Welding device for anti-deformation door frame production and using method
By designing a welding device for the production of anti-deformation door frames, the combination of lock sleeve, transmission screw and power storage wheel is used to achieve stable fixation and efficient welding of the door frame, solving the problems of unstable fixation and low welding efficiency during the welding process of door frames , improves welding effect and the convenience of workers' operation.
Patent Information
- Application Number
- CN202411325737.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-09-23
AI Technical Summary
During the welding process of door frames, the fixation of the door frames is unstable and the welding efficiency is low, resulting in poor welding results and workers are prone to fatigue.
A welding device for the production of anti-deformation door frames is designed, including a work table, a gear reduction motor, a drive rod, a clamping mechanism and a transmission mechanism. The clamping mechanism automatically fixes the metal rod of the door frame through the combination of the lock sleeve, transmission screw and power storage wheel, and reduces additional power waste through power switching between the upper and lower drive plates and the double-sided gears. Curved frames and curved plates are used to achieve 360-degree welding, reducing worker movement.
The stable fixation and efficient welding of the door frame are achieved, which reduces worker fatigue and improves welding efficiency and effect.
Smart Images

Figure CN119407440A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of door frame welding, and in particular to a welding device and a using method for producing a deformation-proof door frame. Background Art
[0002] A door frame, generally referring to a door pocket, is mainly used for fixing a door leaf, protecting a wall corner, and for decoration purposes. When manufacturing and processing a door frame, generally two groups of metal parts are connected end to end and welded at the joints by a welding device to form a quadrilateral door frame. When welding a door frame, the fixation of the door frame is very important to avoid skewing.
[0003] It is found that the following problems have not been well solved: 1. When welding a door frame, the door frame is formed by splicing and welding loose parts. During the splicing process, even a little inclination deviation can easily cause the subsequent loose parts to be unable to be welded. Therefore, the fixation of the door frame is very important. Manual operation is prone to fatigue, which affects the welding effect; 2. Secondly, during the welding process, workers need to reciprocate to weld the four corners, and some welding points are located inside the door frame. The staff needs to move a lot, which is very easy to cause fatigue and affects the welding efficiency during continuous door frame welding operations. Summary of the Invention
[0004] The purpose of the present invention is to provide a welding device and a using method for producing a deformation-proof door frame to solve the problems of inconvenient fixation and low welding efficiency mentioned in the above background art. To achieve the above purpose, the present invention provides the following technical solutions: A welding device for producing a deformation-proof door frame, including a workbench, a reduction motor is fixedly connected in the inner wall of the workbench, and a driving rod is fixedly connected to the main shaft of the reduction motor. A clamping mechanism is arranged at the upper end of the workbench, and a transmission mechanism is arranged inside the workbench;
[0005] The clamping mechanism includes a bearing plate, the bottom end of the bearing plate is rotatably connected with an upper driving plate, the top end of the upper driving plate has a gear surface formed by machining, two groups of limiting wheels are symmetrically arranged on both sides of the upper driving plate, a transmission belt is connected between the upper driving plate and the two driving wheels, both the front and rear sides of the transmission belt are connected with transmission wheels, and transmission rods are fixedly connected to the upper ends of the two transmission wheels. The outer wall of the transmission rod is rotatably connected with the inner wall of the bearing plate. The top end of the transmission rod is rotatably connected with a right side rod, the front end of the right side rod has a gear structure formed by machining, and a left side rod is meshed with the side wall of the right side rod. The structures of the right side rod and the left side rod are the same, and the ends of the right side rod and the left side rod are both hinged with a U-shaped locking sleeve.
[0006] Preferably, the clamping mechanism further comprises a transmission screw, the end of which is connected to the bearing plate through a metal plate, two groups of transmission screws are symmetrically arranged about the axis of the bearing plate, and the thread directions of the two transmission screws are arranged oppositely, and both transmission screws are threadedly connected with a C-shaped sleeve, and the front ends of the two transmission screws are penetrated by a limit sleeve, and a plurality of tooth blocks are inserted in the inner wall of the limit sleeve, and the plurality of tooth blocks are connected to the inner wall of the limit sleeve through a compression spring; A power storage wheel is horizontally arranged between the two limit sleeves, and the two sides of the power storage wheel are respectively plugged with the front ends of the two transmission screws, and a plurality of tooth grooves arranged in a ring array are opened on the outer wall of the power storage wheel. The power storage wheel is meshed with the gear surface of the upper driving plate, and a limit rod is fixedly connected to the outer wall of the power storage wheel; The outer walls of the two limit sleeves are fixedly connected with mounting sleeves, and the outer walls of the two mounting sleeves are provided with sliding grooves, and the inner walls of the sliding grooves are rotatably connected with connecting rods, the connecting rods on the two mounting sleeves are staggered and cross-distributed, and the centers of the two connecting rods are connected by a rotating shaft, and the ends of the rotating shafts are connected to the supporting plates, and pressure plates are horizontally arranged at both ends of the connecting rods, and the bottom ends of the two pressure plates are slidably connected to the supporting plates, and a telescopic spring rod is fixedly connected between the two pressure plates.
