A five-axis grinding multi-stage filter water tank
By designing a multi-stage filtration mechanism, the blockage and frequent cleaning problems caused by the single filtering method of the existing five-axis grinding fluid recovery device are solved, and effective impurity removal and grinding fluid recycling are achieved.
Patent Information
- Application Number
- CN202510011926.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2045-01-06
AI Technical Summary
The existing five-axis grinding fluid recovery device has a single filtering method, which can easily lead to blockage of the water tank, requires frequent cleaning, and is inconvenient to disassemble and assemble, which affects the filtration effect and service life.
A five-axis grinding multi-stage filtering water tank is designed, including a primary filtering mechanism, a dual-stage filtering mechanism and a fine filtering mechanism. The primary filter mechanism uses a filter mesh chip joint box with a circular hole diameter of 2mm, the secondary filter mechanism uses an 80-mesh stainless steel filter mesh with a pore diameter of 0.25mm, and the fine filter mechanism uses a non-woven fabric with a filter accuracy of 0.02mm. These filtering mechanisms are easy to disassemble and clean through mechanical devices such as self-drive slide rails and drive motors.
Through the multi-stage filtration mechanism, large particles and impurities in the grinding fluid can be effectively removed, prevented water tank blockage, simplified the cleaning process, extended the service life of the filtered water tank, and improved the recycling rate of grinding fluid.
Smart Images

Figure CN119406146B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of filtering equipment, and in particular to a five-axis grinding multi-stage filtering water tank. Background Art
[0002] A large amount of grinding fluid is required during the five-axis grinding process, and the grinding fluid plays a cooling and lubricating role during the grinding process. The five-axis grinding machine is equipped with a corresponding grinding fluid filter, which is mainly used to filter out impurities such as iron filings and grinding wheel mud generated during the grinding process from the grinding fluid, so that the grinding fluid can be recycled and reused.
[0003] However, the current grinding fluid recovery device has a relatively simple filtering method in the water tank, which is easy to cause the water tank to be blocked, so the water tank needs to be cleaned frequently. The volume of the five-axis grinding filter water tank is usually large, so it is inconvenient to clean. At the same time, frequent disassembly and assembly not only delays the filtering effect, but also easily damages the service life of the filter water tank, further affecting the use of the filter water tank. Summary of the invention
[0004] Based on the above-mentioned existing technical problems, the present invention proposes a five-axis grinding multi-stage filtering water tank.
[0005] The present invention proposes a five-axis grinding multi-stage filtering water tank, which includes a grinding machine worktable, a filtering water tank is fixedly installed on the upper surface of the grinding machine worktable, a filtering device is arranged on the upper surface of the filtering water tank, and a primary filtering mechanism, a secondary filtering mechanism and a fine filtering mechanism are arranged inside the filtering device.
[0006] Wherein, the primary filtering mechanism comprises a filter screen chip box made of a punched mesh plate, the diameter of the circular holes on the filter screen chip box is 2 mm, and the grinding fluid generated by the processing is filtered through the filter screen chip box.
[0007] Among them, the secondary filtering mechanism includes a slag separator, and an 80-mesh stainless steel filter screen is welded on the bottom of the slag separator. The pore size of the 80-mesh stainless steel filter screen is 0.25 mm. The grinding fluid filtered through the filter screen chip box is filtered again through the 80-mesh stainless steel filter screen.
[0008] Wherein, the fine filtering mechanism comprises a non-woven fabric, the filtering accuracy of the non-woven fabric is 0.02 mm, and the grinding fluid filtered through the 80-mesh stainless steel filter is completely filtered through the non-woven fabric.
[0009] Preferably, a collecting water tank is fixedly installed on one side of the upper surface of the grinder worktable, a suction pump is fixedly installed on one side of the upper surface of the collecting water tank, the water suction end of the suction pump is fixedly connected to the collecting water tank through a pipe, and the water outlet end of the suction pump is fixedly connected to the filtering water tank through a pipe.
[0010] Through the above technical solution, the suction pump guides the grinding fluid filtered by the non-woven fabric into the collection water tank, so that the grinding fluid can be easily reused.
[0011] Preferably, the primary filtering mechanism also includes two first self-driven slide rails fixedly installed on the inner wall of the slag separator, a guide rail is fixedly installed on the upper surface of the slag separator, a slide groove is opened on the inner surface of the slag separator, and connecting rods are symmetrically installed on one side surface of the filter screen chip box, and magnets are fixedly installed on one end of the connecting rod away from the filter screen chip box and the bottom of the filter screen chip box, and the surface of the connecting rod is slidably engaged with the inner wall of the slide groove.
