outer wall of the bar abuts against the outer wall of the positioning rod. A reset plate is fixedly installed on the side of the outer wall of the shaft pin away from the bar. V-shaped elastic pieces are fixedly installed on both side surfaces of the reset plate. One end of the V-shaped elastic piece away from the reset plate is fixedly connected to the inner wall of the placement groove. A traveling gear is fixedly installed on the outer wall of the outer ring wheel. The slow-release component further includes a rack fixedly installed on the top of the horizontal adjustment carrier plate.
[0007] As a preferred solution of the present invention, two horizontally adjusting sliders are fixedly installed at the bottom of the horizontal adjustment carrier plate, and two horizontally adjusting straight rails are fixedly installed at the top of the cutting frame and are distributed front and back. The horizontally adjusting sliders are slidably installed around the horizontally adjusting straight rails. Support plates are fixedly installed on the left side surface and the right side surface of the sawing frame. A bottom table is fixedly installed at the bottom of the two support plates together. Two longitudinally moving sliders are fixedly installed at the bottom of the bottom table and are distributed left and right. Two longitudinally moving straight rails are fixedly installed at the top of the horizontal adjustment carrier plate and are distributed left and right. The longitudinally moving sliders are slidably installed around the longitudinally moving straight rails.
[0008] As a preferred solution of the present invention, two fastening screw holes are formed through the right end of the top of the horizontal adjustment carrier plate and are distributed front and back. The fastening screw holes are located at the top of the horizontally adjusting straight rails and penetrate through the horizontally adjusting sliders. A fastening bolt is threadedly connected inside the fastening screw hole. The bottom of the fastening bolt abuts against the top of the horizontally adjusting straight rail.
[0009] As a preferred solution of the present invention, the driving vertical shaft movably penetrates through the top and the bottom of the bottom table. The traveling gear is located at the bottom of the bottom table and meshes with the rack.
[0010] As a preferred solution of the present invention, a plurality of key grooves are formed in the inner wall of the connecting sleeve at equal angles. A plurality of key blocks are fixedly installed at the middle part of the outer wall of the driving vertical shaft at equal angles. The specifications of the key blocks are adapted to the specifications of the key grooves, and the outer wall of the key blocks is slidably connected to the inner wall of the key grooves.
[0011] As a preferred embodiment of the present invention, two transfer rings are rotatably installed on the outer wall of the driving vertical shaft, and are vertically distributed up and down. The two transfer rings are symmetrically distributed up and down with respect to the key block. On the side surfaces of the two transfer rings close to each other, a return spring is fixedly installed. The return spring is located around the driving vertical shaft, and the close ends of the two return springs are respectively fixedly connected to the top and bottom of the connecting sleeve.
[0012] As a preferred embodiment of the present invention, a power motor is fixedly installed on the back of the sawing frame. The output shaft of the power motor is fixedly installed with a driving sheave. On the upper part of the outer wall of the driving vertical shaft, a driven sheave is fixedly installed. At least one V-belt is commonly sleeved between the driven sheave and the driving sheave.
[0013] As a preferred embodiment of the present invention, a positioning component is provided on the top of the cutting frame. The positioning component includes two cutting tables distributed left and right. The two cutting tables are installed on the top of the cutting frame. On the top of the side surfaces of the two cutting tables close to each other, a supporting plate is fixedly installed. On the top of the two cutting tables, two tensioning frames are fixedly installed and distributed front and back. At the end of the tensioning frame far from the cutting table, an internally threaded pipe is fixedly installed. A positioning screw is threadedly connected inside the internally threaded pipe. The bottom of the positioning screw is fixedly installed with a pressing plate. On the upper part of the outer wall of the positioning screw, a crank is fixedly installed.
[0014] As a preferred embodiment of the present invention, the positioning component further includes two T-shaped grooves opened on the top of the cutting frame. The two T-shaped grooves are distributed parallel front and back. On the bottom of the cutting table, two screw holes are respectively penetrated and distributed front and back. A guiding block is slidably installed inside the T-shaped groove. The top of the guiding block is fixedly installed with a locking stud. The locking stud penetrates inside the screw hole, and a wing nut is spirally screwed on the outer wall of the locking stud. The bottom of the wing nut abuts against the surface of the cutting table.
[0015] A processing technology of a superalloy cutting and processing device includes the following usage steps:
[0016] S1. Fix the superalloy through the positioning component;
[0017] S2. Adjust the position of the horizontal adjustment carrier plate left and right, drive the longitudinal travel component and the sawing component to adjust left and right together, and adjust the cutting position;
[0018] S3. Drive the driving sheave to rotate through the output shaft of the power motor, and further drive the driving vertical shaft to rotate through the connection of the V-belt and the driven sheave. The rotation of the driving vertical shaft drives the swash plate to rotate through the connecting sleeve, and the two pull pins are pushed up and down, thereby driving the bow frame and the saw blade to swing up and down reciprocally to cut the superalloy;
[0019] S4. Rotate the vertical shaft to drive the central gear and the outer ring gear to rotate. The rotation of the outer ring gear drives the walking gear to rotate, causing the walking gear to roll forward along the rack, thereby moving the longitudinal traveling assembly and the sawing assembly forward to perform straight cutting on the superalloy.
