Stainless steel-carbon steel composite plate assembly welding device
By designing a stainless steel-carbon steel composite plate blank welding device that includes linear drive device, welding assembly and repair assembly, the bending problem caused by the difference in material properties during the lifting process is solved, and the welding quality and strength are improved .
Patent Information
- Application Number
- CN202411742919.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-02-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the process of lifting stainless steel-carbon steel composite plate blanks, due to the different physical properties and hardness of the two materials, the slab collision and bending may be caused, affecting the welding quality.
A stainless steel-carbon steel composite plate blank welding device is designed, including linear drive device, welding assembly and repair assembly. The repair component detects and repairs the bending of the slab through the cooperation of the permanent magnet hammer block and the extrusion plate to ensure the flatness of the welded end.
It effectively avoids bending problems caused by uneven stress during lifting, ensures the uniformity of the welded joints and the flatness of the welded surface, thereby improving the welding quality and strength.
Smart Images

Figure CN119387771A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding, and in particular to a stainless steel-carbon steel composite plate assembly welding device. Background Art
[0002] Stainless steel-carbon steel composite plate assembly is a composite material plate formed by combining two different materials, stainless steel and carbon steel, through a welding process. Such a composite plate usually has the advantages of two different materials and is used in application scenarios that require a combination of the characteristics of these two materials.
[0003] During the lifting of stainless steel-carbon steel composite plate groups, it is usually necessary to lift two different slabs onto a welding platform. For example, a stainless steel-carbon steel composite plate assembly welding device disclosed in publication number CN109014515B, however, during the lifting of the stainless steel-carbon steel composite plate group, since the stainless steel and carbon steel slabs have different physical properties and hardness, if the slabs are not effectively fixed and protected, collision and bending between the slabs may occur. In particular, during the lifting process, the fixing method of the traction rope and the contact point of the slabs are prone to uneven force. This bending phenomenon occurs on the slabs. The welding end of the billet is particularly obvious and may affect the subsequent welding quality. Specifically, when lifting, the billet may collide with each other due to uneven tension or excessive swing of the traction rope, which may cause local bending of the billet at the contact point (especially the welding end). The bending of the billet may not only affect its positioning accuracy, but also make the welding seam uneven, resulting in an uneven welding surface, which in turn affects the welding quality and strength. When overlapping the composite plate, if the welding end is bent too much, the weld may be too wide or asymmetrical, resulting in insufficient welding strength or unreliable welding, and the ideal welding effect cannot be achieved. Summary of the invention
[0004] In view of the above-mentioned shortcomings of the prior art, the present invention provides a stainless steel-carbon steel composite plate assembly welding device, which can effectively solve the problem in the prior art that during the lifting process of the stainless steel-carbon steel composite plate groups, collisions or local bending of the contact points caused by the tension of the traction rope may cause the weld to be too wide or asymmetric during subsequent welding.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: The present invention provides a stainless steel-carbon steel composite plate assembly welding device, comprising: A welding box, wherein a linear drive device is fixedly mounted on the upper end of the welding box; A welding assembly, the welding assembly comprising a welding machine, a welding head being provided on one side of the welding machine; A repair component includes a sliding frame, an extrusion plate is fixedly installed on one side of the sliding frame, and a permanent magnet hammer block is arranged on the other side of the sliding frame. During the movement of the sliding frame, when bending is detected at the welding point of the stainless steel-carbon steel composite plate, the permanent magnet hammer block will reciprocate and hammer the sliding frame to allow the extrusion plate to extrude the bending point of the stainless steel-carbon steel composite plate for repair.
[0006] Preferably, a moving frame is fixedly installed on the driving end of the linear drive device, a screw clutch is fixedly installed inside the moving frame, the screw clutch is connected to a controller, a carrying frame is fixedly installed on the lower end of the moving frame, the inner wall of the carrying frame is fixedly connected to the welding machine, external plates are fixedly installed on both sides of the carrying frame, a straight plate is fixedly installed on the lower end of the external plate, two conductive heads are fixedly embedded on the lower end of the straight plate, and the two conductive heads are electrically connected to an external power supply.
