An integrated injection mold for producing automobile lamp housing

By designing an integrated injection mold in the automotive lamp shell mold, including a grinding device and a hydraulic push device, the lamp shell damage caused by wear and friction during the ejection process is solved, and a more efficient grinding and ejection process is achieved, improving product quality and production efficiency.

CN119388688BActive Publication Date: 2025-03-11TAIZHOU HUILIPU MOLD CO LTD
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Patent Information

Application Number
CN202510012702.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2025-03-11
Estimated Expiration
2045-01-06

AI Technical Summary

Technical Problem

During the ejection process of existing automotive lamp shell molds, wear of the pin rod leads to damage to the surface of the lamp shell, and the friction between the pin rod and the lamp shell leads to scratches, affecting product quality and output efficiency.

Method used

An integrated injection mold is designed, including a grinding device and a hydraulic pushing device. The surface of the push rod is polished by a grinding tool in the grinding cylinder to maintain its smoothness, and blow out debris through the gas flow port to improve grinding efficiency and ejection efficiency.

Benefits of technology

It effectively extends the service life of the top rod, reduces scratches and damage on the surface of the lamp shell, improves the appearance and quality of the product, and improves the efficiency of the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field related to lamp housing molds, and discloses an integrated injection mold for producing automobile lamp housings. The grinding device comprises a grinding tool and a grinding cylinder. The outer side of the push rod is eccentrically sleeved with a grinding cylinder, and the inner side of the grinding cylinder is fixedly provided with a plurality of grinding tools. When rotating, since the grinding cylinder is provided with a plurality of grinding tools, the grinding tools will grind the surface of the push rod to ensure the smoothness of the push rod surface. At the same time, since the second cavity is eccentrically arranged, during grinding, the second cavity in the grinding cylinder will discharge the debris generated by grinding. At the same time, when the toothed cylinder rotates, the surface of the push rod is better guaranteed to be smooth, and the appearance and quality of the lampshade are not affected when being ejected, thereby better ensuring the production process.
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Description

Technical Field

[0001] The present invention belongs to the technical field related to lamp housing moulds, and more specifically, particularly relates to an integrated injection mould for producing automobile lamp housings. Background Art

[0002] With the development of economy, people's requirements for travel quality are increasing, and the total demand for automobiles is increasing. Lamp housing is an indispensable part of automobiles. The requirements for molds for producing lamp housings in production workshops are also increasing. The quality of the mold will directly affect the appearance and quality of the subsequent lamp housings. However, the lamp housing molds in the prior art have the following defects:

[0003] In the prior art, after the lamp housing has cooled, it is necessary to eject the lamp housing. After multiple ejection processes, the ejector rod will be worn to varying degrees. When wear occurs, during the process of ejecting the lamp housing, the worn area will damage the surface of the lamp housing, thereby affecting the appearance and quality of the mold. The process of workers replacing the ejector rod during polishing is time-consuming and affects production.

[0004] In the prior art, during the ejection process of the lamp housing, there is a small amount of relative movement between the ejector rod and the lamp housing, which will generate friction, and the ejector rod needs to exert a certain pressure to eject the lamp housing from the mold. This pressure will aggravate the friction. When the contact area between the lamp housing and the ejector rod is small or the surface roughness of the ejector rod is large, the friction force per unit area will increase, which is not conducive to the relative sliding between the lamp housing and the ejector rod, and will cause scratches to appear at the contact part between the lamp housing and the ejector rod, resulting in failure of product quality inspection and affecting output efficiency.

[0005] Therefore, in view of this, the existing structure and defects are studied and improved, and an integrated injection mold for producing an automobile lamp housing is provided, in order to achieve a more practical and valuable purpose. Summary of the invention

[0006] The present invention provides an integrated injection mold for producing an automobile lamp housing, which is used to overcome the above-mentioned defects in the prior art.

