A thermal insulation and decorative integrated composite shear wall with window openings and a manufacturing method thereof

Abstract

The present invention provides an integrated thermal insulation and decorative composite shear wall with window openings and a manufacturing method thereof. A frame plate is provided at the position of the window of the composite shear wall. The frame plate forms an internally penetrating frame structure. The frame plate passes through the entire composite shear wall to form a window opening. The outer wall of the frame plate is fixedly connected to the outer plate and the inner plate in the composite shear wall. The outer plate and the inner plate are connected by a plurality of single steel trusses. A decorative layer is provided on the outer side of the outer plate, and an insulation layer is provided on the inner side. A cast-in-place layer is provided between the insulation layer and the inner plate. The single steel truss passes through the insulation layer and the cast-in-place layer. The inner wall of the frame structure formed by the frame plate is fixedly connected to the window frame. The width of the frame plate is the thickness of the composite shear wall. By prefabricating the frame plate structure at the position of the window opening of the composite shear wall, the construction of the window opening structure can be completed with high precision and high quality at the stage of manufacturing the composite shear wall, reducing the work of opening holes, erecting molds, and sealing at the construction site in the later stage, and improving the dimensional accuracy of the window opening structure.

Description

Technical Field

[0001] The invention relates to the field of composite shear walls, and in particular to a thermal insulation and decorative integrated composite shear wall containing window openings and a manufacturing method thereof. Background Art

[0002] In traditional construction, shear walls with window openings need to be supported and sealed on site. The construction is complicated and the construction period is long. There is a serious waste of turnover materials and the construction accuracy cannot be guaranteed. The window opening dimensions must be completed before unified on-site measurement can be performed for window processing, production and assembly. This results in many window openings of different sizes. The subsequent sizes of each window are different, which is not suitable for mass production and installation. In the prior art, there is also a method of using steel sub-forms to be embedded in the concrete to achieve the size determination in advance and the factory to produce and process in advance. However, the amount of steel sub-forms is large, which increases the cost accordingly, and the on-site construction accuracy is low, resulting in uneven gaps between the cast-in-place concrete, wasting caulking glue, and increasing the probability of indoor formaldehyde pollution. The uneven thickness of the glue is prone to leakage. The construction of the composite shear wall is carried out in a prefabricated manner. The method of casting on site in the inner cavity of the plate after the vertical plate is mostly adopted. In order to adapt to large-scale production, the window openings still need to be supported and sealed on site. The construction efficiency and construction accuracy of this position are low, and there is also the problem of different sizes of window openings after construction. Moreover, since the composite shear wall is only in a temporary support state and has limited force, the on-site construction of the window opening is difficult, the process is complex, and the safety risk is high. For high-precision prefabricated composite shear walls, the window opening will become a difficult point in quality and quality control. At the same time, the insulation and decorative layers of the exterior walls of the composite shear wall also generally have the problem of difficulty in construction. The reliability and stability of the connection between the insulation material, the decorative surface layer and the main structure are generally general, and it is difficult to meet the requirements of the same life as the main structure. At present, the insulation and decorative surface layers of prefabricated exterior walls are mostly constructed on-site, and are not prefabricated synchronously with the main structure in the factory, or they are prefabricated synchronously, but manual high-altitude operations are performed in the factory. The labor of laying and pasting the insulation materials and decorative surface layers is large, and the quality and safety are difficult to guarantee. For example, there are many cases where the pasted exterior wall tiles or panels are easy to fall off.

[0003] Chinese patent CN110185194B discloses a prefabricated door and window integrated composite wall panel and an installation method thereof, which includes a first prefabricated layer, a second prefabricated layer, an edge-sealing baffle, a door and window frame, and a door and window; a cavity is sandwiched between the first prefabricated layer and the second prefabricated layer to form a composite wall panel with a cavity, and the cavity is used to pour concrete to form a cast-in-place concrete layer; door and window holes are formed on the composite wall panel, the edge-sealing baffle is arranged on the wall surface of the door and window holes, the door and window frames are connected to the edge-sealing baffle, and the doors and windows are installed on the door and window frames; an installation method of a prefabricated door and window integrated composite wall panel is also provided. Chinese patent CN105714965A discloses a new type of prefabricated thin thermal insulation composite exterior wall, structural system and construction method thereof, which includes a panel, thermal insulation layer, wire mesh, new self-compacting concrete and new wall panel tensile flexible connector; the thermal insulation layer is disconnected at least at one place inside the sandwich composite wall panel and is set non-continuously; the new self-compacting concrete is poured into the cavity formed between the panel and the thermal insulation layer and wraps the wire mesh on both sides respectively, and the concrete is poured as a whole in the non-continuous setting area. For composite walls with window openings, the above patents do not consider how to realize the automatic production of the window frame, thermal insulation and decorative surface layer with the wall panel in an integrated assembly line, and the connectors between the prefabricated panels are not conducive to the filling of thermal insulation materials. Summary of the invention

