Dynamic adsorption carbon monoxide vapor test bench
By designing a dynamic carbon monoxide steam test bench, using the feeding mechanism to achieve sealing and feeding, the test mechanism realizes automated testing, and classifying and managing it through the discharge mechanism, the problems of insufficient sealing, low efficiency and cumbersome operation of carbon monoxide test in the existing technology are solved, and efficient and automated testing and management are achieved.
Patent Information
- Application Number
- CN202411596217.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2044-11-11
AI Technical Summary
In the prior art, when performing outdoor adsorption treatment of carbon monoxide, there are problems such as insufficient sealing, low testing efficiency and cumbersome operation.
A dynamic carbon monoxide steam test bench was designed. By setting up a feeding mechanism to use a rotating column to achieve sealing feed, setting up a test mechanism to achieve automated testing, and classifying management through the discharge mechanism, and automatic operation is achieved in combination with the control system.
It effectively prevents the leakage of carbon monoxide, improves testing efficiency, reduces the cumbersomeness of manual operations, and realizes automated testing and classification management.
Smart Images

Figure CN119395232B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of dynamic adsorption, and in particular relates to a dynamic adsorption carbon monoxide vapor test bench. Background Art
[0002] With the development of industry and the improvement of environmental protection requirements, the monitoring and treatment of harmful gases have become particularly important. Carbon monoxide, as a colorless and odorless toxic gas, is widely present in many scenarios such as industrial production. Its leakage is often difficult to detect and poses a threat to human health. At present, the outdoor adsorption treatment of carbon monoxide requires materials with a high adsorption rate. Selecting materials with strong adsorption capacity is conducive to the treatment of carbon monoxide. By comparing the concentration of carbon monoxide before and after adsorption, the adsorption rate of carbon monoxide on the material test piece can be calculated, which is convenient for selecting materials with better adsorption rate.
[0003] The Chinese patent with the authorization announcement number CN217725072U discloses a fixed bed reaction device suitable for dynamic adsorption test of carbon dioxide, which is equipped with a heating furnace and heat preservation measures to heat the gas throughout the process to avoid the gas not reaching the set desorption and adsorption temperature when contacting the sample in the fixed bed reactor due to too short heating time; a gas buffer tank is provided to reduce the effect of excessive gas pressure on CO 2 The impact of manual valve III can prevent the mixed gas in the pipeline from rushing into the fixed bed reactor due to unstable air flow at the moment when the valve is opened, thus causing experimental measurement errors.
[0004] However, this technical solution still has at least the following defects: if the technical solution is used to test carbon monoxide, due to the toxicity of carbon monoxide, a strict sealing effect needs to be maintained, so when performing batch testing, the test pieces cannot enter the reaction device without carbon monoxide leakage, and when testing multiple test pieces, the device needs to be vented, which reduces efficiency, and the device needs frequent manual control, which is cumbersome to operate. In view of this, the present invention is proposed. Summary of the invention
[0005] In order to solve the above technical problems, the present invention provides a dynamic adsorption carbon monoxide vapor test bench, which provides a feeding mechanism so that the test piece can be sealed through structures such as rotating columns during feeding, thereby effectively preventing leakage of carbon monoxide in the test box. At the same time, a testing mechanism is provided inside the test box to facilitate automated testing. The tested test pieces are classified and managed by providing a discharging mechanism to facilitate later classification management. At the same time, a control system is provided to control the whole, so that it can run automatically based on the control system, thereby avoiding the tediousness caused by manual operation.
[0006] The technical solution adopted by the present invention to solve its technical problem is:
[0007] Dynamic adsorption carbon monoxide vapor test bench, including test box, including:
[0008] A feeding mechanism, the feeding mechanism comprises an adapter fixedly mounted on one side of the test box, a rotating column is rotatably mounted inside the adapter, a through rectangular groove is provided on the side of the rotating column, a sealing plug is slidably mounted on the rotating column in the rectangular groove, a power device is mounted on one end of the adapter, an output end of the power device is connected to the rotating column, and the feeding mechanism realizes sealed feeding through the rotation of the rotating column and the sliding of the sealing plug;
[0009] The testing mechanism comprises a conveying assembly, the conveying assembly comprises a moving structure, a driving device is installed at the bottom of the moving structure, plug plates are arranged at both ends of the moving structure, the driving device is used to drive the plug plates to rise and fall to clamp the test piece, and the testing mechanism is used to clamp, limit and test the test piece.
[0010] As a preferred embodiment of the present invention, the feeding mechanism also includes a material storage plate, which is installed on the top of the adapter, and the material storage plate is used to store test pieces. A cylinder is provided on one side of the material storage plate, and a push plate is installed on the output end of the cylinder. The cross-sectional shape of the push plate is L-shaped, and the two sides of the sealing plug are symmetrical arcs, and the curvature of the arc is the same as that of the rotating column, and an angle sensor is installed on one side of the adapter.
[0011] As a preferred embodiment of the present invention, the moving structure includes an electric slide rail and an electric slider, the plug plate is slidably connected to the side of the electric slider, gears are installed at both ends of the driving device, tooth grooves are opened on the side of the plug plate, the tooth grooves and the gears are meshed with each other, the distance between the two plug plates located at the same end is adapted to the cross-sectional diameter of the test piece, the driving device moves the plug plate by rotating the driving gear, and the testing mechanism also includes a fixed plate fixed to the bottom of the test box, an electric cylinder is installed on one side of the top of the fixed plate, a connector is installed on the top of the electric cylinder, the connector is adapted to the end of the test piece, a conduit is sealed and installed on one side of the connector, one end of the conduit passes through the test box and extends to the outside.