[0007] An integrated injection mold for producing automobile lamp housings, comprising a base and a template installed on the base, the template comprising a core plate and a cavity plate, a third cavity is arranged in the center of the core plate, a plurality of first cavities are arranged on the inner circumference of the core plate, the third cavity is connected to the first cavity, a push rod is arranged in the third cavity, a grinding device is arranged on the outer side of the push rod, the grinding device comprises a grinding tool and a grinding cylinder, a driving device is arranged in the third cavity, the driving device is used to drive the grinding cylinder to rotate around the axis of the push rod, a grinding cylinder is eccentrically sleeved on the outer side of the push rod, a second cavity is formed between the grinding cylinder and the push rod, a plurality of grinding tools are fixedly arranged on the inner side of the grinding cylinder, the grinding tools are in conflict with the side of the push rod, A toothed cylinder is fixedly sleeved on the outer side of the grinding cylinder, and the toothed cylinder and the grinding cylinder are arranged concentrically, and a fourth cavity is symmetrically arranged on one end of the toothed cylinder facing the cavity plate, a first sliding plate is slidably arranged in the fourth cavity, a through opening is arranged on the wall of the fourth cavity, a first sliding rod is fixedly arranged on the first sliding plate, the first sliding rod passes through the through opening, an arc-shaped grinding tool is arranged on one end of the first sliding rod facing the second cavity, one end of the arc-shaped grinding tool is fixedly connected to the first sliding rod, and the other end of the arc-shaped grinding tool has a smooth surface for abutting the push rod, the arc-shaped grinding tool and the push rod are in contact with each other, and a first spring is fixedly arranged in the fourth cavity, and the first spring and the first sliding plate are in contact with each other.

[0008] A further technical solution is that the driving device includes a threaded rod, a toothed threaded sleeve and a push plate, a movable table is provided at one end of the core plate away from the cavity plate, a push plate is provided on the movable table, a threaded rod is fixedly provided on the push plate, a toothed threaded sleeve is provided in the third cavity, the toothed threaded sleeve is rotatably connected to the inner wall of the third cavity, a spiral thread groove is provided on the inner side of the toothed threaded sleeve, a plurality of second convex teeth are provided on the outer circumference of the toothed threaded sleeve, a plurality of first convex teeth are provided on the outer circumference of the toothed cylinder, and the second convex teeth are meshed with the first convex teeth.

[0009] A further technical solution is that a push rod passage is provided at one end of the core plate facing the cavity plate, and two opposite fifth cavities are provided at the push rod passage, a sliding plate is slidably provided in each of the fifth cavities, the two oppositely provided sliding plates are in contact with each other, the sliding plate can contact with the push rod, and a second spring is fixedly provided in the fifth cavity, the second spring contacts with the sliding plate to push the sliding plate to extend outward.

[0010] According to a further technical solution, a chip removal device is also provided in the second cavity, the chip removal device includes a circular ring and fan blades, a plurality of chip passage openings are provided on the push rod, a chip channel is provided in the push rod, the chip channel is connected with the second cavity through the chip passage opening, the push rod is covered with a circular ring, the circular ring is fixedly connected to the grinding cylinder, and a plurality of fan blades are fixedly provided on the circular ring.

[0011] A further technical solution is that a support rod is fixedly provided on the movable table plate, a mounting plate is provided on the side of the core plate, the mounting plate and the core plate are fixedly connected, the support rod and the mounting plate are fixedly connected, a push plate is provided on the side of the movable table plate, a hydraulic pushing device is fixedly provided on the movable table plate, the hydraulic pushing device drives the push plate to move, and the threaded rod and the push rod are both fixedly provided on the push plate.

[0012] According to a further technical solution, a fixed block is fixedly arranged on the inner side of the grinding cylinder, a wiping block is fixedly arranged on the fixed block, and the wiping block contacts the side surface of the push rod.

[0013] According to a further technical solution, a feeding device is also installed on the base, and the feeding device includes a hopper and a barrel. The hopper is fixedly arranged on the base, a feed port is arranged on the cavity plate, a nozzle is arranged at the feed port, a barrel is fixedly arranged at the discharge port of the hopper, the barrel and the nozzle are connected, a lamp housing forming cavity is formed between the core plate and the cavity plate, and the feeding device injects material into the lamp housing forming cavity through the nozzle.

[0014] According to a further technical solution, a gas flow port is provided on the mounting plate, the gas flow port is connected to the second cavity, and the second cavity is connected to the atmosphere through the gas flow port.

[0015] According to a further technical solution, a fixed platen is fixedly provided on one side of the cavity plate facing the hopper, a nozzle mounting cavity is provided in the fixed platen, the nozzle is mounted in the nozzle mounting cavity, and the fixed platen is fixedly mounted on the base.

