A card swiping magnetic head drying device beneficial to energy saving

By adding a cavity between box one and box two of the card swipe head drying equipment, the pallet is cooled by airflow when passing through the cavity, the problems of inefficient production efficiency and energy waste caused by heating pallets by the existing dryer are solved, and efficient production process and energy utilization are achieved.

CN119393994BActive Publication Date: 2025-04-25全南群英达电子有限公司

Patent Information

Application Number
CN202510010299.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-04-25
Estimated Expiration
2045-01-03

AI Technical Summary

Technical Problem

Existing card-swipe head dryers also heat the pallets during drying, resulting in inefficient production and waste of energy.

Method used

A drying equipment including box one and box two is designed. By adding a cavity between box one and box two, the fan sucks air for drying, external air flows into the cavity. When the pallet passes through the cavity, the air flows to cool down, reduces the waiting time, improves production efficiency, and converts the heat on the pallet into electrical energy storage through an external heat pickup system.

Benefits of technology

Improve production efficiency, reduce manual waiting time to cool down, and improve energy utilization through effective use of heat, and achieve energy conservation and emission reduction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of card swiping machine magnetic head production, and in particular to a card swiping magnetic head drying device that is beneficial to energy saving. By adding a cavity between a box body 1 and a box body 2, when a fan draws air for drying operation, outside air will also flow into the cavity. When a tray passes through the cavity to the left, the tray can be cooled by the airflow in the cavity, so that it can be transferred to the next process without waiting for the tray temperature to drop, which is beneficial to improving production efficiency. In addition, the airflow will carry the heat on the tray to an external heat collection system, and the external heat collection system will convert the heat energy on the tray into electrical energy storage, thereby improving energy utilization and being beneficial to energy saving and emission reduction. A card swiping magnetic head drying device that is beneficial to energy saving includes an electric roller, a conveyor belt, a guide plate 1, a partition 1, a partition 2 and a conveying component; at least two electric rollers are installed on the box body 1; all the electric rollers are commonly wound with a plurality of conveyor belts.
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Description

Technical Field

[0001] The present invention relates to the technical field of card swiping machine magnetic head production, and more specifically, to a card swiping machine magnetic head drying device which is beneficial to energy saving. Background Art

[0002] A POS terminal is a card reader, commonly used in electronic transactions. The card reader is composed of a variety of different components, among which the magnetic head is an important component of the card reader. During its production and molding process, it needs to be cleaned and dried. During drying, multiple magnetic heads are usually placed in a tray, and then the tray with the magnetic heads is placed in a dryer for drying. However, when the existing dryer dries the magnetic heads, it also heats the tray, resulting in the tray being in a high temperature state after drying. After the tray is left to stand and cool down, the tray and the magnetic head can be transferred manually, which will waste a lot of time, is inefficient, and cannot collect and utilize the heat on the tray. Summary of the invention

[0003] In order to overcome the disadvantages of the existing dryer that when drying the magnetic head, the tray is also heated, thereby resulting in low production efficiency and energy waste, the present invention provides a card swiping magnetic head drying device that is beneficial to energy saving.

[0004] The technical solution of the present invention is:

[0005] A card swiping head drying device which is beneficial to energy saving, comprises a box body 1, a box body 2 and a heating tube; the box body 1 is fixedly connected to the box body 2; a monitor is arranged on the inner side of the box body 1; the box body 2 is fixedly connected to the heating tube; it also comprises an electric roller, a conveyor belt, a guide plate 1, a partition plate 1, a partition plate 2 and a conveying assembly; at least two electric rollers are installed on the box body 1; a number of conveyor belts are wound around all the electric rollers; two guide plates 1 are fixedly connected to the box body 1; a partition plate 1 is fixedly connected to one of the guide plates 1, and the partition plate 1 is located on the inner side of the conveyor belt, and the partition plate 1 is fixedly connected to the box body 1; a partition plate 2 is fixedly connected to the box body 2, and the partition plate 2 is located directly above the partition plate 1; a number of transparent grooves are opened on the box body 2; a cavity is formed between the box body 1, the box body 2, the partition plate 1 and the partition plate 2; a groove is formed between each two adjacent conveyor belts and the partition plate 1; the box body 1 is connected to the conveying assembly, and the conveying assembly is used to suck air.

[0006] Furthermore, the conveying component includes a round tube and a fan; the box body is connected with the round tube; and the fan is installed on the round tube.

[0007] Furthermore, it also includes a receiving plate; the receiving plate is fixedly connected to one side of the box body 1 close to the partition 1.

