A steel pipe composite cutting device
By designing steel pipe composite cutting equipment and using straightening rods and side rod transmission mechanisms, the problem of low utilization rate of steel pipes and steel cutting equipment in steel structure factories is solved, efficient compatible cutting is achieved, and the utilization rate and cutting accuracy of the equipment are improved.
Patent Information
- Application Number
- CN202411530103.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2044-10-30
AI Technical Summary
In existing steel structure factories, the utilization rate of steel pipe and steel cutting equipment is low, resulting in idle equipment and waste of resources.
A steel pipe composite cutting equipment is designed, using a straightening rod transmission mechanism and a side rod transmission mechanism, combined with a CNC clamping device and clamping device to achieve compatible cutting of steel pipes and steel profiles. Through longitudinal and transverse translation and positioning, cutting accuracy and efficiency are ensured.
It improves the utilization rate of equipment, reduces idle equipment, and realizes efficient cutting of steel pipes and steel profiles, adapts to the processing needs of different cross-sectional shapes and angles.
Smart Images

Figure CN119407433B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of steel pipe composite cutting, and specifically to a steel pipe composite cutting device. Background Art
[0002] In the components of various steel structure buildings or structures, steel pipes (such as round pipes, polygonal pipes, square rectangular pipes, etc.) and steel profiles (such as H-shaped steel, T-shaped steel, channel steel, etc.) are often used for manufacturing and processing. One of the processes is to use cutting equipment to perform the required cutting on the materials.
[0003] Most of the conventional cutting equipment is specialized. For example, a numerical control pipe cutting machine is used for cutting round pipes, and a numerical control section steel cutting machine is used for cutting section steel. Generally, both of these two types of equipment need to be equipped in a steel structure factory. Since the materials used for steel components are different and the probability of processing components using steel pipes and section steel simultaneously for a long time is not high, there will be a phenomenon that one piece of equipment is in production while the other is idle. This not only reduces the utilization rate of the equipment but also causes waste of the production site due to the idle equipment.
[0004] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and a steel pipe composite cutting device is proposed. Summary of the Invention
[0005] Aiming at the deficiencies of the prior art, the present invention provides a steel pipe composite cutting device, which solves the problems raised in the above background art.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a steel pipe composite cutting equipment, including a main body support and a side support rod, an input track support is provided in the main body support, and a longitudinal beam at one end of the input track support is provided with a vertical guide rail and a longitudinal linear guide rail, the vertical guide rail is used to provide guidance for the cutting support, a straightening rod guide groove plate is installed between the two groups of the longitudinal linear guide rails, and a side push straightening rod is provided on one side of the straightening rod guide groove plate, a support seat is installed between the straightening rod guide groove plates, a connecting rod is installed on one side of the side push straightening rod, and a straightening rod transmission mechanism is provided at the end of the connecting rod, a longitudinal shaft rod is installed in the middle of the input track support, and one end of the longitudinal shaft rod is connected to a power cylinder, and the top of the side push straightening rod is provided There is roller one or roller one, side support rods are provided on both sides of the input track bracket, and a worm gear reverse screw is installed on the outer surface of the side support rods, the side support rods are symmetrically arranged on the worm gear reverse screw, the bottom of the worm gear reverse screw is provided with a side support rod guide groove, and a worm wheel is installed on the outer surface of the worm gear reverse screw, and a worm is meshed with the outer surface of the worm wheel, a transmission shaft support beam is provided on the outside of the worm, and a transmission shaft is provided inside the transmission shaft support beam, one end of the transmission shaft is provided with a transmission gear set, and a shaft transmission shaft transmission motor reducer is provided on one side of the transmission gear set, one end of the worm is provided with a transmission gear set, and a side support positioning motor reducer is installed on one side of the transmission gear set, and roller two or roller two is provided on the top of the side support rod. The front end of the input track bracket is equipped with a bracket, and longitudinal linear guide rails are provided on both sides of the input track bracket, a CNC clamping device is installed on the longitudinal linear guide rail, and a driving motor 1 is provided inside the CNC clamping device, and a vertical linear guide rail is installed on one side of the driving motor 1, and the driving motor 1 is used to drive the CNC clamping device to move on the linear guide rail, and a clamping device is provided on one side of the vertical linear guide rail. The vertical linear guide rail is used to provide a guide for the vertical movement of the clamping device, and a driving motor 2 is installed on both sides of the clamping device, and a gripper is provided at the midpoint of the crossbeam of the clamping device, and a cylinder is installed on one side of the gripper. The main bracket is welded by steel pipe and steel section, and a cutting bracket and a cutting bracket are provided on the top of the main bracket. The bracket power mechanism, the cutting bracket is arranged on one side of the cutting bracket power mechanism, vertical screws are provided at both ends of the top of the cutting bracket, and the vertical screws are connected to a worm gear transmission mechanism through a sprocket chain transmission mechanism, and the cutting bracket is driven by a power motor to perform vertical translation along a pair of vertical guide rails, and a rotating plate wheel seat is provided at the lower end of the cutting bracket, and a rotating plate gear is installed on the outer surface of one side of the rotating plate wheel seat, vertical screws are provided on both sides of the rotating plate wheel seat, and a guide wheel is installed on the outside of the vertical screw, a wire take-up drum is provided on one side of the upper part of the vertical guide rail, and a cable is installed on the outer surface of the wire take-up drum, the end of the cable is connected to a cutting gun, and a table is provided at the bottom of the wire take-up drum, and a motor reducer is installed on one side of the rotating plate gear.Moreover, a driving gear is provided at the output end of the motor speed reducer, and a first roller path group is provided above the straightening rod transmission mechanism.
