Photovoltaic boost intelligent inspection system
By designing cleaning components on the photovoltaic power station inspection robot, the problem of the camera being easily contaminated by dust when working outside is solved, the camera is effectively cleaned up, and the shooting effect and equipment reliability are improved.
Patent Information
- Application Number
- CN202411561937.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-02-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When existing photovoltaic power station inspection robots work outside, the cameras are easily contaminated by dust and impurities, which affects the shooting effect and lacks a cleaning structure.
A photovoltaic boost intelligent patrol system was designed, which included cleaning components set in the upper end of the inspection robot, including arc-shaped shell, arc-shaped wipe sponge and electric push rod, through which the camera protective cover is realized Dust cleaning.
Effectively prevent dust pollution, ensure the clean state of the camera, improve shooting effect, extend the service life of the equipment, reduce the failure rate, and reduce the labor volume and production costs of workers.
Smart Images

Figure CN119396158A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of intelligent inspection technology, and in particular to a photovoltaic boost intelligent inspection system. Background Art
[0002] With the continuous development of photovoltaic power generation technology, the structural deployment of photovoltaic power generation systems is increasing, and the operating status, power quality, and equipment degradation of photovoltaic systems are receiving more and more attention. Therefore, it is necessary to conduct safety inspections on photovoltaic components and equipment in photovoltaic power stations. At present, inspections are carried out by inspection robots. Existing inspection equipment, such as an intelligent inspection unmanned vehicle for photovoltaic power stations disclosed in the authorization announcement number CN209044387U, is lightweight and flexible, and can realize real-time monitoring of detection data, complete data collection, and detection without blind spots, and realize automatic cleaning of photovoltaic components. It can effectively ensure the normal operation of photovoltaic power generation equipment and extend the service life of the system, reduce the failure rate, reduce the workload of workers, and reduce production costs.
[0003] Existing inspection equipment is generally an intelligent inspection robot, similar to the above-mentioned existing technology. A camera is installed on the inspection robot to collect video information of the photovoltaic power station, and then the data in the video information is analyzed and processed by the monitoring module. The alarm module is used to determine whether there is any abnormality in the photovoltaic power station based on the analysis results. There is no structure for cleaning the camera on the existing inspection robot, and the existing inspection robots for photovoltaic power stations all work in the outside world. External dust and impurities are easily attached to the camera, affecting the shooting effect. Summary of the Invention
[0004] In view of the shortcomings of the existing technology, the present invention provides a photovoltaic boost intelligent inspection system, which is convenient for cleaning the camera on the inspection robot at any time.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a photovoltaic boost intelligent inspection system, comprising an information acquisition device, a visualization interface, a monitoring module and an alarm module, wherein the information acquisition device is used to acquire video information of the photovoltaic power station, the monitoring module is used to receive algorithm configuration instructions through the visualization interface, obtain the data to be processed from the video information sent by the information acquisition device, analyze the data to be processed, and store the analysis results in a database, and the alarm module is used to read the analysis results from the database, and when it is determined that an abnormality has occurred in the photovoltaic power station based on the analysis results, push the alarm information through the visualization interface.
[0006] Preferably, the information collection equipment includes an inspection robot body, a motor housing is fixedly mounted on the inspection robot body, a motor is fixedly mounted in the motor housing, a mounting shell is fixedly mounted on the motor output shaft, a dual-axis motor is fixedly mounted in the mounting shell, a camera is fixedly mounted on the output end of the dual-axis motor, a transparent semicircular protective cover is fixedly mounted on the end of the camera, a fixed shell is fixedly mounted on the upper end of the inspection robot body, a cleaning component for cleaning the transparent semicircular protective cover is arranged in the fixed shell, and a sealing component is arranged on the upper end of the fixed shell.