[0008] Furthermore, it also includes a rubber curtain; the rubber curtain is connected to the second box body.

[0009] Furthermore, it also includes a filter screen; the filter screen is fixedly connected to the second box body.

[0010] Furthermore, it also includes a guide plate 2; the guide plate 2 is connected to the box body 2.

[0011] Furthermore, it also includes a baffle; the baffle is fixedly connected to the box body.

[0012] Furthermore, it also includes a first drive component; the first drive component is connected to the box body 2; the first drive component includes a motor 1 and a round rod 1; the box body 2 is fixedly connected to the motor 1; the output end of the motor 1 is fixedly connected to the round rod 1, the round rod 1 is rotatably connected to the box body 2, and the round rod 1 is fixedly connected to the guide plate 2.

[0013] Furthermore, it also includes a second drive component; the second drive component is connected to the second box; the second drive component includes a second motor and a second round rod; the second motor is fixedly connected to the second box; the second round rod is fixedly connected to the output end of the second motor, the second round rod is rotatably connected to the second box, and the second round rod is fixedly connected to the rubber curtain.

[0014] Furthermore, it also includes guide strips; a plurality of guide strips are fixedly connected to the second partition. Beneficial Effects

[0015] 1. By adding a cavity between the first box and the second box, when the fan draws air for drying, the outside air will also flow in from the cavity. When the tray passes through the cavity to the left, the tray can be cooled by the airflow in the cavity, so that it can be transferred to the next process without waiting for the temperature of the tray to drop, which is beneficial to improving production efficiency. In addition, the airflow will carry the heat on the tray to the external heat collection system, and the external heat collection system will convert the heat energy on the tray into electrical energy storage, thereby improving energy utilization and facilitating energy conservation and emission reduction.

[0016] Second, the conveyor belt is set to be thin strips, and the four conveyor belts are used to drive the tray to move at the same time, so that the air can flow into the round tube through the gaps between adjacent conveyor belts during the drying process, thereby smoothly realizing the drying operation. When the four thin conveyor belts drive the tray to move to the cavity at the same time, a groove can be formed under the tray, so that the air flowing in the groove cools the bottom of the tray, which is conducive to improving the cooling effect of the tray;

[0017] 3. The air flowing out of the cavity is diverted downward by the guide plate 2 to prevent it from flowing to the right to the tray and magnetic head that have not been dried yet, thereby avoiding interference with the drying operation of the tray and magnetic head. At the same time, the guide plate 2 can also cooperate with the rubber curtain to guide the outside air to the stagnant tray to cool the tray and the magnetic head inside it to avoid overheating and damage to the magnetic head. Compared with avoiding overdrying by turning off the heating tube, this method is more efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The schematic diagram of the structure of the card swiping magnetic head drying device of the present invention is shown to be beneficial to energy saving;

[0019] Figure 2 A cross-sectional view of a card swiping magnetic head drying device that is beneficial to energy saving according to the present invention is shown;

[0020] Figure 3 A schematic diagram showing the structure of the second drive assembly of the present invention is shown;

[0021] Figure 4 A schematic diagram of the structure of the first drive assembly of the present invention is shown;

[0022] Figure 5 The front view of the card swiping magnetic head drying device which is beneficial to energy saving of the present invention is shown, wherein the box body 1 and the box body 2 are cut away.

[0023] In the accompanying drawings: 1-box one, 2-box two, 3-heating tube, 4-electric roller, 5-conveyor belt, 6-guide plate one, 7-partition one, 8-partition two, 201-circular tube, 202-fan, 203-receiving plate, 204-rubber curtain, 205-filter screen, 206-guide plate two, 207-baffle, 208-motor one, 209-round rod one, 2010-motor two, 2011-round rod two, 2012-guide strip, 91-transparent groove, 92-cavity, 93-groove. DETAILED DESCRIPTION

[0024] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments.

[0025] Embodiment 1: A card swiping head drying device that is beneficial to energy saving, such as Figure 1-Figure 5 As shown, it includes a box body 1, a box body 2 and a heating pipe 3; the box body 1 is bolted to the box body 2, and the box body 1 is made of alloy; a monitor is arranged inside the box body 1; the heating pipe 3 is fixed to the box body 2; it also includes an electric roller 4, a conveyor belt 5, a guide plate 1 6, a partition 1 7, a partition 2 8 and a conveying assembly; two electric rollers 4 are installed on the box body 1; four conveyor belts 5 are wound around all the electric rollers 4; two guide plates 1 6 are bolted to the box body 1; one of them A partition 7 is bolted to the guide plate 6, and the partition 7 is located on the inner side of the conveyor belt 5, and the partition 7 is bolted to the box body 1; a partition 28 is bolted to the box body 2, and the partition 28 is located directly above the partition 7; a plurality of transparent grooves 91 are opened on the box body 2; a cavity 92 is formed between the box body 1, the box body 2, the partition 7 and the partition 28; a groove 93 is formed between each two adjacent conveyor belts 5 and the partition 7; a conveying component is connected to the box body 1.

