Automatic membrane scraping equipment for inner wall of filter pipe
By designing an automated filter tube inner wall membrane scraping equipment, the time-consuming and labor-consuming problem of manual handheld membrane scraping process is solved, and efficient and automated membrane scraping processing is achieved, which improves processing efficiency and reduces labor burden.
Patent Information
- Application Number
- CN202411699325.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-02-11
AI Technical Summary
In the prior art, the process of scraping the inner wall of the filter membrane tube requires manual handheld, which consumes time and effort, increases the labor burden of the operator, and has low processing efficiency.
An automatic membrane scraping device for the inner wall of the filter tube is designed, including a base, a turntable, a connecting frame and a driving component. Through the automated driving component and a cleaning component, an automatic membrane scraping device is realized.
It realizes the scraping membrane processing of the inner wall of the filter membrane tube without manual handheld, improves processing efficiency, reduces the labor burden of operators, and supports the simultaneous processing of multiple filter membrane tubes.
Smart Images

Figure CN119406687A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of film scraping equipment, in particular to an automatic film scraping equipment for the inner wall of a filter tube. Background Art
[0002] When making the filter membrane tube, it is necessary to scrape a thin layer of filter membrane on the inner wall of the rolled filter membrane tube; nowadays, the filter membrane tube is manually held. In order to ensure that the membrane liquid can be evenly coated on the filter membrane tube and make the filter membrane tube in a vertical state, the filter membrane tube is inserted into the membrane liquid guide tube, and then the operator starts the switch to make the delivery pump uniformly transport the membrane liquid in the membrane liquid storage tank to the membrane liquid guide tube. After the membrane liquid flows out from the bottom of the membrane liquid guide tube, the operator slowly and uniformly moves the filter membrane tube downward for scraping; when the scraping of the filter membrane tube is completed, the operator turns off the switch to turn off the delivery pump, and the automatic switch valve is closed after a delay of several seconds, and the internal scraping operation of a filter membrane tube is completed at this time; the above manual operation process is time-consuming and labor-intensive, increases the labor burden of the operator, and has low efficiency in the processing of the filter membrane tube. Summary of the invention
[0003] The invention discloses an automatic film scraping device for the inner wall of a filter tube, which solves the problem that the manual operation of processing a filter membrane tube is time-consuming and labor-intensive, increases the labor burden of operators, and has low processing efficiency for the filter membrane tube.
[0004] In order to solve the above technical problems, the present invention specifically adopts the following technical solutions: A device for automatically scraping the inner wall of a filter tube comprises a base and a filter membrane tube, wherein a turntable is rotatably connected to the base, a connecting frame is rotatably connected to the turntable, a driving assembly is provided on the connecting frame, the driving assembly comprises a vertical rod rotatably connected to the connecting frame and can be tilted, a circular ring is rotatably connected to the vertical rod, a limiting rod is fixed on the circular ring, a fixing assembly detachably connected to the circular ring is provided on the turntable; a moving ring located above the circular ring and penetrated by the limiting rod is threadedly connected to the vertical rod, a group of vertical cylinders for inserting the filter membrane tube are threadedly connected to the moving ring, a group of rubber blocks distributed in a ring array are fixed on the inner wall of the vertical cylinder; a locking assembly detachably connected to the vertical rod is provided in the connecting frame; a scraping assembly which can be raised and lowered and is used to scrape the inner wall of the filter membrane tube is provided above the turntable.
[0005] Compared with the prior art, the present invention has the following beneficial effects: After the vertical rod is tilted, the staff inserts a group of filter membrane tubes into a group of vertical cylinders respectively, and the filter membrane tubes squeeze the rubber blocks in the vertical cylinders to fix the filter membrane tubes; then the vertical rod is restored, and the fixing assembly is fixed to the ring, and then the connecting frame and the vertical rod are fixed together through the locking assembly, and then the turntable is rotated to make the filter membrane tube correspond to the scraping membrane assembly; then the connecting frame is rotated, and the vertical rod is driven to rotate with the connecting frame after the rotation of the connecting frame. After the ring is fixed to the fixing assembly, it will not rotate with the vertical rod, and the moving ring moves upward on the vertical rod, driving the filter membrane tube to move upward, so that the scraping membrane assembly corresponds to the filter membrane tube The inner wall of the filter membrane tube is scraped; when the scraping process on the inner wall of the filter membrane tube is completed, the connecting frame is reversed, so that the vertical rod is reversed, and the movable ring moves downward to separate the filter membrane tube from the scraping assembly, and then the turntable is rotated to move the filter membrane tube away from the bottom of the scraping assembly, and the staff separates the fixing assembly from the ring, and at the same time separates the locking assembly from the vertical rod, and then tilts the vertical rod to remove the filter membrane tube; the present invention does not require the staff to hold the filter membrane tube for scraping process, and can scrape multiple filter membrane tubes at the same time, thereby improving the processing efficiency of the filter membrane tube and reducing the labor burden of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0006] Figure 1 It is a schematic diagram of the structure of the present invention in front view and section; Figure 2 It is a structural schematic diagram of a first embodiment of a driving assembly and a locking assembly of the present invention; Figure 3 It is a schematic structural diagram of the auxiliary ring of the present invention in cross section; Figure 4 It is a structural schematic diagram of a cross-section of a vertical tube of the present invention; Figure 5 This is a schematic structural diagram of a pole showing a second embodiment of a drive assembly of the present invention; Figure 6 It is a schematic structural diagram of a side view of a second embodiment of a locking assembly of the present invention; Figure 7 It is a schematic diagram of the structure of the rectangular groove of the present invention; Figure 8 for Figure 1 A schematic diagram of the enlarged structure at point A; Fig. 9 for Figure 1 A schematic diagram of the enlarged structure at B; Fig.10 for Figure 1 A schematic diagram of the enlarged structure at C; Fig.11 for Figure 1 A schematic diagram of the structure at D of FIG. Fig.12 for Figure 1A schematic diagram of the structure at E of FIG. Fig.13 It is a schematic structural diagram of the base of the present invention from the side; Fig.14 A schematic diagram showing the structure of the fixing ring of the present invention; Fig.15 It is a schematic structural diagram of a cross-section of a collection shell of the present invention; Fig.16 It is a schematic diagram of the structure of the disc of the present invention when viewed from above.