[0007] Preferably, the ends of the two transmission screws are both provided with spring telescopic structures, and the outer walls of the two transmission screws and the inner walls of the two limit sleeves are connected by coil springs.
[0008] Preferably, the locking sleeve comprises an inner cavity, which is opened in the inner wall of the locking sleeve, a limiting bin is fixedly connected to the bottom wall of the inner cavity, a wedge plate is slidably connected to the inner wall of the limiting bin, a bevel is opened on the side wall of the wedge plate, and a locking plate is fitted on the side wall of the wedge plate, a pressure rod is fitted at the front end of the wedge plate, and the outer wall of the pressure rod is plugged into the inner wall of the locking sleeve.
[0009] Preferably, the transmission mechanism comprises a control sleeve, the top end of the control sleeve is rotatably connected to the bottom end of the upper driving plate, the bottom end of the control sleeve is rotatably connected to the lower driving plate, and the bottom end of the upper driving plate and the top end of the lower driving plate are both provided with an engagement groove, a shaft sleeve is slidably connected in the inner wall of the control sleeve, and a double-sided gear is rotatably connected in the inner wall of the shaft sleeve, the double-sided gear is fixedly connected to the driving rod, the front and rear ends of the shaft sleeve are both fixedly connected to an extension plate, the top end of the extension plate is fixedly connected to a trigger plate, the top end of the trigger plate is triangularly arranged, and the top end of the trigger plate passes through the bearing plate; A plurality of planetary gears arranged in a ring array are meshed on the outer wall of the lower driving plate, and an outer ring sleeve is sleeved on the outer wall of the lower driving plate, and the inner wall of the outer ring sleeve is meshed with the planetary gears, and the planetary gears are located between the outer ring sleeve and the lower driving plate, and the outer wall of the outer ring sleeve is rotatably connected to the inner wall of the workbench.
[0010] Preferably, the outer walls of the two trigger plates are vertically slidably connected to the inner wall of the workbench, and the two trigger plates and the locking sleeves are horizontally arranged.
[0011] Preferably, the transmission mechanism further comprises an arc frame, the outer wall of the arc frame is fixedly connected to the inner wall of the workbench and the load-bearing plate, the inner wall of the arc frame is slidably connected with an arc plate, the inner wall of the arc plate is fixedly connected with a welding rod, and the welding rod is a spring telescopic rod structure, and the front end of the welding rod is fixedly connected with a contact head, and the top end of the contact head has an arc surface formed by mechanical processing; A limiting plate is fixedly connected to one side of the arc frame, and a plurality of toggle wheels are arranged in a circular array on the outer wall of the limiting plate, and the plurality of toggle wheels are connected by a transmission belt, and a fitting wheel is fixedly connected to the side walls of the plurality of toggle wheels, and the outer wall of the fitting wheel is fitted with the outer wall of the arc plate; A helical gear structure is formed by machining on the side wall of the toggle wheel at the bottom of the limit plate, and the outer wall of the toggle wheel is meshed with the top end of the outer ring sleeve.