[0007] Preferably, a moving head is fixedly installed at the driving end of the linear drive device and at a position away from the moving frame, a vertical rod is fixedly installed at the lower end of the moving head, a U-shaped frame is fixedly installed at the lower end of the vertical rod, and two bearing plates are symmetrically installed on the lower end surface of the U-shaped frame, and sliding grooves are opened in the two bearing plates, a first sliding rod is fixedly installed on the sliding inner wall, a moving plate is sleeved on the outer wall of the first sliding rod, a contact wheel is rotatably installed on the inner wall of the moving plate, a first spring is fixedly installed between the moving plate and the sliding groove, a screw is fixedly installed on one side of the moving plate, and the lower end surface of the bearing plate and at a position away from the moving plate is fixedly installed A square plate is installed, and a first screw sleeve is rotatably installed in the square plate, the first screw sleeve is threadedly connected to the screw, a rotating disk is fixedly installed on the end of the first screw sleeve away from the movable plate, a plurality of positive electrical contacts and a plurality of negative electrical contacts are fixedly installed in a circular array on the side of the rotating disk away from the first screw sleeve, and the positive electrical contacts and the negative electrical contacts are staggered, and the connecting lines of the positive electrical contacts and the negative electrical contacts at corresponding positions pass through the axis of the rotating disk and are electrically connected to an external power supply, two L-shaped frames are symmetrically installed on the side of the square plate away from the first screw sleeve, a connector is fixedly installed on the side of the L-shaped frame close to the negative electrical contact, and the connector is electrically connected to the negative electrical contact.
[0008] Preferably, an adapter box is fixedly installed at a lower position on one side of the square plate close to the movable plate, a slider is slidably installed in the adapter box, two connecting electric contacts are symmetrically embedded in the inner bottom end of the adapter box, a conductive block is embedded in the lower end of the slider, the conductive block is electrically connected to the connecting electric contacts, and the two connecting electric contacts are electrically connected to the electromagnetic field regulator and the connecting head.
[0009] Preferably, a sliding box is fixedly installed on the upper end of the carrying plate, a slot is opened in the sliding box, a second sliding rod is fixedly installed on the inner wall of the slot, the second sliding rod is slidably connected to the baffle, a third spring is fixedly installed between the sliding frame and the slot, a connecting plate is fixedly installed on the lower end surface of the square plate, a mounting barrel is fixedly installed in the connecting plate, a cross is fixedly installed on the inner wall of the mounting barrel and at a middle position, an iron core is fixedly installed in the mounting barrel and at a position away from the cross, a coil is sleeved on the outer wall of the iron core, the coil and the iron core constitute an electromagnet, the coil is electrically connected to the connecting electrical contact, the coil is electrically connected to an alarm device, the permanent magnetic hammer block is slidably connected to the inner wall of the mounting barrel, and a fourth spring is fixedly installed between the permanent magnetic hammer block and the cross.
[0010] Preferably, an inner groove is provided in the moving head, and a second screw sleeve is rotatably installed on the inner wall of the inner groove, and two baffles are symmetrically and slidably installed on the inner wall of the inner groove and on both sides of the second screw sleeve, the baffle is slidably connected to the second screw sleeve, and an oblique groove is provided on one side of the baffle, and two second partitions are fixedly installed on the upper and lower ends of the baffle, and two first partitions are symmetrically installed on the inner wall of the inner groove, and a fifth spring is fixedly installed between the second partition and the first partition, and two square grooves are symmetrically provided in the moving head and at a position away from the second screw sleeve, a square block is fixedly installed in the square groove, and an extrusion rod is slidably installed in the square block, the extrusion rod passes through the moving head and extends to its outside, a linkage block is fixedly installed on the outer wall of the extrusion rod, a sixth spring is fixedly installed between the square block and the linkage block, and an extrusion block is fixedly installed on the end of the extrusion rod close to the oblique groove.
[0011] Preferably, two buffer boxes are symmetrically installed at the upper position on one side of the movable frame, a slide plate is airtightly slidably installed in the buffer box, a seventh spring is fixedly installed between the slide plate and the buffer box, and a solenoid valve is fixedly installed on one side of the buffer box, and the solenoid valve is electrically connected to the controller.
[0012] Preferably, it also includes a clamping assembly, which includes two long plates fixedly installed at the bottom end of the welding box, two pairs of threaded columns are installed with internal threads of the long plates, and each pair of threaded columns is rotatably installed with a clamping plate relative to one end.
[0013] Compared with the known prior art, the technical solution provided by the present invention has the following beneficial effects: First, the positive and negative electric contacts are in contact with the connector, the conductive block is connected to the electric contact, and the electromagnetic field regulator and the electromagnet are energized. During the energization process, the positive and negative electric contacts and the connector continuously switch the direction of the energizing current to change the magnetic pole of the electromagnet, thereby driving the permanent magnet hammer block to hammer the sliding frame, and the sliding frame drives the extrusion plate to contact the bending part of the slab to repair the bending part and avoid the weld between the slabs being too large.