[0016] A further technical solution is that a plurality of connecting rods are arranged between the movable table plate and the fixed table plate, a locking mechanism is arranged on the side of the movable table plate away from the template, the locking mechanism drives the movable table plate to move, a first hydraulic device is arranged on the side of the locking mechanism, the first hydraulic device drives the locking mechanism to operate so that the core plate and the cavity plate are close to each other and locked, a second hydraulic device is arranged on the side of the fixed table plate away from the template, the second hydraulic device supports the fixed table plate to maintain its position, a protective shell is covered on the outer side of the first hydraulic device, the protective shell is fixedly mounted on the base, and a control device is fixedly mounted on the base.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] Through the operation of the hydraulic pushing device, the push plate is driven to slide, and the push plate pushes the threaded rod to slide, and the threaded rod slides in the toothed threaded sleeve. When sliding, the toothed threaded sleeve is driven to rotate. Since the second convex teeth and the first convex teeth are meshed with each other, the toothed threaded sleeve will drive the toothed cylinder to rotate while rotating. When the toothed cylinder rotates, the grinding cylinder will also rotate accordingly. During rotation, since a plurality of grinding tools are arranged in the grinding cylinder, the grinding tools will grind the surface of the push rod to ensure the smoothness of the surface of the push rod. At the same time, since the second cavity is eccentrically arranged, during grinding, one side of the grinding cylinder will be close to the push rod and grind the push rod, and the other side will be away from the push rod. A large space will appear on the side away from the push rod, and the debris will be separated from this space, which is conducive to the discharge of the debris generated by grinding. At the same time, when the toothed cylinder rotates, the arc-shaped grinding tool pops out and grinds the smooth surface of the end of the push rod, which better ensures the smooth surface of the push rod, and ensures that the appearance and quality of the lampshade are not affected when it is ejected, thereby better ensuring the production process.

[0019] The integrated injection mold for producing automobile lamp housings of the present invention has multiple grinding tools arranged in a grinding cylinder, and the distance between the grinding tools and the push rod gradually becomes smaller. The grinding tools with a large distance will first cut off the impurities on the push rod, and the grinding tools with a small distance will later cut off the impurities on the push rod, thereby forming a sequential cutting effect, which not only improves the service life of the grinding tools, but also can reduce the adverse effects of the grinding process on the push rod itself, avoid changes in the position and state of the push rod, and improve the practicality of the present invention.

[0020] The integrated injection mold for producing automobile lamp housings of the present invention has a grinding cylinder that drives the ring to rotate during grinding, and the fan blades generate gas flow during rotation. The external gas enters the second cavity through the gas flow port provided on the mounting plate, blows the debris in the second cavity, and at the same time, the debris enters the debris channel through the debris passing port on the push rod, and then is discharged to the outside. At the same time, with the increase of gas, the heat dissipation effect of the push rod during grinding is also improved, thereby improving the grinding efficiency, further ensuring the ejection efficiency, and better improving the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0022] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0024] Figure 2 It is a front view structural schematic diagram of the present invention.

[0025] Figure 3 for Figure 2 Schematic diagram of the cross-sectional structure at AA in the middle.

[0026] Figure 4 It is a schematic diagram of the cross-sectional structure of the template in the present invention.

[0027] Figure 5 for Figure 4 Schematic diagram of the structure of the local enlarged view at point A in the middle.

[0028] Figure 6 for Figure 5 Schematic diagram of the structure of the local enlarged view at point B in the middle.

[0029] Figure 7 for Figure 6 Schematic diagram of the structure of the local enlarged view at point C in the middle.

[0030] Figure 8 It is a schematic diagram of the cross-sectional structure of the core plate.

[0031] Fig. 9 for Figure 8 Schematic diagram of the structure of the local enlarged view at point D in the middle.

[0032] Description of reference numerals:

[0033] Hopper 11, barrel 12, connecting rod 13, locking mechanism 14, template 15, first hydraulic device 16, second hydraulic device 17, control device 18, protective shell 19, movable platen 20, fixed platen 21, push rod 22, push plate 23, nozzle 24, support rod 25, threaded rod 26, core plate 27, cavity plate 28, first cavity 29, lamp housing forming cavity 30, debris channel 31, grinding cylinder 32, toothed cylinder 33, grinding knife Tool 34, fixing block 35, toothed threaded sleeve 36, wiping block 37, ring 38, fan blade 39, second cavity 40, third cavity 41, first convex tooth 43, fourth cavity 44, first sliding plate 45, first sliding rod 46, arc-shaped grinding tool 47, fifth cavity 48, first spring 49, second spring 50, sliding plate 51, gas flow port 52, hydraulic pushing device 53, base 54, second convex tooth 55, mounting plate 56. DETAILED DESCRIPTION