[0012] A method for using a welding device for producing an anti-deformation door frame comprises the following steps: S1. With the start-up of the device, the staff puts the vertical rod and horizontal rod used for the door frame in the lock sleeve and the middle area of the load-bearing plate respectively, and then drives the reduction motor, which drives the double-sided gear through the driving rod, and the double-sided gear meshes with the upper driving plate, thereby driving the upper driving plate to rotate. The upper driving plate continues to rotate, driving the transmission belt on its side to transmit, and the transmission belt outputs power to the transmission wheels on both sides. The transmission wheels synchronously drive the transmission rod to rotate. Since the left rod and the right rod are meshed, when the right rod rotates inward, it can synchronously drive the left rod to move synchronously; S2. As the right and left rods on both sides of the load-bearing plate are retracted inward, the vertical rods can be driven to close to the middle area through the locking sleeves and continuously contact the cross rods. When the vertical rods are in contact with the cross rods, the vertical rods stop moving. At this time, since the right and left rods are provided with a spring telescopic structure, the left and right rods begin to contract and continuously push the locking sleeves to close to the middle area of the vertical rods. S3, then the two locking sleeves close and contact the pressure plate, at this time the pressure rod in the locking sleeve is pressed forward, pushing the wedge plate forward and squeezing the locking plate, the locking plate gradually rises, and the vertical rod is completely locked; The two transmission screw rods are simultaneously contracted and connected to each other, so that the transmission screw rods lose connection with the power storage wheel, and the transmission screw rods are quickly reset through the coil spring, thereby driving the C-shaped sleeves on both sides to move forward relatively, pushing the cross bar frame column on the bearing plate forward continuously, until the cross bar is pushed to the maximum distance, and the cross bar and the vertical rod are in a connected state; S4. At this time, due to the continuous forward movement of the two locking sleeves, the two locking sleeves continue to squeeze the pressure plate and shrink, and then the two locking sleeves squeeze the trigger plate, and the trigger plate pushes the extension plate downward, driving the double-sided gear to engage with the lower drive plate, and the lower drive plate drives the outer ring sleeve through the planetary gear to start to rotate slowly; S5. At the same time, the outer ring sleeve drives the toggle wheel meshing with it, and several toggle wheels are connected by friction belts, so that several toggle wheels rotate synchronously, and the fitting wheels on the side walls of several toggle wheels push the arc plate to perform circular motion in the arc frame, thereby pushing the welding rod to weld the welding point, and the setting of the contact head can control the length of the welding rod when it contacts the material, so as to facilitate precise welding. Finally, when the arc plate completes a circle of rotation, the reduction motor can be controlled to reverse, reset the arc plate, and at the same time push the power storage wheel on the upper drive plate to reverse, push the upper drive plate to reverse and reset all components, so as to facilitate the staff to perform subsequent material collection operations.
[0013] Compared with the prior art, the present invention has the following beneficial effects: In the present invention, by setting the locking parts, transmission screw and power storage wheel on the supporting platform, the four placed metal rods can be automatically arranged and fixed during the operation of the equipment, quickly forming a door frame shape, and the workpiece can be locked, so that the workpiece is not prone to other movements during welding, thereby increasing the welding effect.
[0014] In the present invention, by setting the upper drive plate, the lower drive plate and the bidirectional gear, the power direction can be switched, which reduces the waste of extra power of the equipment, and is also convenient for streamlining the device and reducing the volume, so that the staff can operate it conveniently.
[0015] In the present invention, through the arrangement of the annular frame and the annular plate, when the workpiece is locked, the arc plate can be quickly switched to rotate in the arc frame, and the connection of the workpiece can be welded 360 degrees, which reduces the movement of workers at the four corners of the workpiece, reduces the labor intensity of the workers, and increases the production efficiency during continuous production. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The three-dimensional structure of the general assembly of the present invention is shown in FIG. Figure 1 ; Figure 2 The three-dimensional structure of the general assembly of the present invention is shown in FIG. Figure 2 ; Figure 3 It is a schematic diagram of the connection structure between the limiting sleeve and the power storage wheel in the present invention; Figure 4 For the present invention Figure 3 The enlarged structural diagram at A in the middle; Figure 5 It is a schematic diagram of the three-dimensional structure of the side of the limiting sleeve and the power storage wheel in the present invention; Figure 6 It is a schematic diagram of the transmission belt connection structure in the present invention; Figure 7 It is a schematic diagram of the cross-sectional structure of the locking sleeve in the present invention; Figure 8 It is a schematic cross-sectional view of the transmission structure in the present invention; Fig. 9 For the present invention Figure 8 The enlarged structural diagram at B in the middle; Fig.10 It is a schematic diagram of the rotating structure of the welding rod in the present invention.
[0017] In the figure: 1, workbench; 2, driving rod; 3, clamping mechanism; 31, bearing plate; 32, upper driving plate; 33, limiting wheel; 34, transmission belt; 35, transmission wheel; 36, transmission rod; 37, right rod; 38, left rod; 39, locking sleeve; 391, inner cavity; 392, limiting bin; 393, wedge plate; 394, bevel; 395, locking plate; 396, pressure rod; 310, transmission screw; 311, limiting sleeve; 312, tooth block; 313, storage force wheel; 314, limit rod; 315, installation sleeve; 316, slide groove; 317, connecting rod; 318, pressure plate; 4, transmission mechanism; 41, control sleeve; 42, lower drive plate; 43, shaft sleeve; 44, double-sided gear; 45, extension plate; 46, trigger plate; 47, planetary gear; 48, outer ring sleeve; 49, arc frame; 410, arc plate; 411, welding rod; 412, contact head; 413, limit plate; 414, toggle wheel; 415, fitting wheel. DETAILED DESCRIPTION
[0018] Next, in combination with the accompanying drawings in the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work belong to the protection scope of the present invention.