[0004] The main purpose of the present invention is to provide an integrated thermal insulation and decoration composite shear wall with window openings and a manufacturing method thereof, so as to solve the problem that the construction of edge sealing and formwork for window openings is complicated and time-consuming, and realize the integrated prefabrication of thermal insulation decoration and wall.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: an integrated thermal insulation and decorative composite shear wall with window openings, a frame plate is provided at the position of the window of the composite shear wall, the frame plate forms an internal through-frame structure, the frame plate passes through the entire composite shear wall to form a window opening, the outer wall of the frame plate is fixedly connected to the outer plate and the inner plate in the composite shear wall, and the outer plate and the inner plate are connected by a plurality of single steel trusses.

[0006] In the preferred solution, a decorative layer is provided on the outer side of the outer plate, an insulation layer is provided on the inner side, a cast-in-place layer is provided between the insulation layer and the inner plate, and a single steel truss passes through the insulation layer and the cast-in-place layer.

[0007] In a preferred solution, the inner wall of the frame structure formed by the frame plate is fixedly connected to the window frame, and the width of the frame plate is the thickness of the composite shear wall;

[0008] The frame board is an OSB board, or the frame board is a PC board with a coating or a prefabricated tile, or the frame board is a UHPC board with a coating or a prefabricated tile.

[0009] In a preferred solution, a plurality of wedges are respectively provided on the connecting sides of the frame plate with the outer plate and the inner plate, and the wedges are evenly arranged along the outer wall of the frame plate for reliable and fixed connection with the outer plate and the inner plate.

[0010] In a preferred embodiment, the wedge is in the shape of a long strip, and the free end of the wedge extends into a sheet-like structure connected to each other, so as to form a waterproof assembly between the frame plate and the outer plate;

[0011] Alternatively, the top end of the wedge is provided with a groove, in which interconnected sheet structures are inserted to form a waterproof assembly between the frame plate and the outer side plate.

[0012] In a preferred solution, the decorative layer includes a plurality of tiles, buckles for fixing are provided between the tiles, and the decorative layer is connected to the outer plate by bonding or buckling;

[0013] The facing bricks are ceramic bricks, PC boards with coatings or UHPC boards with coatings;

[0014] A wedge is embedded in the facing brick, and the wedge enters or passes through the outer plate.

[0015] In a preferred solution, a single steel truss comprises a lower chord bar arranged in an outer plate and an upper chord bar arranged in an inner plate, and the lower chord bar and the upper chord bar are connected by a wavy web bar;

[0016] Bending ribs are respectively arranged at both ends of the lower chord reinforcement; the bending parts of the bending ribs face in opposite directions.

[0017] A method for manufacturing the above-mentioned thermal insulation and decoration integrated composite shear wall with window openings comprises the following steps:

[0018] S1. Input the design data of the thermal insulation and decoration integrated composite shear wall with window openings into the control system of the assembly line to generate a layout plan;

[0019] S2. Arrange the side mold for the outer panel on the first table mold, and use a clamp to arrange the frame panel at the position of the window opening; arrange the decorative layer at the rest of the position in the side mold, fix the buckle with the face brick, and cast the other end of the buckle and the wedge-shaped body on the back of the face brick into the outer panel;

[0020] S3. Arrange the steel mesh and single steel truss in the outer plate above the decorative layer of the table formwork; pour precast concrete in the outer plate on the table formwork to the height of the outer plate, and vibrate and compact it. After initial setting, fill the outer plate with insulation material;

[0021] S4. Fix the steel mesh in the inner plate to the single steel truss;

[0022] S5. Arrange the side formwork for the inner plate on the second table formwork, and pour precast concrete in the inner plate;

[0023] S6. Before the precast concrete of the second formwork sets, turn over the first formwork, insert the steel mesh in the inner plate into the unsolidified concrete of the second formwork, vibrate and compact it. After the curing is completed, the manufacturing of the integrated composite shear wall with thermal insulation and decoration including window openings is completed.