[0007] In the figure: 1, base; 2, turntable; 21, No. 3 motor; 22, column; 23, No. 2 battery; 3, carrier; 31, support frame; 4, limit rod; 41, No. 4 motor; 42, connecting frame; 421, screw rod; 422, sleeve; 423, threaded column; 43, vertical rod; 44, rotating rod; 45, ring; 46, handle; 5, auxiliary ring; 51, annular shell; 52, connecting tube; 53, rubber pad; 54, thread cylinder; 55, moving ring; 56, vertical cylinder; 57, rubber block; 58, fixed rod; 6, filter membrane tube; 7, vertical pole; 71, No. 1 automatic telescopic rod; 72, No. 1 battery; 73, control board; 8, rectangular plate; 81, bearing plate; 82, No. 3 battery; 83, No. 2 motor; 9, round block; 91, rectangular slot; 10, bearing frame; 101, No. 1 motor; 102, reeling rod; 103, connecting rope; 104, No. 2 automatic 1. movable telescopic rod; 11. top plate; 111. support rod; 112. top rod; 113. lifting plate; 114. thin rod; 115. electric telescopic rod; 116. cleaning cotton; 12. automatic switch valve; 121. folding tube; 122. membrane liquid conduction tube; 123. connecting plate; 124. short rod; 125. film scraping head; 13. lifting shell; 131. hollow rod; 14. hydraulic rod; 141. connecting rod; 142. bearing block; 1 5. Mobile unit; 151. Support column; 152. Fixed ring; 153. Inflatable ring; 154. Rubber ring; 155. Hose; 16. Collecting cylinder; 161. Support leg; 162. Slot; 163. Feeding port; 17. Collecting shell; 171. Buffer plate; 18. Disc; 181. Mounting plate; 182. Vertical plate; 183. No. 5 motor; 184. No. 3 automatic telescopic rod; 185. Control rod; 186. Cleaning cotton. DETAILED DESCRIPTION
[0008] The specific contents of the present invention are described in detail below with reference to the accompanying drawings and embodiments.
[0009] like Figure 1 , Figure 2 and Figure 4As shown, the present invention provides an automatic film scraping device for the inner wall of a filter tube, comprising a base 1 and a filter membrane tube 6, a turntable 2 is rotatably connected to the base 1, a connecting frame 42 is rotatably connected to the turntable 2, a driving assembly is provided on the connecting frame 42, the driving assembly comprises a vertical rod 43 rotatably connected to the connecting frame 42 and can be tilted, a circular ring 45 is rotatably connected to the vertical rod 43, a limiting rod 4 is fixed on the circular ring 45, and a fixing assembly detachably connected to the circular ring 45 is provided on the turntable 2; a moving ring 55 located above the circular ring 45 and penetrated by the limiting rod 4 is threadedly connected to the vertical rod 43, a group of vertical cylinders 56 for inserting the filter membrane tube 6 are threadedly connected to the moving ring 55, and a group of rubber blocks 57 distributed in a ring array are fixed on the inner wall of the vertical cylinder 56; a locking assembly detachably connected to the vertical rod 43 is provided in the connecting frame 42; a scraping assembly that can be raised and lowered and is used to scrape the inner wall of the filter membrane tube 6 is provided above the turntable 2.