[0007] Furthermore, the rotating plate gear is assembled on the rotating plate wheel seat through bearings, and the rotating plate wheel seat rotates around the rotating plate wheel seat driven by the driving gear and the motor speed reducer.
[0008] Furthermore, there are two sets of driving motors II, and the driving motors II and the longitudinal linear guide rails are distributed in a one-to-one correspondence.
[0009] Furthermore, a housing is provided outside the sprocket and the chain, and a receiving cart is installed below the cutting torch.
[0010] Furthermore, the cable of the cutting torch is connected to the wire reel through the hole in the upper right of the rotating plate and wound therein, and the end of the cable is connected to the cutting power supply.
[0011] Furthermore, the guide wheel is slidably arranged inside the vertical guide rail, and the length of the vertical guide rail is of a rectangular structure.
[0012] Furthermore, a small platform is provided at the bottom of the power mechanism of the cutting bracket, and a power motor is installed on the outer surface of the small platform.
[0013] Furthermore, a large platform is provided below the small platform, and the small platform and the large platform are arranged in parallel.
[0014] Furthermore, a rotating plate is installed on the rotating plate gear, and a cutting torch pulley group is provided above the rotating plate. An output track bracket is installed on the outer side of the main body bracket away from the input track bracket.
[0015] Furthermore, a second roller path group is provided above the two output track brackets, and one side of the second roller path group is connected to a chain drive motor speed reducer through a chain, a sprocket and a transmission chain.
[0016] The present invention provides a steel pipe composite cutting device, which has the following beneficial effects:
[0017] 1. In this steel pipe composite cutting device, through the movement of the straightening rod transmission mechanism, each pair of side push straightening rods makes a transverse symmetric translation along the longitudinal center line of the input roller track bracket relative to the straightening rod guide groove plate, so that the material placed on the roller track is longitudinally centered and straightened; the parts of the side push straightening rod in contact with the material are roller I and roller, the former is used for profiled steel and square and rectangular pipes, and the latter can be assembled on the former for round pipes.
[0018] 2. The steel pipe composite cutting equipment, the output roller support is composed of two parallel steel longitudinal beams and a number of legs, and a number of roller groups with sprockets at one end are installed on the longitudinal beams; a number of pairs of workpiece side supports are set between the two longitudinal beams, which are symmetrically assembled on the worm gear reverse screw and the bottom is inserted into the side support rod guide groove, which allows the side support rod to be horizontally symmetrically translated relative to the longitudinal center line of the output roller support and coincide with the longitudinal center line of the material input track support, providing side support for the workpiece output after cutting and preventing it from lateral shifting or rolling (for round pipes).
[0019] 3. This composite steel pipe cutting equipment uses a CNC-controlled clamping device to move the material longitudinally along a roller conveyor and position it in the cutting area. The clamping device can be raised and lowered vertically to accommodate different cross-sectional heights, and the height can be raised above the top surface of the material to prevent the clamping device from interfering with the material suspended on the feed roller conveyor during its return stroke. The cutting frame at the cutting station can move vertically to align the geometric center of the cutting surface with the geometric center of the material cross section. The cutting gun, via a vertically movable slide assembly mounted on a turntable, performs a composite circular, radial, and tangential motion relative to the geometric center, thereby accommodating the processing of pipes and profiles with different cross-sectional shapes. The cutting gun can also be adjusted at an angle to accommodate bevel cutting. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the vertical structure of a steel pipe composite cutting device according to the present invention;
[0021] Figure 2 This is a schematic top view of the structure of a steel pipe composite cutting device according to the present invention;
[0022] Figure 3 The present invention is a steel pipe composite cutting equipment Figure 1 Schematic diagram of the right view structure in the BB orientation;
[0023] Figure 4 The present invention is a steel pipe composite cutting equipment Figure 1 Schematic diagram of the structure from the right side in the CC section;
[0024] Figure 5 The present invention is a steel pipe composite cutting equipment Figure 2 Schematic diagram of the left elevation structure in the DD section;
[0025] Figure 6 The present invention is a steel pipe composite cutting equipment Figure 1 Schematic diagram of the left-view structure in the EE azimuth section.