[0024] In a preferred solution, the structure of the clamp is as follows: an angle code is provided on the inner side of the corner of the frame structure surrounded by the frame plates, the angle code is an equilateral triangle piece, and is used to obtain a standard 90° angle; an angle fixing assembly is also provided, the angle fixing assembly includes two frame plate buckles located at both ends, the frame plate buckles are used to connect with mutually perpendicular frame plates, a connecting rod is provided on the inner side of the frame plate buckle, the connecting rods of the two frame plate buckles are connected by a sleeve, and the length between the sleeve and the connecting rod is adjusted by a waist-shaped hole and a bolt;

[0025] An adjustable support is provided between the angle fixing assembly and the angle bracket. The adjustable support is a double-ended threaded sleeve. The sleeve is rotated to adjust the length of the adjustable support.

[0026] Frame foot nails are also provided at the ends of the frame plates that are perpendicular to each other to temporarily fix the frame plates.

[0027] In another optional and combinable solution, the structure of the clamp is as follows: a plurality of magnet seats are provided at positions close to the frame plate, a steel plate is provided on the side of the magnet seats away from the frame plate, a buckle adjustable pull rod is provided between the steel plate and the frame plate, an adjustable support is provided between the side of the magnet seats close to the frame plate and the frame plate, one end of the buckle adjustable pull rod is hooked on the frame plate, and the other end is hooked on the steel plate, with a double-headed threaded sleeve in the middle, and the sleeve is rotated to adjust the length of the buckle adjustable pull rod;

[0028] A buckle angle code is also provided, which is an equilateral triangle piece for obtaining a standard 90° angle; and a buckle is also provided for connecting mutually perpendicular frame plates on both sides.

[0029] In a preferred solution, in step S2, a window frame of an aluminum alloy window is pre-installed in the frame plate, and the window frame also serves as a part of the fixture.

[0030] The present invention provides an integrated thermal insulation and decorative composite shear wall with window holes and a manufacturing method. By prefabricating the structure of the frame plate at the position of the window hole of the composite shear wall, the construction of the window hole structure can be completed with high precision and high quality at the stage of manufacturing the composite shear wall, which greatly reduces the hole opening, mold erection, and plugging work at the construction site in the later stage. The dimensional accuracy of the window hole structure is improved so that the subsequent window sizes can be kept consistent, which is convenient for large-scale assembly line production and installation. The solution of prefabricating window holes in the factory also greatly improves the efficiency of on-site construction, further improving the advantages of high efficiency and fast speed of prefabricated building construction. In particular, the solution of the present invention can arrange the anti-seepage structure in advance at the position between the composite shear wall and the frame plate, and the frame plate and the window frame, reduce the problem of water seepage in window holes and window sills, and improve user experience. In a further preferred solution, the present invention can prefabricate the insulation layer and the decorative layer at the same time, wherein the insulation layer can significantly reduce the energy consumption of the house. According to calculations, a house with an insulation layer can reduce energy consumption by at least 35% based on an area of ​​100 square meters, wherein the energy consumption saved in winter is higher than that saved in summer. The use of a factory-prefabricated decorative layer significantly reduces the time for workers to perform high-altitude construction outside the house, and also improves the construction quality of the decorative layer. The wedge-shaped body provided can significantly improve the firmness of the installation of the decorative layer, avoiding the risk of the decorative layer falling from high altitude. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] The present invention will be further described below in conjunction with the accompanying drawings and embodiments:

[0032] Figure 1 It is a top view cross-sectional view of the thermal insulation and decorative integrated composite shear wall containing window openings of the present invention.

[0033] Figure 2 It is a side cross-sectional view of the thermal insulation and decorative integrated composite shear wall containing window openings of the present invention.

[0034] Figure 3 It is a schematic diagram of the cross-sectional structure of a single steel bar truss (6) in the present invention.

[0035] Figure 4 It is a structural schematic diagram of the corner fixing assembly of the frame structure surrounded by the frame plates in the present invention.

[0036] Figure 5 It is a structural schematic diagram of the side fixing assembly of the frame structure surrounded by the frame plates in the present invention.