[0012] As a preferred embodiment of the present invention, a collecting pipe is installed on the outside of the test box, and the collecting pipe is sealed and connected to the conduit. One end of the collecting pipe extends to the top of the test box and is sealed and installed with an exhaust gas treatment device. One side of the collecting pipe is sealed and connected with a branch pipe, and the branch pipe passes through the test box and extends to the inside of the test box. A baffle is installed at the intersection of the collecting pipe and the branch pipe. A power source is installed on one side of the test box, and the output end of the power source is connected to the baffle. A first sensor is installed on one side of the collecting pipe, and a fan and a second sensor are installed on the top of the inner wall of the test box, and the fan is used for mixing gas. A carbon monoxide supplier is installed at the bottom of the test box, and a nozzle is installed at the bottom of the test box, and the nozzle is connected to the carbon monoxide supplier. A support plate is installed on the inner wall of the test box close to the sealing plug.
[0013] As a preferred embodiment of the present invention, it also includes a discharging mechanism, which is located on one side of the test box, and the discharging mechanism includes a collection box, and the interior of the collection box includes a good product chamber and a defective product chamber, and the discharging mechanism is used to classify and store the test pieces after testing, and a pad is installed inside the collection box, and a driving element is installed on one side of the collection box, and a baffle rod is installed on the top of the driving element through a transmission shaft, and the driving element is used to drive the baffle rod to rotate, a door panel is installed on one side of the collection box, and a one-way valve is installed on the other side of the collection box.
[0014] As a preferred embodiment of the present invention, a processor is provided, on which a control system for a dynamic adsorption carbon monoxide vapor test bench is configured, wherein the control system includes a feed module, a test module and a discharge module;
[0015] The feeding module is used to drive the feeding mechanism to push the test piece to be sealed and fed into the test box;
[0016] The test module is used to control the driving device to drive the baffle to move the test piece and test the test piece in the test box;
[0017] The discharging module is used to control the discharging mechanism to classify and manage the tested test pieces.
[0018] As a preferred embodiment of the present invention, the feeding module includes a progress judgment strategy, and the progress judgment strategy includes obtaining the test progress, generating a first test instruction when the test progress is the first test, generating a mid-test instruction when the test progress is in the middle process, and generating a final test instruction when the test progress is the last test;
[0019] The feeding module includes an angle detection strategy, which includes obtaining a real-time monitoring angle α and an initial angle β of an angle sensor, wherein the initial angle β indicates that the rectangular slot of the rotating column is in a horizontal position, and when the real-time monitoring angle α satisfies the condition α=β+(180n)°, n takes a value of 0, 1, 2, 3, etc., a start command or a stop command is generated, otherwise a standby command or a rotation command is generated;
[0020] The feeding module also includes a feeding pushing strategy, which includes a maximum process, and also includes that when a standby instruction is obtained, the cylinder remains in a standby state, and when a start instruction is obtained, the cylinder performs a reciprocating motion;
[0021] The feeding module further includes a movement judgment strategy, which includes obtaining the process displacement of the cylinder. When the process displacement of the cylinder is less than the maximum process, the sealing plug is not aligned with the rotating column, indicating that the sealing plug is not installed in place. When the process displacement of the cylinder is equal to the maximum process, the sealing plug is aligned with the rotating column, indicating that the sealing plug is installed in place, and a reset instruction is generated at the same time;
[0022] The feed pushing strategy also includes controlling the cylinder to move and reset after receiving the reset instruction, and obtaining the instruction generated by the test progress after resetting, generating a rotation instruction when the first test instruction is obtained, and generating a stop instruction when the intermediate test instruction or the final test instruction is obtained. The feed pushing strategy also includes that the cylinder performs a reciprocating motion when each test sampling is completed;
[0023] The feeding module also includes a rotation control strategy, which includes controlling the power device to drive the rotating column to rotate once when a rotation command is received. When the rotation angle meets the real-time monitoring angle α=β+(180n)°, n takes the value of 0, 1, 2, 3..., and generates a start command. When a stop command is obtained, the power device is in a stopped state.
[0024] As a preferred embodiment of the present invention, the test module includes an air pressure detection unit, a carbon monoxide concentration detection unit and a mobile test unit;
[0025] The air pressure detection unit includes an air pressure maintenance program, the air pressure maintenance program is configured with a constant pressure value, and the air pressure maintenance program is used to maintain the real-time pressure inside the test box equal to the constant pressure value. When the real-time pressure is greater than the constant pressure value, the exhaust gas treatment device is controlled to increase power to accelerate the discharge of gas inside the test box to reduce the real-time pressure. When the real-time pressure is less than the constant pressure value, the exhaust gas treatment device is controlled to reduce power to reduce the discharge of gas inside the test box to increase the real-time pressure.
