SMC composite material new energy upper cover steel sleeve automatic riveting device
By designing an automated riveting device for the steel sleeve for the new energy cover of SMC composite materials, the problems of low efficiency and unstable quality of the traditional riveting method are solved, and efficient and uniform automatic filling and riveting of the steel sleeve are achieved, improving the manufacturing efficiency and safety of the battery module.
Patent Information
- Application Number
- CN202510006785.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2045-01-03
AI Technical Summary
In the manufacturing process of SMC composite new energy covers, the steel sleeve fixing efficiency is low and the ergonomic engineering is not coordinated, making it difficult to ensure the uniformity and consistency of the steel sleeve fixing, which affects the overall performance and safety of the battery module.
An automatic riveting device for steel sleeves with SMC composite material new energy cover is designed, including vibration discs, feeding channels, guide tubes and riveting guns. The steel sleeves are filled and riveted by automated equipment to ensure high filling quality and high riveting quality of the steel sleeves.
The automatic filling and riveting of the steel sleeve are realized, the manufacturing efficiency and quality are improved, the uniformity and consistency of the steel sleeve are ensured, and the overall performance and safety of the battery assembly are improved.
Smart Images

Figure CN119408177B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of new energy battery components, and in particular to an automatic riveting device for a steel sleeve of an SMC composite material new energy upper cover. Background Art
[0002] With the rapid development of the new energy industry, the performance requirements for battery components are increasing. As an important component of battery components, new energy covers not only need to have excellent mechanical properties, but also good insulation and corrosion resistance. Traditional battery covers made of wood, steel, plastic and other materials have the disadvantages of easy aging, easy corrosion, poor insulation, poor cold resistance, poor flame retardancy, and short life, which cannot meet the high performance requirements of modern new energy battery components.
[0003] SMC (Sheet Molding Compound) composite materials show great application potential in the manufacturing of new energy battery components due to their low density, high mechanical properties and high gloss surface. SMC molding technology is an advanced manufacturing process that mixes glass fiber reinforced thermosetting resin with other additives and then molds them under high temperature and high pressure conditions to produce high-performance composite parts. This technology is not only widely used in the automotive, construction and electronics industries, but also has become an indispensable part of today's industrial manufacturing due to its superior mechanical properties and design freedom.
[0004] The application of SMC composite materials in the upper cover of new energy batteries solves the problems existing in traditional materials. It has absolute sealing and waterproof performance, anti-corrosion performance, anti-electricity theft performance, no need for grounding wire, beautiful appearance, safety protection with locks and lead seals, and long service life. However, in the manufacturing process of SMC composite material new energy upper cover, the fixation of steel sleeves is a key link. Traditional riveting methods are mostly manual operations. The method of manually hitting the steel sleeve with a rubber hammer and pressing the steel sleeve with a cylinder is not only inefficient and ergonomically uncoordinated, but also difficult to ensure the uniformity and consistency of the steel sleeve fixation, affecting the overall performance and safety of the battery assembly. In addition, manual handling of the steel sleeve, repeated grasping and knocking actions can easily make people tired, and the problem of uneven knocking of the steel sleeve occurs. Therefore, the development of an automatic riveting device for the steel sleeve of the SMC composite material new energy upper cover has become the key to improving the manufacturing efficiency and quality of new energy battery assemblies. Summary of the invention
[0005] The purpose of the present invention is to provide an automatic riveting device for the steel sleeve of the SMC composite material new energy upper cover to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: an automatic riveting device for steel sleeves of SMC composite material new energy upper covers, comprising a base, a vibration plate is arranged in the top front end area of the base, a steel sleeve correction component is arranged at the conveying end of the vibration plate, the steel sleeve correction component comprises a fixing component fixedly installed on the top of the base, a correction tube connected to the conveying channel of the vibration plate is fixedly installed on the top of the fixing component, a T-groove matching the shape of the steel sleeve is arranged in the correction tube, the top corner of the T-groove is not structurally shielded, a feeding detection component is arranged at the conveying end of the correction tube, the feeding detection component comprises a feeding channel connected to the conveying end of the correction tube, and the feeding channel is connected to the material guide tube.