[0019] Please refer to Figures 1 to 10 , the present invention provides a technical solution: a welding device for producing an anti-deformation door frame, including a workbench 1, a reduction motor is fixedly connected in the inner wall of the workbench 1, and a driving rod 2 is fixedly connected to the main shaft of the reduction motor. A clamping mechanism 3 is arranged at the upper end of the workbench 1, and a transmission mechanism 4 is arranged inside the workbench 1; The clamping mechanism 3 includes a bearing plate 31. The bottom end of the bearing plate 31 is rotatably connected to an upper driving plate 32. The top end of the upper driving plate 32 has a gear surface formed by machining. Two groups of limiting wheels 33 are symmetrically arranged on both sides of the upper driving plate 32. A transmission belt 34 is connected between the upper driving plate 32 and the two driving wheels. Both the front and rear sides of the transmission belt 34 are connected with transmission wheels 35, and transmission rods 36 are fixedly connected to the upper ends of the two transmission wheels 35. The outer wall of the transmission rod 36 is rotatably connected to the inner wall of the bearing plate 31. The top end of the transmission rod 36 is rotatably connected to a right side rod 37. The front end of the right side rod 37 has a gear structure formed by machining, and a left side rod 38 is meshed with the side wall of the right side rod 37. The structures of the right side rod 37 and the left side rod 38 are the same, and the ends of the right side rod 37 and the left side rod 38 are both hinged with a C-shaped locking sleeve 39.
[0020] In this embodiment, as Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 shown, the clamping mechanism 3 further includes a transmission lead screw 310. The end of the transmission lead screw 310 is connected to the bearing plate 31 through a metal plate. Two groups of transmission lead screws 310 are symmetrically arranged about the axis of the bearing plate 31, and the thread directions of the two transmission lead screws 310 are opposite, and C-shaped sleeves are threadedly connected to both transmission lead screws 310. The front ends of the two transmission lead screws 310 are both provided with a limiting sleeve 311. A plurality of tooth blocks 312 are inserted into the inner wall of the limiting sleeve 311, and the plurality of tooth blocks 312 are all connected to the inner wall of the limiting sleeve 311 through compression springs; A power storage wheel 313 is horizontally arranged between the two limiting sleeves 311. The two sides of the power storage wheel 313 are respectively inserted and arranged with the front ends of the two transmission lead screws 310. A plurality of annularly arranged tooth grooves are formed on the outer wall of the power storage wheel 313. The power storage wheel 313 is meshed with the gear surface of the upper driving plate 32. A limiting rod 314 is fixedly connected to the outer wall of the power storage wheel 313; The outer walls of the two limit sleeves 311 are fixedly connected with mounting sleeves 315, and the outer walls of the two mounting sleeves 315 are provided with sliding grooves 316, and the inner walls of the sliding grooves 316 are rotatably connected with connecting rods 317, the connecting rods 317 on the two mounting sleeves 315 are staggered and cross-distributed, and the centers of the two connecting rods 317 are connected by a rotating shaft, and the ends of the rotating shafts are connected to the supporting plate 31, and pressure plates 318 are horizontally arranged at both ends of the connecting rods 317, and the bottom ends of the two pressure plates 318 are slidably connected to the supporting plate 31, and a telescopic spring rod is fixedly connected between the two pressure plates 318, so that the restriction on the power storage wheel 313 can be released by changing the position of the limit sleeve 311, thereby realizing the pushing of the workpiece in the central area.
[0021] In this embodiment, Figure 3 and Figure 5 As shown, the ends of the two transmission screws 310 are both provided with spring telescopic structures, and the outer walls of the two transmission screws 310 are connected to the inner walls of the two limit sleeves 311 by coil springs, so as to facilitate changing the position of the limit sleeves and facilitate subsequent power release.
[0022] In this embodiment, Figure 2 and Figure 7 As shown, the locking sleeve 39 includes an inner cavity 391, which is opened in the inner wall of the locking sleeve 39, and a limiting bin 392 is fixedly connected to the bottom wall of the inner cavity 391. A wedge plate 393 is slidably connected in the inner wall of the limiting bin 392. A bevel 394 is opened on the side wall of the wedge plate 393, and a locking plate 395 is fitted on the side wall of the wedge plate 393. A pressure rod 396 is fitted at the front end of the wedge plate 393, and the outer wall of the pressure rod 396 is plugged into the inner wall of the locking sleeve 39, so that after the locking sleeve 39 releases the power restriction in the central area, the vertical workpiece can be quickly locked to avoid affecting the pushing of the central workpiece.