[0026] In the figure: 1. Main body bracket; 1.1 Vertical guide rail; 1.2 Small platform; 1.3 Large platform; 2. Cutting bracket; 2.1 Vertical screw rod; 2.2 Guide wheel; 2.3 Turntable wheel seat; 2.4 Table board; 3. Turntable gear; 3.1 Motor reducer; 3.2 Driving gear; 4. Turntable; 5. Torch pulley set; 6. Torch; 6.1 Cable; 7. Wire reel; 8. Cutting bracket power mechanism; 8.1 Worm and worm gear transmission mechanism; 8.2 Sprocket and chain transmission mechanism; 8.3 Power motor; 9. Side support positioning motor reducer; 9.1 Transmission gear set; 10. Input track bracket; 10.1 Bracket; 11. Track set one; 12. Side push and straightening rod; 12.1 Roller one; 12.2 Roller barrel one; 13. Straightening rod guide groove plate; 14. Straightening rod transmission mechanism; 14.1 Connecting rod; 14.2 Support seat; 14.3 Power cylinder; 15. NC pinch feeder; 15.1 Driving motor one; 15.2 Vertical linear guide rail; 16. Clamping device; 16.1 Driving motor two; 17. Gripping pliers; 17.1 Cylinder; 18. Longitudinal linear guide rail; 19. Output track bracket; 20. Track set two; 21. Side support rod; 21.1 Roller two; 21.2 Roller barrel two; 22. Side support rod guide groove; 23. Side support rod transmission mechanism; 23.1 Worm reverse thread screw; 23.2 Worm; 23.3 Worm gear; 24. Drive shaft support beam; 25. Transmission gear set; 26. Shaft drive motor reducer; 27. Chain drive motor reducer; 27.1 Transmission chain; 28. Housing; 29. Receiving cart. Specific embodiments
[0027] The following further describes in detail the embodiments of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0028] As Figures 1-6As shown, the present invention provides a technical solution: a steel pipe composite cutting equipment, including a main frame 1, a vertical guide rail 1.1, a small platform 1.2, a large platform 1.3, a cutting frame 2, a vertical screw 2.1, a guide wheel 2.2, a turntable wheel seat 2.3, a table 2.4, a turntable gear 3, a motor reducer 3.1, a power gear 3.2, a turntable 4, a cutting gun pulley group 5, a cutting gun 6, a cable 6.1, a take-up reel 7, a cutting frame power mechanism 8, a worm gear transmission mechanism 8.1, a sprocket chain transmission mechanism 8.2, a power motor 8.3, a side support positioning motor reducer 9, a transmission gear group 9.1, an input track frame 10, a bracket 10.1, a roller group 11, a side push straightening rod 12, a roller 12.1, and a roller 12 .2, righting rod guide groove plate 13, righting rod transmission mechanism 14, connecting rod 14.1, support seat 14.2, power cylinder 14.3, CNC clamp 15, drive motor 1 15.1, vertical linear guide 15.2, clamping device 16, drive motor 2 16.1, grasping clamp 17, cylinder 17.1, longitudinal linear guide 18, output track bracket 19, roller group 2 20, side support rod 21, roller 2 21.1, roller 2 21.2, side support rod guide groove 22, side support rod transmission mechanism 23, worm gear reverse screw 23.1, worm 23.2, worm gear 23.3, transmission shaft support beam 24, transmission gear group 25, shaft drive motor reducer 26, chain drive motor reducer 27, transmission chain 27.1, cover Shell 28 and material receiving car 29, the end of the input track bracket 10 is provided in the main frame 1, and the longitudinal beam at one end of the input track bracket 10 is provided with a vertical guide rail 1.1 and a longitudinal linear guide rail 18, the vertical guide rail 1.1 is used to provide guidance for the cutting bracket 2, a straightening rod guide groove plate 13 is installed between the two sets of longitudinal linear guide rails 18, and a side-pushing straightening rod 12 is provided on one side of the straightening rod guide groove plate 13, a support seat 14.2 is installed between the straightening rod guide groove plates 13, a connecting rod 14.1 is installed on one side of the side-pushing straightening rod 12, and a straightening rod transmission mechanism 14 is provided at the end of the connecting rod 14.1, a longitudinal shaft rod is installed in the middle of the input track bracket 10, and one end of the longitudinal shaft rod is connected to a power cylinder 14.3, the side-pushing straightening rod 12 The top of the input track support 10 is provided with roller 12.1 or roller 12.2. Side support rods 21 are provided on both sides of the input track support 10, and worm gear screws 23.1 are mounted on the outer surfaces of the side support rods 21. The input roller support 10 is composed of two parallel steel longitudinal beams and a plurality of legs. The longitudinal beams are equipped with a plurality of rollers 1.1 and two linear guide rails 18. A plurality of righting rod guide slots 13 are installed between the inner sides of the two main longitudinal beams to guide the translation of the side-pushing righting rods 12. Several pairs of side-pushing righting rods 12 are connected to the righting rod transmission mechanism 14 via respective pairs of connecting rods 14.1. Their longitudinal shafts are coaxially supported by a plurality of support blocks 14.2 mounted between the righting rod guide slots 13. One end of the shaft is connected to the power cylinder 14.3 Connection. Driven by it, the movement of the straightening rod transmission mechanism 14 causes each pair of side push straightening rods 12 to make a transverse symmetric translation along the straightening rod guide groove plate 13 relative to the longitudinal center line of the input roller table bracket 10, so as to longitudinally center and straighten the material placed on the roller table; the parts of the side push straightening rod 12 in contact with the material are the first roller 12.1 and the roller 12.2. The former is used for profiled steel, square and rectangular pipes, and the latter can be assembled on the former for round pipes.