[0034] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0035] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0036] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0037] As attached Figure 1 To Attachment Fig. 9As shown: an integrated injection mold for producing an automobile lamp housing, comprising a base 54 and a template 15 installed on the base 54, the template 15 comprising a core plate 27 and a cavity plate 28, a third cavity 41 is arranged at the center of the core plate 27, a plurality of first cavities 29 are arranged on the inner circumference of the core plate 27, the third cavity 41 is connected with the first cavity 29, a push rod 22 is arranged in the third cavity 41, a grinding device is arranged on the outer side of the push rod 22, the grinding device comprises a grinding tool 34 and a grinding cylinder 32, a driving device is arranged in the third cavity 41, the driving device is used to drive the grinding cylinder 32 to rotate around the axis of the push rod 22, a grinding cylinder 32 is eccentrically sleeved on the outer side of the push rod 22, a second cavity 40 is formed between the grinding cylinder 32 and the push rod 22, a plurality of grinding tools 34 are fixedly arranged on the inner side of the grinding cylinder 32, the grinding tool 34 and the push rod 22 The grinding cylinder 32 is in contact with the side, and a toothed cylinder 33 is fixedly sleeved on the outer side of the grinding cylinder 32. The toothed cylinder 33 and the grinding cylinder 32 are arranged concentrically. A fourth cavity 44 is symmetrically arranged on the end of the toothed cylinder 33 facing the cavity plate 28. A first sliding plate 45 is slidably arranged in the fourth cavity 44. A through opening is arranged on the wall of the fourth cavity 44. A first sliding rod 46 is fixedly arranged on the first sliding plate 45. The first sliding rod 46 passes through the through opening. An arc-shaped grinding tool 47 is arranged on the end of the first sliding rod 46 facing the second cavity 40. One end of the arc-shaped grinding tool 47 is fixedly connected to the first sliding rod 46, and the other end of the arc-shaped grinding tool 47 has a smooth surface for abutting the push rod 22. The arc-shaped grinding tool 47 and the push rod 22 are in contact. A first spring 49 is fixedly arranged in the fourth cavity 44, and the first spring 49 and the first sliding plate 45 are in contact.

[0038] In the present embodiment, the driving device will drive the toothed cylinder 33 to rotate at the same time. When the toothed cylinder 33 rotates, the grinding cylinder 32 will also rotate accordingly. During the rotation, since a plurality of grinding tools 34 are arranged in the grinding cylinder 32, the grinding tools 34 will grind the surface of the push rod 22 to ensure the smoothness of the surface of the push rod 22. At the same time, since a plurality of grinding tools 34 are arranged in the grinding cylinder and are eccentrically arranged, the distance between the grinding tools 34 and the push rod 22 gradually becomes smaller. The grinding tools 34 with a large distance will first cut off the impurities on the push rod 22, and the grinding tools 34 with a small distance will later cut off the impurities on the push rod 22. One side of the grinding cylinder will approach the push rod and grind the push rod, and the other side will grind the push rod. At the same time, since the toothed cylinder 33 and the push rod 22 are concentrically arranged, it can be ensured that the grinding tool 34 grinds all parts of the surface of the push rod 22 during rotation. At the same time, when the toothed cylinder 33 rotates, the arc-shaped grinding tool 47 pops out to grind the smooth surface of the end of the push rod 22, so as to better ensure the smoothness of the surface of the push rod 22, and ensure that the surface of the lamp housing will not be affected by the push rod 22 when the mold is in the process of ejecting the lamp housing, The appearance and quality of the lamp housing surface will not be affected by the push rod 22, and the cost increase caused by the damage of the lamp housing after cooling and molding is avoided, and at the same time, the production efficiency of the lamp housing is improved.

[0039] Preferably, the driving device includes a threaded rod 26, a toothed threaded sleeve 36 and a push plate 23, a movable table 20 is provided at one end of the core plate 27 away from the cavity plate 28, a push plate 23 is provided on the movable table 20, a threaded rod 26 is fixedly provided on the push plate 23, a toothed threaded sleeve 36 is provided in the third cavity 41, the toothed threaded sleeve 36 is rotatably connected to the inner wall of the third cavity 41, a spiral thread groove is provided on the inner side of the toothed threaded sleeve 36, a plurality of second convex teeth 55 are provided on the outer circumference of the toothed threaded sleeve 36, a plurality of first convex teeth 43 are provided on the outer circumference of the toothed cylinder 33, and the second convex teeth 55 are meshed with the first convex teeth 43.