[0007] Preferably, the cleaning assembly includes an arc-shaped shell in sliding contact with the fixed shell, an arc-shaped wiping sponge is fixedly installed in the arc-shaped shell, a circular ring is rotatably installed at the lower end of the arc-shaped shell, a first electric push rod is fixedly installed in the fixed shell, the working end of the first electric push rod is fixedly connected to the circular ring, a spiral rod is fixedly installed at the lower end of the arc-shaped shell, and an arc-shaped groove slidingly connected to the spiral rod is opened at the bottom of the fixed shell.
[0008] Preferably, a plurality of liquid outlet holes are provided at the upper end of the arc-shaped shell, an arc-shaped piston is slidably connected in the arc-shaped shell, an installation groove is provided in the spiral rod, a second electric push rod is fixedly installed in the installation groove, and the working end of the second electric push rod is fixedly connected to the arc-shaped piston, and a transfer component for supplying liquid to the arc-shaped shell is provided on one side of the inspection robot body.
[0009] Preferably, the transfer component includes a liquid storage tank fixedly mounted on the inspection robot body, both sides of the liquid storage tank are fixedly connected with connecting pipes, a one-way valve is fixedly mounted on the end of the connecting pipe, the arc-shaped piston is fixedly connected with a telescopic tube, the other end is fixedly connected to the fixed shell, and the connecting pipe is fixedly connected to the telescopic tube.
[0010] Preferably, the sealing assembly includes two semicircular sealing plates, one side of the two semicircular sealing plates is fixedly connected with mutually meshing gears, a reciprocating motor is fixedly installed on the inspection robot body, and the lower end of one of the gears is fixedly connected to a rotating rod fixedly connected to the output end of the reciprocating motor.
[0011] Preferably, the diameter of the semicircular sealing plate is larger than the diameter of the upper opening of the fixed shell.
[0012] Preferably, a sealing piston is provided on the liquid storage tank.
[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention can protect the camera by fixing a transparent semicircular protective cover on the end of the camera, and slidingly setting an arc-shaped shell in the fixed shell at the upper end of the inspection robot body, and fixing an arc-shaped wiping sponge in the arc-shaped shell. The spiral rod at the lower end of the arc-shaped shell is slidably connected with the arc-shaped groove at the bottom of the fixed shell. When the first electric push rod is started to control the arc-shaped shell to move upward, the arc-shaped shell can be driven to move upward and rotate at the same time, and the dust on the outside of the transparent semicircular protective cover can be wiped by controlling the arc-shaped wiping sponge.
[0014] 2. The present invention opens a plurality of liquid outlet holes at the upper end of the arc-shaped shell, slides and connects an arc-shaped piston in the arc-shaped shell, and starts the second electric push rod to control the arc-shaped piston to move upward, so that the cleaning liquid in the arc-shaped shell can be pushed into the arc-shaped wiping sponge to soak the arc-shaped wiping sponge and wipe the transparent semicircular protective cover. The second electric push rod controls the arc-shaped piston to move downward, and the cleaning liquid can be pumped into the arc-shaped shell for fluid replenishment.
[0015] 3. The inspection system of the present invention includes an information acquisition device, a visualization interface, a monitoring module and an alarm module. The information acquisition device is used to collect video information of the photovoltaic power station, and then the monitoring module analyzes and processes the data in the video information. The alarm module then determines whether there is any abnormality in the photovoltaic power station based on the analysis results. If there is an abnormality, the alarm information is pushed through the visualization interface. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a block diagram of the overall system of the present invention; Figure 2 Schematic diagram of the three-dimensional structure of the inspection robot body of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the fixed shell of the present invention; Figure 4 It is a schematic diagram of the three-dimensional cross-sectional structure of the fixed housing of the present invention; Figure 5 Schematic diagram of the three-dimensional cross-sectional structure of the arc-shaped shell of the present invention Figure 6 for Figure 5 Schematic diagram of the enlarged structure of A in the middle; Figure 7 Schematic diagram of the three-dimensional structure of the sealing assembly of the present invention; Figure 8 It is a schematic diagram of the disassembled three-dimensional structure of the arc-shaped shell and the arc-shaped wiping sponge of the present invention.