[0020] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0021] 1. In the present invention, by rotating the driving vertical shaft, the swash plate is driven to rotate through the connecting sleeve. The connecting sleeve and the driving vertical shaft are limited in torsion by a plurality of key grooves and a plurality of key blocks provided therebetween. Therefore, there will be no mutual torsion between the driving vertical shaft and the connecting sleeve. The rotation of the swash plate reciprocates the two pull pins up and down. During the up and down movement of the two pull pins, the bow frame together with the saw blade swings up and down, thereby sawing the superalloy. It can be applied to the cutting of some larger-sized alloys, and the limitation range is larger.
[0022] 2. In the present invention, during the sawing of the superalloy, if interference occurs between the saw teeth of the saw blade and the superalloy, resulting in the saw blade being unable to move up and down, that is, the bow frame is unable to move up and down. Due to the reaction force of the two pull pins on the swash plate, the connecting sleeve slides along the outer wall of the driving vertical shaft, and the plurality of key grooves and the plurality of key blocks slide away, while the two return springs undergo elastic deformation. Due to the sliding away of the key grooves and the key blocks, the torsion effect of the driving vertical shaft on the connecting sleeve is released, that is, the driving vertical shaft idles inside the connecting sleeve, thereby interrupting the torque input to the connecting sleeve and avoiding damage to the saw teeth of the saw blade.
[0023] 3. In the present invention, when the driving vertical shaft rotates, it will also drive the central gear to rotate together. The rotation of the central gear drives the strip, the reset plate and the V-shaped elastic piece to rotate together through the pin. The rotation of the strip sweeps the outer wall of the positioning rod, further driving the outer ring gear together with the walking gear to rotate. Due to the meshing effect between the walking gear and the rack, the walking gear will roll forward along the surface of the rack during rotation. The forward rolling of the walking gear along the surface of the rack drives the sawing frame to move together, and the forward movement of the sawing frame further drives the bow frame and the saw blade to move together, thereby performing linear cutting on the superalloy.
[0024] 4. In the present invention, since the forward sawing movement speed of the saw blade is limited, the walking gear and the outer ring gear will not rotate continuously. Therefore, during the rotation of the central gear, the strip is driven to rotate together through the pin. Since the outer ring gear does not rotate, the positioning rod does not rotate either. When the strip contacts the positioning rod, due to the reaction force of the positioning rod, the strip and the pin rotate along the transition position with the placement groove, so that the strip slides away from the surface of the positioning rod, releasing the sweeping force of the strip on the positioning rod. Therefore, the central gear does not continuously drive the outer ring gear to rotate, that is, the saw blade does not continuously move forward, avoiding excessive force on the saw blade and resulting in fracture. Description of the Drawings
[0025] Figure 1 is a schematic structural diagram of the present invention;
[0026] Figure 2 In the present invention Figure 1 is a schematic partial structural diagram;
[0027] Figure 3 is a schematic structural diagram of the positioning component in the present invention;
[0028] Figure 4 is a schematic structural diagram of the lateral adjustment assembly and the longitudinal travel assembly in the present invention;
[0029] Figure 5 is a schematic cross-sectional structural diagram of the sawing frame in the present invention;
[0030] Figure 6 is a schematic unfolded structural diagram of the driving vertical shaft and the connecting sleeve in the present invention;
[0031] Figure 7 is a schematic side-sectional structural diagram of the outer ring gear in the present invention;
[0032] Figure 8 is a schematic top-sectional structural diagram of the central gear and the outer ring gear in the present invention;
[0033] Figure 9 In the present invention Figure 8 is a schematic enlarged structural diagram of part A.