[0040] Preferably, a push rod passage is provided at one end of the core plate 27 facing the cavity plate 28, and two opposite fifth cavities 48 are provided at the push rod passage. A sliding plate 51 is slidably provided in each fifth cavity 48, and the two oppositely provided sliding plates 51 abut against each other, and the sliding plate 51 can abut against the push rod 22. A second spring 50 is fixedly provided in the fifth cavity 48, and the second spring 50 abuts against the sliding plate 51 to push the sliding plate 51 to extend outward.

[0041] Preferably, a chip removal device is also provided in the second cavity 40, and the chip removal device includes a ring 38 and blades 39. A plurality of chip passage openings are provided on the push rod 22, and a chip channel 31 is provided in the push rod 22. The chip channel 31 is connected to the second cavity 40 through the chip passage opening. The push rod 22 is sleeved with a ring 38, and the ring 38 and the grinding cylinder 32 are fixedly connected. A plurality of blades 39 are fixedly provided on the ring 38.

[0042] In this embodiment, during grinding, the grinding cylinder 32 will drive the ring 38 to rotate, and the fan blades 39 will generate gas flow during rotation. The external gas enters the second cavity 40 through the gas flow port 52 set on the mounting plate 56, and blows the debris in the second cavity 40. At the same time, the debris enters the debris channel 31 through the debris passing port on the push rod 22, and then is discharged to the outside, so as to prevent the debris generated by grinding from damaging the surface of the push rod 22, thereby ensuring the effect of grinding the surface of the push rod 22. At the same time, with the increase of gas, the heat dissipation effect of the push rod 22 during grinding is also improved, thereby improving the grinding efficiency, further ensuring the ejection efficiency, and better improving the production efficiency.

[0043] Preferably, a support rod 25 is fixedly provided on the movable table plate 20, a mounting plate 56 is provided on the side of the core plate 27, the mounting plate 56 and the core plate 27 are fixedly connected, the support rod 25 and the mounting plate 56 are fixedly connected, a push plate 23 is provided on the side of the movable table plate 20, a hydraulic pushing device 53 is fixedly provided on the movable table plate 20, the hydraulic pushing device 53 drives the push plate 23 to move, and the threaded rod 26 and the push rod 22 are both fixedly provided on the push plate 23.

[0044] Preferably, a fixing block 35 is fixedly disposed inside the grinding cylinder 32 , a wiping block 37 is fixedly disposed on the fixing block 35 , and the wiping block 37 contacts the side surface of the push rod 22 .

[0045] Preferably, a feeding device is also installed on the base 54, and the feeding device includes a hopper 11 and a barrel 12. The hopper 11 is fixedly arranged on the base 54, and a feed port is arranged on the cavity plate 28, and a nozzle 24 is arranged at the feed port. The barrel 12 is fixedly arranged at the discharge port of the hopper 11, and the barrel 12 and the nozzle 24 are connected. A lamp housing forming cavity 30 is formed between the core plate 27 and the cavity plate 28, and the feeding device injects material into the lamp housing forming cavity 30 through the nozzle 24.

[0046] Preferably, a gas flow port 52 is provided on the mounting plate 56 , the gas flow port 52 is in communication with the second cavity 40 , and the second cavity 40 is in communication with the atmosphere through the gas flow port 52 .

[0047] Preferably, a fixed platen 21 is fixedly provided on one side of the cavity plate 28 facing the hopper 11 , a nozzle installation cavity is provided in the fixed platen 21 , the nozzle 24 is installed in the nozzle installation cavity, and the fixed platen 21 is fixedly installed on the base 54 .

[0048] Preferably, a plurality of connecting rods 13 are arranged between the movable table plate 20 and the fixed table plate 21, a locking mechanism 14 is arranged on the side of the movable table plate 20 away from the template 15, the locking mechanism 14 drives the movable table plate 20 to move, a first hydraulic device 16 is arranged on the side of the locking mechanism 14, the first hydraulic device 16 drives the locking mechanism 14 to operate so that the core plate 27 and the cavity plate 28 are close to each other and locked, a second hydraulic device 17 is arranged on the side of the fixed table plate 21 away from the template 15, the second hydraulic device 17 supports the fixed table plate 21 to maintain its position, a protective shell 19 is sleeved on the outer side of the first hydraulic device 16, the protective shell 19 is fixedly mounted on the base 54, and a control device 18 is fixedly mounted on the base 54.