[0010] like Figure 1 , Fig.10 and Fig.12 As shown, the film scraping assembly includes a top plate 11 located above the turntable 2, a support rod 111 is fixed between the top plate 11 and the base 1, a group of automatic switch valves 12 are fixed on the top plate 11, the discharge end of the automatic switch valve 12 is connected with a folding tube 121 that penetrates the top plate 11, and the bottom end of the folding tube 121 is connected with a membrane liquid conducting tube 122, a connecting plate 123 fixed to a group of membrane liquid conducting tubes 122 is provided below the top plate 11, and an electric telescopic rod 115 for driving the connecting plate 123 to rise and fall is fixed on the top plate 11; an L-shaped short rod 124 is fixed inside the membrane liquid conducting tube 122, and a film scraping head 125 located directly below the membrane liquid conducting tube 122 is fixed to one end of the short rod 124 extending outside the membrane liquid conducting tube 122, and the top of the film scraping head 125 is arranged in an arc shape. A top rod 112 connected to the top of the wall is fixed on the top of the top plate 11 to increase the stability of the top plate 11; when the filter membrane tube 6 is located below the scraper assembly and corresponds to the scraper head 125, the telescopic end of the electric telescopic rod 115 drives the connecting plate 123 to move downward, driving the membrane liquid conducting tube 122 to move downward, stretching the folding tube 121, so that the height of the scraper head 125 is lower than the height of the top of the vertical rod 43, and the main body of the electric telescopic rod 115 is fixed On the top plate 11; when the vertical rod 43 rotates to make the movable ring 55 drive the filter membrane tube 6 to move upward, the scraper head 125 enters the filter membrane tube 6, and when the bottom of the scraper head 125 is flush with the bottom of the filter membrane tube 6, the automatic switch valve 12 is started, and the external delivery pump uniformly delivers the membrane liquid in the external membrane liquid storage tank to the membrane liquid conduction pipe 122. When the membrane liquid flows out from the bottom of the membrane liquid conduction pipe 122, it falls on the scraper head 125 (the scraper head 125 is as shown in FIG. Fig.12As shown in the figure, the top is arranged in an arc shape, so that after the membrane liquid flows onto the scraping head 125, it can flow downward evenly, so that the membrane liquid completely covers the outer wall of the scraping head 125), the diameter of the scraping head 125 is slightly smaller than the inner diameter of the filter membrane tube 6; then the vertical rod 43 is reversed, so that the moving ring 55 drives the filter membrane tube 6 to move slowly and uniformly downward, so that the membrane liquid that continues to flow onto the scraping head 125 can be evenly coated on the inner wall of the filter membrane tube 6, completing the scraping operation on the inner wall of the filter membrane tube 6; when the scraping of the filter membrane tube 6 is completed, the external delivery pump is closed, and the automatic switch valve 12 is closed after a delay of several seconds.
[0011] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, there are two movable rings 55, and the two movable rings 55 are symmetrically distributed up and down, and the inner ring surface of the movable ring 55 located on the upper side contacts the surface of the vertical rod 43; the vertical rod 43 is threadedly connected with an auxiliary ring 5 located above the circular ring 45, and the auxiliary ring 5 is located below the two movable rings 55, and an annular shell 51 is fixed to the bottom of the auxiliary ring 5, and a group of connecting tubes 52 are placed on the top of the auxiliary ring 5, and a group of rubber pads 53 are fixed in the connecting tube 52, and a threaded tube 54 that penetrates the auxiliary ring 5 and extends into the annular shell 51 is fixed at the bottom of the connecting tube 52, and the threaded tube 54 is threadedly connected to the auxiliary ring 5; the limiting rod 4 sequentially penetrates the annular shell 51, the auxiliary ring 5 and the two movable rings 55, and the auxiliary ring 5 is fixed with a fixing rod 58 that sequentially penetrates the two movable rings 55 and is fixed to the two movable rings 55. The fixing rod 58 can fix the auxiliary ring 5 and the two moving rings 55 together so that the three can move synchronously. When one end of the filter membrane tube 6 passes through the two corresponding vertical cylinders 56 on the two moving rings 55 in sequence, it enters the connecting cylinder 52, and the rubber pad 53 in the connecting cylinder 52 can fix one end of the filter membrane tube 6 to increase the stability of the filter membrane tube 6. The appearance of the rubber pad 53 and the rubber block 57 is as shown in FIG. Figure 3 and Figure 4 As shown in the figure, the filter membrane tube 6 can be better inserted into the vertical cylinder 56 and the connecting cylinder 52; when the vertical rod 43 is rotated, the auxiliary ring 5 and the movable ring 55 located below can move upward, driving the movable ring 55 located above to move upward; when the inner wall of the filter membrane tube 6 of different diameters is scraped, the vertical cylinder 56 and the movable ring 55 can be disassembled, and the vertical cylinder 56 with different inner diameters can be replaced. At the same time, the threaded cylinder 54 and the auxiliary ring 5 can be disassembled, and the corresponding connecting cylinder 52 can be replaced to fix the filter membrane tubes 6 of different diameters; and when the filter membrane tube 6 is scraped, the membrane liquid flowing to the outside of the filter membrane tube 6 can enter the annular shell 51 through the threaded cylinder 54.
[0012] like Figure 5As shown, the driving assembly includes a vertical pole 7 rotatably connected in a connecting frame 42, a notch extending downward is provided at the top of the vertical pole 7, a No. 1 automatic telescopic rod 71 is fixed in the notch, a No. 1 storage battery 72 is fixed on the vertical pole 7, and a control board 73 is fixed to the telescopic end of the No. 1 automatic telescopic rod 71; an annular shell 51, an auxiliary ring 5 and two movable rings 55 are respectively sleeved on the vertical pole 7 and slidably connected to the vertical pole 7, two ends of the control board 73 are respectively connected to the inner wall of the movable ring 55 located above, and the circular ring 45 is rotatably connected to the vertical pole 7. The vertical rod 43 can also be replaced by the vertical rod 7, and the No. 1 battery 72 supplies power to the No. 1 automatic telescopic rod 71; when the filter membrane tube 6 is fixed in the vertical cylinder 56, the No. 1 automatic telescopic rod 71 can be started to make the control board 73 drive the movable ring 55 located above to move upward, so that the auxiliary ring 5 and the movable ring 55 located below can move downward synchronously to drive the filter membrane tube 6 to move, and when the movable ring 55 moves upward, the connecting frame 42 does not need to rotate; the driving mode of the No. 1 automatic telescopic rod 71 is suitable for when the filter membrane tube 6 is heavier, so that the No. 1 automatic telescopic rod 71 can provide better driving force to drive the movable ring 55 to move upward.