[0026] The air pressure detection unit also includes an air pressure detection strategy, which includes obtaining the real-time pressure in the test box and executing an air pressure maintenance program according to the comparison result between the real-time pressure and the constant pressure value;
[0027] The carbon monoxide concentration detection unit includes a concentration detection strategy, the concentration detection strategy includes configuring a reference concentration, and also includes obtaining a real-time carbon monoxide concentration of the test box monitored by a second sensor, when the real-time carbon monoxide concentration is equal to the reference concentration, generating a longitudinal instruction, and when the real-time carbon monoxide concentration is less than the reference concentration, generating a horizontal instruction;
[0028] The carbon monoxide concentration detection unit further includes a carbon monoxide supply strategy, wherein the carbon monoxide supply strategy includes continuing to supply carbon monoxide when a lateral instruction is obtained, and stopping supplying carbon monoxide when a longitudinal instruction is obtained;
[0029] The carbon monoxide concentration detection unit also includes a flipping control strategy, which includes controlling the power source to flip the baffle according to the received instructions. When a longitudinal instruction is received, the power source is controlled to drive the baffle to a vertical state to indicate that the baffle blocks the branch pipe. When a transverse instruction is received, the power source is controlled to drive the baffle to a horizontal state to indicate that the baffle blocks the middle part of the collecting pipe, and at the same time, the upper half of the collecting pipe is connected to the branch pipe.
[0030] As a preferred embodiment of the present invention, the mobile test unit includes a test judgment strategy, which includes obtaining a lateral instruction or a longitudinal instruction generated by a concentration detection strategy, and executing a test program according to the lateral instruction or the longitudinal instruction;
[0031] When receiving a horizontal instruction, the test judgment strategy generates a null signal, and ignores the test program based on the null signal. When receiving a vertical instruction, the test judgment strategy generates an execution signal, and executes the test program based on the execution signal, so as to control the test mechanism to execute the test work based on the test program.
[0032] The mobile test unit further includes a result calculation strategy, the result calculation strategy including obtaining a test carbon monoxide concentration in the manifold monitored by the first sensor, and calculating an adsorption rate of the test piece based on the test carbon monoxide concentration and the real-time carbon monoxide concentration;
[0033] The result calculation strategy also includes a standard adsorption rate. When the adsorption rate of the test piece is greater than or equal to the standard adsorption rate, the adsorption rate of the test piece meets the standard, so as to characterize the test piece as a good product and generate a good product instruction. When the adsorption rate of the test piece is less than the standard adsorption rate, the adsorption rate of the test piece does not meet the standard, so as to characterize the test piece as a defective product and generate a defective product instruction.
[0034] Compared with the prior art, the present invention has the following beneficial effects:
[0035] The present invention provides a feeding mechanism so that the test piece can be sealed by rotating the column and other structures during feeding, thereby effectively preventing leakage of carbon monoxide in the test box. Meanwhile, a test mechanism is provided inside the test box to facilitate automated testing.
[0036] The present invention classifies and manages the tested test pieces by setting a discharging mechanism, which is convenient for later classification management. At the same time, a control system is set to control the whole, so that it can run automatically based on the control system, avoiding the tediousness caused by manual operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 This is a schematic diagram of the overall structure of the dynamic carbon monoxide vapor adsorption test bench of the present invention;
[0038] Figure 2 It is a structural schematic diagram of the power device of the present invention;
[0039] Figure 3 This is a schematic diagram of the internal structure of the test box and the collection box of the present invention;
[0040] Figure 4 It is a structural schematic diagram of the driving element of the present invention;
[0041] Figure 5 This is a schematic diagram of the structure of the connector of the present invention;
[0042] Figure 6 It is a structural schematic diagram of the driving device of the present invention;
[0043] Figure 7 This is a schematic diagram of the structure of the power source of the present invention;
[0044] Figure 8 This is a schematic diagram of the feed module flow of the present invention;
[0045] Fig. 9 This is a schematic diagram of the progress judgment strategy flow of the present invention;
[0046] Fig.10 This is a schematic diagram of the angle detection strategy flow of the present invention;
[0047] Fig.11 This is a flow chart of the mobile judgment strategy of the present invention;
[0048] Fig.12 This is a schematic diagram of the feed pushing strategy flow of the present invention;
[0049] Fig.13 It is a schematic diagram of the rotation control strategy flow of the present invention;
[0050] Fig.14 This is a schematic diagram of the test module structure of the present invention;
[0051] Fig.15 This is a schematic diagram of the process of the air pressure detection unit of the present invention;
[0052] Fig.16 This is a schematic diagram of the process of the carbon monoxide concentration detection unit of the present invention;
[0053] Fig.17 This is a schematic diagram of the mobile testing unit process of the present invention;
[0054] Fig.18 It is a schematic diagram of the process flow of the discharging module of the present invention.
[0055] Reference numerals:
[0056] 100, test box; 101, collection box; 102, cylinder; 103, push plate; 104, material storage plate; 105, adapter; 106, power device; 107, rotating column; 108, sealing plug; 109, good chamber; 110, defective chamber; 111, pad; 112, driving element; 113, stopper; 114, one-way valve; 115, door plate; 116, angle sensor;
[0057] 200, electric slide rail; 201, electric slider; 202, driving device; 203, gear; 204, plug plate; 205, tooth groove; 206, fixing plate; 207, electric cylinder; 208, connector; 209, support plate; 210, duct; 211, collecting pipe; 212, first sensor; 213, power source; 214, baffle; 215, exhaust gas treatment device; 216, second sensor; 217, fan; 218, carbon monoxide supplier; 219, nozzle; 220, branch pipe. DETAILED DESCRIPTION
[0058] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.