[0012] Through the above technical solution, the connecting rod is inserted into the slide groove, so that the magnet on the connecting rod is magnetically connected to the slider on the first self-driven slide rail, and at the same time, the magnet at the bottom of the filter screen chip box is magnetically connected to the slider on the guide rail, and then the first self-driven slide rail is started, so that the movement of the slider on the first self-driven slide rail drives the filter screen chip box to move in the slag separator.
[0013] Preferably, the secondary filtering mechanism also includes a fixing seat fixedly mounted on one side surface of the slag separator, a driving motor is fixedly mounted on one end surface of the fixing seat, a groove is provided on the side surface of the fixing seat close to the slag separator, a screw is installed on the inner wall of the groove through a bearing, and one end of the output shaft of the driving motor is fixedly sleeved with one end of the screw.
[0014] Through the above technical solution, the rotation of the output shaft of the driving motor drives the screw connected thereto to rotate, and the screw rotates smoothly in the groove through the bearing.
[0015] Preferably, a moving block is threadedly sleeved on the surface of the screw, and the surface of the moving block is slidably engaged with the inner wall of the groove. A support rod is fixedly connected to the surface of the moving block on one side close to the slag separator, and one end of the support rod away from the fixed seat extends into the slag separator and is fixedly connected to a scraper, and the lower end surface of the scraper is in sliding contact with the upper surface of the 80-mesh stainless steel filter.
[0016] Through the above technical solution, the rotation of the screw drives the moving block connected thereto to move along the inner wall of the groove, and the movement of the moving block drives the scraper to move through the support rod, so that the scraper can clean the surface of the 80-mesh stainless steel filter screen.
[0017] Preferably, a limiting groove is provided on one side surface of the slag separator close to the fixed seat, the surface of the support rod is slidably engaged with the inner wall of the limiting groove, a slag outlet is provided on one side surface of the slag separator, and a sealing door is hinged on the surface of the slag outlet.
[0018] Through the above technical solution, the limiting groove limits the movement of the support rod, and the sealing door is opened, so that the scraper drives the cleaned residue to be discharged from the slag separator through the slag outlet, thereby achieving the effect of facilitating cleaning.
[0019] Preferably, second self-driving slide rails are fixedly installed on both sides of the upper surface of the filtered water tank, and the bottom of the slag separator is fixedly connected to the upper surface of the slider of the second self-driving slide rail.
[0020] Through the above technical solution, the movement of the slider on the second self-driving slide rail drives the slag separator connected thereto to move.
[0021] Preferably, the fine filtering mechanism also includes a roller fixedly mounted on one side of the upper surface of the filter water tank, the non-woven fabric is wrapped around the surface of the roller, and brackets are fixedly mounted on both sides of the upper surface of the filter water tank close to the roller, and mounting grooves are opened on the surfaces of the opposite sides of the two brackets, and the inner walls of the two mounting grooves are equipped with first bidirectional lead screws through bearings, and stepper motors are fixedly mounted on the upper surfaces of the two brackets, one end of the output shaft of the stepper motor is fixedly sleeved with one end of the first bidirectional lead screw, and two clamps are respectively threadedly sleeved on the surfaces of the two first bidirectional lead screws, and the surfaces of the two clamps are slidably engaged with the inner walls of the mounting grooves, and the surfaces of the clamps are in contact with the surface of the non-woven fabric.
[0022] Through the above technical scheme, the rotation of the output shaft of the stepper motor drives the first bidirectional lead screw connected to it to rotate. The rotation of the first bidirectional lead screw rotates smoothly in the installation groove through the bearing. The rotation of the first bidirectional lead screw drives the two clamping plates on its surface to move relative to each other, so that the clamping plates can clamp the non-woven fabric.
[0023] Preferably, the inner surface of the filtered water tank is symmetrically distributed with a third self-driven slide rail fixedly installed, the upper surfaces of the sliders of the two third self-driven slide rails are fixedly installed with support plates, the upper surfaces of the two support plates are fixedly installed with servo motors, one side surface of the two support plates is provided with sliding grooves, the inner walls of the two sliding grooves are installed with second bidirectional lead screws through bearings, one end of the output shaft of the servo motor is fixedly sleeved with one end of the second bidirectional lead screw, the surfaces of the two second bidirectional lead screws are respectively threaded with two clamps, the surfaces of the two clamps are slidably engaged with the inner wall of the sliding groove, and the surfaces of the clamps are in contact with the surface of the non-woven fabric.