[0017] In the figure: 1. Inspection robot body; 2. Camera; 3. Motor housing; 4. Liquid storage tank; 5. Connecting pipe; 6. Transparent semicircular protective cover; 7. Mounting housing; 8. Fixed housing; 9. Semicircular sealing plate; 10. Gear; 11. Screw rod; 12. Reciprocating motor; 13. Telescopic tube; 14. Arc-shaped wiping sponge; 15. Liquid outlet; 16. Arc-shaped piston; 17. First electric push rod; 18. Arc-shaped housing; 19. Second electric push rod; 20. Ring; 21. Mounting groove; 22. Rotating rod; 23. Sealing piston. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.
[0019] Example See also Figures 1-8 A photovoltaic boost intelligent inspection system includes an information collection device, a visualization interface, a monitoring module and an alarm module. The information collection device is used to collect video information of the photovoltaic power station. The monitoring module is used to receive algorithm configuration instructions through the visualization interface, obtain the data to be processed from the video information sent by the information collection device, analyze the data to be processed, and store the analysis results in a database. The alarm module is used to read the analysis results from the database and push alarm information through the visualization interface when it is determined that an abnormality has occurred in the photovoltaic power station based on the analysis results.
[0020] As a further technical solution of the present invention, the information collection equipment includes an inspection robot body 1, a motor housing 3 is fixedly installed on the inspection robot body 1, a motor is fixedly installed in the motor housing 3, a mounting shell 7 is fixedly installed on the motor output shaft, a dual-axis motor is fixedly installed in the mounting shell 7, a camera 2 is fixedly installed on the output end of the dual-axis motor, the motor and the dual-axis motor can control the camera 2 to rotate in all directions to achieve all-round shooting, a transparent semicircular protective cover 6 is fixedly installed on the end of the camera 2, a fixed shell 8 is fixedly installed on the upper end of the inspection robot body 1, and a cleaning component for cleaning the transparent semicircular protective cover 6 is provided in the fixed shell 8, the transparent semicircular protective cover 6 can protect the camera 2, and the cleaning component cleans the transparent semicircular protective cover 6 to reduce damage to the camera 2; The cleaning assembly includes an arc-shaped shell 18 in sliding contact with the fixed shell 8, an arc-shaped wiping sponge 14 is fixedly installed in the arc-shaped shell 18, a ring 20 is rotatably installed at the lower end of the arc-shaped shell 18, a first electric push rod 17 is fixedly installed in the fixed shell 8, the working end of the first electric push rod 17 is fixedly connected to the ring 20, a spiral rod 11 is fixedly installed at the lower end of the arc-shaped shell 18, and an arc groove slidably connected to the spiral rod 11 is provided at the bottom of the fixed shell 8. When the first electric push rod 17 is started to control the arc-shaped shell 18 to move upward, the arc-shaped shell 18 can be driven to rotate while moving upward, and the dust on the outside of the transparent semicircular protective cover 6 is wiped by controlling the arc-shaped wiping sponge 14; A sealing assembly is provided at the upper end of the fixed shell 8, and the sealing assembly includes two semicircular sealing plates 9, and one side of the two semicircular sealing plates 9 is fixedly connected with mutually meshing gears 10. A reciprocating motor 12 is fixedly installed on the inspection robot body 1, and the lower end of one of the gears 10 is fixedly connected with a rotating rod 22 fixedly connected to the output end of the reciprocating motor 12. The diameter of the semicircular sealing plate 9 is larger than the diameter of the opening at the upper end of the fixed shell 8. By closing the two semicircular sealing plates 9, the opening at the upper end of the fixed shell 8 can be sealed to prevent dust from falling on the arc-shaped wiping sponge 14.