[0014] Second, during the process of welding the slab by the welding head, filling material is added to the middle of the slab as a transition layer, which can effectively reduce the thermal expansion difference between the two materials. At the same time, during the movement of the mobile frame, the conductive head can replace the conductive block to energize the connecting electrical contact, so that the magnetic force generated by the electromagnet always repels the permanent magnetic hammer block, and the permanent magnetic hammer block squeezes the sliding frame and the extrusion plate to extrude the slab, so that the slabs become tight with the filling material.
[0015] Third, the electromagnetic field regulator is set to adjust the size and flow direction of the current in real time to smoothly control the magnetic field strength and direction and reduce the instability of magnetic force conversion. At the same time, if the curvature of the slab is too large or too small, it will drive the rotating disk to rotate different numbers of times. When the curvature of the slab is too large, the sliding frame that the permanent magnetic hammer block is driven to hit drives the sliding frame to hit the curved part of the slab more frequently, thereby repairing the slab with a relatively large curvature through a relatively large number of impacts. When the curvature of the slab is small, the sliding frame that the permanent magnetic hammer block is driven to hit drives the sliding frame to hit the curved part of the slab less frequently, thereby repairing the slab with a relatively small curvature. In this way, slabs with different curvatures can be repaired, and excessive or insufficient repair can be effectively avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a structural schematic diagram of the welding assembly of the present invention; Figure 3 It is a schematic diagram of the repair component structure of the present invention; Figure 4 It is a schematic diagram of the exploded structure of the bearing plate of the present invention; Figure 5 for Figure 4 The enlarged structural diagram at A in the middle; Figure 6 It is a schematic diagram of the cross-sectional structure of the adapter box of the present invention; Figure 7 It is a schematic diagram of the cross-sectional structure of the installation barrel of the present invention; Figure 8 It is a schematic diagram of the decomposition structure of the moving head of the present invention; Fig. 9 for Figure 8 The enlarged structural diagram at B in the middle; Fig.10 It is a schematic diagram of the structure of the clamping assembly of the present invention.
[0018] 1. welding box; 2. linear drive device; 3. welding assembly; 301. moving frame; 302. bearing frame; 303. welding machine; 304. welding head; 305. external plate; 306. straight plate; 307. conductive head; 4. repair assembly; 401. moving head; 402. vertical rod; 403. U-shaped frame; 404. bearing plate; 405. first slide bar; 406. first spring; 407. moving plate; 408. contact wheel; 409. screw; 410. square plate; 411. first screw sleeve; 412. rotating disk; 413. negative electric contact; 414. L-shaped frame; 415. connector; 416. adapter box; 417. slider; 418. connecting electric contact; 419. first Second spring; 420, sliding box; 421, second sliding rod; 422, third spring; 423, sliding frame; 424, extrusion plate; 425, connecting plate; 426, mounting barrel; 427, coil; 428, cross; 429, fourth spring; 430, permanent magnetic hammer block; 431, second screw sleeve; 432, baffle; 433, first partition; 434, second partition; 435, fifth spring; 436, block; 437, extrusion rod; 438, linkage block; 439, extrusion block; 440, sixth spring; 441, buffer box; 442, solenoid valve; 443, slide plate; 444, seventh spring; 5, clamping assembly; 501, long board; 502, threaded column; 503, splint. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] The present invention will be further described below in conjunction with the embodiments.
[0021] Example: Refer to Figures 1 to 10 , a stainless steel-carbon steel composite plate assembly welding device, comprising: A welding box 1, a linear drive device 2 is fixedly installed on the upper end of the welding box 1, and the linear drive device 2 is an existing device, which converts rotary motion into linear motion by the cooperation of a screw and a nut, and is suitable for applications with high precision, high load and high efficiency; Welding assembly 3, welding assembly 3 includes a welding machine 303, a welding head 304 is provided on one side of the welding machine 303, the welding head 304 is used to weld the stainless steel-carbon steel composite plate, the welding machine 303 can use a TIG welding machine, TIG welding machine is one of the common choices for welding stainless steel and carbon steel composite plates, and is particularly suitable for precision and thin plate welding. It uses a tungsten electrode and the welding area is protected by a protective gas such as argon or helium. The welding environment is clean and the welding quality is high, which is suitable for high-precision welding needs; Repair component 4, repair component 4 includes a sliding frame 423, an extrusion plate 424 is fixedly installed on one side of the sliding frame 423, and a permanent magnet hammer block 430 is arranged on the other side of the sliding frame 423. During the movement of the sliding frame 423, when a bend is detected at the welding position of the stainless steel-carbon steel composite plate, the permanent magnet hammer block 430 will move back and forth to hammer the sliding frame 423 to allow the extrusion plate 424 to extrude the bend of the stainless steel-carbon steel composite plate for repair.
