Amorphous alloy transformer
By designing a fixing mechanism that includes elastically connecting the fixing block, fixing head, drive arm and disassembly sleeve, the cumbersome problems of existing amorphous alloy transformer sleeve removal and installation are solved, and a fast and convenient sleeve fixing and re-fixing process is achieved.
Patent Information
- Application Number
- CN202411981956.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2044-12-31
AI Technical Summary
The sleeves of existing amorphous alloy transformers are pressed and fixed by multiple presser feet, resulting in cumbersome disassembly and installation processes and easy loss of presser feet.
A fixing mechanism is designed, including a resiliently connected fixing block, a fixing head, a drive arm and a disassembly sleeve. By moving the disassembly sleeve, the drive arm drives the fixing block to move, and the fixing head unfixes the sleeve, thereby achieving rapid disassembly and installation.
This design allows operators to quickly fix or unseal the sleeve by simply moving the sleeve, significantly improving the efficiency and convenience of installation and disassembly, while reducing the possibility of parts loss.
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Figure CN119400548B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of transformers, and in particular relates to an amorphous alloy transformer. Background Art
[0002] An amorphous alloy transformer is a transformer that uses an amorphous alloy material as its core. This type of transformer has a high magnetic permeability and low loss, so it has high efficiency, low operating costs, and low noise. It is currently widely used in power systems in industrial areas, commercial areas, residential areas, and other places.
[0003] A winding is sleeved on the iron core of the transformer, and the winding is connected to the lead wire that passes through the transformer. In order to protect and position the lead wire, a sleeve needs to be provided on the outside of the lead wire. In actual use, in order to be able to replace the sleeve when it is damaged, a presser foot is usually detachably installed around the sleeve. The end of the presser foot contacts the sleeve to press and fix it. After the presser foot is removed, the sleeve can be pulled out.
[0004] In actual use, in order to ensure that the sleeve is pressed and fixed more stably, multiple presser feet are provided around each sleeve. This means that when the sleeve is replaced, all presser feet need to be disassembled and installed in turn, which is time-consuming and labor-intensive. In addition, during the disassembly process, the presser feet are easily lost, which is inconvenient. Summary of the invention
[0005] The existing amorphous alloy transformer has a bushing which is fixed by multiple pressing feet, which makes it difficult to quickly disassemble and install it. To solve this problem, the following invention is proposed:
[0006] An amorphous alloy transformer includes a transformer body and a top cover, wherein the top cover is fixedly mounted on the transformer body, a sleeve and a plurality of fixing mechanisms arranged in an arc shape with the sleeve as the center are provided on the top cover, a tube pin that fits the top cover is provided on the sleeve, the fixing mechanism is also fixedly connected to the top cover, a fixing block is elastically connected inside the fixing mechanism, a fixing head and a driving arm are provided on the fixing block, the fixing head is pressed against the top of the tube pin to fix the sleeve on the top cover, a driving inclined surface is provided on the driving arm, a disassembly sleeve that contacts the driving inclined surface is provided above the driving arm, and the disassembly sleeve is movably connected to the top cover. After the disassembly sleeve moves downward, it contacts the driving inclined surface to drive the driving arm to move toward the side away from the sleeve, and then the fixing head will be separated from the top of the tube pin and will no longer press against it, thereby releasing the fixing of the sleeve.
[0007] Furthermore, the fixing mechanism also includes a mounting seat and a mounting cover, the mounting seat is fixedly mounted on the top cover, the top cover is provided with a guide hole for the driving arm to move through, and a mounting groove is also provided in the mounting seat, and the fixing block is elastically connected to the mounting groove through a spring.
[0008] Furthermore, a fixing column extending vertically from the top cover and penetrating the mounting seat and the mounting cover is provided on the fixing block, and a guide groove for movably inserting the fixing column is provided on the fixing block. When the fixing block moves, the guide groove moves horizontally relative to the fixing column, and a first fixing piece is threadedly connected to the top of the fixing column to fix the mounting cover and the mounting seat on the top cover.
[0009] Furthermore, a first positioning column is vertically extended from the top cover, and a positioning hole matching the first positioning column is provided at the bottom of the mounting seat to prevent the mounting seat from rotating relative to the fixing column.
[0010] Furthermore, a guiding slope is also provided at the end of the fixing head, and when the sleeve moves downward from the upper part of the fixing head, the tube pin contacts the guiding slope to push the fixing head to move.