[0013] like Figure 1 and Figure 8 As shown, the fixing assembly includes a column 22 fixed on the turntable 2, a No. 2 battery 23 is fixed on the column 22, a carrying frame 10 is fixed on the column 22, a No. 1 motor 101 is fixed to the inner side of the carrying frame 10, a winding rod 102 is fixed on the rotating shaft of the No. 1 motor 101, a connecting rope 103 is wound on the winding rod 102, and the other end of the connecting rope 103 is connected to the ring 45; a No. 2 automatic telescopic rod 104 is also fixed on the column 22, a plug rod is fixed to the telescopic end of the No. 2 automatic telescopic rod 104, and a groove matching the plug rod is opened on the ring 45. When the vertical rod 43 needs to be tilted and the filter membrane tube 6 is loaded and unloaded, the telescopic end of the No. 2 automatic telescopic rod 104 is first retracted to separate the insertion rod from the ring 45; then the No. 1 motor 101 is started, and the rotating shaft of the No. 1 motor 101 drives the winding rod 102 to rotate, unwinds the connecting rope 103, and the vertical rod 43 slowly tilts, and a handle 46 is fixed on the ring 45. The setting of the handle 46 is convenient for the staff to assist the vertical rod 43 to tilt; when the loading and unloading of the filter membrane tube 6 is completed, the rotating shaft of the No. 1 motor 101 is reversed, and the connecting rope 103 is rolled up on the winding rod 102, so that the vertical rod 43 is in an upright state, and then the telescopic end of the No. 2 automatic telescopic rod 104 is extended, so that the insertion rod enters the groove of the ring 45, and the ring 45 is restricted so that the ring 45 will not rotate with the vertical rod 43, and the No. 2 battery 23 can supply power to the No. 1 motor 101 and the No. 2 automatic telescopic rod 104.
[0014] like Figure 1 and Figure 2As shown, the locking assembly includes a screw rod 421 fixed to the bottom of the inner side of the connection frame 42, a sleeve 422 is threadedly connected to the screw rod 421, and a threaded column 423 is fixed to the top of the sleeve 422; the bottom ends of the vertical rod 43 and the vertical rod 7 are provided with screw holes that match the threaded column 423. When it is necessary to fix the vertical rod 43 in the connection frame 42, the sleeve 422 can be rotated to move the threaded column 423 upward and then inserted into the screw hole at the bottom end of the vertical rod 43 or the vertical rod 7, so that the threaded column 423 is threadedly connected with the screw hole at the bottom end of the vertical rod 43 or the vertical rod 7, and the vertical rod 43 or the vertical rod 7 is fixed to prevent the vertical rod 43 or the vertical rod 7 from tilting.
[0015] like Figure 6 and Figure 7 As shown, the locking assembly includes a supporting plate 81 fixed on one side of the connecting frame 42, the supporting plate 81 is slidably connected to the top of the turntable 2, a No. 3 battery 82 is fixed on the supporting plate 81, a No. 2 motor 83 is fixed on the supporting plate 81, a rectangular plate 8 is fixed on the rotating shaft of the No. 2 motor 83, a rotating rod 44 that penetrates the vertical rod 43 and is fixed to the vertical rod 43 is rotatably connected in the connecting frame 42, one end of the rotating rod 44 close to the No. 2 motor 83 penetrates the connecting frame 42 and is fixed with a round block 9, and a rectangular groove 91 that is adapted to the rectangular plate 8 is opened on the round block 9. The second method is to fix the vertical rod 43 or the vertical rod 7 in the connecting frame 42. The vertical rod 7 is also connected to the connecting frame 42 by rotation through the rotating rod 44; the rectangular plate 8 is inserted into the rectangular groove 91 and fixed in the rectangular groove 91. When it is necessary to tilt the vertical rod 43 or the vertical rod 7, the No. 2 motor 83 is started, and the rotating shaft of the No. 2 motor 83 drives the round block 9 to rotate through the rectangular plate 8, and the round block 9 drives the vertical rod 43 or the vertical rod 7 to rotate through the rotating rod 44, so that the vertical rod 43 or the vertical rod 7 is tilted; at the same time, the winding and unwinding of the connecting rope 103 are coordinated to facilitate the vertical rod 43 or the vertical rod 7 to tilt or stand more stably; when the connecting frame 42 rotates, the supporting plate 81 can rotate and slide on the turntable 2 with the connecting frame 42. The No. 2 motor 83 is generally used in conjunction with the vertical rod 7 to assist some heavier filter membrane tubes 6 to tilt or stand with the vertical rod 7.