[0021] As a further technical solution of the present invention, a plurality of liquid outlet holes 15 are provided at the upper end of the arc-shaped shell 18, an arc-shaped piston 16 is slidably connected in the arc-shaped shell 18, a mounting groove 21 is provided in the screw rod 11, a second electric push rod 19 is fixedly installed in the mounting groove 21, and the working end of the second electric push rod 19 is fixedly connected to the arc-shaped piston 16. A transfer component for supplying liquid to the arc-shaped shell 18 is provided on one side of the inspection robot body 1, and the transfer component includes a liquid storage tank 4 fixedly mounted on the inspection robot body 1, and both sides of the liquid storage tank 4 are fixedly connected There is a connecting pipe 5, a one-way valve is fixedly installed at the end of the connecting pipe 5, the arc-shaped piston 16 is fixedly connected to the telescopic tube 13, and the other end is fixedly connected to the fixed shell 8. The connecting pipe 5 is fixedly connected to the telescopic tube 13. The second electric push rod 19 is started to control the arc piston 16 to move upward, and the cleaning liquid in the arc shell 18 can be pushed into the arc-shaped wiping sponge 14 for soaking the arc-shaped wiping sponge 14 to wipe the transparent semicircular protective cover 6. The second electric push rod 19 controls the arc piston 16 to move downward, and the cleaning liquid can be pumped into the arc shell 18 for fluid replenishment.
[0022] As a further technical solution of the present invention, a sealing piston 23 is provided on the liquid storage tank 4 , and the sealing piston 23 can be opened to facilitate the injection of cleaning liquid into the liquid storage tank 4 .
[0023] During operation, the camera 2 is used to collect video information of the photovoltaic power station, and then the monitoring module obtains the data to be processed from the video information sent by the camera 2, analyzes the data to be processed, and stores the analysis results in the database. The alarm module then reads the analysis results from the database, and when it is determined that the photovoltaic power station has an abnormality based on the analysis results, an alarm message is pushed through the visual interface; When the inspection robot body 1 is working outside, the motor and the dual-axis motor can control the camera 2 to rotate in all directions to achieve all-round shooting; The inspection robot body 1 will control the camera 2 to rotate through the motor and the dual-axis motor at intervals, so that the transparent semicircular protective cover 6 is located directly above the fixed shell 8; Then start the reciprocating motor 12 to drive the rotating rod 22 to rotate, and the rotating rod 22 drives the gear 10 connected thereto to rotate, and the two semicircular sealing plates 9 can be driven to expand through the two mutually meshing gears 10; Then, the first electric push rod 17 is started to push the ring 20 upward, and the ring 20 pushes the arc-shaped housing 18 upward, and the arc-shaped housing 18 drives the screw rod 11 to move upward. Through the cooperation between the screw rod 11 and the arc-shaped groove, the arc-shaped housing 18 can be made to rotate while moving upward, and the arc-shaped housing 18 drives the arc-shaped wiping sponge 14 to move upward and rotate, wiping the dust on the outside of the transparent semicircular protective cover 6. When the arc-shaped housing 18 moves upward, the telescopic tube 13 is expanded; Before starting the first electric push rod 17, the second electric push rod 19 is started first. The second electric push rod 19 pushes the arc-shaped piston 16 upward, and the cleaning liquid in the arc-shaped shell 18 can be pushed into the arc-shaped wiping sponge 14 through the liquid outlet 15 to soak the arc-shaped wiping sponge 14 to wipe the transparent semicircular protective cover 6. Then the second electric push rod 19 controls the arc-shaped piston 16 to move downward, and the cleaning liquid in the liquid storage tank 4 is pumped into the arc-shaped shell 18 through the telescopic tube 13 and the connecting tube 5 for rehydration. After wiping is completed, the first electric push rod 17 controls the arc-shaped shell 18 and the arc-shaped wiping sponge 14 to move down and reset, and then the reciprocating motor 12 is started to control the two semicircular sealing plates 9 to close, so as to seal the opening at the upper end of the fixed shell 8 and prevent dust from falling on the arc-shaped wiping sponge 14.