[0024] Through the above technical scheme, the rotation of the servo motor output shaft drives the second bidirectional lead screw connected thereto to rotate, and the rotation of the second bidirectional lead screw drives the two clamping jaws connected thereto to move relative to each other along the inner wall of the sliding groove on the second bidirectional lead screw, so that the clamping jaws can clamp the non-woven fabric and drive the non-woven fabric to be spread on the surface of the filter water tank during the movement of the slider of the third self-driven slide rail, so that the non-woven fabric can filter the grinding fluid.
[0025] Preferably, the inner wall of the filtered water box is symmetrically installed with push cylinders, and one end of the piston rods of the two push cylinders extends out of the filtered water box and is fixedly connected to a cutting knife.
[0026] Through the above technical solution, the extension and retraction of the cylinder piston rod drives the cutting knife connected thereto to move up and down, so that the cutting knife can cut the non-woven fabric after use.
[0027] The beneficial effects of the present invention are:
[0028] 1. By setting up a primary filtering mechanism, a filter screen chip box with a circular hole diameter of 2mm is used to filter out waste larger than 2mm in the grinding fluid. At the same time, a magnet is used to connect the first self-driving slide rail and the slider on the guide rail to facilitate the disassembly and assembly of the filter screen chip box, thereby facilitating cleaning by the staff. The movement of the slider on the first self-driving slide rail drives the filter screen chip box to move, which is convenient for better filtering and avoids waste accumulation.
[0029] 2. By setting up a secondary filtering mechanism, use the 80-mesh stainless steel filter screen with a pore size of 0.25mm at the bottom of the slag separator plate to filter out the waste larger than 0.25mm in the grinding fluid. At the same time, use a scraper to discharge the waste on the 80-mesh stainless steel filter screen out of the slag separator plate through the slag outlet, so as to achieve the effect of cleaning the slag separator plate. The movement of the slider on the second self-driving slide rail drives the movement of the slag separator plate, which facilitates better filtration and avoids waste accumulation.
[0030] 3. By setting up a fine filtering mechanism, a non-woven fabric with a filtering accuracy of 0.02mm is used to filter out waste larger than 0.02mm in the grinding fluid. At the same time, the non-woven fabric is clamped by a clamping claw, and the movement of the slider on the third self-driven slide rail drives the non-woven fabric to be spread between the filter water tank and the slag separator. With the cooperation of the splint and the pushing cylinder, the cutting knife is convenient to cut off the non-woven fabric, thereby achieving the effect of easy cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 A schematic diagram of a five-axis grinding multi-stage filtering water tank proposed by the present invention;
[0032] Figure 2 A three-dimensional diagram of the filter water tank structure of a five-axis grinding multi-stage filter water tank proposed by the present invention;
[0033] Figure 3 A three-dimensional diagram of the structure of a slag separator for a five-axis grinding multi-stage filtering water tank proposed by the present invention;
[0034] Figure 4 A three-dimensional diagram of the structure of a filter screen chip box for a five-axis grinding multi-stage filtering water tank proposed by the present invention;
[0035] Figure 5 A three-dimensional diagram of the slag outlet structure of a five-axis grinding multi-stage filtering water tank proposed by the present invention;
[0036] Figure 6 A three-dimensional diagram of the screw structure of a five-axis grinding multi-stage filtering water tank proposed by the present invention;
[0037] Figure 7 A three-dimensional diagram of the first self-driving slide rail structure of a five-axis grinding multi-stage filtering water tank proposed by the present invention;
[0038] Figure 8 A three-dimensional diagram of the roller structure of a five-axis grinding multi-stage filtering water tank proposed by the present invention;
[0039] Fig. 9 A three-dimensional diagram of the structure of a cutting knife for five-axis grinding of a multi-stage filtering water tank proposed by the present invention;
[0040] Fig.10 A three-dimensional diagram of the driving cylinder structure of a five-axis grinding multi-stage filtering water tank proposed by the present invention;
[0041] Fig.11 A three-dimensional diagram of the support structure of a five-axis grinding multi-stage filtering water tank proposed by the present invention;
[0042] Fig.12 This is a three-dimensional diagram of the support plate structure of a five-axis grinding multi-stage filtering water tank proposed by the present invention.