[0026] The conveying component includes a round tube 201 and a fan 202; the box body 1 is connected and bolted with the round tube 201, the round tube 201 can be set to a metal material, and the round tube 201 can also be set to a plastic material; the fan 202 is installed on the round tube 201.

[0027] It also includes a receiving plate 203; the receiving plate 203 is bolted to one side of the box body 1 close to the partition 7, and the conveyor belt 5 transports the dried tray and magnetic head to the receiving plate 203.

[0028] It also includes a rubber curtain 204; the rubber curtain 204 is connected to the box body 2, and the gap between the box body 1 and the box body 2 on the right side is blocked by the rubber curtain 204.

[0029] The filter 205 is bolted to the box body 2, and the dust that will flow into the transparent groove 91 is intercepted by the filter 205.

[0030] First, the external heat pickup system is connected to the round tube 201, and then the tray with the magnetic head is manually placed on the upper right side of the conveyor belt 5, and the electric roller 4 is started. The electric roller 4 drives the conveyor belt 5 to move, so that the conveyor belt 5 drives the tray to move to the left, and the fan 202 is started, so that the outside air flows from the transparent groove 91 into the inner side of the box body 1 and the box body 2 2, and then flows into the external heat pickup system through the round tube 201, and the heating tube 3 is started. The heating tube 3 is self-heated, and the air flowing in from the transparent groove 91 passes through the heating tube 3, thereby This part of the air is heated, and when the conveyor belt 5 drives the tray to move to the left, it will pass through the flow path of this part of the air, so that the magnetic head inside the tray is heated by this part of the hot air, so that the moisture remaining on the magnetic head evaporates, achieving a drying effect. This part of the hot air carries the water vapor into the external heat collection system, and the external heat collection system filters the water vapor in the air and converts the heat energy in the air into electrical energy for storage. The conveyor belt 5 drives the tray to move to the left to the upper side of the receiving plate 203, and then it is manually taken out to complete the drying operation.

[0031] During the drying process, the gap on the right side of the box 1 and the box 2 is blocked by the rubber curtain 204 to prevent the low-temperature air in the environment from flowing into the tray inside the box 1 and the box 2, thereby avoiding interference with the drying operation of the magnetic head.

[0032] During the process of air suction by the fan 202, the outside air will also flow from the cavity 92 into the inside of the box body 1 and the box body 2 2. When the tray moves to the left inside the cavity 92, this part of the air will flow through the surface of the tray, thereby cooling the tray through this part of the air. During the drying process, in order to ensure the drying effect of the magnetic head in the tray, the conveyor belt 5 should drive the tray to move slowly to the left, so that the tray slowly passes through the drying area, thereby fully drying the magnetic head. At this time, the conveyor belt 5 will also drive the tray to slowly pass through the cavity 92. The cavity 92 is set to a certain length, and the low-temperature air of the external environment continuously flows into the cavity 92, so that when the tray passes through the cavity 92 and moves to the upper side of the receiving plate 203, the temperature of the tray has dropped to a relatively low range. At this time, it can be taken out and transferred manually without the use of protective gear, avoiding the tray from falling off when being taken by humans through loose and thick protective gear. Phenomenon, there is no need to wait for the tray temperature to drop before proceeding to the next process, which is beneficial to improving production efficiency. At the same time, in this process, the heat on the tray will be transferred to the air in the cavity 92, and the air in the cavity 92 will carry the heat and flow into the round tube 201, and then flow into the external heat collection system, which improves energy utilization. When in use, by adding a cavity 92 between the box body 1 and the box body 2 2, when the fan 202 draws air for drying operation, the outside air will also flow in from the cavity 92. When the tray passes through the cavity 92 to the left, the airflow in the cavity 92 can be used to cool the tray, so that it can be transferred to the next process without waiting for the tray temperature to drop, which is beneficial to improving production efficiency. In addition, the airflow will carry the heat on the tray to the external heat collection system, and the external heat collection system will convert the heat energy on the tray into electrical energy storage, which improves energy utilization and is beneficial to energy conservation and emission reduction.