[0037] In the figure: decorative layer 1, facing brick 101, wedge 102, outer plate 2, insulation layer 3, cast-in-place layer 4, inner plate 5, single steel truss 6, upper chord 601, lower chord 602, web 603, bending rib 604, steel mesh 7, vertical steel bar 701, horizontal steel bar 702, limit block 703, frame plate 8, window frame 9, wedge 10, waterproof component 11, frame foot nail 12, angle code 13, angle fixing component 14, frame plate buckle 141, connecting rod 142, sleeve 143, bolt 144, waist-shaped hole 145, adjustable support 146, buckle angle code 15, buckle adjustable pull rod 16, magnet seat 17, steel plate 18. DETAILED DESCRIPTION

[0038] Embodiment 1:

[0039] like Figure 1 , 2 In the invention, a thermal insulation and decorative integrated composite shear wall with window openings is provided. A frame plate 8 is provided at the position of the window of the composite shear wall. The frame plate 8 forms an internally penetrating frame structure. The frame plate 8 passes through the entire composite shear wall to form a window opening. The outer wall of the frame plate 8 is fixedly connected to the outer plate 2 and the inner plate 5 in the composite shear wall. The outer plate 2 and the inner plate 5 are connected by a plurality of single steel trusses 6. With this structure, the position of the window opening can be closed during the prefabrication process, and the dimensional accuracy and integrity between the frame plate 8 and the composite shear wall can be ensured, so as to solve the technical problem of water seepage caused by the interface formed between the post-cast concrete and the pre-cast concrete of the side plate of the composite shear wall.

[0040] Embodiment 2:

[0041] The preferred solution is Figure 1 , 2 In the figure, a decorative layer 1 is provided on the outside of the outer plate 2, and an insulation layer 3 is provided on the inside. A cast-in-place layer 4 is provided between the insulation layer 3 and the inner plate 5, and a single steel truss 6 passes through the insulation layer 3 and the cast-in-place layer 4. Among them, the decorative layer 1 and the insulation layer 3 can be prefabricated in the factory to improve production efficiency, precision and quality, while the cast-in-place layer 4 is cast and constructed at the installation site to connect each composite shear wall, and the composite shear wall and the beam-column system as a whole. The insulation layer 3 preferably uses a foam material, such as a foamed polyurethane material. The cast-in-place layer 4 refers to a filling concrete layer cast after the composite shear wall is installed. Foam concrete or C20 concrete can be used for filling.

[0042] The preferred solution is Figure 1 In the embodiment, the frame plate 8 forms an inner wall of the frame structure and is fixedly connected to the window frame 9. This structure further enhances the structural strength and dimensional accuracy of the frame plate 8, making it easier to install later.

[0043] The width of the frame plate 8 is the thickness of the composite shear wall; the preferred width of the window frame 9 is within the width of the frame plate 8. The excess portion constitutes the window sill.

[0044] Preferably, the frame plate 8 is a European pine board, and the advantage of using European pine board is that it is easy to process. Or the frame plate 8 is a PC board with a coating or prefabricated tiles. The PC board refers to a prefabricated concrete board with a steel mesh. Through press forming during the prefabrication process, the strength and appearance of this PC board can be improved. The advantage is that it has higher weather resistance and is usually used for not less than 50 years. Or the frame plate 8 is a UHPC board with a coating or prefabricated tiles. UHPC board refers to an ultra-high performance concrete board mixed with steel fiber. The advantages are high strength and weather resistance, compressive strength of more than 150MPa, and a service life of up to 100 years. The structure of the prefabricated tiles is the same as that of the decorative layer 1. The coating is preferably an exterior wall paint. The side of the frame plate 8 is provided with an independent decoration, which can be the same or different from the decorative layer 1. For example, the side is decorated with a coating, and the window sill is pre-pasted with tiles in advance. For another example, it is decorated with a coating different from the decorative layer 1 to highlight the lines of the window on the exterior wall to form a unique appearance effect. Alternatively, reflective strips may be attached to the sides of the frame plate 8 to reflect light under lighting conditions or at night to form a unique decorative effect.