[0011] Furthermore, a plurality of second positioning posts are vertically extended on the top cover, and a plurality of positioning sleeves are provided on the disassembly sleeve. The second positioning posts are inserted into the positioning sleeves to flexibly connect the top cover and the disassembly sleeve. After the disassembly sleeve moves vertically, the positioning sleeve moves vertically on the second positioning posts.
[0012] Furthermore, at least one second positioning column is provided with an external thread, and a second fixing member located above the positioning sleeve and a third fixing member located below the positioning sleeve are threadedly connected to the second positioning column with the external thread. By adjusting the positions of the second fixing member and the third fixing member, the disassembly sleeve can be fixed at any angle, thereby changing the contact area between the fixing head and the pin.
[0013] Furthermore, a spring column is provided in the installation slot, a spring slot is provided on the fixing block, one end of the spring is sleeved on the spring column and abuts against the installation slot, and the other end is inserted into the spring slot to elastically connect the installation slot and the fixing block.
[0014] Furthermore, a matching plate extending downward and attached to the outer side of the mounting seat is provided on the mounting cover, and the matching plate prevents the mounting cover from deviating relative to the mounting seat.
[0015] The present invention proposes an amorphous alloy transformer, on the top cover of which a bushing and a fixing mechanism are provided, wherein a fixing block is elastically connected inside the fixing mechanism and is pressed against the pin of the bushing to fix the bushing, and a disassembly sleeve is provided above the fixing block, which can drive the fixing block to move and release the pressure on the pin after moving downward. The beneficial effect of the present invention is that the operator only needs to move the disassembly sleeve to quickly fix or release the bushing, thereby making the installation and disassembly process of the bushing more time-saving and labor-saving, and reducing the possibility of parts loss. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the amorphous alloy transformer in the present invention;
[0017] Figure 2 It is a partial structural schematic diagram of the amorphous alloy transformer in the present invention;
[0018] Figure 3 For the present invention Figure 2 A schematic diagram of the enlarged structure at A in the middle;
[0019] Figure 4 It is a three-dimensional structural schematic diagram of the fixing mechanism in the present invention;
[0020] Figure 5 It is a partial structural schematic diagram of the fixing mechanism in the present invention;
[0021] Figure 6 It is a schematic diagram of the three-dimensional structure of the mounting seat in the present invention;
[0022] Figure 7 It is a schematic diagram of the three-dimensional structure of the fixing block in the present invention.
[0023] The corresponding relationship between the illustrations and component names in the figure is as follows:
[0024] 1. Transformer body; 2. Fixing mechanism; 3. Mounting seat; 4. Mounting cover; 5. Fixing block; 6. Disassembly sleeve; 7. Bushing; 11. Top cover; 12. Fixing column; 13. First positioning column; 14. Second positioning column; 15. Lead wire; 31. Mounting groove; 32. Spring column; 33. Spring; 34. Fixing hole; 35. Positioning hole; 41. Matching plate; 42. First fixing piece; 43. Guide hole; 51. Fixing head; 52. Guide groove; 53. Driving arm; 54. Driving ramp; 55. Spring groove; 56. Guide ramp; 61. Positioning sleeve; 62. Second fixing piece; 63. Third fixing piece; 71. Pin. DETAILED DESCRIPTION
[0025] The technical solution of the present invention will be clearly and completely described below in conjunction with embodiments.
[0026] Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making any creative work should fall within the scope of protection of this application.
[0027] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so as to describe the embodiments of the present application described herein.
[0028] In addition, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover non-exclusive inclusions. For example, a process, method, system, product, or apparatus that includes a series of steps or elements is not necessarily limited to those steps or elements explicitly listed, but may include other steps or elements not explicitly listed or inherent to such process, method, product, or apparatus.
[0029] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings. These terms are mainly used to better describe the present invention and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.
[0030] like Figure 1-Figure 7 As shown, it is a preferred embodiment of the present invention, an amorphous alloy transformer, including a transformer body 1 and a top cover 11 fixedly installed on the transformer body 1, an iron core and a winding wound on the iron core are arranged in the transformer body 1, the winding is connected with a plurality of lead wires 15 passing through the top cover 11, a plurality of bushings 7 sleeved on the outside of the lead wires 15 are arranged on the top cover 11, and a pin 71 in contact with the top cover 11 is arranged on the bushing 7. Furthermore, a plurality of fixing mechanisms 2 are provided on the periphery of each sleeve 7 and are arranged in an arc shape with the sleeve 7 as the center. The fixing mechanisms 2 are fixedly connected to the top cover 11, and a fixing block 5 is elastically connected horizontally in the fixing mechanism 2. A fixing head 51 is provided at one end of the fixing block 5, which extends toward the sleeve 7 and presses against the top of the pin 71. A guiding inclined surface 56 toward the sleeve 7 is also provided on the fixing head 51. A driving arm 53 is provided at the other end of the fixing head 51, which extends toward the original sleeve 7. A driving inclined surface 54 toward the sleeve 7 is provided on the driving arm 53. A ring-shaped disassembly sleeve 6 is provided above the driving arm 53, and the disassembly sleeve 6 is movably connected to the top cover 11.