[0033] When the conveyor belt 5 drives the tray to move to the inside of the cavity 92, a groove 93 is formed between the tray, the conveyor belt 5 and the partition 7, and the groove 93 is located at the bottom of the tray. At this time, part of the air will also flow from the groove 93 to the inside of the box body 1 and the box body 2 2, so that the bottom of the tray is cooled by the air flowing in the groove 93, thereby improving the cooling effect of the tray. When in use, the conveyor belt 5 is set to a thin strip shape, and the tray is driven to move by four conveyor belts 5 at the same time, so that during the drying process, the air can flow into the circular tube 201 through the gap between adjacent conveyor belts 5, thereby smoothly realizing the drying operation. When the four thin strip-shaped conveyor belts 5 drive the tray to move to the cavity 92 at the same time, a groove 93 can be formed under the tray, so that the bottom of the tray is cooled by the air flowing in the groove 93, which is beneficial to improving the cooling effect of the tray.

[0034] Embodiment 2: Based on embodiment 1, Figure 3 and Figure 4 As shown, it also includes a second guide plate 206; the second guide plate 206 is connected to the second box body 2 to guide the air obliquely downward.

[0035] It also includes a baffle 207; the baffle 207 is bolted to the box body 1, and the baffle 207 is used to intercept and block the pallet.

[0036] It also includes a first drive component; the first drive component is connected to the box body 2; the first drive component includes a motor 208 and a round rod 209; the motor 208 is bolted to the box body 2; the round rod 209 is fixedly connected to the output end of the motor 208, the round rod 209 is rotatably connected to the box body 22, the round rod 209 is fixedly connected to the guide plate 206, and the round rod 209 is set to an alloy material.

[0037] It also includes a second drive component; the second drive component is connected to the box body 2; the second drive component includes a motor 2010 and a round rod 2011; the motor 2010 is bolted to the box body 2; the round rod 2011 is fixedly connected to the output end of the motor 2010, the round rod 2011 is rotatably connected to the box body 2, the round rod 2011 is fixedly connected to the rubber curtain 204, the motor 2010 drives the round rod 2011 to rotate, and the round rod 2011 drives the rubber curtain 204 to rotate.

[0038] During the drying process, the air flowing out of the cavity 92 is diverted downward by the second guide plate 206 to prevent it from flowing rightward to the tray and the magnetic head that have not been dried yet, thereby avoiding interference with the drying operation of the tray and the magnetic head.

[0039] After the conveyor belt 5 transports the tray to the receiving plate 203, the baffle plate 207 is used to block the tray to prevent it from falling to the ground. When the tray on the receiving plate 203 is not taken out by the human in time, the tray on the receiving plate 203 will block the movement of the tray on the conveyor belt 5, causing some trays to stagnate inside the box body 1 and the box body 2, resulting in over-drying and causing overheating and damage to the magnetic head. Therefore, when the monitor in the box body 1 detects that the tray is stagnant, if the heating tube 3 is controlled to stop working to reduce the drying temperature, it takes a lot of time to wait for the temperature of the heating tube 3 to drop and subsequently restore the working temperature, which is inefficient. Therefore, when the monitor in the box body 1 detects that the tray is stagnant, the motor 1 208 and the motor 2 210 are started, and the motor 1 208 drives the round rod 1 209 to rotate, and the round rod 1 209 drives the guide plate 206 to rotate, so that the guide plate 206 rotates The second motor 2010 drives the second round rod 2011 to rotate, and the second round rod 2011 drives the rubber curtain 204 to rotate to a horizontal state. Under the suction action of the fan 202, outside air also flows in from the opening of the rubber curtain 204 corresponding to the box body 2, and flows to the left to the stagnant tray, cooling the tray and the magnetic head inside it to avoid overheating and damage to the magnetic head. At the same time, the monitor in the box body 1 sounds an alarm, and the stagnant tray is taken out even if manual labor is increased, so that the drying operation can be carried out in an orderly manner. When in use, the guide plate 206 can also cooperate with the rubber curtain 204 to guide the outside air to the stagnant tray, cooling the tray and the magnetic head inside it to avoid overheating and damage to the magnetic head. Compared with avoiding overdrying by turning off the heating tube 3, this method is more efficient.

[0040] Embodiment 3: Based on embodiment 2, Figure 4 and Figure 5 As shown, it also includes guide strips 2012; a plurality of guide strips 2012 are fixedly connected to the partition plate 8, and the air is guided to the inner side of the tray through the guide strips 2012.