[0043] In the figure: 1. grinder workbench; 2. filter water tank; 3. filter screen chip box; 31. first self-driven slide rail; 32. guide rail; 33. slideway; 34. connecting rod; 35. magnet; 4. slag separator; 41. 80 mesh stainless steel filter screen; 42. fixed seat; 43. drive motor; 44. groove; 45. screw; 46. moving block; 47. support rod; 48. scraper; 49. limit slot; 410. slag outlet; 411 , sealing door; 412, second self-driven slide rail; 5, non-woven fabric; 51, roller; 52, bracket; 53, mounting groove; 54, first bidirectional lead screw; 55, stepping motor; 56, clamping plate; 57, third self-driven slide rail; 58, support plate; 59, servo motor; 510, sliding groove; 511, second bidirectional lead screw; 512, clamping claw; 513, pushing cylinder; 514, cutting knife; 6, collecting water tank; 7, suction pump. DETAILED DESCRIPTION
[0044] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0045] Reference Figure 1-Figure 12 A five-axis grinding multi-stage filtering water tank comprises a grinding machine worktable 1, a filtering water tank 2 is fixedly mounted on the upper surface of the grinding machine worktable 1, a filtering device is arranged on the upper surface of the filtering water tank 2, and a primary filtering mechanism, a secondary filtering mechanism and a fine filtering mechanism are arranged inside the filtering device.
[0046] In order to filter the grinding fluid generated during processing, a primary filtering mechanism is provided, which includes a filter screen chip box 3 made of a punched mesh plate, and the diameter of the circular holes on the filter screen chip box 3 is 2 mm.
[0047] The filter screen scrap box 3 is convenient for disassembling and assembling the filter screen scrap box 3, thereby facilitating cleaning the filter screen scrap box 3, the primary filter mechanism also includes two first self-driven slide rails 31 fixedly mounted on the inner wall of the slag separation plate 4, the upper surface of the slag separation plate 4 is fixedly mounted with a guide rail 32, the inner surface of the slag separation plate 4 is provided with a slide groove 33, and one side surface of the filter screen scrap box 3 is symmetrically distributed with a connecting rod 34, one end of the connecting rod 34 away from the filter screen scrap box 3 and the bottom of the filter screen scrap box 3 are fixedly mounted with a magnet, the surface of the connecting rod 34 is slidably engaged with the inner wall of the slide groove 33, and the connecting rod 34 is inserted into the slide groove 33, so that the magnet 35 on the connecting rod 34 is magnetically connected to the slider on the first self-driven slide rail 31, and at the same time, the magnet 35 at the bottom of the filter screen scrap box 3 is magnetically connected to the slider on the guide rail 32, and then the first self-driven slide rail 31 is started, so that the movement of the slider on the first self-driven slide rail 31 drives the filter screen scrap box 3 to move in the slag separation plate 4.
[0048] By setting up a primary filtering mechanism, a filter screen chip box 3 with a circular hole diameter of 2 mm is used to filter out waste larger than 2 mm in the grinding fluid. At the same time, a magnet 35 is used to be magnetically connected to the first self-driving slide rail 31 and the slider on the guide rail 32, so that the filter screen chip box 3 can be easily disassembled and assembled, thereby facilitating cleaning by the staff. The filter screen chip box 3 is driven to move by the movement of the slider on the first self-driving slide rail 31, which facilitates better filtering and avoids waste accumulation.
[0049] In order to filter the grinding fluid filtered through the filter screen chip box 3 again, a secondary filtering mechanism is provided, including a slag separator 4, the bottom of which is welded with an 80-mesh stainless steel filter screen 41, and the aperture of the 80-mesh stainless steel filter screen 41 is 0.25 mm.