[0059] Example 1
[0060] like Figures 1 to 7 As shown, the dynamic adsorption carbon monoxide vapor test bench includes a test box 100, including:
[0061] The feeding mechanism includes an adapter 105 fixedly mounted on one side of the test box 100, a rotating column 107 is rotatably mounted inside the adapter 105, a through rectangular groove is provided on the side of the rotating column 107, a sealing plug 108 is slidably mounted on the rotating column 107 in the rectangular groove, a power device 106 is mounted on one end of the adapter 105, and an output end of the power device 106 is connected to the rotating column 107. The feeding mechanism realizes sealed feeding through the rotation of the rotating column 107 and the sliding of the sealing plug 108;
[0062] The testing mechanism includes a conveying assembly, which includes a moving structure. A driving device 202 is installed at the bottom of the moving structure. Insert plates 204 are provided at both ends of the moving structure. The driving device 202 is used to drive the insert plates 204 to rise and fall to clamp the test piece. The testing mechanism is used to clamp, limit and test the test piece.
[0063] like Figure 1-Figure 3 As shown, in a specific embodiment, the feeding mechanism also includes a material storage plate 104, which is installed on the top of the adapter 105, and the material storage plate 104 is used to store test pieces. A cylinder 102 is provided on one side of the material storage plate 104, and a push plate 103 is installed at the output end of the cylinder 102. The cross-sectional shape of the push plate 103 is L-shaped, and the two sides of the sealing plug 108 are symmetrical arcs, and the curvature of the arc is the same as that of the rotating column 107, and an angle sensor 116 is installed on one side of the adapter 105. In this configuration, the test piece at the bottom is driven to move by the cylinder 102 and the push plate 103, and is made to enter the rectangular groove inside the rotating column 107. At the same time, the cylinder 102 presses against the test piece and pushes the sealing plug 108 to move until the arc of one side of the sealing plug 108 fits with the rotating column 107. At this time, the power device 106 drives the rotating column 107 to rotate 180 degrees. During the rotation process, the sealing plug 108 is sealed and connected with the rotating column 107 and the adapter 105 and the side wall of the test box 100, so that the gas inside the test box 100 cannot flow out.
[0064] like Figure 3 , Figure 5 , Figure 6As shown, further, the moving structure includes an electric slide rail 200 and an electric slider 201, a plug plate 204 is slidably connected to the side of the electric slider 201, gears 203 are installed at both ends of the driving device 202, and a tooth groove 205 is opened on the side of the plug plate 204, the tooth groove 205 and the gear 203 are meshed with each other, the distance between the two plug plates 204 located at the same end is adapted to the cross-sectional diameter of the test piece, and the driving device 202 drives the plug plate 204 to move by rotating the driving gear 203. The testing mechanism also includes a fixed plate 206 fixed to the bottom of the test box 100, an electric cylinder 207 is installed on one side of the top of the fixed plate 206, a connector 208 is installed on the top of the electric cylinder 207, the connector 208 is adapted to the end of the test piece, a conduit 210 is sealed and installed on one side of the connector 208, and one end of the conduit 210 passes through the test box 100 and extends to the outside. In this configuration, the driving device 202 controls the lifting and lowering of the plug plate 204 by driving the gear 203 to rotate, and the electric cylinder 207 controls the movement of the connector 208 to control the connection between the connector 208 and the test piece.
[0065] Example 2
[0066] like Figure 3 , Figure 5 , Figure 7 As shown, in a specific embodiment, a manifold 211 is installed on the outside of the test box 100, and the manifold 211 is sealed and connected to the conduit 210. One end of the manifold 211 extends to the top of the test box 100 and is sealed and installed with an exhaust gas treatment device 215. One side of the manifold 211 is sealed and connected with a branch pipe 220, which passes through the test box 100 and extends to the inside of the test box 100. A baffle 214 is installed at the intersection of the manifold 211 and the branch pipe 220. A power source is installed on one side of the test box 100. 213, the output end of the power source 213 is connected to the baffle 214, a first sensor 212 is installed on one side of the manifold 211, a fan 217 and a second sensor 216 are installed on the top of the inner wall of the test box 100, the fan 217 is used for mixing gas, a carbon monoxide supplier 218 is installed at the bottom of the test box 100, a nozzle 219 is installed at the bottom of the test box 100, the nozzle 219 is connected to the carbon monoxide supplier 218, and a support plate 209 is installed on the inner wall of the test box 100 near the sealing plug 108. In this configuration, carbon monoxide is supplied by a carbon monoxide supplier 218 to allow carbon monoxide to enter the test box 100 through a nozzle 219 and is mixed by a fan 217 to simulate air. At the same time, the power source 213 drives the baffle 214 to block the bottom of the manifold 211, so that the inside of the test box 100 is connected to the exhaust gas treatment device 215 through the branch pipe 220 and the manifold 211 to balance the pressure generated when carbon monoxide is added. When the carbon monoxide concentration in the test box 100 reaches a certain level, the power source 213 drives the baffle 214 to block the branch pipe 220.
[0067] like Figure 2-Figure 4 As shown, further, it includes a discharging mechanism, which is located on one side of the test box 100, and includes a collection box 101. The collection box 101 includes a good product chamber 109 and a defective product chamber 110. The discharging mechanism is used to classify and store the test pieces after testing. A pad 111 is installed inside the collection box 101, and a driving element 112 is installed on one side of the collection box 101. A blocking rod 113 is installed on the top of the driving element 112 through a transmission shaft. The driving element 112 is used to drive the blocking rod 113 to rotate. A door plate 115 is installed on one side of the collection box 101, and a one-way valve 114 is installed on the other side of the collection box 101. In this setting, the driving element 112 is controlled according to the test result of the test piece, so that the blocking rod 113 is rotated to a suitable position, so that the test piece can enter the good product chamber 109 or the defective product chamber 110, and the one-way valve 114 can prevent the carbon monoxide inside the test box 100 from leaking when it is discharged, and the test piece can be taken out through the door plate 115.