[0029] Such as Figure 1 , Figure 3 , Figure 4 and Figure 6As shown, the side support rods 21 are symmetrically arranged on the reverse-thread worm screw 23.1 of the worm gear. A side support rod guide groove 22 is provided at the bottom of the reverse-thread worm screw 23.1. A worm gear 23.3 is installed on the outer surface of the reverse-thread worm screw 23.1. A worm 23.2 is meshed with the outer surface of the worm gear 23.3. A drive shaft support beam 24 is provided outside the worm 23.2. A drive shaft is provided inside the drive shaft support beam 24. A transmission gear set 25 is installed at one end of the drive shaft. A shaft drive motor reducer 26 is provided on one side of the transmission gear set 25. A transmission gear set 9.1 is provided at one end of the worm 23.2. A side support positioning motor reducer 9 is installed on one side of the transmission gear set 9.1. A roller two 21.1 or a roller barrel two 21.2 is provided at the top of the side support rod 21. A bracket 10.1 is installed at the front end of the input track support 10. Longitudinal linear guide rails 18 are provided on both sides of the input track support 10. A pair of side support rods 21 for laterally positioning the material are provided at the front end of the input roller track support 10 and are symmetrically assembled on the reverse-thread worm screw 23.1 and inserted into the guide groove beam 2 at the bottom, enabling the side support rods 21 to perform lateral symmetric translation relative to the longitudinal center line of the input roller track support 10 to provide lateral positioning for the material to be cut; the worm gear 23.3 on the reverse-thread worm screw 23.1 is meshed with the worm 23.2 and is supported by the support beam 24; one end of the worm 23.2 is connected to the motor reducer 9.1 through a gear set 9.2, which drives the worm 23.2 to rotate to drive the worm gear 23.3 and its reverse-thread worm screw 23.1 to rotate, causing the side support rods 21 to perform symmetric translation along the axial direction of the reverse-thread worm screw 23.1 to laterally clamp the material; the parts of the side support rods 21 in contact with the material are the roller two 21.1 and the roller barrel two 21.2. The former is used for H-beams and square and rectangular pipes, and the latter can be assembled on the former for round pipes; in addition, a bracket 10.1 is provided at the front end of the input roller track support 10 to support the material section when the remaining length of the material is shorter than the distance between the two rollers. A numerical control pinch roller 15 is installed on the longitudinal linear guide rail 18. A drive motor one 15.1 is provided inside the numerical control pinch roller 15. A vertical linear guide rail 15.2 is installed on one side of the drive motor one 15.1. The drive motor one 15.1 is used to drive the numerical control pinch roller 15 to move on the linear guide rail 18. A clamping device 16 is provided on one side of the vertical linear guide rail 15.2. The vertical linear guide rail 15.2 is used to guide the vertical movement of the clamping device 16. Drive motors two 16.1 are installed on both sides of the clamping device 16. A gripper 17 is provided at the midpoint of the cross beam of the clamping device 16. There are two sets of drive motors two 16.1, and the drive motors two 16.1 and the longitudinal linear guide rail 18 are distributed in one-to-one correspondence. A cylinder 17.1 is installed on one side of the gripper 17. By installing a set of numerical control pinch rollers 15 on the two linear guide rails 18, a drive motor one 15.1 and a vertical linear guide rail 15.2. The former is used to drive the numerical control pinch roller 15 to move on the linear guide 18, and the latter provides guidance for the vertical movement of the clamping device 16, and the clamping device 16 is driven by the second driving motor 16.1; a gripper 17 for gripping the material is assembled at the midpoint of the cross beam of the clamping device 16, and it performs vertical clamping and unclamping actions through the cylinder 17.1.
[0030] Such as Figure 1 , Figure 2 , Figure 3 and Figure 5As shown in the figure, the main body support 1 is formed by welding steel pipes and sections. At the top of the main body support 1, there are a cutting support 2 and a cutting support power mechanism 8. At the bottom of the cutting support power mechanism 8, there is a small platform 1.2. On the outer surface of the small platform 1.2, a power motor 8.3 is installed. Below the small platform 1.2, there is a large platform 1.3. The small platform 1.2 and the large platform 1.3 are arranged in parallel. The cutting support 2 is arranged on one side of the cutting support power mechanism 8. At both ends of the top of the cutting support 2, there are vertical screws 2.1. The vertical screws 2.1 are connected to a worm and worm gear transmission mechanism 8.1 through a sprocket and chain transmission mechanism 8.2. Driven by the power motor 8.3, the cutting support 2 makes a vertical translation along a pair of vertical guide rails 1.1. The main body support 1 is formed by welding steel pipes and sections, used to support the cutting support 2 and the cutting support power mechanism 8. On the main body support 1: inside the two doorposts, a pair of vertical guide rails 1.1 are arranged to provide guidance for the vertical movement of the cutting support 2; on the top of the platform, a large platform 1.3 is set up to place a cutting power source such as a plasma power source or a laser power source; on the top door beam, a worm and worm gear transmission mechanism 8.1 is assembled, and a small platform 1.2 is set up to install the power motor 8.3 of the cutting support power mechanism 8. At both ends of the top of the cutting support 2, a pair of vertical screws 2.1 are arranged. They are connected to the worm and worm gear transmission mechanism 8.1 through a sprocket and chain transmission mechanism 8.2. Driven by the power motor 8.3, the cutting support 2 makes a vertical translation along a pair of vertical guide rails 1.1 to make the circular hole axis of the turntable wheel seat 2.3 coincide with the