[0016] like Figure 1 , Fig. 9 and Fig.11As shown, a lift plate 113 and a lift shell 13 are provided below the top plate 11, a group of thin rods 114 are fixed to the bottom surface of the lift plate 113, and cleaning cotton 116 is fixed to the bottom end of the thin rods 114; a group of hollow rods 131 are fixed to the bottom surface of the lift shell 13, and round holes are provided on the hollow rods 131, and an air intake pipe is connected to the lift shell 13; a connecting plate 123 is located between the lift plate 113 and the lift shell 13; a No. 3 motor 21 is fixed to the base 1, and the rotating shaft of the No. 3 motor 21 is fixed to the bottom of the turntable 2, an annular groove is provided at the top of the base 1, and a limit ring located in the annular groove and slidably connected to the annular groove is fixed to the bottom of the turntable 2; a No. 4 motor 41 is fixed to the turntable 2, and the rotating shaft of the No. 4 motor 41 is fixed to the bottom surface of the connecting frame 42, a supporting frame 3 is fixed to one side of the base 1, and a supporting frame 31 is fixed to the supporting frame 3.The connecting plate 123, the lifting plate 113 and the lifting shell 13 are distributed in a triangle. When the turntable 2 rotates, the vertical rod 43 passes through the bottom of the lifting plate 113, the connecting plate 123 and the lifting shell 13 in sequence. The lifting plate 113 and the lifting shell 13 are also respectively fixed with an electric telescopic rod 115 arranged on the top plate 11. When the vertical rod 43 is located below the lifting plate 113, the vertical rod 43 rotates to make the moving ring 55 drive the filter membrane tube 6 to move upward, and the cleaning cotton 116 enters the interior of the filter membrane tube 6. The cleaning cotton 116 can clean the inner wall of the filter membrane tube 6. The telescopic end of the electric telescopic rod 115 can drive the lifting plate 113 to move downward to clean the inside of the filter membrane tube 6 in an all-round manner to avoid the existence of cleaning dead corners. The impurities cleaned out of the filter membrane tube 6 can enter the annular shell 51 through the threaded cylinder 54. At the same time, when the cleaning cotton 116 is used for a long time, the lifting plate 113 can be lowered to move the cleaning cotton 116 downward, and the staff can also replace the cleaning cotton 116. When the inside of the filter membrane tube 6 is cleaned, the turntable 2 rotates so that the vertical rod 43 is located at the connecting plate 1 23, the filter membrane tube 6 can be moved upward to perform the scraping operation. When the scraping operation inside the filter membrane tube 6 is completed, the turntable 2 is rotated again to make the vertical rod 43 located below the lifting shell 13; when the weather temperature is low, the electric telescopic rod 115 is started to make the lifting shell 13 drive the hollow rod 131 to move downward, so that the bottom end of the hollow rod 131 is lower than the top end of the vertical rod 43. When the moving ring 55 drives the filter membrane tube 6 to move upward so that the hollow rod 131 is located inside the filter membrane tube 6 (the inner wall of the filter membrane tube 6 and the outer wall of the hollow rod 131 are aligned with each other), the filter membrane tube 6 moves upward to the bottom end of the hollow rod 131. There is a gap), the external heater is started to allow the warm air to enter the lifting shell 13 through the air intake pipe. The air intake pipe adopts a rubber tube. When the warm air is discharged through the round hole on the hollow rod 131, the membrane liquid in the filter membrane tube 6 can be solidified faster; after the No. 3 motor 21 is started, the turntable 2 can be driven to rotate. The setting of the limit ring at the bottom of the turntable 2 and the annular groove at the top of the base 1 makes the turntable 2 more stable when rotating. After the No. 4 motor 41 is started, the connecting frame 42 can be driven to rotate, so that the connecting frame 42 drives the vertical rod 43 to rotate; the supporting frame 3 is located on the right side of the base 1 (such as. Figure 1 When the vertical rod 43 is tilted, the vertical rod 43 contacts the top of the support frame 31, and the support frame 31 is U-shaped, so that the staff can insert the filter membrane tube 6 into the vertical cylinder 56 for fixing.
[0017] like Fig.13 , Fig.14 and Fig.15As shown, a mobile unit 15 is fixed to the outer ring surface of the base 1, a support column 151 is fixed to the conveying surface of the mobile unit 15, a fixing ring 152 is fixed to the top of the support column 151, a group of through holes are opened on the fixing ring 152, an inflatable ring 153 is fixed in the through holes, a rubber ring 154 is fixed on the inner wall of the inflatable ring 153, a hose 155 connected to the inflatable ring 153 is fixed on the fixing ring 152, and two through holes respectively matched with the vertical rod 43 and the limit rod 4 are opened on the fixing ring 152; a collecting cylinder 16 is arranged above the mobile unit 15, the inner diameter of the collecting cylinder 16 is larger than the diameter of the fixing ring 152, and the axes of the two are Corresponding to the base 1, the collecting cylinder 16 has two slots 162 corresponding to the hose 155 and the support column 151 respectively on one side thereof, and a support leg 161 in contact with the ground is fixed on the collecting cylinder 16; a discharge port 163 is provided at the bottom of the collecting cylinder 16, a collecting shell 17 is fixed at the bottom of the collecting cylinder 16, the top of the collecting shell 17 is connected to the discharge port 163, and both sides of the interior of the collecting shell 17 are fixed with an inclined buffer plate 171; a hydraulic rod 14 corresponding to the collecting cylinder 16 is fixed on the base 1, a connecting rod 141 is fixed to the telescopic end of the hydraulic rod 14, and a bearing block 142 is fixed to the connecting rod 141. The mobile unit 15 is located at the front of the base 1 (with a discharge port 163 at the bottom of the collecting cylinder 16). Figure 1), when the turntable 2 rotates to make the filter membrane tube 6 pass through the lifting plate 113, the connecting plate 123 and the bottom of the lifting shell 13 in sequence to complete the scraping operation, the turntable 2 continues to rotate to make the filter membrane tube 6 correspond to the moving unit 15. The moving unit 15 is composed of a conveyor belt, a frame, a driver and two rotating shafts. After the driver drives one rotating shaft to rotate, the conveyor belt can start to rotate. The moving unit 15 belongs to the prior art and will not be described in detail here. When the scraping operation of the filter membrane tube 6 is completed, the vertical The rod 43 is tilted (the vertical rod 43 changes from a vertical position to a horizontal