[0068] Furthermore, the power device 106 and the power source 213 both use servo motors, and the driving device 202 is composed of a servo motor and a speed reducer.
[0069] Furthermore, the carbon monoxide supplier 218 is used to store a large amount of high-concentration carbon monoxide.
[0070] Example 3
[0071] like Figures 8 to 18 As shown, the dynamic adsorption carbon monoxide vapor test bench includes a processor, and the processor is configured with a control system for the dynamic adsorption carbon monoxide vapor test bench, and the control system includes a feed module, a test module and a discharge module;
[0072] The feeding module is used to drive the feeding mechanism to push the test piece to be sealed and fed into the test box 100;
[0073] The testing module is used to control the driving device 202 to drive the baffle 214 to move the test piece and test the test piece in the test box 100;
[0074] The discharging module is used to control the discharging mechanism to classify and manage the tested test pieces.
[0075] The feeding module includes a progress judgment strategy, which includes obtaining the test progress, generating a first test instruction when the test progress is the first test, generating a mid-test instruction when the test progress is in the middle process, and generating a final test instruction when the test progress is the last test;
[0076] The feeding module includes an angle detection strategy, which includes obtaining the real-time monitoring angle α and the initial angle β of the angle sensor 116, the initial angle β represents that the rectangular slot of the rotating column 107 is in a horizontal position, when the real-time monitoring angle α satisfies the condition α=β+(180n)°, n takes the value of 0, 1, 2, 3..., a start command or a stop command is generated, otherwise a standby command or a rotation command is generated;
[0077] The start command is used to control the start of the cylinder 102, the standby command is used to control the standby of the cylinder 102, the rotation command is used to control the power device 106 to work, and the stop command is used to control the power device 106 to stop;
[0078] The feeding module also includes a feeding push strategy, which includes a maximum process and also includes that when a standby instruction is obtained, the cylinder 102 remains in a standby state, and when a start instruction is obtained, the cylinder 102 performs a reciprocating motion;
[0079] The feeding module also includes a movement judgment strategy, which includes obtaining the process displacement of the cylinder 102. When the process displacement of the cylinder 102 is less than the maximum process, the sealing plug 108 is not aligned with the rotating column 107, indicating that the sealing plug 108 is not installed in place. When the process displacement of the cylinder 102 is equal to the maximum process, the sealing plug 108 is aligned with the rotating column 107, indicating that the sealing plug 108 is installed in place, and a reset instruction is generated at the same time;
[0080] The feeding and pushing strategy also includes controlling the cylinder 102 to move and reset after receiving the reset instruction, and obtaining the instruction generated by the test progress after resetting, generating a rotation instruction when obtaining the first test instruction, and generating a stop instruction when obtaining the intermediate test instruction or the final test instruction. The feeding and pushing strategy also includes that the cylinder 102 performs a reciprocating motion when each test sampling is completed;
[0081] The feeding module also includes a rotation control strategy. The rotation control strategy includes controlling the power device 106 to drive the rotating column 107 to rotate once when a rotation command is received. When the rotation angle satisfies the real-time monitoring angle α=β+(180n)°, n takes the value of 0, 1, 2, 3..., and a start command is generated. When a stop command is obtained, the power device 106 is in a stopped state.
[0082] The test module includes an air pressure detection unit, a carbon monoxide concentration detection unit and a mobile test unit;
[0083] The air pressure detection unit includes an air pressure maintenance program, which is configured with a constant pressure value. The air pressure maintenance program is used to maintain the real-time pressure inside the test box 100 equal to the constant pressure value. When the real-time pressure is greater than the constant pressure value, the exhaust gas treatment device 215 is controlled to increase power to accelerate the discharge of gas inside the test box 100 to reduce the real-time pressure. When the real-time pressure is less than the constant pressure value, the exhaust gas treatment device 215 is controlled to reduce power to reduce the discharge of gas inside the test box 100 to increase the real-time pressure.
[0084] The air pressure detection unit also includes an air pressure detection strategy, which includes obtaining the real-time pressure in the test box 100 and executing an air pressure maintenance program according to the comparison result between the real-time pressure and the constant pressure value;
[0085] The carbon monoxide concentration detection unit includes a concentration detection strategy, which includes a reference concentration and further includes obtaining a real-time carbon monoxide concentration of the test box 100 monitored by the second sensor 216, generating a longitudinal instruction when the real-time carbon monoxide concentration is equal to the reference concentration, and generating a transverse instruction when the real-time carbon monoxide concentration is less than the reference concentration;
[0086] The carbon monoxide concentration detection unit further includes a carbon monoxide supply strategy, wherein the carbon monoxide supply strategy includes continuing to supply carbon monoxide when a lateral instruction is obtained, and stopping supplying carbon monoxide when a longitudinal instruction is obtained;
[0087] The carbon monoxide concentration detection unit also includes a flipping control strategy, which includes controlling the power source 213 to flip the baffle 214 according to the received instructions. When a longitudinal instruction is received, the power source 213 is controlled to drive the baffle 214 to a vertical state to indicate that the baffle 214 blocks the branch pipe 220. When a transverse instruction is received, the power source 213 is controlled to drive the baffle 214 to a horizontal state to indicate that the baffle 214 blocks the middle part of the collecting pipe 211, and at the same time, the upper half of the collecting pipe 211 is connected to the branch pipe 220.