[0022] Reference Figure 2 A moving frame 301 is fixedly installed on the driving end of the linear drive device 2, and a screw clutch is fixedly installed in the moving frame 301. The screw clutch is connected to a controller. A bearing frame 302 is fixedly installed on the lower end of the moving frame 301. The inner wall of the bearing frame 302 is fixedly connected to a welding machine 303. External plates 305 are fixedly installed on both sides of the bearing frame 302. A straight plate 306 is fixedly installed on the lower end of the external plate 305. Two conductive heads 307 are fixedly embedded at the lower end of the straight plate 306. The two conductive heads 307 are electrically connected to an external power supply. The screw clutch is an existing device. When the screw clutch is in a closed state, the engagement between the screw and the second screw sleeve is released. At this time, although the screw is still rotating, when it is opened, the second screw sleeve moves along the axial direction of the screw and re-engages with the thread of the screw.
[0023] Reference Figures 3 to 5A moving head 401 is fixedly installed at the driving end of the linear drive device 2 and at a position away from the moving frame 301. A vertical rod 402 is fixedly installed at the lower end of the moving head 401. A U-shaped frame 403 is fixedly installed at the lower end of the vertical rod 402. Two bearing plates 404 are symmetrically installed on the lower end surface of the U-shaped frame 403. Slide grooves are opened in the two bearing plates 404. A first slide bar 405 is fixedly installed on the sliding inner wall. A moving plate 407 is sleeved on the outer wall of the first slide bar 405. A contact wheel 408 is rotatably installed on the inner wall of the moving plate 407. A first spring 406 is fixedly installed between the moving plate 407 and the slide groove. A screw 409 is fixedly installed on one side of the moving plate 407. A square plate 410 is fixedly installed on the lower end surface of the bearing plate 404 and at a position away from the moving plate 407. A first screw sleeve 411 is rotatably installed in the square plate 410, and the first screw sleeve 411 is threadedly connected to the screw rod 409. A rotating disk 412 is fixedly installed on the end of the first screw sleeve 411 away from the movable plate 407, and a plurality of positive electrical contacts and a plurality of negative electrical contacts 413 are fixedly installed in a circular array on the side of the rotating disk 412 away from the first screw sleeve 411, and the positive electrical contacts and the negative electrical contacts 413 are staggered. The connecting line between the positive electrical contacts and the negative electrical contacts 413 at corresponding positions passes through the axis of the rotating disk 412 and is electrically connected to an external power supply. Two L-shaped frames 414 are symmetrically installed on the side of the square plate 410 away from the first screw sleeve 411, and a connector 415 is fixedly installed on the side of the L-shaped frame 414 close to the negative electrical contact 413, and the connector 415 is electrically connected to the negative electrical contact 413.
[0024] Reference Figure 6 A transfer box 416 is fixedly installed at a lower position on one side of the square plate 410 close to the movable plate 407, and a slider 417 is slidably installed in the transfer box 416. Two connecting electrical contacts 418 are symmetrically embedded in the inner bottom end of the transfer box 416, and a conductive block is embedded in the lower end of the slider 417. The conductive block is electrically connected to the connecting electrical contacts 418. The two connecting electrical contacts 418 are electrically connected to an electromagnetic field regulator and are electrically connected to the connector 415. The electromagnetic field regulator is an existing device (also called an electromagnetic regulator), which is usually used to accurately control the magnetic field strength and direction in equipment such as electromagnets. The electromagnetic field regulator can be installed in the central position of the electromagnet to ensure that the electromagnetic field regulator can adjust the flow of current in real time and smoothly control the magnetic field strength and direction, thereby reducing the instability of magnetic force conversion.