cross-sectional geometric center of the material. At the lower end of the cutting support 2, there is a turntable wheel seat 2.3. On the outer surface of one side of the turntable wheel seat 2.3, a turntable gear 3 is installed. On the turntable gear 3, a turntable 4 is installed. Above the turntable 4, there is a cutting torch pulley group 5. On the outside of the main body support 1, away from the input track support 10, an output track support 19 is installed. Above the two output track supports 19, there is a roller group two 20. One side of the roller group two 20 is connected to a chain drive motor reducer 27 through a chain, sprocket and transmission chain 27.1. The output roller support 19 is composed of two parallel steel section longitudinal beams and several legs. On the longitudinal beams, several roller groups two 20 with sprockets at one end are assembled; between the two longitudinal beams, several pairs of workpiece side support rods 21 are arranged. They are symmetrically assembled on the reverse-thread worm screw 23.1 of the worm and are inserted into the side support rod guide grooves 22 at the bottom. It enables the side support rods 21 to make a transverse symmetric translation relative to the longitudinal center line of the output roller support 19, which coincides with the longitudinal center line of the material input track support 10, to provide side support for the workpiece output after cutting to prevent it from side shifting or side rolling for the circular tube; the transmission shaft of the side support rod transmission mechanism 23 is supported by several transmission shaft support beams 24. On the transmission shaft, several worms 23.2 are assembled. They are respectively engaged with the worm wheels 23.3 on the corresponding reverse-thread worm screws 23.1 of the worm. One end of the transmission shaft is connected to the motor reducer 26 through a transmission gear group 25, which drives the worm 23.2 rotates to drive the worm wheel 23.3 and its worm wheel counter-thread screw 23.1 to rotate, so that each pair of side support rods 21 simultaneously makes symmetrical translation along the axial direction of the worm wheel counter-thread screw 23.1. Among them, each roller set 20 is connected to the chain drive motor reducer 27 through its own sprocket and mutually connected synchronous transmission chain 27.1, which drives each roller set 20 to rotate synchronously to undertake the output of the workpiece; the sprocket and chain at one end of each roller set 20 are safely protected by a cover 28, and the turn plate gear 3 is assembled on the turn plate wheel seat 2.3 through a bearing, and the turn plate The wheel seat 2.3 rotates around the turntable wheel seat 2.3 through the drive of the power gear 3.2 and the motor reducer 3.1. Vertical screws 2.1 are provided on both sides of the turntable wheel seat 2.3, and a guide wheel 2.2 is installed on the outside of the vertical screw 2.1. The guide wheel 2.2 is slidably arranged inside the vertical guide rail 1.1, and the length of the vertical guide rail 1.1 is a rectangular structure. A take-up drum 7 is provided on one side of the upper part of the vertical guide rail 1.1, and a cable 6.1 is installed on the outer surface of the take-up drum 7. The end of the cable 6.1 is connected to the cutting gun 6, and the bottom of the take-up drum 7 is provided with a cable 6.1. A table 2.4 is provided, a motor reducer 3.1 is installed on one side of the rotating plate gear 3, and a power gear 3.2 is provided at the output end of the motor reducer 3.1, a rotating plate 4 is installed on the rotating plate gear 3, and a cutting gun pulley group 5 is provided above the rotating plate 4. On the cutting bracket 2: a circular hole-type rotating plate wheel seat 2.3 is provided at the lower part to support the rotating plate gear 3, and its axis is on the same vertical plane as the longitudinal center line of the material input roller 10; two pairs of guide wheels 2.2 are provided on both sides, which cooperate with the vertical guide rail 1.1 to be able to translate vertically; A take-up reel 7 is located on one side of the upper portion, for winding the cable 6.1 between the cutting torch 6 and the cutting power source. The reel 7 features an automatic revolving take-up function. A platform 2.4 is located at the bottom, for mounting the motor reducer 3.1 for the rotary plate gear 3. On the cutting bracket 2, the rotary plate gear 3 is mounted on the rotary plate wheel seat 2.3 via a bearing. It rotates around the rotary plate wheel seat 2.3 driven by the power gear 3.2 and the motor reducer 3.1. The rotary plate 4 is mounted on the rotary plate gear 3, and the cutting torch slide rail assembly 5 is mounted on the upper side of the rotary plate 4. Figure 3 The cutting gun 6 is assembled at the lower end of the vertical slide rail of the cutting gun slide rail group 5. Figure 1 、 Figure 3 The cable 6.1 connecting the cutting gun 6 is connected to the take-up reel 7 through the hole on the upper right side of the rotating plate 4 and coiled therein. The cable end is connected to the cutting power supply. An output track bracket 19 is installed on the side of the main body bracket 1 away from the input track bracket 10. A roller group 20 is arranged above the two groups of output track brackets 19, and one side of the roller group 20 is connected to the chain drive motor reducer 27 through a chain, a sprocket and a transmission chain 27.1. A cover 28 is provided on the outside of the sprocket and the chain. A material receiving cart 29 is installed below the cutting gun 6, and a roller group 11 is arranged above the straightening rod transmission mechanism 14.
[0031] In summary, as Figures 1-6 shown, when using this steel pipe composite cutting equipment, in step one, import the model cross-section specifications, length, cutting parts, cutting shapes, etc. of the workpiece to be processed into the controller that controls the operation of the machine. All moving parts of the equipment are in the initial state at the origin position. Among them, roller one 12.1 and roller 12.2, roller two 21.1 and roller two 21.2 are selected according to the model of the workpiece to be processed.