[0041] When the tray is located in the cavity 92, the air in the cavity 92 is diagonally guided downward by the guide strip 2012, so that the air rushes into the inside of the tray, cools down the magnetic head inside the tray, and further improves the cooling effect.

[0042] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A card swiping magnetic head drying device that is beneficial to energy saving, comprising a box body (1); a box body (2) is fixedly connected to the box body (1), and the box body (2) is arranged above the box body (1); a monitor is arranged inside the box body (1); a heating tube (3) is fixedly connected to the box body (2); the characteristics are: It also includes a motorized roller (4), a conveyor belt (5), a guide plate 1 (6), a partition plate 1 (7), a partition plate 2 (8), a conveying assembly, a receiving plate (203), a rubber curtain (204) and a filter screen (205); at least two motorized rollers (4) are mounted on the box body 1 (1); a plurality of conveyor belts (5) are wound around all the motorized rollers (4); two guide plates 1 (6) are fixedly connected to the box body 1 (1); a partition plate 1 (7) is fixedly connected to one of the guide plates 1 (6), and the partition plate 1 (7) is located on the inner side of the conveyor belt (5). Partition plate 1 (7) is fixedly connected to box body 1 (1); partition plate 2 (8) is fixedly connected to box body 2 (2), and partition plate 2 (8) is located directly above partition plate 1 (7); box body 2 (2) is provided with a plurality of transparent grooves (91); a cavity (92) is formed between box body 1 (1), box body 2 (2), partition plate 1 (7) and partition plate 2 (8); a groove (93) is formed between every two adjacent conveyor belts (5) and partition plate 1 (7); a conveying assembly is connected to the bottom of box body 1 (1), and the conveying assembly is used to suck air; The conveying assembly comprises a circular tube (201) and a fan (202); the circular tube (201) is connected to the box body (1); and the fan (202) is installed on the circular tube (201); A receiving plate (203) is fixedly connected to one side of the box body (1) close to the partition plate (7), and the conveyor belt (5) transports the dried tray and the card swiping magnetic head to the receiving plate (203); The right side of the second box body (2) is connected with a rubber curtain (204); The filter screen (205) is fixedly connected to the top of the second box body (2), and the dust that is about to flow into the transparent groove (91) is intercepted by the filter screen (205); When the fan (202) is started, outside air flows into the interior of the second box body (2) from the transparent slot (91). The air flowing in from the transparent slot (91) passes through the heating tube (3), thereby heating this part of the air through the heating tube (3). When the conveyor belt (5) drives the tray to move to the left, it passes through the flow path of this part of the air, thereby heating the card swiping head inside the tray through this part of the air. When the fan (202) sucks air for drying, it also causes outside air to flow into the cavity (92). When the tray moves to the left and passes through the cavity (92), the tray is cooled by the air in the cavity (92).

2. The energy-saving card swiping magnetic head drying device according to claim 1 is characterized in that: It also includes a second guide plate (206); the second guide plate (206) is connected to the second box body (2).

3. The energy-saving card swiping magnetic head drying device according to claim 2 is characterized in that: It also includes a baffle (207); the baffle (207) is fixedly connected to the box body (1), and after the conveyor belt (5) transports the pallet to the receiving plate (203), the baffle (207) blocks the pallet.

4. The energy-saving card swiping magnetic head drying device according to claim 3 is characterized in that: The invention also comprises a first drive assembly; the first drive assembly is connected to the second box (2); the first drive assembly comprises a motor (208); the motor (208) is fixedly connected to the second box (2); a round rod (209) is fixedly connected to the output end of the motor (208); the round rod (209) is rotatably connected to the second box (2); and the round rod (209) is fixedly connected to the second guide plate (206).

5. The energy-saving card swiping magnetic head drying device according to claim 1 is characterized in that: It also includes a second drive assembly; the second drive assembly is connected to the second box (2); the second drive assembly includes a second motor (2010); the second motor (2010) is fixedly connected to the second box (2); the output end of the second motor (2010) is fixedly connected to a second round rod (2011), the second round rod (211) is rotatably connected to the second box (2), and the second round rod (2011) is fixedly connected to the rubber curtain (204).

6. The energy-saving card swiping magnetic head drying device according to claim 1 is characterized in that: It also includes a guide strip (2012); a plurality of guide strips (2012) are fixedly connected to the second partition plate (8).

Citation Information

Patent Citations

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    CN104482742A

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