[0050] In order to facilitate the cleaning of the stainless steel filter screen, the secondary filtering mechanism also includes a fixed seat 42 fixedly installed on the surface of one side of the slag separator 4, a driving motor 43 is fixedly installed on one end surface of the fixed seat 42, a groove 44 is provided on the surface of the fixed seat 42 close to the slag separator 4, a screw 45 is installed on the inner wall of the groove 44 through a bearing, one end of the output shaft of the driving motor 43 is fixedly sleeved with one end of the screw 45, a moving block 46 is threadedly sleeved on the surface of the screw 45, the surface of the moving block 46 is slidably engaged with the inner wall of the groove 44, and the moving block 46 is fixedly connected to the surface of the side of the slag separator 4 A support rod 47, one end of the support rod 47 away from the fixed seat 42 extends into the slag separator 4 and is fixedly connected to a scraper 48, the lower end surface of the scraper 48 is in sliding contact with the upper surface of the 80-mesh stainless steel filter screen 41, and the rotation of the output shaft of the driving motor 43 drives the screw 45 connected thereto to rotate, and the rotation of the screw 45 rotates smoothly in the groove 44 through the bearing, and the rotation of the screw 45 drives the moving block 46 connected thereto to move along the inner wall of the groove 44, and the movement of the moving block 46 drives the scraper 48 to move through the support rod 47, so that the scraper 48 can clean the surface of the 80-mesh stainless steel filter screen 41.
[0051] In order to facilitate the movement of the support rod 47, a limiting groove 49 is opened on the side surface of the slag separator 4 close to the fixed seat 42, and the surface of the support rod 47 is slidably engaged with the inner wall of the limiting groove 49, and the limiting groove 49 limits the movement of the support rod 47.
[0052] In order to facilitate the discharge of residue, a slag outlet 410 is opened on one side surface of the slag separator 4, and a sealing door 411 is hinged on the surface of the slag outlet 410. When slag discharge is required, the sealing door 411 is opened to open the slag outlet 410, and the residue is discharged from the slag separator 4 under the action of the scraper 48.
[0053] In order to facilitate the movement of the slag tray 4, second self-driving slide rails 412 are fixedly installed on both sides of the upper surface of the filtered water tank 2, and the bottom of the slag tray 4 is fixedly connected to the upper surface of the slider of the second self-driving slide rail 412 to prevent residue on the slag tray 4 from accumulating.
[0054] By setting up a secondary filtering mechanism, the 80-mesh stainless steel filter screen 41 with a pore size of 0.25 mm at the bottom of the slag separator 4 is used to filter out the waste larger than 0.25 mm in the grinding fluid. At the same time, the scraper 48 is used to discharge the waste on the 80-mesh stainless steel filter screen 41 out of the slag separator 4 through the slag outlet 410, thereby achieving the effect of cleaning the slag separator 4. The movement of the slider on the second self-driving slide rail 412 drives the slag separator 4 to move, which facilitates better filtration and avoids waste accumulation.
[0055] In order to completely filter the grinding fluid after being filtered through the 80-mesh stainless steel filter screen 41, a fine filtering mechanism is provided including a non-woven fabric 5, and the filtering accuracy of the non-woven fabric 5 is 0.02 mm.
[0056] In order to clamp the non-woven fabric 5 and prevent the non-woven fabric 5 from being too close to the filtered water tank 2, the fine filtering mechanism also includes a roller 51 fixedly installed on one side of the upper surface of the filtered water tank 2, the non-woven fabric 5 is wound around the surface of the roller 51, and brackets 52 are fixedly installed on both sides of the upper surface of the filtered water tank 2 close to the roller 51. Mounting grooves 53 are opened on the surfaces of the opposite sides of the two brackets 52. The inner walls of the two mounting grooves 53 are both equipped with first bidirectional lead screws 54 through bearings. Stepper motors 55 are fixedly installed on the upper surfaces of the two brackets 52. One end of the output shaft of the stepper motor 55 is connected to the filter 2. One end of the first bidirectional lead screw 54 is fixedly sleeved, and two clamping plates 56 are respectively threadedly sleeved on the surfaces of the two first bidirectional lead screws 54. The surfaces of the two clamping plates 56 are slidably clamped with the inner wall of the mounting groove 53. The surfaces of the clamping plates 56 are in contact with the surface of the non-woven fabric 5. The rotation of the output shaft of the stepping motor 55 drives the first bidirectional lead screw 54 connected thereto to rotate. The rotation of the first bidirectional lead screw 54 is smoothly rotated in the mounting groove 53 through the bearing. The rotation of the first bidirectional lead screw 54 drives the two clamping plates 56 on its surface to move relative to each other, so that the clamping plates 56 can clamp the non-woven fabric 5.