[0034] In the figure: 100, cutting frame; 200, lateral adjustment assembly; 201, lateral adjustment carrier plate; 202, lateral adjustment slider; 203, lateral adjustment straight rail; 204, fastening screw hole; 205, fastening bolt; 300, longitudinal travel assembly; 301, sawing frame; 302, support plate; 303, base table; 304, longitudinal travel slider; 305, longitudinal travel straight rail; 400, sawing assembly; 401, bow frame; 402, saw blade; 403, pull pin; 404, driving vertical shaft; 405, connecting sleeve; 406, swash plate; 407, keyway; 408, key block; 409, adapter ring; 4010, return spring; 4011, power motor; 4012, driving sheave; 4013, driven sheave; 4014, V-belt; 500, positioning component; 501, T-shaped groove; 502, cutting table; 503, support plate; 504, tensioning frame; 505, internal threaded pipe; 506, positioning screw; 507, pressure plate; 508, crank; 509, screw hole; 5010, locking stud; 5011, guide block; 5012, wing nut; 600, slow release assembly; 601, central wheel; 602, outer ring wheel; 603, annular groove; 604, positioning rod; 605, placement groove; 606, shaft pin; 607, bar; 608, return plate; 609, V-shaped spring piece; 6010, traveling gear; 6011, rack. Detailed implementation manners
[0035] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0036] Please refer to Figures 1-9 , the technical solutions provided by the present invention specifically include the following embodiments:
[0037] Embodiment 1: A high-temperature alloy cutting and processing device includes a cutting frame 100, a sawing assembly 400, and a slow release assembly 600. A lateral adjustment assembly 200 is movably provided on the top of the cutting frame 100. The lateral adjustment assembly 200 includes a lateral adjustment carrier plate 201. A longitudinal travel assembly 300 is movably provided on the top of the lateral adjustment carrier plate 201. The longitudinal travel assembly 300 includes a sawing frame 301 located on the top of the lateral adjustment carrier plate 201. A sawing assembly 400 is provided on the top of the cutting frame 100;
[0038] The sawing component 400 includes a bow frame 401 slidably mounted inside the sawing frame 301. Saw blades 402 are fixedly installed at both ends of the bow frame 401. Two pin pullers 403 distributed vertically are fixedly installed in the middle of one side of the bow frame 401 away from the saw blades 402. The sawing component 400 further includes a driving vertical shaft 404. A connecting sleeve 405 is sleeved on the outer wall of the driving vertical shaft 404. An inclined disk 406 is fixedly installed on the outer wall of the connecting sleeve 405. The inclined disk 406 is located between the two upper and lower pin pullers 403. A power motor 4011 is fixedly installed on the back of the sawing frame 301. A driving sheave 4012 is fixedly installed on the output shaft of the power motor 4011. A driven sheave 4013 is fixedly installed on the upper part of the outer wall of the driving vertical shaft 404. At least one V-belt 4014 is commonly sleeved between the driven sheave 4013 and the driving sheave 4012;
[0039] Two laterally adjusting sliders 202 distributed front and back are fixedly installed at the bottom of the laterally adjusting carrier plate 201. Two laterally adjusting straight rails 203 distributed front and back are fixedly installed at the top of the cutting frame 100. The laterally adjusting sliders 202 are slidably mounted on the periphery of the laterally adjusting straight rails 203. Support plates 302 are fixedly installed on both the left side and the right side of the sawing frame 301. A base 303 is fixedly installed at the bottom of the two support plates 302. Two longitudinally moving sliders 304 distributed left and right are fixedly installed at the bottom of the base 303. Two longitudinally moving straight rails 305 distributed left and right are fixedly installed at the top of the laterally adjusting carrier plate 201. The longitudinally moving sliders 304 are slidably mounted on the periphery of the longitudinally moving straight rails 305;
[0040] Two fastening screw holes 204 distributed front and back are formed through the right end of the top of the laterally adjusting carrier plate 201. The fastening screw holes 204 are located at the top of the laterally adjusting straight rails 203 and penetrate through the laterally adjusting sliders 202. A fastening bolt 205 is threadedly connected inside the fastening screw holes 204. The bottom of the fastening bolt 205 abuts against the top of the laterally adjusting straight rails 203.
[0041] Specifically, in this embodiment, after the high-temperature alloy is fixed, the two front and rear fastening bolts 205 are loosened, and the transverse adjustment carrier 201 can be slid left and right. The transverse adjustment carrier 201 can ensure that the transverse adjustment carrier 201 moves left and right more stably through the precise sliding guidance of the two front and rear transverse adjustment sliders 202 and the two front and rear transverse adjustment straight rails 203. The left and right movement of the transverse adjustment carrier 201 further drives the sawing frame 301 and the sawing assembly 400 to move together as a whole, thereby adjusting the cutting position of the high-temperature alloy. After the cutting position is adjusted, the two fastening bolts 205 are tightened again to prevent the transverse adjustment carrier 201 from moving again. After the cutting position is adjusted, the power motor is started. The machine 4011 drives the active groove wheel 4012 to rotate through the output shaft of the power motor 4011, and further drives the driven groove wheel 4013 to rotate together with the driving vertical shaft 404 through the V-belt 4014. The driving vertical shaft 404 rotates and drives the inclined plate 406 to rotate through the connecting sleeve 405. The connecting sleeve 405 and the driving vertical shaft 404 are provided with a plurality of key slots 407 and a plurality of key blocks 408 for torque limiting. Therefore, there is no mutual twisting between the driving vertical shaft 404 and the connecting sleeve 405. The rotation of the inclined plate 406 reciprocates the two pull pins 403 up and down. During the up and down movement of the two pull pins 403, the bow frame 401 and the saw blade 402 are driven to swing up and down together, thereby sawing the high-temperature alloy.