[0049] Specific use of the present invention:

[0050] When in use, the control device 18 controls the start of the first hydraulic device 16, and the first hydraulic device 16 drives the locking mechanism 14 to move. The locking mechanism 14 will push the movable platen 20 to move when moving, until the cavity plate 28 and the core plate 27 are abutted against each other, and then stop and lock, so that a lamp housing forming cavity 30 is formed between the cavity plate 28 and the core plate 27, and then the control device 18 controls the valve in the hopper 11 to open, and the plastic liquid in the hopper 11 will pass through the barrel 12 and then be sprayed into the lamp housing forming cavity 30 by the nozzle 24, and the plastic liquid will be cooled and formed in the lamp housing forming cavity 30, thereby completing the production of the lamp housing of the vehicle lamp.

[0051] During demoulding, the hydraulic pushing device 53 drives the push plate 23 to slide, and the push plate 23 drives the push rod 22 and the threaded rod 26 to slide. The threaded rod 26 slides in the toothed threaded sleeve 36. When sliding, it drives multiple toothed threaded sleeves 36 to rotate. Since the second convex teeth 55 and the first convex teeth 43 are meshed with each other, the toothed threaded sleeve 36 drives the toothed cylinder 33 to rotate while rotating. When the toothed cylinder 33 rotates, the grinding cylinder 32 also rotates accordingly. During rotation, since multiple grinding tools 34 are arranged in the grinding cylinder 32, the grinding tools 34 will grind the surface of the push rod 22 to ensure the smoothness of the surface of the push rod 22. At the same time, since the second cavity 40 is eccentrically arranged, during grinding, the second cavity 40 in the grinding cylinder 32 will discharge the debris generated by grinding. At the same time, since the toothed cylinder 33 and the push rod 22 are concentric The setting will ensure that the grinding tool 34 grinds all parts of the surface of the push rod 22 during rotation. Since a plurality of grinding tools 34 are arranged in the grinding cylinder, the distance between the grinding tool 34 and the push rod 22 gradually decreases. The grinding tool 34 with a large distance will first cut off the impurities on the push rod 22, and then the grinding tool 34 with a small distance will cut off the impurities on the push rod 22 again, forming a sequential cutting effect. When facing a thick magazine to be cut, the extrusion force between the grinding tool 34 and the push rod 22 can be reduced by layered cutting, thereby reducing the wear of the grinding tool 34 and increasing the number of uses. In addition, the extrusion force on the push rod 22 is controlled within a small range, thereby reducing the adverse effects of the grinding process on the push rod 22, so as to avoid the push rod 22 being subjected to a large extrusion force and causing itself to deform.

[0052] At the same time, when the toothed cylinder 33 rotates, the arc-shaped grinding tool 47 pops out and grinds the smooth surface of the end of the push rod 22, so as to better ensure the smooth surface of the push rod 22 and ensure that the surface of the lamp housing will not be affected by the push rod 22 when the mold is in the process of ejecting the lamp housing. The appearance and quality of the lamp housing surface will not be affected by the push rod 22, and the cost will not be increased due to damage to the lamp housing after cooling and molding. At the same time, the production efficiency of the lamp housing is improved, and the push rod 22 continues to extend outward to resist the sliding plate 51. The sliding plate 51 slides into the fifth cavity 48 to open the passage of the push rod 22, and the push rod 22 ejects the lamp housing from the mold.

[0053] At the same time, during grinding, the grinding cylinder 32 will drive the ring 38 to rotate. During the rotation, the fan blades 39 will generate gas flow. The external gas enters the second cavity 40 through the gas flow port 52 set on the mounting plate 56, and blows the debris in the second cavity 40. At the same time, the debris enters the debris channel 31 through the debris passing port on the push rod 22, and then is discharged to the outside, so as to avoid the debris generated by grinding from affecting the push rod 22, and better ensure the smoothness of the surface of the push rod 22. At the same time, with the increase of gas, the heat dissipation effect of the push rod 22 during grinding is also improved, thereby improving the grinding efficiency, further ensuring the ejection efficiency, and better improving the production efficiency.