[0057] In order to pull the non-woven fabric 5 so that the non-woven fabric 5 is spread between the filtered water tank 2 and the slag separator 4, the inner surface of the filtered water tank 2 is symmetrically distributed with third self-driving slide rails 57 fixedly installed, the upper surfaces of the sliders of the two third self-driving slide rails 57 are fixedly installed with support plates 58, the upper surfaces of the two support plates 58 are fixedly installed with servo motors 59, one side surface of the two support plates 58 is provided with sliding grooves 510, the inner walls of the two sliding grooves 510 are installed with second bidirectional lead screws 511 through bearings, one end of the output shaft of the servo motor 59 is fixedly sleeved with one end of the second bidirectional lead screw 511, and the surfaces of the two second bidirectional lead screws 511 are respectively Two clamping jaws 512 are threadedly connected, and the surfaces of the two clamping jaws 512 are slidably engaged with the inner wall of the sliding groove 510. The surfaces of the clamping jaws 512 are in contact with the surface of the non-woven fabric 5. The rotation of the output shaft of the servo motor 59 drives the second bidirectional lead screw 511 connected thereto to rotate. The rotation of the second bidirectional lead screw 511 drives the two clamping jaws 512 connected thereto to move relative to each other on the second bidirectional lead screw 511 along the inner wall of the sliding groove 510, so that the clamping jaws 512 can clamp the non-woven fabric 5 and drive the non-woven fabric 5 to be spread on the surface of the filter water tank 2 during the movement of the slider of the third self-driving slide rail 57, so that the non-woven fabric 5 can filter the grinding fluid.
[0058] In order to cut off the non-woven fabric 5 after use, pushing cylinders 513 are symmetrically installed on the inner wall of the filter water tank 2. One end of the piston rod of the two pushing cylinders 513 extends out of the filter water tank 2 and is fixedly connected to a cutting knife 514. The cutting knife 514 connected thereto is driven up and down by the extension and retraction of the piston rod of the pushing cylinder 513, so that the cutting knife 514 can cut the non-woven fabric 5 after use.
[0059] By setting up a fine filtering mechanism, the non-woven fabric 5 with a filtering accuracy of 0.02mm is used to filter out waste larger than 0.02mm in the grinding fluid. At the same time, the non-woven fabric 5 is clamped by the clamping claw 512, and the movement of the slider on the third self-driving slide rail 57 drives the non-woven fabric 5 to be spread between the filter water tank 2 and the slag separator 4. With the cooperation of the splint 56 and the pushing cylinder 513, the cutting knife 514 is convenient to cut off the non-woven fabric 5, thereby achieving the effect of easy cleaning.
[0060] Working principle: When in use, first insert the connecting rod 34 on the filter screen chip box 3 into the slide groove 33 and connect it to the slider on the first self-driving slide rail 31 through the magnet 35, and at the same time, make the magnet 35 at the bottom of the filter screen chip box 3 and the slider on the guide rail 32 correspondingly connected by magnetic attraction;
[0061] Then pull the non-woven fabric 5 on the roll, and then start the stepper motor 55 and the servo motor 59. The rotation of the output shaft of the stepper motor 55 drives the first bidirectional lead screw 54 connected thereto to rotate. The rotation of the first bidirectional lead screw 54 rotates smoothly in the mounting groove 53 through the bearing. The rotation of the first bidirectional lead screw 54 drives the two clamping plates 56 on its surface to approach each other, so that the clamping plates 56 clamp the non-woven fabric 5. At the same time, the rotation of the output shaft of the servo motor 59 drives the second bidirectional lead screw 511 connected thereto to rotate. The rotation of the second bidirectional lead screw 511 drives the two clamping claws 512 connected thereto to approach each other on the second bidirectional lead screw 511 along the inner wall of the sliding groove 510, so that the clamping claws 512 clamp the non-woven fabric 5. Then start the third self-driving slide rail 57, so that the movement of the slider on the third self-driving slide rail 57 drives the non-woven fabric 5 to be laid between the filtered water tank 2 and the slag separator 4.
[0062] The used grinding fluid of the grinding machine workbench 1 is first discharged into the filter screen chip box 3 for filtration. Since the diameter of the circular hole of the filter screen chip box 3 is 2 mm, the waste materials larger than 2 mm in the grinding fluid can be separated in the filter screen chip box 3. At the same time, the first self-driving slide rail 31 is started, so that the movement of the slider on the first self-driving slide rail 31 drives the filter screen chip box 3 to move in the slag separation plate 4.