[0042] Embodiment 2: A slow-release assembly 600 is provided at the lower portion of the outer wall of the driving vertical shaft 404. The slow-release assembly 600 includes a center wheel 601 fixedly installed at the lower portion of the outer wall of the driving vertical shaft 404. An outer ring wheel 602 is rotatably installed on the outer wall of the center wheel 601. An inner wall of the outer ring wheel 602 is provided with an annular groove 603. A plurality of positioning rods 604 distributed at equal angles are fixedly installed between the top wall and the bottom wall of the annular groove 603. A plurality of placement grooves 605 distributed at equal angles are provided on the outer wall of the center wheel 601. An axle pin 606 is rotatably installed between the top wall and the bottom wall of the placement groove 605. A shifting bar 607 is fixedly installed on the outer wall of the axle pin 606. The outer wall of the shifting bar 607 is connected to the positioning rod 604. The outer wall of the rod 604 is abutted, and a reset plate 608 is fixedly installed on the side of the outer wall of the shaft pin 606 away from the shift bar 607, and V-shaped spring pieces 609 are fixedly installed on both side surfaces of the reset plate 608. One end of the V-shaped spring piece 609 away from the reset plate 608 is fixedly connected to the inner wall of the mounting groove 605, and a traveling gear 6010 is fixedly installed on the outer wall of the outer ring wheel 602. The slow-release assembly 600 also includes a rack 6011 fixedly installed on the top of the lateral adjustment carrier plate 201, driving the vertical shaft 404 to move through the top and the bottom of the base 303, and the traveling gear 6010 is located at the bottom of the base 303, and the traveling gear 6010 is meshed with the rack 6011.
[0043] Specifically, in this embodiment, the driving vertical shaft 404 will also drive the center wheel 601 to rotate together, and the rotation of the center wheel 601 drives the lever 607, the reset plate 608 and the V-shaped spring piece 609 to rotate together through the shaft pin 606. The lever 607 rotates to sweep the outer wall of the positioning rod 604, further driving the outer ring wheel 602 and the travel gear 6010 to rotate. Due to the meshing action of the travel gear 6010 and the rack 6011, the travel gear 6010 will roll forward along the surface of the rack 6011 during its rotation. The saw frame 301 is driven to move together, and the saw frame 301 moves forward through the two support plates 302 to drive the two longitudinal slide blocks 304 to slide along the two longitudinal straight rails 305. Due to the sliding guide effect of the longitudinal slide blocks 304 and the longitudinal straight rails 305, it can ensure that the support plates 302 and the saw frame 301 move forward more stably, and the forward movement of the saw frame 301 further drives the bow frame 401 and the saw blade 402 to move together, so as to perform linear cutting on the high-temperature alloy. As the driving vertical shaft 404 drives the central wheel 601 to rotate continuously, the forward sawing movement of the saw blade 402 The moving speed of the cutting is limited, so the traveling gear 6010 and the outer ring wheel 602 will not rotate continuously. Therefore, during the rotation of the center wheel 601, the lever 607 is driven to rotate together through the shaft pin 606. Since the outer ring wheel 602 does not rotate, the positioning rod 604 does not rotate either. When the lever 607 contacts the positioning rod 604, the reaction force of the positioning rod 604 causes the lever 607 and the shaft pin 606 to rotate along the transition position with the placement groove 605, so that the lever 607 slides off the surface of the positioning rod 604, releasing the lever 607 from the positioning rod 604. The sweeping force acts, therefore, on the center wheel 601 and does not continuously drive the outer ring wheel 602 to rotate, that is, the saw blade 402 does not continuously move forward, to prevent the saw blade 402 from being broken due to excessive force, and the rotation of the shaft pin 606 further drives the reset plate 608 to rotate together, causing the two V-shaped spring pieces 609 connected to the reset plate 608 to undergo elastic deformation, and when the selector bar 607 is separated from the positioning rod 604, the rebound force of the V-shaped spring piece 609 acts on the reset plate 608, the shaft pin 606 and the selector bar 607 to reverse and reset, waiting for the selector bar 607 to contact the positioning rod 604 next time.
[0044] Embodiment 3: The inner wall of the connecting sleeve 405 is provided with a plurality of key slots 407 distributed at equal angles, and a plurality of key blocks 408 distributed at equal angles are fixedly installed in the middle of the outer wall of the driving vertical shaft 404. The specifications of the key blocks 408 are adapted to the specifications of the key slots 407, and the outer wall of the key blocks 408 is slidably connected to the inner wall of the key slots 407;
[0045] Two transfer rings 409 are rotatably mounted on the outer wall of the driving vertical shaft 404 and are vertically distributed up and down. The two transfer rings 409 are symmetrically distributed up and down with respect to the key block 408. On the side surfaces of the two transfer rings 409 close to each other, a reset spring 4010 is fixedly mounted. The reset spring 4010 is located on the periphery of the driving vertical shaft 404. The closer ends of the two reset springs 4010 are fixedly connected to the top and bottom of the connecting sleeve 405 respectively.