[0031] After the sleeve 7 is installed on the top cover 11 for the first time, the fixing mechanism 2 is fixedly installed on the top cover 11. After that, the fixing head 51 is pressed against the top of the pin 71 to fix the sleeve 7 on the top cover 11. When the sleeve 6 needs to be removed, the removal sleeve 6 is moved downward. After the removal sleeve 6 moves downward, it will simultaneously contact the driving inclined surfaces 54 on all the fixing blocks 5 on the periphery of the same sleeve 7. After the driving inclined surfaces 54 are contacted, the fixing blocks 5 move horizontally toward the side away from the sleeve 7 until the fixing head 51 is separated from the top of the pin 71 to release the fixation of the pin 71. , at this time, the sleeve 7 can be removed, and accordingly, the operator can also manually push the fixing block 5 to move without using the removal sleeve 6; when the sleeve 7 needs to be installed, the operator can choose to reset the removal sleeve 6 first or not. When the removal sleeve 6 has been reset, during the downward movement of the sleeve 7, the pin 71 will contact the guiding inclined surface 56 on the fixing head 51 to push the fixing block 5 to move horizontally toward the side away from the sleeve 7 until the sleeve 7 is in contact with the top cover 11, and then the fixing block 5 is reset and pressed against the top of the pin 71 to complete the fixation of the pin 71.
[0032] In this embodiment, if Figure 4-Figure 5 As shown, the fixing mechanism 2 also includes a mounting seat 3 and a mounting cover 4. The mounting seat 3 is fixedly mounted on the top cover 11. The top cover 11 is provided with a guide hole 43 for the driving arm 53 to move through. A mounting groove 31 is provided in the mounting seat 3. The fixing block 5 is elastically connected to the mounting groove 31 through a spring 33. After the fixing block 5 moves horizontally in the mounting groove 31, the driving arm 53 also moves horizontally along the guide hole 43.
[0033] Furthermore, if Figure 3 Shown and Figure 6 As shown, a fixing column 12, a first positioning column 13, and a second positioning column 14 are arranged in a ring shape around each sleeve 7, and the fixing column 12, the first positioning column 13, and the second positioning column 14 are vertically extended from the top cover 11; a fixing hole 34 is provided on the mounting seat 3 and the top cover 11 to penetrate them, and a guide groove 52 is provided on the fixing block 5, and the fixing column 12 vertically passes through the fixing hole 34 and the guide groove 52. After the fixing block 5 moves horizontally in the mounting groove 31, the guide groove 52 moves relative to the fixing column 12, and a first fixing member 42 is also threadedly connected to the top of the fixing column 12. After the first fixing member 42 is tightened, the mounting seat 3 and the mounting cover 4 are fixed to the top cover 11.
[0034] Furthermore, if Figure 6As shown, a positioning hole 35 which is not penetrated through the mounting seat 3 is also provided at the bottom thereof, and the first positioning column 13 is inserted into the positioning hole 35 to prevent the fixing seat from rotating relative to the fixing column 12; a plurality of positioning sleeves 61 arranged in a ring are provided on the disassembly sleeve 6, and the positioning sleeves 61 are sleeved on the outside of the second positioning column 14. During the vertical movement of the disassembly sleeve 6, the positioning sleeves 61 move vertically along the second positioning column 14.
[0035] Furthermore, if Figure 3 As shown, at least one second positioning column 14 is provided with an external thread, and a second fixing member 62 and a third fixing member 63 are threadedly connected to the second positioning column 14 provided with the external thread, wherein the second fixing member 62 is located above the positioning sleeve 61, and the third fixing member 63 is located below the positioning sleeve 61. After the second fixing member 62 and the third fixing member 63 are rotated to fit with the positioning sleeve 61, the disassembly sleeve 6 cannot be moved. When the disassembly sleeve 6 needs to be moved upward, only the second fixing member 62 needs to be rotated upward, and when the disassembly sleeve 6 needs to be moved downward, only the third fixing member 63 needs to be rotated downward. Disassembly sleeves 6 of different heights will drive the fixed block 5 to move different distances, thereby realizing the control of the area of the fixed block 5 pressing the pin 71, and the operator can select the appropriate height of the disassembly sleeve 6 according to actual needs.