position, i.e., the vertical rod 43 rotates 90 degrees), and then the conveying surface of the mobile unit 15 drives the support column 151 to move so that the fixed ring 152 is close to the base 1, and then one end of the filter membrane tube 6 is inserted into the inner side of the rubber ring 154, and then the external air pump is started to inflate the inflatable ring 153 through the hose 155 (a group of inflatable rings 153 are connected by a pipeline, which is not shown in the figure, and one inflatable ring 153 is connected to the hose 155). After expansion, the rubber ring 154 can wrap and fix the filter membrane tube 6; then the mobile unit 15 drives the support column 151 away from the base 1, so that the fixing ring 152 enters the collecting tube 16, and the filter membrane tube 6 is pulled out from the vertical tube 56, so that the filter membrane tube 6 enters the collecting tube 16. When the filter membrane tube 6 completely enters the collecting tube 16, the air in the inflatable ring 153 is discharged, and then the fixing ring 152 continues to move, so that the filter membrane tube 6 is separated from the fixing ring 152 (it can also be manually assisted); then the filter membrane tube 6 enters the collecting shell 17 through the discharge port 163, and the buffer plate 171 in the collecting shell 17 can start the buffering effect during the process of the filter membrane tube 6 falling downward. The buffer plate 171 is made of rubber. Finally, the filter membrane tube 6 falls on the conveying surface of the mobile unit 15, so that the subsequent staff can collect it; at the same time, when the vertical rod 43 is in a horizontal state, the telescopic end of the hydraulic rod 14 drives the connecting rod 141 to rise, so that the bearing block 142 supports the vertical rod 43, thereby increasing the stability of the vertical rod 43.
[0018] like Figure 1 , Fig.13 and Fig.16As shown, a disc 18 is provided at the bottom of the scraper assembly, a mounting plate 181 is fixed on one side of the disc 18, a vertical plate 182 is slidably connected to the base 1, a downwardly extending opening is provided at the top of the vertical plate 182, a screw rod is rotatably connected to the bottom of the opening, a No. 5 motor 183 is fixed to the top of the vertical plate 182 through a fixing plate, the rotating shaft of the No. 5 motor 183 is fixed to the top of the screw rod, the mounting plate 181 is slidably connected in the opening on the vertical plate 182 and is threadedly connected to the screw rod; a No. 3 automatic telescopic rod 184 is fixed on the base 1, and a control rod 185 connected to the vertical plate 182 is fixed at the telescopic end of the No. 3 automatic telescopic rod 184; a group of holes are provided at the top of the disc 18, and cleaning cotton 186 is fixed in the holes. When a group of filter membrane tubes 6 have completed film scraping, the telescopic end of the No. 3 automatic telescopic rod 184 drives the vertical plate 182 to move toward the turntable 2 through the control rod 185, so that the disc 18 is located below the film scraping head 125, and then the electric telescopic rod 115 drives the connecting plate 123 to move downward, and the film scraping head 125 moves downward into the cleaning cotton 186, so that the residual membrane liquid on the film scraping head 125 adheres to the cleaning cotton 186, so as to avoid excessive accumulation of membrane liquid on the film scraping head 125 affecting the subsequent film scraping processing of the filter membrane tube 6; then the No. 3 automatic telescopic rod 184 drives the vertical plate 182 to reset, and at the same time, the staff can start the No. 5 motor 183 to rotate the screw rod in the opening of the vertical plate 182, so that the mounting plate 181 moves downward, and drives the disc 18 to move downward, so that the staff can replace the cleaning cotton 186.
[0019] When in use, the vertical rod 43 is slowly tilted (the vertical rod 43 is rotated 90 degrees) to change the vertical rod 43 from a vertical state to a horizontal state. While the vertical rod 43 is tilted, the No. 1 motor 101 unwinds the connecting rope 103, and the staff inserts a group of filter membrane tubes 6 into a group of vertical cylinders 56 on the moving ring 55 for fixing, and then restores the vertical rod 43, and then uses the locking assembly to fix the vertical rod 43 in the connecting frame 42 to prevent the vertical rod 43 from tilting at will; then start the No. 3 motor 21 to rotate the turntable 2, so that the filter membrane tube 6 is located below the scraping assembly, and then start The second automatic telescopic rod 104 is moved to insert the insertion rod into the groove of the ring 45 to restrict the ring 45, and then the electric telescopic rod 115 is started to make the connecting plate 123 drive the membrane liquid conducting tube 122 to move downward, and the folding tube 121 is stretched, so that the film scraping head 125 is located below the top of the vertical rod 43; then the fourth motor 41 is started to rotate the connecting frame 42, and the connecting frame 42 drives the vertical rod 43 to rotate, and the ring 45 does not rotate at this time, and the auxiliary moving ring 55 moves upward, so that the filter membrane tube 6 moves upward, and the film scraping head 125 enters the filter membrane tube 6 When the bottom of the scraper head 125 is flush with the bottom of the filter membrane tube 6, the automatic switch valve 12 is started, and the external delivery pump uniformly delivers the membrane liquid in the external membrane liquid storage tank to the membrane liquid conducting tube 122. When the membrane liquid flows out from the bottom of the membrane liquid conducting tube 122, it falls on the scraper head 125, and then the vertical rod 43 is reversed, so that the moving ring 55 drives the filter membrane tube 6 to move downward slowly and uniformly, so that the membrane liquid that continues to flow to the scraper head 125 can be evenly coated on the inner wall of the filter membrane tube 6, completing the scraping operation on the inner wall of the filter membrane tube 6; the subsequent scraper head 125 is reset, the moving ring 55 drives the filter membrane tube 6 to recover, and then the turntable 2 continues to rotate, so that the filter membrane tube 6 is moved away from under the scraping assembly, the locking assembly is separated from the vertical rod 43, the insertion rod is separated from the groove on the ring 45, and then the vertical rod 43 is slowly tilted. After the vertical rod 43 is in a horizontal state, the filter membrane tube 6 is removed; and a group of connecting frames 42 on the turntable 2 can be provided, so that as the turntable 2 rotates, when a group of filter membrane tubes 6 completes the scraping operation, the next group of filter membrane tubes 6 can be added in time, thereby improving the processing efficiency of the filter membrane tubes 6.