[0046] Specifically in this embodiment, during the sawing process of the superalloy, if interference occurs between the saw teeth of the saw blade 402 and the superalloy, resulting in the inability of the saw blade 402 to move up and down, that is, the bow frame 401 cannot move up and down. Due to the reaction force of the two pull pins 403 on the swash plate 406, the connecting sleeve 405 slides along the outer wall of the driving vertical shaft 404, and the multiple key grooves 407 and the multiple key blocks 408 slide away from each other. The two reset springs 4010 then undergo elastic deformation. Due to the separation of the key grooves 407 and the key blocks 408, the torsional effect of the driving vertical shaft 404 on the connecting sleeve 405 is released, that is, the driving vertical shaft 404 idles inside the connecting sleeve 405, thereby interrupting the torque input to the connecting sleeve 405 and preventing damage to the saw teeth of the saw blade 402.
[0047] Embodiment Four: A positioning component 500 is provided at the top of the cutting frame 100. The positioning component 500 includes two cutting tables 502 distributed left and right. The two cutting tables 502 are mounted on the top of the cutting frame 100. On the top of the side surfaces of the two cutting tables 502 close to each other, a support plate 503 is fixedly mounted. On the top of each of the two cutting tables 502, two tensioning frames 504 are fixedly mounted and are distributed front and back. At the end of the tensioning frame 504 away from the cutting table 502, an internally threaded tube 505 is fixedly mounted. An internally threaded tube 505 is internally threadedly connected to a positioning screw 506. The bottom of the positioning screw 506 is fixedly mounted with a pressure plate 507. On the upper part of the outer wall of the positioning screw 506, a crank 508 is fixedly mounted.
[0048] The positioning component 500 further includes two T-shaped grooves 501 opened on the top of the cutting frame 100. The two T-shaped grooves 501 are distributed in parallel front and back. Two screw holes 509 distributed front and back are respectively formed through the bottom of the cutting table 502. A guide block 5011 is slidably mounted inside the T-shaped groove 501. A locking stud 5010 is fixedly mounted on the top of the guide block 5011. The locking stud 5010 penetrates inside the screw hole 509. A wing nut 5012 is spirally connected to the outer wall of the locking stud 5010. The bottom of the wing nut 5012 abuts against the surface of the cutting table 502.
[0049] In this embodiment, specifically, by adjusting the distance between the left and right pallets 503, it is convenient to fix superalloys of different lengths. Specifically, by loosening the wing nut 5012, the fastening effect of the bottom of the wing nut 5012 on the cutting table 502 is released. Subsequently, the position of the cutting table 502 can be adjusted left and right. During the left and right adjustment of the cutting table 502, the guide block 5011 is driven to move along the inside of the T-shaped groove 501 through the connection between the screw hole 509 and the locking stud 5010. And the movement of the cutting table 502 directly drives the pallet 503 to move together. When the distance between the left and right pallets 503 matches the length of the superalloy to be cut, the wing nut 5012 is tightened to lock the cutting table 502 again to prevent unnecessary movement of the cutting table 502. Subsequently, the two ends of the superalloy to be cut are respectively placed on the tops of the left and right pallets 503. By rotating each crank 508, each positioning screw 506 is driven to rotate, so that the positioning screw 506 screws downward along the inner wall of the inner screw tube 505 and drives the pressure plate 507 to move downward together, so as to firmly fix the superalloy under the clamping action of the pallet 503 and the pressure plate 507 to prevent displacement during cutting and affect the cutting accuracy.
[0050] A processing technology of a superalloy cutting and processing device includes the following usage steps:
[0051] S1. Fix the superalloy through the positioning component 500;
[0052] S2. Adjust the position of the horizontal adjustment carrier plate 201 left and right, drive the longitudinal travel component 300 and the sawing component 400 to adjust left and right, and adjust the cutting position;
[0053] S3. Drive the driving sheave 4012 to rotate through the output shaft of the power motor 4011. Further, drive the driving vertical shaft 404 to rotate through the connection between the triangular belt 4014 and the driven sheave 4013. The rotation of the driving vertical shaft 404 drives the swash plate 406 to rotate through the connecting sleeve 405, and the two pull pins 403 are toggled up and down, and then drive the bow frame 401 and the saw blade 402 to swing up and down reciprocally to cut the superalloy;
[0054] S4. Drive the central wheel 601 and the outer ring wheel 602 to rotate through the rotation of the driving vertical shaft 404. The rotation of the outer ring wheel 602 drives the traveling gear 6010 to rotate, so that the traveling gear 6010 rolls forward along the rack 6011, and then the longitudinal travel component 300 and the sawing component 400 move forward to cut the superalloy linearly.