[0054] After ejection and demolding, the push rod 22 retracts inward, and the sliding plate 51 slides on the surface of the push rod 22. When sliding to the end of the push rod 22, the material remaining at the end of the push rod 22 will be cut and scraped off to prevent the material on the lamp housing from adhering to the push rod 22 after the ejection process, which will affect the next ejection.

[0055] At the same time, the grinding process will grind the push rod 22 once when the push rod 22 is extended, and the grinding process will grind the push rod 22 twice when the push rod 22 is retracted, so as to always keep the smoothness of the push rod 22, ensure the ejection effect, and improve the production efficiency.

[0056] At the same time, the fixing block 35 will push the debris to move, ensuring the discharge of the debris, and at the same time, the wiping block 37 wipes the surface of the push rod 22 to further improve the smoothness of the surface of the push rod 22.

[0057] like Fig. 9 As shown, since the grinding cylinder 32 is eccentrically arranged relative to the push rod 22, during grinding, the grinding cylinder 32 rotates around the axis of the push rod 22, and one side of the inner wall of the grinding cylinder 32 will be close to the outer peripheral surface of the push rod 22, and the other side will be away from the outer peripheral surface of the push rod 22. A larger space will appear on the side away from the push rod 22, and debris will escape into this space, thereby achieving all-round cleaning of the outer peripheral surface of the push rod 22 by the grinding cylinder 32 while enhancing the chip removal effect, reducing the risk of chip jamming, and helping to improve the surface quality of grinding.

[0058] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. An integrated injection mold for producing automobile lamp housing, characterized in that: The invention comprises a base (54) and a template (15) mounted on the base (54), wherein the template (15) comprises a core plate (27) and a cavity plate (28), wherein a third cavity (41) is arranged at the center of the core plate (27), and a plurality of first cavities (29) are arranged on the inner circumference of the core plate (27), wherein the third cavity (41) is connected to the first cavity (29), wherein a push rod (22) is arranged in the third cavity (41), and a grinding device is arranged on the outer side of the push rod (22), wherein the grinding device comprises a grinding A grinding tool (34) and a grinding cylinder (32), a driving device is arranged in the third cavity (41), and the driving device is used to drive the grinding cylinder (32) to rotate around the axis of the push rod (22), the outer side of the push rod (22) is eccentrically sleeved with a grinding cylinder (32), and a second cavity (40) is formed between the grinding cylinder (32) and the push rod (22), and a plurality of grinding tools (34) are fixedly arranged on the inner side of the grinding cylinder (32), and the grinding tools (34) and the side of the push rod (22) are in contact with each other, and the grinding tools (34) and the side of the push rod (22) are in contact with each other. A toothed cylinder (33) is fixedly sleeved on the outer side of the cylinder (32), the toothed cylinder (33) and the grinding cylinder (32) are arranged concentrically, a fourth cavity (44) is symmetrically arranged at one end of the toothed cylinder (33) facing the cavity plate (28), a first sliding plate (45) is slidably arranged in the fourth cavity (44), a through opening is arranged on the wall of the fourth cavity (44), a first sliding rod (46) is fixedly arranged on the first sliding plate (45), the first sliding rod (46) passes through the through opening, the An arc-shaped grinding tool (47) is arranged at one end of the first sliding rod (46) facing the second cavity (40); one end of the arc-shaped grinding tool (47) is fixedly connected to the first sliding rod (46); the other end of the arc-shaped grinding tool (47) has a smooth surface for abutting the push rod (22); the arc-shaped grinding tool (47) and the push rod (22) are in contact; a first spring (49) is fixedly arranged in the fourth cavity (44); the first spring (49) and the first sliding plate (45) are in contact.

2. The integrated injection mold for producing an automobile lamp housing according to claim 1, characterized in that: The driving device comprises a threaded rod (26), a toothed threaded sleeve (36) and a push plate (23); a movable platen (20) is arranged at one end of the core plate (27) away from the cavity plate (28); a push plate (23) is arranged on the movable platen (20); a threaded rod (26) is fixedly arranged on the push plate (23); a toothed threaded sleeve (36) is arranged in the third cavity (41); the toothed threaded sleeve (36) is rotatably connected to the inner wall of the third cavity (41); a spiral thread groove is arranged on the inner side of the toothed threaded sleeve (36); a plurality of second convex teeth (55) are arranged on the outer circumference of the toothed threaded sleeve (36); a plurality of first convex teeth (43) are arranged on the outer circumference of the toothed cylinder (33); the second convex teeth (55) are meshed with the first convex teeth (43).