[0088] The mobile test unit includes a test judgment strategy, which includes obtaining a lateral instruction or a longitudinal instruction generated by a concentration detection strategy, and executing a test program according to the lateral instruction or the longitudinal instruction;
[0089] When receiving a horizontal instruction, the test judgment strategy generates a null signal, and ignores the test program based on the null signal. When receiving a vertical instruction, the test judgment strategy generates an execution signal, and executes the test program based on the execution signal, so as to control the test mechanism to execute the test work based on the test program.
[0090] The test procedure includes moving the electric slider 201 to the support plate 209, controlling the driving device 202 to lower the plug plate 204 so that the plug plate 204 clamps the test piece, and controlling the electric slider 201 to move and reset after the plug plate 204 is lowered, so as to drive the test piece to move to the connector 208 to complete the test sampling. After the electric slider 201 is reset, the electric cylinder 207 controls the connector 208 to move and connect the test piece, and the exhaust gas treatment device 215 generates suction to make the test piece absorb carbon monoxide. After the test is completed, the electric slider 201 is moved to the support plate 209 again, and the plug plate 204 is raised during the movement. When the test program obtains the first test instruction or the middle test instruction, the above process is repeated. When the final test instruction is obtained, the process ends.
[0091] The mobile test unit also includes a result calculation strategy, which includes obtaining a test carbon monoxide concentration in the manifold 211 monitored by the first sensor 212, and calculating an adsorption rate of the test piece based on the test carbon monoxide concentration and the real-time carbon monoxide concentration;
[0092] The result calculation strategy also includes a standard adsorption rate. When the adsorption rate of the test piece is greater than or equal to the standard adsorption rate, the adsorption rate of the test piece meets the standard, so as to characterize the test piece as a good product and generate a good product instruction. When the adsorption rate of the test piece is less than the standard adsorption rate, the adsorption rate of the test piece does not meet the standard, so as to characterize the test piece as a defective product and generate a defective product instruction.
[0093] The discharge module includes a classification management strategy, which includes obtaining instructions generated by the result calculation strategy, and controlling the driving element 112 to drive the baffle 113 according to the instructions. When a good product instruction is obtained, the driving element 112 drives the baffle 113 to a horizontal state to indicate that the good product chamber 109 is connected to the test box 100. When a defective product instruction is obtained, the driving element 112 drives the baffle 113 to a vertical state to indicate that the defective chamber 110 is connected to the test box 100.
[0094] The implementation principle of the dynamic adsorption carbon monoxide vapor test bench of this embodiment is as follows: when working, a plurality of test pieces to be tested are placed in the material storage plate 104, and the cylinder 102 is started. The test piece at the bottom is driven to move by the cylinder 102 and the push plate 103, and is made to enter the rectangular groove inside the rotating column 107. At the same time, the cylinder 102 abuts against the test piece and pushes the sealing plug 108 to move until the arc of one side of the sealing plug 108 fits with the rotating column 107. At this time, the power device 106 drives the rotating column 107 to rotate 180 degrees. During the rotation process, the sealing plug 108 is sealed and connected with the rotating column 107 and the adapter 105 and the side wall of the test box 100, so that the gas inside the test box 100 cannot flow out;
[0095] After the cylinder 102 is rotated, it pushes the test piece, and moves the test piece inside to the support plate 209 through the sealing plug 108, and the carbon monoxide enters the test box 100 through the nozzle 219 through the carbon monoxide supplier 218, and is mixed by the fan 217 to simulate air. At the same time, the power source 213 drives the baffle 214 to block the bottom of the manifold 211, so that the inside of the test box 100 is connected to the exhaust gas treatment device 215 through the branch pipe 220 and the manifold 211 to balance the pressure generated when adding carbon monoxide. When the carbon monoxide concentration in the test box 100 reaches a certain level, the power source 213 drives the baffle 214 to block the branch pipe 220;
[0096] The driving device 202 is moved to the top of the test piece by the electric slide rail 200 and the electric slider 201. The driving device 202 rotates the drive gear 203 to lower the plug plate 204, thereby clamping the two sides of the test piece. The electric slider 201 moves and resets, and drives the test piece to move to the connector 208 through the plug plate 204. At this time, the electric cylinder 207 drives the connector 208 to move and clamp the two ends of the test piece. The exhaust gas treatment device 215 generates suction force, which is transmitted to the test piece through the manifold 211 and the conduit 210, so that the test piece absorbs the carbon monoxide gas inside. By comparing the monitoring values of the first sensor 212 and the second sensor 216, the absorption rate of the test piece to carbon monoxide can be obtained;
[0097] After the test is completed, the connector 208 is separated from the test piece by the electric cylinder 207, and the electric slider 201 drives the plug plate 204 to move, and the plug plate 204 drives the tested test piece to move. When it moves to the inclined surface of the fixed plate 206, the test piece moves along the inclined surface to the bottom of the support plate 209, and continues to enter the collection box 101 along the inclined surface. The driving element 112 is controlled according to the test result of the test piece, so that the blocking rod 113 is rotated to the appropriate position, so that the test piece can enter the good product chamber 109 or the defective product chamber 110.