[0023] In this embodiment, Figure 6 , Figure 8 and Fig. 9 As shown, the transmission mechanism 4 includes a control sleeve 41, the top of the control sleeve 41 is rotatably connected to the bottom of the upper driving plate 32, the bottom of the control sleeve 41 is rotatably connected to the lower driving plate 42, and the bottom of the upper driving plate 32 and the top of the lower driving plate 42 are both provided with meshing grooves, a shaft sleeve 43 is slidably connected in the inner wall of the control sleeve 41, and a double-sided gear 44 is rotatably connected in the inner wall of the shaft sleeve 43, and the double-sided gear 44 is fixedly connected to the driving rod (2, the front and rear ends of the shaft sleeve 43 are fixedly connected to the extension plate 45, the top of the extension plate 45 is fixedly connected to the trigger plate 46, the top of the trigger plate 46 is triangularly arranged, and the top of the trigger plate 46 passes through the carrier plate 31; A plurality of planetary gears 47 arranged in a ring array are meshed on the outer wall of the lower driving plate 42, and an outer ring sleeve 48 is sleeved on the outer wall of the lower driving plate 42, and the inner wall of the outer ring sleeve 48 is meshed with the planetary gear 47, and the planetary gear 47 is located between the outer ring sleeve 48 and the lower driving plate 42, and the outer wall of the outer ring sleeve 48 is rotatably connected to the inner wall of the workbench 1. Through the switchable power, after the workpiece is fixed, the power control welding rod 411 can be triggered to perform 360-degree welding.
[0024] In this embodiment, Figure 6 , Figure 8 and Fig. 9 As shown, the outer walls of the two trigger plates 46 are vertically slidably connected to the inner wall of the workbench 1, and the two trigger plates 46 are horizontally arranged with the locking sleeve 39, so that when the locking sleeve 39 continues to move inward, the power can be quickly released and the control power can be continued to the lower drive plate 42.
[0025] In this embodiment, Figure 6 , Figure 8 , Fig. 9 and Fig.10 As shown, the transmission mechanism 4 also includes an arc frame 49, the outer wall of the arc frame 49 is fixedly connected to the inner wall of the workbench 1 and the bearing plate 31, the inner wall of the arc frame 49 is slidably connected with an arc plate 410, the inner wall of the arc plate 410 is fixedly connected with a welding rod 411, and the welding rod 411 is a spring telescopic rod structure, and the front end of the welding rod 411 is fixedly connected with a contact head 412, and the top end of the contact head 412 has an arc surface formed by mechanical processing; One side of the arc frame 49 is fixedly connected to a limit plate 413, and a plurality of toggle wheels 414 are arranged in a circular array on the outer wall of the limit plate 413, and the plurality of toggle wheels 414 are connected by a transmission belt 34, and a fitting wheel 415 is fixedly connected to the side walls of the plurality of toggle wheels 414, and the outer wall of the fitting wheel 415 is fitted to the outer wall of the arc plate 410; The side wall of the bottommost toggle wheel 414 on the limiting plate 413 has a helical gear structure formed by machining, and the outer wall of the toggle wheel 414 is meshed with the top of the outer ring sleeve 48, which can control the welding rod 411 to rotate 360 degrees, facilitating rapid welding and reducing the labor intensity of the staff.
[0026] In this embodiment, Figures 1 to 10 As shown, a method for using a welding device for producing an anti-deformation door frame comprises the following steps: S1. With the start of the device, the staff puts the vertical rod and the horizontal rod used for the door frame in the lock sleeve 39 and the middle area of the bearing plate 31 respectively, and then drives the reduction motor, which drives the double-sided gear 44 through the driving rod 2. The double-sided gear 44 meshes with the upper driving plate 32, thereby driving the upper driving plate 32 to rotate. The upper driving plate 32 continues to rotate, driving the transmission belt 34 on its side to transmit. The transmission belt 34 outputs power to the transmission wheels 35 on both sides, and the transmission wheels 35 synchronously drive the transmission rod 36 to rotate. Since the left rod 38 and the right rod 37 are meshed, when the right rod 37 rotates inward, it can synchronously drive the left rod 38 to move synchronously; S2. As the right rod 37 and the left rod 38 on both sides of the bearing plate 31 are retracted inward, the locking sleeve 39 can drive the vertical rod to close to the middle area and continuously contact the cross rod. When the vertical rod and the cross rod are in contact, the vertical rod does not move. At this time, since the right rod 37 and the left rod 38 are set with a spring telescopic structure, the left rod 38 and the right rod 37 begin to contract and continuously push the locking sleeve 39 to close to the middle area of the vertical rod. S3, the two locking sleeves 39 are then closed and contact the pressure plate 