[0045] Embodiment 3:

[0046] The preferred solution is Figure 1 In the embodiment, a plurality of wedges 10 are respectively provided on the connecting sides of the frame plate 8 with the outer plate 2 and the inner plate 5, and the wedges 10 are evenly arranged along the outer wall of the frame plate 8 to be reliably fixedly connected with the outer plate 2 and the inner plate 5. That is, preferably, the wedges 10 are cast as a whole with the outer plate 2 and the inner plate 5 during manufacturing.

[0047] In an optional solution, the wedge 10 is in the shape of an elongated strip, and the free end of the wedge 10 extends into a sheet-like structure that is interconnected to form a waterproof component 11 between the frame plate 8 and the outer plate 2 to block the penetration channel formed between the new and old concrete.

[0048] Or in another optional solution, the top of the wedge 10 has a groove, and the groove is inserted with interconnected sheet structures to form a waterproof component 11 between the frame plate 8 and the outer plate 2. The above solution can avoid the technical problem of water seepage caused by the capillary phenomenon of the gap.

[0049] Embodiment 4:

[0050] The preferred solution is Figure 1 , 2In the embodiment, the decorative layer 1 includes a plurality of tiles 101, and buckles for fixing are arranged between the tiles 101. The decorative layer 1 is connected to the outer panel 2 by bonding or buckling. Preferably, the buckles are respectively clamped on the adjacent tiles 101, and are usually made of metal or plastic or a composite material of metal and plastic to fix the tiles 101 and the relative positions between the tiles. The buckles are provided with an extension toward the outer panel 2 so as to be cast as one with the outer panel 2 during the manufacturing process.

[0051] The face brick 101 is a ceramic brick, a PC board with a coating, or a UHPC board with a coating;

[0052] A wedge 102 is embedded in the face brick 101, and the wedge 102 enters or passes through the outer plate 2. This structure has the technical advantages of high efficiency, high reliability, low safety risk and beautiful appearance. As an optional solution, the face brick 101 can also be made of other materials such as aluminum-plastic panels, glass panels, etc. When aluminum-plastic panels, glass panels and ceramic tiles are used, the wedge 102 is bonded and connected to the face brick 101. The structure with the buckle greatly reduces the risk of the face brick 101 falling.

[0053] Embodiment 5:

[0054] The preferred solution is Figure 3 In the figure, the single steel truss 6 includes a lower chord 602 disposed in the outer plate 2 and an upper chord 601 disposed in the inner plate 5, and the lower chord 602 and the upper chord 601 are connected by a wavy web 603;

[0055] The two ends of the lower chord rib 602 are respectively provided with bending ribs 604, and the bending parts of the bending ribs 604 face in opposite directions. This solution improves the structural connection strength.

[0056] Embodiment 6:

[0057] A method for manufacturing the above-mentioned thermal insulation and decoration integrated composite shear wall with window openings comprises the following steps:

[0058] S1. Input the design data of the thermal insulation and decoration integrated composite shear wall with window openings into the control system of the assembly line to generate a layout plan;

[0059] S2, arrange the side mold for the outer plate 2 on the table mold 1, and arrange the frame plate 8 at the position of the window opening by using a clamp; arrange the decorative layer 1 at the remaining position in the side mold, fix the buckle with the face brick 101, and cast the other end of the buckle and the wedge 102 on the back of the face brick 101 into the outer plate 2;

[0060] S3, arranging the steel mesh 7 and the single steel truss 6 in the outer plate 2 above the table formwork decoration layer 1; pouring precast concrete in the outer plate 2 on the table formwork to the height of the outer plate 2, and vibrating and compacting it, and after initial setting, filling the outer plate 2 with insulation material;

[0061] S4. On the table form 1, the steel mesh 7 in the inner plate 5 is fixedly connected to the single steel truss 6; a limit block is set on the steel mesh 7 of the inner plate 5 to limit the sinking depth of the steel mesh 7;

[0062] S5, arranging a side mold for the inner plate 5 on the second table mold, and pouring precast concrete in the inner plate 5;

[0063] S6. Before the precast concrete of the second platform is initially solidified, the first platform is turned over, and the steel mesh 7 in the inner plate 5 is inserted into the unsolidified concrete of the second platform. After reaching the preset depth, it is vibrated and compacted. After the curing is completed, the integrated thermal insulation and decorative composite shear wall with window openings is manufactured with high precision and high quality.