[0055] When a high-temperature alloy cutting and processing device of this solution is working, first, the distance between the left and right pallets 503 is adjusted to facilitate the fixation of high-temperature alloys of different lengths. Specifically, by loosening the wing nut 5012, the bottom of the wing nut 5012 is disengaged from the fastening effect on the cutting table 502. Subsequently, the position of the cutting table 502 can be adjusted left and right. During the left and right adjustment of the cutting table 502, the guide block 5011 is driven to move along the inside of the T-shaped groove 501 through the connection between the screw hole 509 and the locking stud 5010. And the movement of the cutting table 502 directly drives the pallet 503 to move together. When the distance between the left and right pallets 503 matches the length of the high-temperature alloy to be cut, the wing nut 5012 is tightened to lock the cutting table 502 again to prevent unnecessary movement of the cutting table 502. Subsequently, the two ends of the high-temperature alloy to be cut are respectively placed on the tops of the left and right pallets 503. By rotating each crank 508, each positioning screw 506 is driven to rotate, so that the positioning screw 506 screws downward along the inner wall of the inner screw tube 505 and drives the pressing disc 507 to move downward together, so as to firmly fix the high-temperature alloy under the clamping action of the pallet 503 and the pressing disc 507 to prevent displacement during the cutting process and affect the cutting accuracy;
[0056] After the high-temperature alloy is fixed, loosen the front and rear fastening bolts 205, and the horizontal adjustment carrier plate 201 can be slid left and right. The horizontal adjustment carrier plate 201 can ensure more stable left and right movement through the precise sliding guiding action of the front and rear horizontal adjustment sliders 202 and the front and rear horizontal adjustment straight rails 203. The left and right movement of the horizontal adjustment carrier plate 201 further drives the sawing frame 301 and the sawing assembly 400 as a whole to move together, so as to adjust the cutting position of the high-temperature alloy. After adjusting the cutting position, tighten the two fastening bolts 205 again to prevent the horizontal adjustment carrier plate 201 from moving again;
[0057] After adjusting the cutting position, start the power motor 4011. Drive the driving sheave 4012 to rotate through the output shaft of the power motor 4011, and further drive the driven sheave 4013 and the driving vertical shaft 404 to rotate through the V-belt 4014. The rotation of the driving vertical shaft 404 drives the swash plate 406 to rotate through the connecting sleeve 405. There is a torque-limiting effect between the connecting sleeve 405 and the driving vertical shaft 404 through a plurality of key grooves 407 and a plurality of key blocks 408 provided. Therefore, there will be no mutual torsion between the driving vertical shaft 404 and the connecting sleeve 405. The rotation of the swash plate 406 reciprocally moves the two pull pins 403 up and down. During the up and down movement of the two pull pins 403, the bow frame 401 and the saw blade 402 are driven to swing up and down together, so as to saw the superalloy. During this period, if interference occurs between the saw teeth and the superalloy during the sawing process of the saw blade 402, resulting in the saw blade 402 being unable to move up and down, that is, the bow frame 401 is unable to move up and down, due to the reaction force of the two pull pins 403 on the swash plate 406, the connecting sleeve 405 slides along the outer wall of the driving vertical shaft 404, and the plurality of key grooves 407 and the plurality of key blocks 408 slide away, and the two return springs 4010 undergo elastic deformation. Due to the sliding away of the key grooves 407 and the key blocks 408, the torque effect of the driving vertical shaft 404 on the connecting sleeve 405 is released, that is, the driving vertical shaft 404 idles inside the connecting sleeve 405, thereby interrupting the torque input to the connecting sleeve 405 and avoiding damage to the saw teeth of the saw blade 402;
[0058] During the rotation of the driving vertical shaft 404, the central wheel 601 will also be driven to rotate. The rotation of the central wheel 601 drives the bar 607, the reset plate 608 and the V-shaped elastic piece 609 to rotate together through the pin 606. The rotation of the bar 607 sweeps the outer wall of the positioning rod 604, further driving the outer ring wheel 602 and the traveling gear 6010 to rotate. Due to the meshing effect between the traveling gear 6010 and the rack 6011, during the rotation of the traveling gear 6010, it will roll forward along the surface of the rack 6011. The forward rolling of the traveling gear 6010 along the surface of the rack 6011 drives the sawing frame 301 to move together. The forward movement of the sawing frame 301 drives the two longitudinal sliders 304 to slide along the two longitudinal traveling straight rails 305 through the two support plates 302. Due to the sliding guiding effect between the longitudinal sliders 304 and the longitudinal traveling straight rails 305, it can ensure that the support plates 302 and the sawing frame 301 move forward more stably. The forward movement of the sawing frame 301 further drives the bow frame 401 and the saw blade 402 to move together, so as to perform linear cutting on the superalloy. As the driving vertical shaft 404 drives the central wheel 601 to rotate continuously, and the forward sawing moving speed of the saw blade 402 is limited, so the traveling gear 6010 and the outer ring wheel 602 will not rotate continuously. Therefore, during the rotation of the central wheel 601, the bar 607 is driven to rotate together through the pin 606. Since the outer ring wheel 602 does not rotate, the positioning rod 604 will not rotate either. When the bar 607 contacts the positioning rod 604, due to the reaction force of the positioning rod 604, the bar 607 and the pin 606 rotate along the transfer position with the placement groove 605, so that the bar 607 slides away from the surface of the positioning rod 604, releasing the sweeping force of the bar 607 on the positioning rod 604. Therefore, the central wheel 601 does not continuously drive the outer ring wheel 602 to rotate, that is, the saw blade 402 does not continuously move forward, avoiding the saw blade 402 from breaking due to excessive force. The rotation of the pin 606 further drives the reset plate 608 to rotate together, causing the two V-shaped elastic pieces 609 connected to the reset plate 608 to undergo elastic deformation. When the bar 607 is separated from the positioning rod 604, the resilience of the V-shaped elastic piece 609 resets the reset plate 608, the pin 606 and the bar 607 in reverse, waiting for the bar 607 to contact the positioning rod 604 next time.