[0025] Reference Figure 7A sliding box 420 is fixedly installed on the upper end of the carrying plate 404, and a slot is opened in the sliding box 420. A second sliding rod 421 is fixedly installed on the inner wall of the slot. The second sliding rod 421 is slidably connected to the baffle 432. A third spring 422 is fixedly installed between the sliding frame 423 and the slot. A connecting plate 425 is fixedly installed on the lower end surface of the square plate 410. A mounting barrel 426 is fixedly installed in the connecting plate 425. A cross 428 is fixedly installed on the inner wall of the mounting barrel 426 and at the middle position. An iron core is fixedly installed in the mounting barrel 426 and at a position away from the cross 428. A coil 427 is sleeved on the outer wall of the iron core. The coil 427 and the iron core constitute an electromagnet. The coil 427 is electrically connected to the connecting electrical contact 418, and the coil 427 is electrically connected to an alarm device. The permanent magnetic hammer block 430 is slidably connected to the inner wall of the mounting barrel 426, and a fourth spring 429 is fixedly installed between the permanent magnetic hammer block 430 and the cross 428. The coil 427 is connected to an alarm device, and the alarm device is used using a current monitoring alarm. The current monitoring alarm is an existing device. The current flows in a predetermined direction, and the equipment will not trigger an alarm. When the current reverse is detected, the alarm is immediately triggered. The permanent magnetic hammer block 430 is slidably connected to the inner wall of the mounting barrel 426, and a fourth spring 429 is fixedly installed between the permanent magnetic hammer block 430 and the cross 428.
[0026] Reference Figure 8 The moving head 401 is provided with an inner groove, and a second screw sleeve 431 is rotatably installed on the inner wall of the inner groove. Two baffles 432 are symmetrically slidably installed on the inner wall of the inner groove and on both sides of the second screw sleeve 431. The baffle 432 is slidably connected with the second screw sleeve 431. An oblique slot is provided on one side of the baffle 432. Two second baffles 434 are fixedly installed on the upper and lower ends of the baffle 432. Two first baffles 433 are symmetrically installed on the inner wall of the inner groove. A fifth baffle 434 is fixedly installed between the second baffle 434 and the first baffle 433. Spring 435, two square grooves are symmetrically opened in the moving head 401 and at a position far away from the second screw sleeve 431, a block 436 is fixedly installed in the square groove, an extrusion rod 437 is slidably installed in the block 436, the extrusion rod 437 passes through the moving head 401 and extends to its outside, a linkage block 438 is fixedly installed on the outer wall of the extrusion rod 437, a sixth spring 440 is fixedly installed between the block 436 and the linkage block 438, and an extrusion block 439 is fixedly installed on the end of the extrusion rod 437 close to the inclined groove.
[0027] Reference Figures 8 to 9Two buffer boxes 441 are symmetrically installed at the upper position on one side of the movable frame 301, and a slide plate 443 is airtightly slidably installed in the buffer box 441. A seventh spring 444 is fixedly installed between the slide plate 443 and the buffer box 441. A solenoid valve 442 is fixedly installed on one side of the buffer box 441. The solenoid valve 442 is electrically connected to the controller. When the solenoid valve 442 is opened, air flow is allowed to enter or leave the buffer box 441, changing the air pressure inside the buffer box 441. At this time, the solenoid valve 442 is closed to prevent the gas from flowing, thereby affecting the movement of the slide plate 443. When the extrusion rod 437 contacts the slide plate 443, the slide plate 443 cannot be driven to move, and the slide plate 443 will slide in the block 436 due to resistance.
[0028] Reference Figures 8 to 10 , and also includes a clamping assembly 5, which includes two long plates 501 fixedly installed at the bottom end of the welding box 1, and two pairs of threaded columns 502 are installed with internal threads of the long plates 501, and each pair of threaded columns 502 is rotatably installed with a clamping plate 503 relative to one end.