[0098] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A dynamic adsorption carbon monoxide vapor test bench, comprising a test box (100), characterized in that: include: A feeding mechanism, the feeding mechanism comprising an adapter (105) fixedly mounted on one side of a test box (100), a rotating column (107) rotatably mounted inside the adapter (105), a through rectangular groove being provided on the side of the rotating column (107), a sealing plug (108) being slidably mounted on the rotating column (107) in the rectangular groove, a power device (106) being mounted on one end of the adapter (105), an output end of the power device (106) being connected to the rotating column (107), and the feeding mechanism realizing sealed feeding through the rotation of the rotating column (107) and the sliding of the sealing plug (108); A testing mechanism, the testing mechanism comprising a conveying assembly, the conveying assembly comprising a moving structure, a driving device (202) being installed at the bottom of the moving structure, plug plates (204) being arranged at both ends of the moving structure, the driving device (202) being used to drive the plug plates (204) to rise and fall to clamp a test piece, and the testing mechanism being used to clamp, limit and test the test piece; The feeding mechanism further comprises a material storage plate (104), the material storage plate (104) being mounted on the top of the adapter (105), the material storage plate (104) being used to store test pieces, a cylinder (102) being arranged on one side of the material storage plate (104), a push plate (103) being mounted on the output end of the cylinder (102), two sides of the sealing plug (108) being symmetrically arc-shaped, and the arc of the arc is the same as that of the rotating column (107), an angle sensor (116) being mounted on one side of the adapter (105), and a support plate (209) being mounted on the inner wall of the test box (100) close to the sealing plug (108); The cylinder (102) and the push plate (103) drive the test piece at the bottom to move and enter the rectangular groove inside the rotating column (107). At the same time, the cylinder (102) abuts against the test piece and pushes the sealing plug (108) to move until the arc of one side of the sealing plug (108) fits the rotating column (107). At this time, the power device (106) drives the rotating column (107) to rotate 180 degrees. During the rotation process, the sealing plug (108) is sealed with the rotating column (107) and the adapter (105) and the side wall of the test box (100), so that the gas inside the test box (100) cannot flow out. After the rotation, the cylinder (102) pushes the test piece and moves the test piece inside onto the support plate (209) through the sealing plug (108).
2. The dynamic adsorption carbon monoxide vapor test bench according to claim 1 is characterized in that: The moving structure comprises an electric slide rail (200) and an electric slider (201); the plug plate (204) is slidably connected to the side of the electric slider (201); gears (203) are installed at both ends of the driving device (202); tooth grooves (205) are provided on the side of the plug plate (204); the tooth grooves (205) and the gears (203) are meshed with each other; the distance between the two plug plates (204) at the same end is adapted to the cross-sectional diameter of the test piece; the driving device (202) drives the gears to move the test piece. The rotation of the wheel (203) causes the plug plate (204) to move. The test mechanism further comprises a fixing plate (206) fixed to the bottom of the test box (100). An electric cylinder (207) is installed on one side of the top of the fixing plate (206). A connector (208) is installed on the top of the electric cylinder (207). The connector (208) is adapted to the end of the test piece. A conduit (210) is sealedly installed on one side of the connector (208). One end of the conduit (210) passes through the test box (100) and extends to the outside.
3. The dynamic adsorption carbon monoxide vapor test bench according to claim 2 is characterized in that: A manifold (211) is installed outside the test box (100), the manifold (211) is sealedly connected to the guide tube (210), one end of the manifold (211) extends to the top of the test box (100) and is sealedly installed with an exhaust gas treatment device (215), one side of the manifold (211) is sealedly connected to a branch pipe (220), the branch pipe (220) passes through the test box (100) and extends to the inside of the test box (100), a baffle (214) is installed at the intersection of the manifold (211) and the branch pipe (220), and the test box (100) ) is installed on one side of the test box (100), the output end of the power source (213) is connected to the baffle (214), a first sensor (212) is installed on one side of the manifold (211), a fan (217) and a second sensor (216) are installed on the top of the inner wall of the test box (100), the fan (217) is used to mix the gas, a carbon monoxide supplier (218) is installed on the bottom of the test box (100), and a nozzle (219) is installed on the bottom of the test box (100), and the nozzle (219) is connected to the carbon monoxide supplier (218).
4. The dynamic adsorption carbon monoxide vapor test bench according to claim 3 is characterized in that: The invention also comprises a discharging mechanism, the discharging mechanism being located at one side of the test box (100), the discharging mechanism comprising a collection box (101), the collection box (101) comprising a good product chamber (109) and a defective product chamber (110), the discharging mechanism being used for classifying and storing the test pieces after testing, a pad (111) being installed inside the collection box (101), a driving element (112) being installed at one side of the collection box (101), a blocking rod (113) being installed at the top of the driving element (112) via a transmission shaft, the driving element (112) being used for driving the blocking rod (113) to rotate, a door panel (115) being installed at one side of the collection box (101), and a one-way valve (114) being installed at the other side of the collection box (101).
5. The dynamic adsorption carbon monoxide vapor test bench according to claim 4 is characterized in that: A processor is included, on which a control system for a dynamic carbon monoxide vapor adsorption test bench is configured, the control system including a feed module, a test module and a discharge module; The feeding module is used to drive the feeding mechanism to push the test piece to be sealed and fed into the test box (100); The test module is used to control the driving device (202) to drive the baffle (214) to move the test piece and to test the test piece in the test box (100); The discharging module is used to control the discharging mechanism to classify and manage the tested test pieces.