[0063] The grinding fluid passing through the filter screen chip box 3 is filtered through the 80-mesh stainless steel filter screen 41 on the slag separation plate 4. Since the aperture of the 80-mesh stainless steel filter screen 41 is 0.25 mm, the waste materials larger than 0.25 mm in the grinding fluid can be separated in the slag separation plate 4. At the same time, the second self-driving slide rail 412 is started, so that the movement of the slider on the second self-driving slide rail 412 drives the slag separation plate 4 connected thereto to move;
[0064] The grinding fluid passing through the slag separator 4 is filtered by the non-woven fabric 5. Since the filtering accuracy of the non-woven fabric 5 is 0.02 mm, the grinding fluid used by the five-axis grinder worktable 1 can be completely filtered. The filtered grinding fluid flows into the filter water tank 2, completing the whole set of multi-stage layered filtering operation, and then the suction pump 7 is started. The suction pump 7 guides the filtered grinding fluid in the filter water tank 2 into the collection water tank 6, so as to facilitate the reuse of the grinding fluid;
[0065] When cleaning is required, the filter screen chip box 3 is pulled out, so that the magnet 35 on the connecting rod 34 is separated from the slider on the first self-driven slide rail 31, and the magnet 35 at the bottom of the filter screen chip box 3 is separated from the slider on the guide rail 32, and the filter screen chip box 3 is removed for cleaning. Because the filter screen chip box 3 is small in size, it is convenient for the staff to clean it. Then the sealing door 411 is opened, and the drive motor 43 is started. The rotation of the output shaft of the drive motor 43 drives the screw 45 connected to it to rotate. The rotation of the screw 45 drives the moving block 46 connected to it to move along the inner wall of the groove 44. The movement of the moving block 46 drives the support rod 47 to move along the inner wall of the limiting groove 49. The movement of the support rod 47 drives the scraper 48 to move, so that the scraper 48 can discharge the waste on the 80-mesh stainless steel filter screen 41 out of the slag separation plate 4 through the slag outlet 410. At the same time, the pushing cylinder 513 is started, and the extension of the piston rod of the pushing cylinder 513 drives the cutting knife 514 connected to it to move up and cut off the non-woven fabric 5, and then take away the non-woven fabric 5.
[0066] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A five-axis grinding multi-stage filtering water tank, comprising a grinding machine workbench (1), characterized in that: A filter water tank (2) is fixedly mounted on the upper surface of the grinding machine workbench (1); a filter device is arranged on the upper surface of the filter water tank (2); a primary filter mechanism, a secondary filter mechanism and a fine filter mechanism are arranged inside the filter device; Wherein, the primary filtering mechanism comprises a filter screen chip box (3) made of a punched screen plate, the diameter of the circular holes on the filter screen chip box (3) is 2 mm, and the grinding fluid generated by the machining is filtered through the filter screen chip box (3); The secondary filtering mechanism comprises a slag separator (4), an 80-mesh stainless steel filter screen (41) is welded to the bottom of the slag separator (4), the aperture of the 80-mesh stainless steel filter screen (41) is 0.25 mm, and the grinding fluid filtered through the filter screen chip box (3) is filtered again through the 80-mesh stainless steel filter screen (41); Second self-driving slide rails (412) are fixedly mounted on both sides of the upper surface of the filtered water tank (2), the second self-driving slide rail (412) is provided with a slider, and the bottom of the slag separation plate (4) is fixedly connected to the upper surface of the slider of the second self-driving slide rail (412); The fine filtering mechanism comprises a non-woven fabric (5), the filtering accuracy of the non-woven fabric (5) is 0.02 mm, and the grinding fluid filtered through the 80-mesh stainless steel filter screen (41) is completely filtered through the non-woven fabric (5); The primary filtering mechanism also includes two first self-driven slide rails (31) fixedly mounted on the inner wall of the slag separation plate (4), the first self-driven slide rails (31) being provided with a slider, a guide rail (32) being fixedly mounted on the upper surface of the slag separation plate (4), the guide rail (32) being provided with a slider, a slide groove (33) being provided on the inner surface of the slag separation plate (4), a connecting rod (34) being symmetrically mounted on one side surface of the filter screen chip box (3), a magnet (35) being fixedly mounted on one end of the connecting rod (34) away from the filter screen chip box (3) and on the bottom of the filter screen chip box (3), the surface of the connecting rod (34) being slidably engaged with the inner wall of the slide groove (33), so that the magnet on the connecting rod (34) is magnetically connected to the slider on the first self-driven slide rail (31), and at the same time, the magnet at the bottom of the filter screen chip box (3) is magnetically connected to the slider on the guide rail (32).