[0029] The working principle of the present invention is as follows: The stainless steel-carbon steel composite plate assembly (hereinafter referred to as the plate) is placed on the inner bottom end of the welding box 1, and the threaded column 502 is twisted to drive the clamping plate 503 to move relatively to clamp and fix the plate (in this process, welding materials are added to fill the weld between the plate blanks as a transition layer to effectively reduce the thermal expansion difference between the two materials). The moving head 401 is driven to move by driving the linear drive device 2. When the moving head 401 moves, it will drive the vertical rod 402, the U-shaped frame 403 and the bearing plate 404 to move together. When the bearing plate 404 moves, it will drive the moving plate 407 and the contact wheel 408 to move together. The moving plate 407 and the contact wheel 408 will move on the plate blank. When one of the slabs has a bent portion, the bent portion will contact the contact wheel 408 and drive the moving plate 407 and the screw 409 to move. The moving moving plate 407 will slide on the outer wall of the first slide bar 405 and compress the first spring 406. When moving, the screw 409 will be threadedly connected with the first screw sleeve 411 and drive the first screw sleeve 411 to rotate (the screw 409 and the first screw sleeve 411 are non-self-locking threaded connection). The rotating first screw sleeve 411 will drive the rotating disk 412 to rotate, and the rotating rotating disk 412 will drive the staggered negative electrical contacts 413 to contact the connector 415 in turn (the negative electrical contacts 413 are connected to the connector 415 in turn). The positive contacts are distributed as positive contact → negative contact → positive contact → negative contact, and are arranged in a circle on the rotating disk 412. When one of the positive contacts contacts the connector 415 and is energized, the other connector 415 is connected to the negative contact and energized. The energized connector 415 transmits the current to the conductive block, and the conductive block transmits the current to the electromagnetic field regulator by sliding with the connecting contact 418. The electromagnetic field regulator then transmits the current to the electromagnet, causing the electromagnet to generate magnetism (when the connector 415 continuously switches the positive and negative poles with the negative contact 413 to be energized, the current transmitted to the electromagnet will change the magnetic pole of the electromagnet, and the magnetic pole of the electromagnet will The electromagnet will attract the permanent magnetic hammer block 430 to slide in the installation barrel 426 while continuously converting the magnetic pole. The north pole of the magnetic pole will attract the permanent magnetic hammer block 430 to approach the electromagnet and compress the fourth spring 429. The south pole of the magnetic pole will repel the permanent magnetic hammer block 430 and the repulsive force generated in conjunction with the compressed fourth spring 429 will push the permanent magnetic hammer block 430 to hit the sliding frame 423. The hit sliding frame 423 will slide in the sliding box 420 to stretch the third spring 422 and drive the extrusion plate 424 to hit the bending part of the slab to repair the slab. At the same time, the coil 427 after the current flow direction is changed will make the alarm device sound an alarm. It should be noted that, in the process of connecting the electric contact 418 to transmit current to the coil 427 to make the iron core generate magnetism, the positive and negative poles of the connected power supply are constantly changing, causing the magnetic poles of the electromagnet to change continuously. In the process of the positive and negative poles of the electromagnet constantly changing, the electromagnetic field regulator can adjust the flow of current in real time, steadily control the intensity and direction of the magnetic field, and thus reduce the instability of magnetic force conversion. At the same time, if the curvature of the slab is too large or too small, it will drive the rotating disk 412 to rotate at different numbers. When the curvature of the slab is relatively large, the number of rotations of the rotating disk 412 per unit time is relatively large, and the positive and negative poles of the negative electric contact 413 are in contact with the connector 415. At the same time, the frequency of continuously switching the current flow direction increases, and the switching of the positive and negative poles of the magnetism generated by the electromagnet will also increase, and the sliding frame 423 driven to hit the permanent magnetic hammer block 430 drives the sliding frame 423 to hit the bending part of the slab more frequently, so that the slab with a relatively large curvature can be repaired through a relatively large number of impacts. In summary, when the curvature of the slab is small, the sliding frame 423 driven to hit the permanent magnetic hammer block 430 drives the sliding frame 423 to hit the bending part of the slab less frequently, so as to repair the slab with a relatively small curvature. In this way, slabs with different curvatures can be repaired, and over-repair or under-repair can be effectively avoided. For slabs of different thicknesses, a plugging plate is added between the moving plate 407 and the carrying plate 404 in advance to increase the distance between the moving plates 407 so as to adapt to the width between the slabs. When repairing the curvature of the slab, the slab is repaired by reciprocatingly driving the repairing assembly 4. When the slab is not bent and the current flow direction input to the coil 427 is not changed so that the alarm stops, it can be determined that the slab repair is completed. After the repair of the slab is completed, the repair component 4 is driven to return to its original position by the linear drive device 2, and the solenoid valve 442 is controlled by the controller to be closed, so that the air in the buffer box 441 cannot be discharged to the outside to form a closed space. After the moving head 401 is driven to the original position, the extrusion rod 437 will contact the slide plate 443, and the slide plate 443 cannot move in the buffer box 441 because the solenoid valve 442 is closed. The extrusion rod 437 is resisted by the slide plate 443 and slides in the block 436. The linkage block 438 compresses the sixth spring 440, and the sliding of the extrusion rod 437 in the block 436 drives the extrusion block 439 to contact the inclined groove. The baffle plate 432 is squeezed