[0064] Optional options include Figure 4 In the embodiment, the structure of the clamp is as follows: an angle code 13 is provided inside the corner of the frame structure surrounded by the frame plates 8, the angle code 13 is an equilateral triangle, and two sides perpendicular to each other are used to close the frame plates 8 to obtain a standard 90° angle; an angle fixing assembly 14 is also provided, the angle fixing assembly 14 includes two frame plate buckles 141 located at both ends, the frame plate buckles 141 are used to connect with the frame plates 8 perpendicular to each other, a connecting rod 142 is provided inside the frame plate buckles 141, the connecting rods 142 of the two frame plate buckles 141 are connected by a sleeve 143, and the length of the sleeve 143 and the connecting rod 142 is adjusted by a waist-shaped hole 145 and a bolt 144; the buckle 141 is a square groove structure, and a fastening screw is provided on at least one side, and the frame plate 8 is clamped on the frame plate 8 to achieve the effect of fixing the frame plate 8. The angle between the sleeve 143 and the connecting rod 142 is adjusted according to the angle code 13, and the angle between the tight frame plates 8 perpendicular to each other cannot be changed.

[0065] An adjustable support 146 is provided between the angle fixing assembly 14 and the angle code 13. The adjustable support 146 is a double-ended threaded sleeve. The sleeve is rotated to adjust the length of the adjustable support 146.

[0066] Frame foot nails 12 are also provided at the ends of the mutually perpendicular frame plates 8 to temporarily fix the frame plates 8. With this structure, the frame structure formed by the entire frame plates 8 can be reliably fixed by fixing the diagonal parts. This solution is mainly suitable for fixing the frame plates 8 of smaller window openings, for example, when the length or width of the frame plates 8 is less than 1.5 meters.

[0067] Another option is Figure 5In the embodiment, the structure of the clamp is as follows: a plurality of magnet seats 17 are provided at positions close to the frame plate 8, a steel plate 18 is provided on the side of the magnet seat 17 away from the frame plate 8, a buckle adjustable pull rod 16 is provided between the steel plate 18 and the frame plate 8, an adjustable support 146 is provided between the side of the magnet seat 17 close to the frame plate 8 and the frame plate 8, one end of the buckle adjustable pull rod 16 is hooked on the frame plate 8, and the other end is hooked on the steel plate 18, with a double-headed threaded sleeve in the middle, and the sleeve is rotated to adjust the length of the buckle adjustable pull rod 16; the magnet seat 17 is a device for auxiliary fixing on the table mold, a permanent magnet is provided in the magnet seat 17, which is used to be adsorbed on the surface of the table mold to provide support, and a lifting mechanism for separating the permanent magnet from the surface of the table mold is also provided, including but not limited to screws, pry bars and other structures. Based on the magnet seat 17, in conjunction with the steel plate 18, the buckle adjustable pull rod 16 and the adjustable support 146, a set of fixed and reliable reaction force support structures is formed to ensure the position accuracy of the frame plate 8. Compared with the solution of supporting the magnet seat 17, the magnet seat 17 itself is not subjected to much force.

[0068] There is also a buckle angle code 15, which is an equilateral triangle piece for obtaining a standard 90° angle; there is also a buckle for connecting the mutually perpendicular frame plates 8 on both sides. This solution is mainly suitable for fixing the frame plates 8 of larger window openings, for example, when the length or width of the frame plates 8 is greater than 1.5 meters.

[0069] In another optional solution, the structure of the clamp is a combination of the above two solutions, that is, the corner fixing assembly 14 is used at the corner of the frame structure surrounded by the frame plate 8, and the fixing solution with a magnet seat 17 is used at the edge. This solution is mainly suitable for fixing the frame plate 8 of a larger window opening, such as a panoramic French window, when the length or width of the frame plate 8 is greater than 2.5 meters.

[0070] In a preferred solution, in step S2, a window frame 9 of an aluminum alloy window is pre-installed in the frame plate 8, and the window frame 9 is also used as a part of the fixture. That is, the window frame 9, such as an aluminum alloy window frame, is used to provide support, and the window frame 9 is fixedly connected to the frame plate 8 by screws and beauty glue. The structure of the window frame 9 can also be combined with a fixing solution with a magnet seat 17 to improve the fixing rigidity of the frame plate 8 of a large-sized window opening.

[0071] Clamps with clips need to be removed after initial setting and before curing reaches the preset strength, and a small amount of repair should be made to the concrete at the clip position.