[0032] In step two, manually lift a material corresponding to the model and place it in the predetermined area on the material input roller path group one 11, and then start the machine to run.
[0033] In step three, the power cylinder 14.3 of the upright rod transmission mechanism 14 automatically drives each pair of side push upright rods 12 to symmetrically translate along the vertical plane of the longitudinal axis of the equipment unit according to the program instruction. After centering the material, the power cylinder 14.3 automatically locks in position; at the same time, the cutting bracket 2 automatically moves vertically according to the program instruction so that the circular hole axis line of its rotating plate wheel seat 2.3 coincides with the cross-sectional geometric center line of the material; at the same time, the side support rod transmission mechanism 23 in the workpiece output roller path area automatically drives each pair of side support rods 21 to symmetrically translate horizontally along the vertical plane of the longitudinal axis of the equipment unit according to the program instruction under the automatic drive of the transmission gear set 25 and the shaft transmission motor reducer 26, and automatically pauses when the symmetric spacing is slightly wider than the workpiece width at a position suitable for guiding the workpiece width.
[0034] In step four, after the material is centered, the numerical control clamp conveyor 15 automatically searches for the end of the material according to the program instruction, and at the same time the clamping device 16 moves downward. They cooperate with the gripper 17 to automatically clamp the predetermined position at the end of the material; then automatically push the material to move towards the cutting vertical plane position of the cutting torch 6, and automatically pause when the part to be cut on the material reaches the cutting point position (it will move back and forth when cutting the circular pipe intersection line).
[0035] In step five, according to the program instruction, the cutting power supply and the cutting torch 6 start cutting operation. The rotating plate 4 and the cutting torch slide rail group 5 cooperate with the cutting torch 6 to automatically cut the required end parts of the material such as bevels, cutting straight lines or curves, cutting off heads, etc. and certain parts of the segment length such as opening holes, bevels, segmenting, etc. along the predetermined trajectory, and the movement of the cutting longitudinal part is automatically clamped by the numerical control clamp conveyor 15 to move the material forward or backward (such as cutting a curve on the material surface); when the rotating plate 4 makes a clockwise or counterclockwise circular motion, the cable 6.1 will be pulled out or retracted from the cable reel 7; the cut slag and cut-off heads will fall into the receiving cart 29.
[0036] [[ID=!7]]In step six, when a cut workpiece of a certain length enters the workpiece output roller path group two 20, after the workpiece is segmented, the program instruction chain drive motor reducer 27 starts to run, and the chain drive motor reducer 27 automatically drives the roller path group two 20 to convey the workpiece to the end of the roller path and pause, and the workpiece waits to be removed from the roller path.
[0037] Step 7: When cutting the tail end of a piece of material, according to the program instructions, the centering rod drive mechanism 14 within the material input roller path area automatically drives each pair of side push centering rods 12 to reset, and then an operator manually lifts and places the next piece of material onto the first input roller path group 11; after the cutting of the previous piece of material is completed, the grippers 17 on the clamping device 16 automatically release the clamp through the cylinder 17.1, the clamping device 16 automatically rises and resets through the second drive motor 16.1, and the feeding device 15 automatically returns after riding over the material; at the same time, the rotating plate 4 and the cutting torch slide rail group 5 drive the cutting torch 6 to automatically reset. Thus, the cutting work cycle of one piece of material is completed.
[0038] Step 8: After the workpiece of the previously cut piece placed on the workpiece output roller path group two 20 is removed, the command transmission gear set 25 and the shaft transmission motor reducer 26 drive the side centering rod drive mechanism 23 to reset each pair of side centering rods 21.
[0039] Finally, by repeating the process of the above steps 1 - 8, the cutting work cycle of subsequent materials can be completed;
[0040] In addition, the program control instruction logic is as follows: Program control logic: Before the equipment starts, the numerical control feeding device 15, the clamping device 16, the cutting support 2, the rotating plate 4, the cutting torch 6, the side push centering rods 12, and the side centering rods 21 are all in the initial state at the origin position - import the model cross-section specifications, length, cutting parts, cutting shapes, etc. of the workpiece to be processed into the controller - start the machine after the material is lifted and placed on the first material input roller path group 11 - the centering rod drive mechanism 14 automatically drives the side push centering rods 12 to center the material, and then the power cylinder 14.3 automatically locks in place; at the same time, the cutting support 2 automatically moves vertically so that the circular hole axis line of its rotating plate wheel seat 2.3 coincides with the cross-section geometric center line of the material; at the same time, the side centering rod drive mechanism 23 within the workpiece output roller path area automatically drives the lateral spacing of the side centering rods 21 to be in the guiding position suitable for the width of the workpiece - the numerical control feeding device 15 automatically locates to the tail end of the material and cooperates with the clamping device 16 to automatically clamp the material - the numerical control feeding device 15 automatically pushes the cutting part of the material step by step to the working position of the cutting torch 6 and pauses, or when pushing and pulling to cut the intersecting line of circular tubes - the rotating plate 4, the cutting torch slide rail group 5, the cutting power supply, and the cutting torch 6 cooperate with each other to start the cutting operation - the cut workpiece segment enters the workpiece output roller path group two 20, and after the workpiece segmentation segment, the chain drive motor reducer 27 automatically drives the roller path group two 20 to convey the workpiece to the end of the roller path and pauses - when cutting the tail of the previous piece of material, the centering rod drive mechanism 14 automatically drives the side push centering rods 12 to reset - lift and place the next piece of material onto the first material input roller path group 11 - the clamping device 16 that has completed the cutting work of the previous piece of material automatically releases the clamp, the numerical control feeding device 15 automatically returns, and the rotating plate 4 and the cutting torch 6 automatically reset - after the cutting work cycle of one piece of material is completed, the machine automatically shuts down and awaits the next cycle.