[0024] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will readily recognize that equivalent features may be substituted. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A photovoltaic boost intelligent inspection system, characterized in that: It includes an information acquisition device, a visualization interface, a monitoring module and an alarm module. The information acquisition device is used to collect video information of the photovoltaic power station. The monitoring module is used to receive algorithm configuration instructions through the visualization interface, obtain the data to be processed from the video information sent by the information acquisition device, analyze the data to be processed, and store the analysis results in a database. The alarm module is used to read the analysis results from the database, and when it is determined that an abnormality occurs in the photovoltaic power station based on the analysis results, push alarm information through the visualization interface.
2. A photovoltaic boost intelligent inspection system according to claim 1, characterized in that: The information collection device comprises an inspection robot body (1), a motor housing (3) is fixedly mounted on the inspection robot body (1), a motor is fixedly mounted in the motor housing (3), a mounting housing (7) is fixedly mounted on the motor output shaft, a dual-axis motor is fixedly mounted in the mounting housing (7), a camera (2) is fixedly mounted on the output end of the dual-axis motor, a transparent semicircular protective cover (6) is fixedly mounted on the end of the camera (2), a fixed housing (8) is fixedly mounted on the upper end of the inspection robot body (1), a cleaning component for cleaning the transparent semicircular protective cover (6) is arranged in the fixed housing (8), and a sealing component is arranged on the upper end of the fixed housing (8).
3. A photovoltaic boost intelligent inspection system according to claim 2, characterized in that: The cleaning assembly comprises an arc-shaped shell (18) in sliding contact with the fixed shell (8), an arc-shaped wiping sponge (14) is fixedly installed in the arc-shaped shell (18), a ring (20) is rotatably installed at the lower end of the arc-shaped shell (18), a first electric push rod (17) is fixedly installed in the fixed shell (8), a working end of the first electric push rod (17) is fixedly connected to the ring (20), a spiral rod (11) is fixedly installed at the lower end of the arc-shaped shell (18), and an arc-shaped groove slidably connected to the spiral rod (11) is provided at the bottom of the fixed shell (8).
4. A photovoltaic boost intelligent inspection system according to claim 3, characterized in that: A plurality of liquid outlet holes (15) are provided at the upper end of the arc-shaped shell (18), an arc-shaped piston (16) is slidably connected inside the arc-shaped shell (18), a mounting groove (21) is provided inside the spiral rod (11), a second electric push rod (19) is fixedly installed inside the mounting groove (21), a working end of the second electric push rod (19) is fixedly connected to the arc-shaped piston (16), and a transfer component for supplying liquid to the arc-shaped shell (18) is provided on one side of the inspection robot body (1).
5. A photovoltaic boost intelligent inspection system according to claim 4, characterized in that: The transfer assembly comprises a liquid storage tank (4) fixedly mounted on the inspection robot body (1), both sides of the liquid storage tank (4) are fixedly connected with connecting pipes (5), a one-way valve is fixedly mounted at the end of the connecting pipe (5), the arc-shaped piston (16) is fixedly connected with a telescopic pipe (13), the other end of the arc-shaped piston (16) is fixedly connected with a fixed housing (8), and the connecting pipe (5) is fixedly connected with the telescopic pipe (13).
6. A photovoltaic boost intelligent inspection system according to claim 5, characterized in that: The sealing assembly comprises two semicircular sealing plates (9), one side of the two semicircular sealing plates (9) being fixedly connected to mutually meshing gears (10), a reciprocating motor (12) being fixedly mounted on the inspection robot body (1), and a rotating rod (22) fixedly connected to an output end of the reciprocating motor (12) being fixedly connected to the lower end of one of the gears (10).
7. A photovoltaic boost intelligent inspection system according to claim 6, characterized in that: The diameter of the semicircular sealing plate (9) is greater than the diameter of the upper opening of the fixed housing (8).
8. A photovoltaic boost intelligent inspection system according to claim 7, characterized in that: The liquid storage tank (4) is provided with a sealing piston (23).
Citation Information
Patent Citations
Photovoltaic power station intelligent inspection unmanned vehicle
CN209044387U