3. The integrated injection mold for producing an automobile lamp housing according to claim 2, characterized in that: A push rod passage is provided at one end of the core plate (27) facing the cavity plate (28), and two opposite fifth cavities (48) are provided at the push rod passage. A sliding plate (51) is slidably provided in each of the fifth cavities (48), and the two oppositely provided sliding plates (51) are in contact with each other, and the sliding plate (51) can contact with the push rod (22). A second spring (50) is fixedly provided in the fifth cavity (48), and the second spring (50) contacts with the sliding plate (51) to push the sliding plate (51) to extend outward.

4. The integrated injection mold for producing an automobile lamp housing according to claim 3, characterized in that: A chip removal device is also provided in the second cavity (40), and the chip removal device includes a circular ring (38) and fan blades (39). The push rod (22) is provided with a plurality of chip passage openings, and a chip channel (31) is provided in the push rod (22). The chip channel (31) is connected to the second cavity (40) through the chip passage opening. The push rod (22) is sleeved with a circular ring (38), and the circular ring (38) and the grinding cylinder (32) are fixedly connected, and a plurality of fan blades (39) are fixedly provided on the circular ring (38).

5. The integrated injection mold for producing an automobile lamp housing according to claim 4, characterized in that: A support rod (25) is fixedly arranged on the movable table (20), a mounting plate (56) is arranged on the side of the core plate (27), the mounting plate (56) and the core plate (27) are fixedly connected, the support rod (25) and the mounting plate (56) are fixedly connected, a push plate (23) is arranged on the side of the movable table (20), a hydraulic pushing device (53) is fixedly arranged on the movable table (20), the hydraulic pushing device (53) drives the push plate (23) to move, and the threaded rod (26) and the push rod (22) are both fixedly arranged on the push plate (23).

6. The integrated injection mold for producing an automobile lamp housing according to claim 5, characterized in that: A fixed block (35) is fixedly arranged on the inner side of the grinding cylinder (32), a wiping block (37) is fixedly arranged on the fixed block (35), and the wiping block (37) contacts the side surface of the push rod (22).

7. The integrated injection mold for producing an automobile lamp housing according to claim 6, characterized in that: A feeding device is also installed on the base (54), and the feeding device includes a hopper (11) and a barrel (12). The hopper (11) is fixedly arranged on the base (54), and a feed port is arranged on the cavity plate (28). A nozzle (24) is arranged at the feed port. A barrel (12) is fixedly arranged at the discharge port of the hopper (11). The barrel (12) and the nozzle (24) are connected. A lamp housing forming cavity (30) is formed between the core plate (27) and the cavity plate (28), and the feeding device injects material into the lamp housing forming cavity (30) through the nozzle (24).

8. The integrated injection mold for producing an automobile lamp housing according to claim 7, characterized in that: The mounting plate (56) is provided with a gas flow port (52), the gas flow port (52) is in communication with the second cavity (40), and the second cavity (40) is in communication with the atmosphere through the gas flow port (52).

9. The integrated injection mold for producing an automobile lamp housing according to claim 8, characterized in that: A fixed platform (21) is fixedly arranged on one side of the cavity plate (28) facing the hopper (11), a nozzle installation cavity is arranged in the fixed platform (21), the nozzle (24) is installed in the nozzle installation cavity, and the fixed platform (21) is fixedly installed on the base (54).

10. The integrated injection mold for producing an automobile lamp housing according to claim 9, characterized in that: A plurality of connecting rods (13) are arranged between the movable platen (20) and the fixed platen (21); a locking mechanism (14) is arranged on a side of the movable platen (20) away from the template (15); the locking mechanism (14) drives the movable platen (20) to move; a first hydraulic device (16) is arranged on a side of the locking mechanism (14); the first hydraulic device (16) drives the locking mechanism (14) to operate so that the core plate (27) and the cavity plate (28) are close to each other and locked; a second hydraulic device (17) is arranged on a side of the fixed platen (21) away from the template (15); the second hydraulic device (17) supports the fixed platen (21) to maintain its position; a protective shell (19) is sleeved on the outer side of the first hydraulic device (16); the protective shell (19) is fixedly mounted on the base (54); and a control device (18) is fixedly mounted on the base (54).

Citation Information

Patent Citations

  • Automatic mold exchange type injection molding machine

    CA2057893A1

  • Injection mold

    CN111688105A