[0036] In this embodiment, if Figure 5 and Figure 7 As shown, a spring column 32 is further provided in the mounting groove 31, and a spring groove 55 is provided on the fixing block 5. One end of the spring 33 is sleeved on the spring column 32 and abuts against the mounting groove 31, and the other end is inserted into the spring groove 55 to elastically connect the mounting groove 31 and the fixing block 5. A matching plate 41 extending downward and fitting against the outer side of the mounting seat 3 is also provided on the mounting cover 4 to ensure that the mounting cover 4 will not be offset relative to the mounting seat 3.
[0037] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. An amorphous alloy transformer, comprising a transformer body (1) and a top cover (11), wherein the top cover (11) is fixedly mounted on the transformer body (1), a sleeve (7) is provided on the top cover (11), and a pin (71) is provided on the sleeve (7) and is fitted with the top cover (11), characterized in that: A plurality of fixing mechanisms (2) arranged in an arc shape with the sleeve (7) as the center are fixedly provided on the top cover (11), and a fixing block (5) is elastically connected inside the fixing mechanism (2). The fixing block (5) is provided with a fixing head (51) and a driving arm (53). The fixing head (51) is pressed against the top of the tube pin (71) to fix the sleeve (7) on the top cover (11). The driving arm (53) is provided with a driving inclined surface (54). A disassembly sleeve (6) is provided above the driving arm (53) to abut against the driving inclined surface (54). The disassembly sleeve (6) is movably connected to the top cover (11). After the disassembly sleeve (6) moves downward, it abuts against the driving inclined surface (54) and drives the driving arm (53) to move, so that the fixing head (51) is separated from the top of the tube pin (71) and the fixing of the sleeve (7) is released. The fixing mechanism (2) further comprises a mounting seat (3) and a mounting cover (4); the mounting seat (3) is fixedly mounted on the top cover (11); the top cover (11) is provided with a guide hole (43) for the driving arm (53) to movably pass through; a mounting groove (31) is further provided in the mounting seat (3); the fixing block (5) is elastically connected to the mounting groove (31) via a spring (33); The top cover (11) is also provided with a fixing column (12) extending vertically and penetrating the mounting seat (3) and the mounting cover (4); the fixing block (5) is provided with a guide groove (52) for movably inserting the fixing column (12); and a first fixing member (42) is threadedly connected to the top of the fixing column (12) for fixing the mounting cover (4) and the mounting seat (3) to the top cover (11); A first positioning column (13) is vertically extended from the top cover (11), and a positioning hole (35) matching the first positioning column (13) is provided at the bottom of the mounting seat (3) to prevent the mounting seat (3) from rotating relative to the fixing column (12); The end of the fixed head (51) is also provided with a guide inclined surface (56), and when the sleeve (7) moves downward from above the fixed head (51), the tube pin (71) contacts the guide inclined surface (56) to push the fixed head (51) to move.
2. The amorphous alloy transformer according to claim 1, characterized in that: A plurality of second positioning columns (14) are vertically extended from the top cover (11), and a plurality of positioning sleeves (61) are provided on the disassembly sleeve (6). The second positioning columns (14) are inserted into the positioning sleeves (61) to flexibly connect the top cover (11) and the disassembly sleeve (6).
3. The amorphous alloy transformer according to claim 2, characterized in that: At least one second positioning column (14) is provided with an external thread, and a second fixing member (62) located above the positioning sleeve (61) and a third fixing member (63) located below the positioning sleeve (61) are threadedly connected to the second positioning column (14) with the external thread.
4. The amorphous alloy transformer according to claim 1, characterized in that: A spring column (32) is also provided in the installation groove (31), and a spring groove (55) is provided on the fixing block (5). One end of the spring (33) is sleeved on the spring column (32) and abuts against the installation groove (31), and the other end is inserted into the spring groove (55) to elastically connect the installation groove (31) and the fixing block (5).
5. The amorphous alloy transformer according to claim 1, characterized in that: The mounting cover (4) is also provided with a matching plate (41) extending downwards and abutting against the outside of the mounting seat (3).
Citation Information
Patent Citations
High-pressure bushing strong-sealing stable structure
CN217934413U