[0020] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the present invention, which should be included in the scope of the claims of the present invention.
Claims
1. An automatic film scraping device for the inner wall of a filter tube, comprising a base (1) and a filter membrane tube (6), characterized in that: A turntable (2) is rotatably connected to the base (1), a connecting frame (42) is rotatably connected to the turntable (2), a driving assembly is provided on the connecting frame (42), the driving assembly comprises a vertical rod (43) rotatably connected to the connecting frame (42) and can be tilted, a circular ring (45) is rotatably connected to the vertical rod (43), a limiting rod (4) is fixed to the circular ring (45), and a fixing assembly detachably connected to the circular ring (45) is provided on the turntable (2); a moving ring (55) located above the circular ring (45) and penetrated by the limiting rod (4) is threadedly connected to the vertical rod (43), a group of vertical cylinders (56) for inserting the filter membrane tube (6) is threadedly connected to the moving ring (55), and a group of rubber blocks (57) distributed in a ring array are fixed on the inner wall of the vertical cylinder (56); a locking assembly detachably connected to the vertical rod (43) is provided in the connecting frame (42); and a scraping assembly that can be raised and lowered and is used to scrape the inner wall of the filter membrane tube (6) is provided above the turntable (2).
2. The automatic film scraping device for the inner wall of a filter tube according to claim 1, characterized in that: The film scraping assembly comprises a top plate (11) located above the rotating disc (2); a support rod (111) is fixed between the top plate (11) and the base (1); a group of automatic switch valves (12) are fixed on the top plate (11); the discharge end of the automatic switch valve (12) is connected to a folding tube (121) that passes through the top plate (11); the bottom end of the folding tube (121) is connected to a film liquid conducting tube (122); and a film liquid conducting tube (122) is provided below the top plate (11). The membrane liquid conducting tube (122) is fixed with a connecting plate (123), and an electric telescopic rod (115) for driving the connecting plate (123) to move up and down is fixed on the top plate (11); an L-shaped short rod (124) is fixed inside the membrane liquid conducting tube (122), and a membrane scraping head (125) located directly below the membrane liquid conducting tube (122) is fixed to one end of the short rod (124) extending outside the membrane liquid conducting tube (122), and the top end of the membrane scraping head (125) is arranged in an arc shape.
3. The automatic film scraping device for the inner wall of a filter tube according to claim 1, characterized in that: The movable rings (55) are provided with two, and the two movable rings (55) are symmetrically distributed up and down, and the inner ring surface of the movable ring (55) located at the top contacts the surface of the vertical rod (43); the vertical rod (43) is threadedly connected with an auxiliary ring (5) located above the circular ring (45), and the auxiliary ring (5) is located below the two movable rings (55); an annular shell (51) is fixed at the bottom of the auxiliary ring (5); a group of connecting tubes (52) are placed on the top of the auxiliary ring (5), and a group of rubber pads (53) are fixed in the connecting tube (52); a threaded tube (54) penetrating the auxiliary ring (5) and extending into the annular shell (51) is fixed at the bottom of the connecting tube (52), and the threaded tube (54) is threadedly connected to the auxiliary ring (5); the limiting rod (4) sequentially penetrates the annular shell (51), the auxiliary ring (5) and the two movable rings (55); the auxiliary ring (5) is fixed with a fixing rod (58) that sequentially penetrates the two movable rings (55) and is fixed to the two movable rings (55).
4. The automatic film scraping device for the inner wall of a filter tube according to claim 3 is characterized in that: The driving assembly comprises a vertical pole (7) rotatably connected in a connection frame (42); a notch extending downward is provided at the top of the vertical pole (7); a No. 1 automatic telescopic rod (71) is fixed in the notch; a No. 1 storage battery (72) is fixed on the vertical pole (7); a control board (73) is fixed at the telescopic end of the No. 1 automatic telescopic rod (71); an annular shell (51), an auxiliary ring (5) and two movable rings (55) are respectively sleeved on the vertical pole (7) and slidably connected to the vertical pole (7); two ends of the control board (73) are respectively connected to the inner wall of the movable ring (55) located above; and the circular ring (45) is rotatably connected to the vertical pole (7).