[0041] When the material is lifted and placed on the input roller table 11,
[0042] 1. The program commands the power cylinder 14.3 of the alignment rod drive mechanism 14 to drive each pair of side push alignment rods 12 to simultaneously and symmetrically move towards each other horizontally, causing the material to be centered horizontally and coincide with the longitudinal central vertical plane of the equipment unit;
[0043] 2. At the same time, the program commands the side support positioning motor reducer 9 to drive the cutting bracket 2 to move vertically, so that the axis line of the circular hole of the rotating plate wheel seat 2.3 coincides with the geometric center line of the cross-section of the material;
[0044] 3. At the same time, the program commands the side support rod drive mechanism 23 within the workpiece output roller table area to automatically drive the lateral spacing of the side support rods 21 to be in a guiding position suitable for the width of the workpiece.
[0045] 3.2.1. The program commands the numerical control pinch roller 15 near the origin at the tail end of the material to automatically move to the tail end of the material, and the clamping device 16 thereon automatically moves vertically to a position where it can clamp the end of the material and cooperates with the gripper 17 to clamp the material; then it automatically pushes the material to move towards the cutting vertical plane position of the cutting torch 6. When the part to be cut on the material reaches the cutting point, the material will automatically pause and the cutting line on the material surface will move back and forth.
[0046] 3.2.2. The program commands the cutting power supply and the cutting torch 6 to start cutting operation. The rotating plate 4 and the cutting torch slide rail group 5 cooperate with the cutting torch 6 to automatically cut the required end parts of the material such as bevels, straight or curved cuts, and cut-offs, and certain parts of the segment length such as openings, bevels, and segmentation, etc. along the predetermined trajectory. And the movement of the cutting longitudinal part is automatically clamped and advanced or retreated by the numerical control pinch roller 15; the cutting slag and cut-off heads fall into the receiving cart 29.
[0047] 3.2.3. When a cut workpiece of a certain length enters the second workpiece output roller table group 20 and after the workpiece segmentation section, the program commands the chain drive motor reducer 27 to start running. The chain drive motor reducer 27 automatically drives the second workpiece output roller table group 20 to convey the workpiece to the end of the roller table and pause, and the workpiece waits to be removed from the roller table.
[0048] 3.2.4. When a material is at the cutting tail end, the program commands the alignment rod drive mechanism 14 to automatically drive the side push alignment rods 12 to reset, and then a new material can be lifted and placed on the first input roller table group 11; the gripper 17 on the clamping device 16 that has completed the cutting work of the previous material automatically releases the clamp through the cylinder 17.1, and the clamping device 16 automatically rises and resets through the drive motor two 16.1. At the same time, the numerical control pinch roller 15 rides over the material and automatically returns to its original position; the rotating plate 4 and the cutting torch slide rail group 5 drive the cutting torch 6 to automatically return to its original position. Thus, the cutting work cycle of one material is completed.
[0049] 3.2.5 After the previous workpiece cut and placed on the workpiece output roller group II 20 is removed, an instruction is given to the drive gear group 25 and the shaft drive motor reducer 26 to drive the side support rod drive mechanism 23 to reset each pair of side support rods 21.
[0050] Finally, repeat the above processes of 3.2.1 to 3.2.5 to complete the cutting work cycle of the subsequent materials.
[0051] The embodiments of the present invention are given for purposes of illustration and description, and are not exhaustive or limit the invention to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are chosen and described in order to best explain the principles of the invention and its practical application, and to enable those of ordinary skill in the art to understand the invention so as to design various embodiments with various modifications suitable for a particular purpose.