to slide in the inner groove and disengage from the second screw sleeve 431, and the second partition plate 434 compresses the fifth spring 435. By opening the screw clutch, the linear drive device 2 drives the moving frame 301 to move, and the moving frame 301 drives the carrying frame 302, the welding machine 303 and the welding head 304 to move. When the linear drive device 2 is driven, the driving screw in the linear drive device 2 drives the second screw sleeve 431 to rotate, and the second screw sleeve 431 is not limited by the baffle plate 432 at this time and can only rotate in the empty groove and cannot drive the moving head 401 to move. During the movement of the carrying frame 302, the external plate 3 05 and the straight plate 306 move, the straight plate 306 will be slidably connected with the inner wall of the adapter box 416, the straight plate 306 will squeeze the slider 417 and compress the second spring 419, and the conductive head 307 will slide and contact with the connecting electrical contact 418 provided in the adapter box 416 to energize, the straight plate 306 pushes the adapter box 416 to move, and the adapter box 416 drives the repair component 4 to move, after the repair component 4 moves, the compressed sixth spring 440 will drive the extrusion rod 437 and the extrusion block 439 to return to the square groove, and the compressed fifth spring 435 will be slidably connected with the second screw sleeve 431 again, and the linear drive device 2 drives the welding component 3 to move During the movement, the repair component 4 is also driven synchronously, and the conductive head 307 replaces the conductive block to energize the connecting electric contact 418. During the process of the welding component 3 and the repair component 4 being synchronously driven by the linear drive device 2 to move, the welding component 3 welds the welds between the slabs through the welding head 304. During the process of the conductive head 307 replacing the conductive block to energize the connecting electric contact 418, the magnetic force generated by the electromagnet will always repel the permanent magnet hammer block 430, allowing the permanent magnet hammer block 430 to squeeze the sliding frame 423 and the extrusion plate 424 to squeeze the slab, so that the slabs become tight with the filling material, so that after welding, the slabs will become tighter.
[0030] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.
Claims
1. A stainless steel-carbon steel composite plate assembly welding device, characterized in that: include: A welding box (1), wherein a linear drive device (2) is fixedly mounted on the upper end of the welding box (1); A welding assembly (3), the welding assembly (3) comprising a welding machine (303), a welding head (304) being provided on one side of the welding machine (303); A repair component (4), the repair component (4) comprising a sliding frame (423), a pressing plate (424) being fixedly mounted on one side of the sliding frame (423), and a permanent magnet hammer block (430) being arranged on the other side of the sliding frame (423), wherein when bending is detected at a welding position of the stainless steel-carbon steel composite plate during movement of the sliding frame (423), the permanent magnet hammer block (430) will reciprocate and hammer the sliding frame (423) to allow the pressing plate (424) to press the bending position of the stainless steel-carbon steel composite plate for repair.
2. The stainless steel-carbon steel composite plate assembly welding device according to claim 1, characterized in that: A moving frame (301) is fixedly mounted on the driving end of the linear drive device (2), a screw clutch is fixedly mounted inside the moving frame (301), the screw clutch is connected to a controller, a carrying frame (302) is fixedly mounted on the lower end of the moving frame (301), an inner wall of the carrying frame (302) is fixedly connected to a welding machine (303), external plates (305) are fixedly mounted on both sides of the carrying frame (302), a straight plate (306) is fixedly mounted on the lower end of the external plate (305), two conductive heads (307) are fixedly embedded on the lower end of the straight plate (306), and the two conductive heads (307) are electrically connected to an external power source.
3. A stainless steel-carbon steel composite plate assembly welding device according to claim 2, characterized in that: A moving head (401) is fixedly mounted on the driving end of the linear drive device (2) and at a position away from the moving frame (301); a vertical rod (402) is fixedly mounted on the lower end of the moving head (401); a U-shaped frame (403) is fixedly mounted on the lower end of the vertical rod (402); two bearing plates (404) are symmetrically mounted on the lower end surface of the U-shaped frame (403); a sliding groove is provided in the two bearing plates (404); a first sliding rod (405) is fixedly mounted on the sliding inner wall; a moving plate (407) is sleeved on the outer wall of the first sliding rod (405); a contact wheel (408) is rotatably mounted on the inner wall of the moving plate (407); a first spring (406) is fixedly mounted between the moving plate (407) and the sliding groove; a screw rod (409) is fixedly mounted on one side of the moving plate (407); a square plate (404) is fixedly mounted on the lower end surface of the bearing plate (404) and at a position away from the moving plate (407); 10), a first screw sleeve (411) is rotatably mounted in the square plate (410), the first screw sleeve (411) is threadedly connected to the screw rod (409), a rotating disk (412) is fixedly mounted on one end of the first screw sleeve (411) away from the movable plate (407), a plurality of positive electrical contacts and a plurality of negative electrical contacts (413) are fixedly mounted in a circumferential array on one side of the rotating disk (412) away from the first screw sleeve (411), and the positive electrical contacts and the negative electrical contacts (413) are fixedly mounted in a circumferential array. 3) staggered distribution, the connecting line of the positive electrical contact and the negative electrical contact (413) at corresponding positions passes through the axis of the rotating disk (412) and is electrically connected to the external power supply, two L-shaped frames (414) are symmetrically installed on the side of the square plate (410) away from the first screw sleeve (411), and a connector (415) is fixedly installed on the side of the L-shaped frame (414) close to the negative electrical contact (413), and the connector (415) is electrically connected to the negative electrical contact (413).