[0072] The above embodiments are only preferred technical solutions of the present invention and should not be regarded as limitations of the present invention. The protection scope of the present invention shall be the technical solutions recorded in the claims, including equivalent replacement solutions of the technical features in the technical solutions recorded in the claims. That is, equivalent replacement improvements within this scope are also within the protection scope of the present invention. The various embodiments involved in the present invention can be combined with each other without conflict.

Claims

1. A method for manufacturing a thermal insulation and decorative integrated composite shear wall with window openings, characterized in that The following steps are involved: S1. Input the design data of the thermal insulation and decoration integrated composite shear wall with window openings into the control system of the assembly line to generate a layout plan; S2. Arrange a side mold for the outer panel (2) on the table mold 1, and arrange the frame panel (8) at the position of the window opening by using a clamp; arrange the decorative layer (1) at the remaining position in the side mold, fix the buckle to the face brick (101), and cast the other end of the buckle and the wedge-shaped body (102) on the back of the face brick (101) into the outer panel (2); wherein the structure of the clamp is as follows: a plurality of magnet seats (17) are arranged at a position close to the frame panel (8), a steel plate (18) is arranged on the side of the magnet seat (17) away from the frame panel (8), a buckle adjustable pull rod (16) is arranged between the steel plate (18) and the frame panel (8), an adjustable support (146) is arranged between the side of the magnet seat (17) close to the frame panel (8) and the frame panel (8), one end of the buckle adjustable pull rod (16) is hooked on the frame panel (8), and the other end is hooked on the steel plate (18), The space between the two ends is a double-threaded sleeve, which is rotated to adjust the length of the buckle adjustable pull rod (16); S3, the steel mesh (7) and the single steel truss (6) in the outer plate (2) are arranged above the table formwork first decorative layer (1); precast concrete is poured into the outer plate (2) on the table formwork first to reach the height of the outer plate (2), and vibrated to make it dense. After initial setting, the outer plate (2) is filled with thermal insulation material; S4, the inner plate (5) is filled with The steel mesh (7) is fixedly connected to the single steel truss (6); S5, a side mold for the inner plate (5) is arranged on the second table form, and precast concrete is poured into the inner plate (5); S6, before the precast concrete of the second table form is initially solidified, the first table form is turned over, and the steel mesh (7) in the inner plate (5) is inserted into the unsolidified concrete of the second table form, and vibrated to make it dense. After the curing is completed, the manufacture of the thermal insulation and decorative integrated composite shear wall containing window openings is completed.

2. The method for manufacturing a thermal insulation and decorative integrated composite shear wall with window openings according to claim 1, characterized in that: The structure of the clamp is as follows: an angle code (13) is provided inside the corner of the frame structure surrounded by the frame plates (8); the angle code (13) is an equilateral triangle and is used to obtain a standard 90° angle; an angle fixing assembly (14) is also provided; the angle fixing assembly (14) comprises two frame plate buckles (141) located at two ends; the frame plate buckles (141) are used to connect with the frame plates (8) perpendicular to each other; a connecting rod (142) is provided inside the frame plate buckles (141); the two frame plate buckles (141) are connected to each other. The connecting rods (142) are connected by sleeves (143), and the length of the sleeves (143) and the connecting rods (142) is adjusted by waist-shaped holes (145) and bolts (144); an adjustable support (146) is provided between the angle fixing assembly (14) and the angle code (13); the adjustable support (146) is a double-headed threaded sleeve, and the length of the adjustable support (146) is adjusted by rotating the sleeve; frame foot nails (12) are also provided at the ends of the mutually perpendicular frame plates (8) to temporarily fix the frame plates (8).

3. A method for manufacturing a thermal insulation and decorative integrated composite shear wall with window openings according to claim 1 or 2, characterized in that: The structure of the clamp is as follows: a buckle angle code (15) is provided, the buckle angle code (15) is an equilateral triangle piece, and is used to obtain a standard 90° angle; and a buckle is provided for connecting mutually perpendicular frame plates (8) on both sides.

4. The manufacturing method of a thermal insulation and decorative integrated composite shear wall with window openings according to claim 3 is characterized by: In step S2, a window frame (9) of an aluminum alloy window is pre-installed in the frame plate (8), and the window frame (9) also serves as a part of the fixture.

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