[0059] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention.
Claims
1. A high temperature alloy cutting and processing device, comprising a cutting frame (100), a sawing assembly (400) and a slow release assembly (600), characterized in that: A transverse adjustment component (200) is movably provided on the top of the cutting frame (100), the transverse adjustment component (200) comprises a transverse adjustment carrier plate (201), a longitudinal travel component (300) is movably provided on the top of the transverse adjustment carrier plate (201), the longitudinal travel component (300) comprises a sawing frame (301) located on the top of the transverse adjustment carrier plate (201), and a sawing component (400) is provided on the top of the cutting frame (100); The sawing assembly (400) comprises a bow frame (401) slidably mounted inside the sawing frame (301), saw blades (402) being fixedly mounted at both ends of the bow frame (401), two pull pins (403) distributed vertically being fixedly mounted at the middle of a side surface of the bow frame (401) away from the saw blade (402), the sawing assembly (400) further comprises a driving vertical shaft (404), a connecting sleeve (405) being sleeved on the outer wall of the driving vertical shaft (404), a slanting plate (406) being fixedly mounted on the outer wall of the connecting sleeve (405), the slanting plate (406) being located between the upper and lower pull pins (403), and a slow-release assembly (600) being disposed at the lower part of the outer wall of the driving vertical shaft (404); The slow-release assembly (600) comprises a central wheel (601) fixedly mounted on the lower part of the outer wall of the driving vertical shaft (404); an outer ring wheel (602) is rotatably mounted on the outer wall of the central wheel (601); an inner wall of the outer ring wheel (602) is provided with an annular groove (603); a plurality of positioning rods (604) distributed at equal angles are fixedly mounted between the top wall and the bottom wall of the annular groove (603); a plurality of placement grooves (605) distributed at equal angles are opened on the outer wall of the central wheel (601); an axle pin (606) is rotatably mounted between the top wall and the bottom wall of the placement groove (605); a dial pin (606) is fixedly mounted on the outer wall of the axle pin (606) The outer wall of the shifting bar (607) abuts against the outer wall of the positioning rod (604); a reset plate (608) is fixedly mounted on the side of the outer wall of the shaft pin (606) away from the shifting bar (607); V-shaped spring pieces (609) are fixedly mounted on both side surfaces of the reset plate (608); one end of the V-shaped spring piece (609) away from the reset plate (608) is fixedly connected to the inner wall of the placement groove (605); a running gear (6010) is fixedly mounted on the outer wall of the outer ring wheel (602); and the slow-release assembly (600) further comprises a rack (6011) fixedly mounted on the top of the lateral adjustment carrier plate (201).
2. A high temperature alloy cutting and processing device according to claim 1, characterized in that: Two transverse adjustment sliders (202) distributed front and back are fixedly mounted on the bottom of the transverse adjustment carrier (201); two transverse adjustment straight rails (203) distributed front and back are fixedly mounted on the top of the cutting frame (100); the transverse adjustment sliders (202) are slidably mounted on the periphery of the transverse adjustment straight rails (203); support plates (302) are fixedly mounted on the left and right sides of the sawing frame (301); a base (303) is fixedly mounted on the bottoms of the two support plates (302); two longitudinal movement sliders (304) distributed left and right are fixedly mounted on the bottom of the base (303); two longitudinal movement straight rails (305) distributed left and right are fixedly mounted on the top of the transverse adjustment carrier (201); the longitudinal movement sliders (304) are slidably mounted on the periphery of the longitudinal movement straight rails (305).