4. The stainless steel-carbon steel composite plate assembly welding device according to claim 3 is characterized in that: An adapter box (416) is fixedly installed at a lower position on one side of the square plate (410) close to the movable plate (407), a slider (417) is slidably installed in the adapter box (416), two connecting electrical contacts (418) are symmetrically embedded at the inner bottom end of the adapter box (416), a conductive block is embedded at the lower end of the slider (417), the conductive block is electrically connected to the connecting electrical contacts (418), and the two connecting electrical contacts (418) are electrically connected to an electromagnetic field regulator and are electrically connected to the connector (415).
5. The stainless steel-carbon steel composite plate assembly welding device according to claim 3 is characterized in that: A sliding box (420) is fixedly mounted on the upper end of the bearing plate (404), a slot is provided in the sliding box (420), a second sliding rod (421) is fixedly mounted on the inner wall of the slot, the second sliding rod (421) is slidably connected to the baffle (432), a third spring (422) is fixedly mounted between the sliding frame (423) and the slot, a connecting plate (425) is fixedly mounted on the lower end surface of the square plate (410), a mounting barrel (426) is fixedly mounted in the connecting plate (425), and the inner wall of the mounting barrel (426) is fixed at a middle position. A cross (428) is installed, an iron core is fixedly installed in the installation barrel (426) and at a position away from the cross (428), a coil (427) is sleeved on the outer wall of the iron core, the coil (427) and the iron core form an electromagnet, the coil (427) is electrically connected to the connecting electrical contact (418), the coil (427) is electrically connected to an alarm device, the permanent magnetic hammer block (430) is slidably connected to the inner wall of the installation barrel (426), and a fourth spring (429) is fixedly installed between the permanent magnetic hammer block (430) and the cross (428).
6. The stainless steel-carbon steel composite plate assembly welding device according to claim 5, characterized in that: The moving head (401) is provided with an inner groove, a second screw sleeve (431) is rotatably mounted on the inner wall of the inner groove, two baffles (432) are symmetrically slidably mounted on the inner wall of the inner groove and on both sides of the second screw sleeve (431), the baffle (432) is slidably connected to the second screw sleeve (431), an oblique notch is provided on one side of the baffle (432), two second baffles (434) are fixedly mounted on the upper and lower ends of the baffle (432), two first baffles (433) are symmetrically mounted on the inner wall of the inner groove, and a fifth spring (434) is fixedly mounted between the second baffle (434) and the first baffle (433). 435), two square grooves are symmetrically provided in the moving head (401) and at a position away from the second screw sleeve (431), a square block (436) is fixedly installed in the square groove, an extrusion rod (437) is slidably installed in the square block (436), the extrusion rod (437) passes through the moving head (401) and extends to the outside thereof, a linkage block (438) is fixedly installed on the outer wall of the extrusion rod (437), a sixth spring (440) is fixedly installed between the square block (436) and the linkage block (438), and an extrusion block (439) is fixedly installed at one end of the extrusion rod (437) close to the inclined slot.
7. The stainless steel-carbon steel composite plate assembly welding device according to claim 6, characterized in that: Two buffer boxes (441) are symmetrically installed at an upper position on one side of the movable frame (301), a slide plate (443) is airtightly slidably installed inside the buffer box (441), a seventh spring (444) is fixedly installed between the slide plate (443) and the buffer box (441), and a solenoid valve (442) is fixedly installed on one side of the buffer box (441), and the solenoid valve (442) is electrically connected to the controller.
8. The stainless steel-carbon steel composite plate assembly welding device according to claim 1, characterized in that: It also includes a clamping assembly (5), which includes two long plates (501) fixedly installed at the bottom end of the welding box (1), two pairs of threaded columns (502) are installed on the internal threads of the long plates (501), and each pair of threaded columns (502) is rotatably installed with a clamping plate (503) at one end relative to the other.
Citation Information
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