318, at which time the pressure rod 396 in the locking sleeve 39 is pressed forward, pushing the wedge plate 393 forward and squeezing the locking plate 395, and the locking plate 395 gradually rises to completely lock the vertical rod; As the upper driving plate 32 continues to rotate, the upper driving plate 32 drives the power storage wheel 313 to rotate continuously. The power storage wheel 313 and the two transmission screws 310 are plugged into each other, so that the power storage wheel 313 can drive the two transmission screws 310 to rotate in the limiting sleeve 311 and continuously store power through the coil spring. When the power storage wheel 313 rotates, the limiting rod 314 on the power storage wheel 313 squeezes the tooth block 312 to contract, so that the power storage wheel 313 can currently only rotate in one direction until the locking sleeve 39 contacts the pressure plate 318, the pressure plate 318 moves inward, compresses the telescopic spring rod, and the pressure plate 318 moves inward. 18 contacts the connecting rod 317 at the same time, and squeezes the two connecting rods 317 arranged opposite to each other inwardly about the shaft rod, at which time the ends of the two connecting rods 317 are in an unfolded state, and the connecting rod 317 pulls the two limiting sleeves 311 away from the power storage wheel 313, and at the same time, the ends of the two transmission screws shrink synchronously, causing the transmission screw to lose connection with the power storage wheel 313, and the transmission screw is quickly reset by the coil spring, thereby driving the C-shaped sleeves on both sides to move forward relatively, and the cross bar frame column on the bearing plate 31 is continuously pushed forward until the cross bar is pushed to the maximum distance, and the cross bar and the vertical bar are in a connected state; S4, at this time, due to the continuous forward movement of the two locking sleeves 39, the two locking sleeves 39 continue to squeeze the pressing plate 318 and shrink, and the two locking sleeves 39 squeeze the trigger plate 46, and the trigger plate 46 pushes the extension plate 45 to move downward, driving the double-sided gear 44 to mesh with the lower driving plate 42, and the lower driving plate 42 drives the outer ring sleeve 48 through the planetary gear 47 to start to rotate slowly; S5. At the same time, the outer ring sleeve 48 drives the toggle wheel 414 meshing with it. Several toggle wheels 414 are connected by friction belts, so that several toggle wheels 414 rotate synchronously. The fitting wheels 415 on the side walls of several toggle wheels 414 push the arc plate 410 to perform circular motion in the arc frame 49, thereby pushing the welding rod 411 to weld the welding point, and the setting of the contact head 412 can control the length of the welding rod 411 when it contacts the material, so as to facilitate precise welding. Finally, when the arc plate 410 completes a circle of rotation, the reduction motor can be controlled to reverse, reset the arc plate 410, and at the same time push the power storage wheel 313 on the upper drive plate 32 to reverse, push the upper drive plate 32 to reverse and reset all components, so as to facilitate the staff to perform subsequent material collection operations.
[0027] The above shows and describes the basic principles, main features and advantages of the present invention. Technical personnel in this industry should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A welding device for producing anti-deformation door frames, comprising a workbench (1), characterized in that: A speed reduction motor is fixedly connected to the inner wall of the workbench (1), and a driving rod (2) is fixedly connected to the main shaft of the speed reduction motor. A clamping mechanism (3) is arranged at the upper end of the workbench (1), and a transmission mechanism (4) is arranged inside the workbench (1). The clamping mechanism (3) includes a bearing plate (31). The bottom end of the bearing plate (31) is rotatably connected to an upper driving plate (32). The top end of the upper driving plate (32) has a gear surface formed by machining. Two groups of limiting wheels (33) are symmetrically arranged on both sides of the upper driving plate (32). A transmission belt (34) is connected between the upper driving plate (32) and the two driving wheels. Transmission wheels (35) are connected to the front and back sides of the transmission belt (34). Transmission rods (36) are fixedly connected to the upper ends of the two transmission wheels (35). The outer wall of the transmission rod (36) is rotatably connected to the inner wall of the bearing plate (31). The top end of the transmission rod (36) is rotatably connected to a right-side rod (37). The front end of the right-side rod (37) has a gear structure formed by machining, and a left-side rod (38) is meshed with the side wall of the right-side rod (37). The structures between the right-side rod (37) and the left-side rod (38) are the same, and the ends of the right-side rod (37) and the left-side rod (38) are respectively hinged to a C-shaped locking sleeve (39).