3. A high temperature alloy cutting and processing device according to claim 2, characterized in that: The top right end of the transverse adjustment carrier plate (201) is penetrated by two fastening thread holes (204) distributed front and back, the fastening thread holes (204) are located at the top of the transverse adjustment straight rail (203), and the fastening thread holes (204) penetrate the transverse adjustment slider (202), the internal threads of the fastening thread holes (204) are connected with fastening bolts (205), and the bottom of the fastening bolts (205) abuts against the top of the transverse adjustment straight rail (203).
4. A high temperature alloy cutting and processing device according to claim 3, characterized in that: The driving vertical shaft (404) movably passes through the top and the bottom of the base (303), the traveling gear (6010) is located at the bottom of the base (303), and the traveling gear (6010) is meshed with the rack (6011).
5. A high temperature alloy cutting and processing device according to claim 4, characterized in that: The inner wall of the connecting sleeve (405) is provided with a plurality of key slots (407) distributed at equal angles, and a plurality of key blocks (408) distributed at equal angles are fixedly mounted in the middle of the outer wall of the driving vertical shaft (404), the specifications of the key blocks (408) are compatible with the specifications of the key slots (407), and the outer wall of the key block (408) is slidably connected to the inner wall of the key slots (407).
6. A high temperature alloy cutting and processing device according to claim 5, characterized in that: Two adapter rings (409) are rotatably mounted on the outer wall of the driving vertical shaft (404), and are distributed up and down. The two adapter rings (409) are symmetrically distributed up and down about the key block (408), and a return spring (4010) is fixedly mounted on the adjacent side of the two adapter rings (409). The return spring (4010) is located on the periphery of the driving vertical shaft (404), and the adjacent ends of the two return springs (4010) are fixedly connected to the top and bottom of the connecting sleeve (405) respectively.
7. A high temperature alloy cutting and processing device according to claim 6, characterized in that: A power motor (4011) is fixedly mounted on the back of the sawing frame (301), a driving groove wheel (4012) is fixedly mounted on the output shaft of the power motor (4011), a driven groove wheel (4013) is fixedly mounted on the upper part of the outer wall of the driving vertical shaft (404), and at least one V-belt (4014) is sleeved between the driven groove wheel (4013) and the driving groove wheel (4012).
8. A high temperature alloy cutting and processing device according to claim 7, characterized in that: A positioning component (500) is provided on the top of the cutting machine frame (100), and the positioning component (500) includes two cutting tables (502) distributed on the left and right. The two cutting tables (502) are installed on the top of the cutting machine frame (100), and a support plate (503) is fixedly installed on the top of the side surface of the two cutting tables (502) that is close to each other, and two tensioning frames (504) distributed front and back are fixedly installed on the top of the two cutting tables (502), and an inner screw tube (505) is fixedly installed on the end of the tensioning frame (504) away from the cutting table (502), and the internal thread of the inner screw tube (505) is connected to a positioning screw (506), a pressure plate (507) is fixedly installed on the bottom of the positioning screw (506), and a crank handle (508) is fixedly installed on the upper part of the outer wall of the positioning screw (506).
9. A high temperature alloy cutting and processing device according to claim 8, characterized in that: The positioning component (500) further comprises two T-shaped slots (501) provided on the top of the cutting machine frame (100), the two T-shaped slots (501) being arranged parallel to each other in the front and rear direction, the bottom of the cutting table (502) being penetrated by two screw holes (509) being arranged in the front and rear direction, a guide block (5011) being slidably mounted inside the T-shaped slot (501), a locking stud (5010) being fixedly mounted on the top of the guide block (5011), the locking stud (5010) being penetrated by the inside of the screw hole (509), and a butterfly nut (5012) being spirally screwed on the outer wall of the locking stud (5010), the bottom of the butterfly nut (5012) being in contact with the surface of the cutting table (502).
10. The processing technology of a high temperature alloy cutting processing device according to claim 9, characterized in that: The usage steps include the following: S1. Fixing the high temperature alloy by a positioning component (500); S2, by adjusting the position of the lateral adjustment carrier plate (201) left and right, the longitudinal travel assembly (300) and the sawing assembly (400) are driven to adjust left and right, thereby adjusting the cutting position; S3, the output shaft of the power motor (4011) drives the driving groove wheel (4012) to rotate, and further drives the driving vertical shaft (404) to rotate through the connection between the V-belt (4014) and the driven groove wheel (4013), and the driving vertical shaft (404) rotates through the connecting sleeve (405) to drive the swash plate (406) to rotate, and the two pull pins (403) are moved up and down, thereby driving the bow frame (401) and the saw blade (402) to swing back and forth up and down, so as to cut the high-temperature alloy; S4. The central wheel (601) and the outer ring wheel (602) are driven to rotate by driving the vertical shaft (404). The outer ring wheel (602) rotates to drive the travel gear (6010) to rotate, so that the travel gear (6010) rolls forward along the rack (6011), thereby moving the longitudinal travel assembly (300) and the sawing assembly (400) forward, thereby cutting the high-temperature alloy in a straight line.
Citation Information
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