2. A five-axis grinding multi-stage filtering water tank according to claim 1, characterized in that: A water collection tank (6) is fixedly mounted on one side of the upper surface of the grinding machine worktable (1), and a suction pump (7) is fixedly mounted on one side of the upper surface of the water collection tank (6). The water suction end of the suction pump (7) is fixedly connected to the water collection tank (6) via a pipeline, and the water outlet end of the suction pump (7) is fixedly connected to the filter water tank (2) via a pipeline.
3. The five-axis grinding multi-stage filtering water tank according to claim 1, characterized in that: The secondary filtering mechanism also includes a fixing seat (42) fixedly mounted on one side surface of the slag separator (4), a driving motor (43) being fixedly mounted on one end surface of the fixing seat (42), a groove (44) being provided on one side surface of the fixing seat (42) close to the slag separator (4), a screw (45) being mounted on the inner wall of the groove (44) via a bearing, and one end of the output shaft of the driving motor (43) being fixedly sleeved with one end of the screw (45).
4. A five-axis grinding multi-stage filtering water tank according to claim 3, characterized in that: The surface of the screw rod (45) is threadedly sleeved with a moving block (46), and the surface of the moving block (46) is slidably engaged with the inner wall of the groove (44). The surface of the moving block (46) close to the slag separator (4) is fixedly connected with a support rod (47), and one end of the support rod (47) away from the fixed seat (42) extends into the slag separator (4) and is fixedly connected with a scraper (48), and the lower end surface of the scraper (48) is in sliding contact with the upper surface of the 80-mesh stainless steel filter screen (41).
5. The five-axis grinding multi-stage filtering water tank according to claim 4 is characterized in that: A limiting groove (49) is provided on one side surface of the slag separating plate (4) close to the fixing seat (42), the surface of the supporting rod (47) is slidably engaged with the inner wall of the limiting groove (49), a slag outlet (410) is provided on one side surface of the slag separating plate (4), and a sealing door (411) is hinged on the surface of the slag outlet (410).
6. The five-axis grinding multi-stage filtering water tank according to claim 1, characterized in that: The fine filtering mechanism further comprises a roller (51) fixedly mounted on one side of the upper surface of the filtering water box (2), the non-woven fabric (5) being wound on the surface of the roller (51), brackets (52) being fixedly mounted on both sides of the upper surface of the filtering water box (2) close to the roller (51), mounting grooves (53) being provided on the surfaces of the two brackets (52) on the opposite sides, first bidirectional lead screws (54) being mounted on the inner walls of the two mounting grooves (53) via bearings, stepping motors (55) being fixedly mounted on the upper surfaces of the two brackets (52), one end of the output shaft of the stepping motor (55) being fixedly sleeved with one end of the first bidirectional lead screw (54), two clamping plates (56) being respectively threadedly sleeved on the surfaces of the two first bidirectional lead screws (54), the surfaces of the two clamping plates (56) being slidably clamped with the inner walls of the mounting grooves (53), and the surfaces of the clamping plates (56) being in contact with the surface of the non-woven fabric (5).
7. The five-axis grinding multi-stage filtering water tank according to claim 6, characterized in that: The inner surface of the filtered water tank (2) is symmetrically distributed with third self-driving slide rails (57) fixedly installed, the upper surfaces of the sliders of the two third self-driving slide rails (57) are fixedly installed with support plates (58), the upper surfaces of the two support plates (58) are fixedly installed with servo motors (59), one side surface of the two support plates (58) is provided with a sliding groove (510), the inner walls of the two sliding grooves (510) are installed with second bidirectional lead screws (511) through bearings, one end of the output shaft of the servo motor (59) is fixedly sleeved with one end of the second bidirectional lead screw (511), the surfaces of the two second bidirectional lead screws (511) are respectively threadedly sleeved with two clamping jaws (512), the surfaces of the two clamping jaws (512) are slidably engaged with the inner wall of the sliding groove (510), and the surfaces of the clamping jaws (512) are in contact with the surface of the non-woven fabric (5).
8. The five-axis grinding multi-stage filtering water tank according to claim 7, characterized in that: The inner wall of the filtered water box (2) is symmetrically provided with push cylinders (513), and one end of the piston rods of the two push cylinders (513) extends out of the filtered water box (2) and is fixedly connected to a cutting knife (514).
Citation Information
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