2. A welding device for producing anti-deformation door frames according to claim 1, characterized in that: The clamping mechanism (3) further includes a transmission lead screw (310). The end of the transmission lead screw (310) is connected to the bearing plate (31) through a metal plate. Two groups of the transmission lead screws (310) are symmetrically arranged about the axis of the bearing plate (31). The thread directions of the two transmission lead screws (310) are opposite. C-shaped sleeves are threadedly connected to the two transmission lead screws (310). Limiting sleeves (311) are respectively arranged through the front ends of the two transmission lead screws (310). A number of tooth blocks (312) are inserted into the inner wall of the limiting sleeve (311), and the number of tooth blocks (312) are respectively connected to the inner wall of the limiting sleeve (311) through compression springs. A power storage wheel (313) is horizontally arranged between the two limiting sleeves (311). The two sides of the power storage wheel (313) are respectively inserted into the front ends of the two transmission lead screws (310). A number of annularly arranged tooth grooves are formed on the outer wall of the power storage wheel (313). The power storage wheel (313) is meshed with the gear surface of the upper driving plate (32). A limiting rod (314) is fixedly connected to the outer wall of the power storage wheel (313). The outer walls of the two limit sleeves (311) are fixedly connected with mounting sleeves (315), and the outer walls of the two mounting sleeves (315) are provided with sliding grooves (316), and the inner walls of the sliding grooves (316) are rotatably connected with connecting rods (317), the connecting rods (317) on the two mounting sleeves (315) are arranged in a staggered and cross-distributed manner, and the centers of the two connecting rods (317) are connected by a rotating shaft, and the ends of the rotating shafts are connected to the bearing plate (31), and pressing plates (318) are horizontally arranged at both ends of the connecting rods (317), and the bottom ends of the two pressing plates (318) are slidably connected to the bearing plate (31), and a telescopic spring rod is fixedly connected between the two pressing plates (318).
3. A welding device for producing anti-deformation door frames according to claim 2, characterized in that: The ends of the two transmission screw rods (310) are both provided with spring telescopic structures, and the outer walls of the two transmission screw rods (310) and the inner walls of the two limit sleeves (311) are connected by means of coil springs.
4. The welding device for producing anti-deformation door frames according to claim 2, characterized in that: The locking sleeve (39) comprises an inner cavity (391), the inner cavity (391) is provided in the inner wall of the locking sleeve (39), a limiting bin (392) is fixedly connected to the bottom wall of the inner cavity (391), a wedge plate (393) is slidably connected to the inner wall of the limiting bin (392), a bevel (394) is provided on the side wall of the wedge plate (393), a locking plate (395) is fitted on the side wall of the wedge plate (393), a pressure rod (396) is fitted at the front end of the wedge plate (393), and the outer wall of the pressure rod (396) is plugged into the inner wall of the locking sleeve (39).
5. A welding device for producing anti-deformation door frames according to claim 4, characterized in that: The transmission mechanism (4) comprises a control sleeve (41), the top end of the control sleeve (41) is rotatably connected to the bottom end of the upper drive plate (32), the bottom end of the control sleeve (41) is rotatably connected to the lower drive plate (42), and the bottom end of the upper drive plate (32) and the top end of the lower drive plate (42) are both provided with meshing grooves, a shaft sleeve (43) is slidably connected in the inner wall of the control sleeve (41), and a double-sided gear (44) is rotatably connected in the inner wall of the shaft sleeve (43), and the double-sided gear (44) is fixedly connected to the drive rod (2), and the front and rear ends of the shaft sleeve (43) are both fixedly connected to an extension plate (45), and the top end of the extension plate (45) is fixedly connected to a trigger plate (46), and the top end of the trigger plate (46) is triangularly arranged, and the top end of the trigger plate (46) passes through the bearing plate (31); A plurality of planetary gears (47) arranged in an annular array are meshed on the outer wall of the lower driving plate (42), an outer ring sleeve (48) is sleeved on the outer wall of the lower driving plate (42), the inner wall of the outer ring sleeve (48) is meshed with the planetary gears (47), and the planetary gears (47) are located between the outer ring sleeve (48) and the lower driving plate (42), and the outer wall of the outer ring sleeve (48) is rotatably connected to the inner wall of the workbench (1).
6. A welding device for producing anti-deformation door frames according to claim 5, characterized in that: The outer walls of the two trigger plates (46) are both vertically slidably connected to the inner wall of the workbench (1), and the two trigger plates (46) and the locking sleeves (39) are arranged horizontally.
7. The welding device for producing anti-deformation door frames according to claim 5, characterized in that: The transmission mechanism (4) further comprises an arc frame (49), the outer wall of the arc frame (49) being fixedly connected to the inner wall of the workbench (1) and the bearing plate (31), the inner wall of the arc frame (49) being slidably connected to an arc plate (410), the inner wall of the arc plate (410) being fixedly connected to a welding rod (411), the welding rod (411) being a spring telescopic rod structure, the front end of the welding rod (411) being fixedly connected to a contact head (412), and the top end of the contact head (412) having an arc surface formed by mechanical processing; One side of the arc frame (49) is fixedly connected to a limit plate (413), and a plurality of toggle wheels (414) are arranged in a ring array on the outer wall of the limit plate (413), and the plurality of toggle wheels (414) are connected by a transmission belt (34), and the side walls of the plurality of toggle wheels (414) are fixedly connected to a fitting wheel (415), and the outer wall of the fitting wheel (415) is fitted to the outer wall of the arc plate (410); The side wall of the toggle wheel (414) at the bottom of the limit plate (413) has a helical gear structure formed by mechanical processing, and the outer wall of the toggle wheel (414) is meshed with the top end of the outer ring sleeve (48).