Claims
1. A steel pipe composite cutting device, comprising a main body bracket (1) and a side support rod (21), characterized in that: The main body bracket (1) is provided with an input track bracket (10), and a longitudinal beam at one end of the input track bracket (10) is provided with a vertical guide rail (1.1) and a longitudinal linear guide rail (18), the vertical guide rail (1.1) is used to provide guidance for the cutting bracket (2), a straightening rod guide slot plate (13) is installed between the two groups of the longitudinal linear guide rails (18), and a side-pushing straightening rod (12) is provided on one side of the straightening rod guide slot plate (13), a support seat (14.2) is installed between the straightening rod guide slot plates (13), a connecting rod (14.1) is installed on one side of the side-pushing straightening rod (12), and a straightening rod transmission mechanism (14) is provided at the end of the connecting rod (14.1), and a longitudinal straightening rod (14.1) is installed in the middle of the input track bracket (10). A longitudinal shaft, and one end of the longitudinal shaft is connected to a power cylinder (14.3), a roller wheel (12.1) or a roller (12.2) is provided on the top of the side push straightening rod (12), side support rods (21) are provided on both sides of the inside of the input track bracket (10), and a worm gear reverse screw (23.1) is installed on the outer surface of the side support rod (21), the side support rod (21) is symmetrically arranged on the worm gear reverse screw (23.1), the bottom of the worm gear reverse screw (23.1) is provided with a side support rod guide groove (22), and a worm wheel (23.3) is installed on the outer surface of the worm gear (23.3), and a worm (23.2) is meshed with the outer surface of the worm (23.2). A transmission shaft support beam (24) is provided, and a transmission shaft is provided inside the transmission shaft support beam (24), a transmission gear set (25) is installed at one end of the transmission shaft, and a shaft transmission shaft transmission motor reducer (26) is provided on one side of the transmission gear set (25), a transmission gear set (9.1) is provided at one end of the worm (23.2), a side support positioning motor reducer (9) is installed on one side of the transmission gear set (9.1), a roller wheel 2 (21.1) or a roller 2 (21.2) is provided on the top of the side support rod (21), a bracket (10.1) is installed at the front end of the input track bracket (10), and longitudinal linear guide rails (18) are provided on both sides of the input track bracket (10), and the longitudinal linear guide rails (1 8) is installed with a numerical control clamp (15), and a driving motor (15.1) is provided inside the numerical control clamp (15), a vertical linear guide (15.2) is installed on one side of the driving motor (15.1), and the driving motor (15.1) is used to drive the numerical control clamp (15) to move on the linear guide (18), a clamping device (16) is provided on one side of the vertical linear guide (15.2), and the vertical linear guide (15.2) is used to provide guidance for the vertical movement of the clamping device (16), and driving motors (16.1) are installed on both sides of the clamping device (16), and a gripper (17) is provided at the midpoint of the crossbeam of the clamping device (16), and a cylinder (17.1), the main support (1) is welded by steel pipe and section steel, and a cutting support (2) and a cutting support power mechanism (8) are provided on the top of the main support (1), the cutting support (2) is provided on one side of the cutting support power mechanism (8), both ends of the top of the cutting support (2) are provided with vertical screws (2.1), and the vertical screws (2.1) are connected to the worm gear transmission mechanism (8.1) through the sprocket chain transmission mechanism (8.2), and the cutting support (2) is driven by the power motor (8.3) to move vertically along a pair of vertical guide rails (1.1), the lower end of the cutting support (2) is provided with a rotating plate wheel seat (2.3), and a rotating plate gear (3) is installed on the outer surface of one side of the rotating plate wheel seat (2.3), and vertical screws (2.1) are provided on both sides of the rotating plate wheel seat (2.3), and a guide wheel (2.2) is installed on the outside of the vertical screw (2.1). ), a take-up drum (7) is provided on one side of the upper part of the vertical guide rail (1.1), and a cable (6.1) is installed on the outer surface of the take-up drum (7), the end of the cable (6.1) is connected to the cutting gun (6), a table (2.4) is provided at the bottom of the take-up drum (7), a motor reducer (3.1) is installed on one side of the rotating plate gear (3), and a power gear (3.2) is provided at the output end of the motor reducer (3.1), a roller group (11) is provided above the straightening rod transmission mechanism (14), the rotating plate gear (3) is assembled on the rotating plate wheel seat (2.3) through a bearing, and the rotating plate wheel seat (2.3) rotates around the rotating plate wheel seat (2.3) through the drive of the power gear (3.2) and the motor reducer (3.1), two groups of driving motors (16.1) are provided, and the driving motors (16.1) and the longitudinal linear guide rails (18) are distributed in a one-to-one correspondence. .
2. The steel pipe composite cutting device according to claim 1, wherein: A housing (28) is provided outside the sprocket and the chain, and a material receiving cart (29) is installed below the cutting torch (6).
3. The steel pipe composite cutting equipment according to claim 1, characterized in that: The cable (6.1) of the cutting torch (6) is connected to and wound around the wire reel (7) through a hole in the upper right of the rotating plate (4), and the end of the cable (6.1) is connected to the cutting power supply.
4. A steel pipe composite cutting device according to claim 1, characterized in that: The guide wheel (2.2) is slidably arranged inside the vertical guide rail (1.1), and the length of the vertical guide rail (1.1) is of a rectangular structure.
5. A steel pipe composite cutting device according to claim 1, characterized in that: A small platform (1.2) is provided at the bottom of the cutting bracket power mechanism (8), and a power motor (8.3) is installed on the outer surface of the small platform (1.2).
6. The steel pipe composite cutting device according to claim 5, wherein: A large platform (1.3) is provided below the small platform (1.2), and the small platform (1.2) and the large platform (1.3) are arranged in parallel.
7. A steel pipe composite cutting device according to claim 1, characterized in that: A rotating plate (4) is installed on the rotating plate gear (3), and a cutting torch pulley set (5) is provided above the rotating plate (4). An output track bracket (19) is installed on the outer side of the main body bracket (1) away from the input track bracket (10).
8. A steel pipe composite cutting device according to claim 7, characterized in that: Above the two output track brackets (19), a second roller path group (20) is provided, and one side of the second roller path group (20) is connected to a chain drive motor reducer (27) through a chain, a sprocket and a transmission chain (27.1).
Citation Information
Patent Citations
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