6. The dynamic adsorption carbon monoxide vapor test bench according to claim 5, characterized in that: The feeding module includes a progress judgment strategy, which includes obtaining the test progress, generating a first test instruction when the test progress is the first test, generating a mid-test instruction when the test progress is in the middle, and generating a final test instruction when the test progress is the last test; The feeding module further comprises a feeding pushing strategy, wherein the feeding pushing strategy comprises a maximum process, and further comprises that when a standby instruction is obtained, the cylinder (102) remains in a standby state, and when a start instruction is obtained, the cylinder (102) starts and pushes the material into the rotating column (107); The feeding module further comprises a movement judgment strategy, wherein the movement judgment strategy comprises obtaining the process displacement of the cylinder (102); when the process displacement of the cylinder (102) is less than the maximum process, the sealing plug (108) is not aligned with the rotating column (107), indicating that the sealing plug (108) is not installed in place; when the process displacement of the cylinder (102) is equal to the maximum process, the sealing plug (108) is aligned with the rotating column (107), indicating that the sealing plug (108) is installed in place, and a reset instruction is generated at the same time; The feed pushing strategy also includes controlling the cylinder (102) to move and reset after receiving a reset instruction, and obtaining an instruction generated by the test progress after resetting, generating a rotation instruction when a first test instruction is obtained, and generating a stop instruction when a mid-test instruction or a final test instruction is obtained. The feed pushing strategy also includes the cylinder (102) performing a reciprocating motion when each test sampling is completed.
7. The dynamic adsorption carbon monoxide vapor test bench according to claim 6, characterized in that: The feeding module comprises an angle detection strategy, wherein the angle detection strategy comprises obtaining a real-time monitoring angle α and an initial angle β of an angle sensor (116), wherein the initial angle β represents that the rectangular slot of the rotating column (107) is in a horizontal position, and when the real-time monitoring angle α satisfies a condition α=β+(180n)°, a start command or a stop command is generated, otherwise a standby command or a rotation command is generated; The feeding module also includes a rotation control strategy, which includes controlling the power device (106) to drive the rotating column (107) to rotate once when a rotation command is received, and when the rotation angle satisfies the real-time monitoring angle α=β+(180n)°, n takes the value of 0, 1, 2, 3, etc., and generates a start command, and when a stop command is obtained, the power device (106) is in a stopped state.
8. The dynamic adsorption carbon monoxide vapor test bench according to claim 7, characterized in that: The test module includes an air pressure detection unit, a carbon monoxide concentration detection unit and a mobile test unit; The air pressure detection unit comprises an air pressure detection strategy, the air pressure detection strategy comprises obtaining the real-time pressure in the test box (100), and executing an air pressure maintenance program according to a comparison result between the real-time pressure and the constant pressure value, the air pressure maintenance program is configured with a constant pressure value, the air pressure maintenance program is used to maintain the real-time pressure inside the test box (100) equal to the constant pressure value, when the real-time pressure is greater than the constant pressure value, the exhaust gas treatment device (215) is controlled to increase power, accelerate the discharge of gas inside the test box (100), so as to reduce the real-time pressure, when the real-time pressure is less than the constant pressure value, the exhaust gas treatment device (215) is controlled to reduce power, reduce the discharge of gas inside the test box (100), so as to increase the real-time pressure; The carbon monoxide concentration detection unit includes a concentration detection strategy, the concentration detection strategy includes a reference concentration, and further includes obtaining a real-time carbon monoxide concentration of the test box (100) monitored by a second sensor (216), generating a longitudinal instruction when the real-time carbon monoxide concentration is equal to the reference concentration, and generating a transverse instruction when the real-time carbon monoxide concentration is less than the reference concentration; The carbon monoxide concentration detection unit further includes a carbon monoxide supply strategy, wherein the carbon monoxide supply strategy includes continuing to supply carbon monoxide when a lateral instruction is obtained, and stopping supplying carbon monoxide when a longitudinal instruction is obtained; The carbon monoxide concentration detection unit further includes a flipping control strategy, wherein the flipping control strategy includes controlling the power source (213) to flip the baffle (214) according to a received instruction; when a longitudinal instruction is received, the power source (213) is controlled to drive the baffle (214) to rotate to a vertical state, so as to indicate that the baffle (214) blocks the branch pipe (220); and when a transverse instruction is received, the power source (213) is controlled to drive the baffle (214) to rotate to a horizontal state, so as to indicate that the baffle (214) blocks the middle part of the manifold (211), and at the same time, the upper half of the manifold (211) is connected to the branch pipe (220).
9. The dynamic adsorption carbon monoxide vapor test bench according to claim 8, characterized in that: The mobile test unit includes a test judgment strategy, which includes obtaining a lateral instruction or a longitudinal instruction generated by a concentration detection strategy, and executing a test program according to the lateral instruction or the longitudinal instruction; When receiving a horizontal instruction, the test judgment strategy generates a null signal, and ignores the test program based on the null signal. When receiving a vertical instruction, the test judgment strategy generates an execution signal, and executes the test program based on the execution signal, so as to control the test mechanism to execute the test work based on the test program. The mobile test unit further comprises a result calculation strategy, wherein the result calculation strategy comprises obtaining a test carbon monoxide concentration in the manifold (211) monitored by the first sensor (212), and calculating an adsorption rate of the test piece according to the test carbon monoxide concentration and the real-time carbon monoxide concentration; The result calculation strategy also includes a standard adsorption rate. When the adsorption rate of the test piece is greater than or equal to the standard adsorption rate, the adsorption rate of the test piece meets the standard, so as to characterize the test piece as a good product and generate a good product instruction. When the adsorption rate of the test piece is less than the standard adsorption rate, the adsorption rate of the test piece does not meet the standard, so as to characterize the test piece as a defective product and generate a defective product instruction.
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