5. The automatic film scraping device for the inner wall of a filter tube according to claim 1, characterized in that: The fixing assembly comprises a column (22) fixed on the turntable (2), a No. 2 storage battery (23) fixed on the column (22), a bearing frame (10) fixed on the column (22), a No. 1 motor (101) fixed on the inner side of the bearing frame (10), a winding rod (102) fixed on the rotating shaft of the No. 1 motor (101), a connecting rope (103) wound on the winding rod (102), and the other end of the connecting rope (103) connected to the ring (45); a No. 2 automatic telescopic rod (104) is also fixed on the column (22), a plug rod is fixed on the telescopic end of the No. 2 automatic telescopic rod (104), and a groove matching the plug rod is provided on the ring (45).
6. The automatic film scraping device for the inner wall of a filter tube according to claim 4, characterized in that: The locking assembly comprises a screw rod (421) fixed to the inner bottom of the connection frame (42), a sleeve (422) being threadedly connected to the screw rod (421), and a threaded column (423) being fixed to the top of the sleeve (422); screw holes matching the threaded column (423) are formed at the bottom ends of the vertical rod (43) and the vertical rod (7).
7. The automatic film scraping device for the inner wall of a filter tube according to claim 1, characterized in that: The locking assembly comprises a bearing plate (81) fixed to one side of the connecting frame (42), the bearing plate (81) being slidably connected to the top of the rotating disk (2), a No. 3 storage battery (82) being fixed to the bearing plate (81), a No. 2 motor (83) being fixed to the bearing plate (81), a rectangular plate (8) being fixed to the rotating shaft of the No. 2 motor (83), a rotating rod (44) penetrating the vertical rod (43) and being fixed to the vertical rod (43) being rotatably connected in the connecting frame (42), an end of the rotating rod (44) close to the No. 2 motor (83) penetrating the connecting frame (42) and being fixed to a round block (9), and a rectangular groove (91) matching the rectangular plate (8) being provided on the round block (9).
8. The automatic film scraping device for the inner wall of a filter tube according to claim 2, characterized in that: A lift plate (113) and a lift shell (13) are provided below the top plate (11); a group of thin rods (114) are fixed to the bottom surface of the lift plate (113); cleaning cotton (116) is fixed to the bottom end of the thin rods (114); a group of hollow rods (131) are fixed to the bottom surface of the lift shell (13); a circular hole is provided on the hollow rods (131); an air intake pipe is connected to the lift shell (13); a connecting plate (123) is located between the lift plate (113) and the lift shell (13); a base A third motor (21) is fixed on the base (1), the shaft of the third motor (21) is fixed to the bottom of the turntable (2), an annular groove is provided on the top of the base (1), a limit ring located in the annular groove and slidably connected to the annular groove is fixed to the bottom of the turntable (2); a fourth motor (41) is fixed on the turntable (2), the shaft of the fourth motor (41) is fixed to the bottom surface of the connecting frame (42), a supporting frame (3) is fixed on one side of the base (1), and a supporting frame (31) is fixed on the supporting frame (3).
9. The automatic film scraping device for the inner wall of a filter tube according to claim 1, characterized in that: A moving unit (15) is fixed to the outer ring surface of the base (1), a support column (151) is fixed to the conveying surface of the moving unit (15), a fixing ring (152) is fixed to the top of the support column (151), a group of through holes are formed on the fixing ring (152), an air-filling ring (153) is fixed in the through holes, a rubber ring (154) is fixed to the inner wall of the air-filling ring (153), a hose (155) connected to the air-filling ring (153) is fixed to the fixing ring (152), and two through holes respectively matched with the vertical rod (43) and the limit rod (4) are formed on the fixing ring (152); a collecting cylinder (16) is provided above the moving unit (15), the inner diameter of the collecting cylinder (16) is larger than the diameter of the fixing ring (152), and the axes of the two correspond to each other. The collecting cylinder (16) has two slots (162) on one side close to the base (1) corresponding to the hose (155) and the support column (151), respectively; a support leg (161) in contact with the ground is fixed to the collecting cylinder (16); a discharge port (163) is provided at the bottom of the collecting cylinder (16); a collecting shell (17) is fixed to the bottom of the collecting cylinder (16); the top of the collecting shell (17) is connected to the discharge port (163); and buffer plates (171) arranged in an inclined manner are fixed to both sides of the interior of the collecting shell (17); a hydraulic rod (14) corresponding to the collecting cylinder (16) is fixed to the base (1); a connecting rod (141) is fixed to the telescopic end of the hydraulic rod (14); and a bearing block (142) is fixed to the connecting rod (141).
10. The automatic film scraping device for the inner wall of a filter tube according to claim 1, characterized in that: A disc (18) is provided below the scraping film assembly, a mounting plate (181) is fixed on one side of the disc (18), a vertical plate (182) is slidably connected to the base (1), a downwardly extending opening is provided at the top of the vertical plate (182), a screw rod is rotatably connected to the bottom of the opening, a No. 5 motor (183) is fixed to the top of the vertical plate (182) via a fixing plate, a rotating shaft of the No. 5 motor (183) is fixed to the top of the screw rod, the mounting plate (181) is slidably connected to the opening on the vertical plate (182) and is threadedly connected to the screw rod; a No. 3 automatic telescopic rod (184) is fixed on the base (1), a control rod (185) connected to the vertical plate (182) is fixed at the telescopic end of the No. 3 automatic telescopic rod (184); a group of holes are provided at the top of the disc (18), cleaning cotton (186) is fixed in the holes.