8. The method for using the welding device for producing anti-deformation door frames according to claim 7, characterized in that: The steps include: S1. With the start-up of the device, the staff places the vertical rod and the horizontal rod used for the door frame in the lock sleeve (39) and the middle area of the bearing plate (31), respectively. At this time, the reduction motor is driven. The reduction motor drives the double-sided gear (44) through the driving rod (2). The double-sided gear (44) is meshed with the upper driving plate (32), thereby driving the upper driving plate (32) to rotate. The upper driving plate (32) continues to rotate, driving the transmission belt (34) on its side to transmit power. The transmission belt (34) outputs power to the transmission wheels (35) on both sides. The transmission wheels (35) synchronously drive the transmission rod (36) to rotate. Since the left rod (38) and the right rod (37) are meshed, when the right rod (37) rotates inward, it can synchronously drive the left rod (38) to move synchronously; S2, as the right rod (37) and the left rod (38) on both sides of the bearing plate (31) are retracted inward, the vertical rod can be driven to close to the middle area through the locking sleeve (39) and continuously contact the cross rod. When the vertical rod and the cross rod are in contact, the vertical rod does not move. At this time, since the right rod (37) and the left rod (38) are provided with a spring telescopic structure, the left rod (38) and the right rod (37) begin to contract and continuously push the locking sleeve (39) to close to the middle area of the vertical rod; S3, the two locking sleeves (39) are then closed and contact the pressure plate (318), at which time the pressure rod (396) in the locking sleeve (39) is pressed forward, pushing the wedge plate (393) forward and squeezing the locking plate (395), so that the locking plate (395) gradually rises and completely locks the vertical rod; As the upper drive plate (32) continuously rotates, the upper drive plate (32) drives the power storage wheel (313) to continuously rotate. The power storage wheel (313) and the two transmission screws (310) are plugged into each other, so that the power storage wheel (313) can drive the two transmission screws (310) to rotate in the limiting sleeve (311) and continuously store power through the coil spring. When the power storage wheel (313) rotates, the limiting rod (314) on the power storage wheel (313) squeezes the tooth block (312) to contract, so that the power storage wheel (313) can currently only rotate in one direction until the locking sleeve (39) contacts the pressure plate (318), and the pressure plate (318) moves inward, compressing and retracting. The spring rod and the pressure plate (318) contact the connecting rod (317) at the same time, and squeeze the two connecting rods (317) arranged in an interlaced manner inwardly about the shaft rod to close. At this time, the ends of the two connecting rods (317) are in an unfolded state, and the connecting rods (317) pull the two limit sleeves (311) away from the power storage wheel (313). At the same time, the ends of the two transmission screw rods are synchronously contracted, causing the transmission screw rod to lose connection with the power storage wheel (313). The transmission screw rod is quickly reset by the coil spring, thereby driving the C-shaped sleeves on both sides to move forward relatively, and the cross bar frame column on the bearing plate (31) is continuously pushed forward until the cross bar is pushed to the maximum distance, and the cross bar and the vertical rod are in a connected state; S4, at this time, due to the continuous forward movement of the two locking sleeves (39), the two locking sleeves (39) continuously squeeze the pressure plate (318) and after the pressure plate (318) contracts, the two locking sleeves (39) squeeze the trigger plate (46), and the trigger plate (46) pushes the extension plate (45) to move downward, driving the double-sided gear (44) to mesh with the lower driving plate (42), and the lower driving plate (42) drives the outer ring sleeve (48) through the planetary gear (47) to start to rotate slowly; S5. At the same time, the outer ring sleeve (48) drives the toggle wheel (414) meshed therewith, and the plurality of toggle wheels (414) are connected by a friction belt, so that the plurality of toggle wheels (414) rotate synchronously, and the fitting wheels (415) on the side walls of the plurality of toggle wheels (414) push the arc plate (410) to perform a circular motion in the arc frame (49), thereby pushing the welding rod (411) to weld the welding point, and the contact head (412) is arranged so that when it contacts the material, the length of the welding rod (411) can be controlled to facilitate precise welding. Finally, when the arc plate (410) completes one circle of rotation, the reduction motor can be controlled to reverse, the arc plate (410) can be reset, and at the same time, the power storage wheel (313) on the upper drive plate (32) can be reversed, and the upper drive plate (32) can be pushed to reverse to reset all components, thereby facilitating the subsequent material taking operation of the staff.
Citation Information
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