[0007] According to the above technical scheme, an installation column is arranged on the top of the base, and two first connecting rods are arranged on the top of the column, a first support plate is fixedly installed on the top of the first connecting rod, a power supply mechanism is fixedly installed on the top of the first support plate, two sliding rails are fixedly installed on the bottom of the first support plate, each sliding rail is slidably connected to a sliding support, a second support plate is jointly fixedly installed on the bottom of the two sliding supports, a second connecting rod is fixedly installed on the bottom of the second support plate, a first motor is fixedly installed on the outer wall of one of the second connecting rods, an output end of the first motor is fixedly connected to a rotating rod, and the other end of the rotating rod is connected to a bearing of another second connecting rod, two first support rods are fixedly installed on the side wall of the rotating rod, and an adsorption plate is jointly fixedly installed on the ends of the two first support rods, two adsorption machines are arranged on the top of the adsorption plate, and the adsorption holes of the adsorption machines are arranged at the bottom of the adsorption plate.
[0008] According to the above technical solution, the feeding detection assembly also includes two bases fixedly installed on the top of the base, two third connecting rods are arranged on the top of each base, and a supporting plate is fixedly installed on the top of the two third connecting rods, and the supporting plate is fixedly connected to the bottom of the feeding channel.
[0009] According to the above technical solution, a second support rod is fixedly installed on the top of the base, a second motor is fixedly installed on the top outer wall of the second support rod, an output end of the second motor is fixedly connected to a turntable, a bottom plate is fixedly installed on the turntable surface, the other end of the bottom plate is connected to a side plate bearing which is arranged on the side wall of the second support rod and bent upward, a groove matching the material guide tube is arranged on the top of the bottom plate, and striped grooves are densely arranged in the groove.
[0010] According to the above technical solution, the feeding detection assembly also includes a weighing meter fixedly installed on the top of the carrying plate.
[0011] According to the above technical solution, a bottom block is arranged on one side of the base, a third motor is fixedly installed on the top of the bottom block, a rotating seat is fixedly installed on the output end of the third motor, the output end of the third motor has a telescopic function, a seat groove is arranged on the top surface of the rotating seat, a riveting gun is placed in the seat groove, and the riveting gun includes a shell, and two handles are fixedly installed on the shell.
[0012] According to the above technical scheme, a riveting cylinder is arranged on the top of the shell, a knocking rod is fixedly installed on the output end of the riveting cylinder, a storage bin is fixedly installed on the shell, a pushing cylinder is arranged on one side of the storage bin, a side push rod is fixedly installed on the output end of the pushing cylinder, a steel sleeve positioning bin is arranged on the top of the storage bin, a pipe seat matching the specifications of the material guide pipe is arranged on the top of the steel sleeve positioning bin, the pipe seat is connected with the steel sleeve positioning bin, and the steel sleeve positioning bin is connected with the storage bin.
[0013] According to the above technical solution, an elastic positioning mechanism is fixedly installed in the lower area of the shell, and the elastic positioning mechanism includes a first metal plate fixedly installed on the shell, a plurality of spring columns are arranged on the top of the first metal plate, and a second metal plate is fixedly installed on the top of the plurality of spring columns.
[0014] According to the above technical solution, a limiting support mechanism is also provided on the shell, and the limiting support mechanism includes a first short rod fixed on the shell, and a limiting plate is fixedly installed on the end of the first short rod.
[0015] According to the above technical solution, a column is fixedly installed on the top of the base, a cross bar is arranged on the top of the column, a transverse track is arranged at the bottom of the cross bar, a sliding rod is slidably connected to the transverse track, an annular sliding rail is arranged on the sliding rod, a second short rod is slidably connected to the annular sliding rail, and a magnetic plate is fixedly installed on the end of the second short rod.
[0016] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention, by providing a vibration plate, a feeding channel and a material guide pipe, uses automated equipment to fill the material guide pipe with a steel sleeve, thereby ensuring that the number of steel sleeves inside the material guide pipe is sufficient and the filling quality of the steel sleeves is high, thereby ensuring that the final riveting quality of the steel sleeves is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 The overall three-dimensional structure of the present invention is shown in FIG. Figure 1 ;
[0019] Figure 2 The overall three-dimensional structure of the present invention is shown in FIG. Figure 2 ;
[0020] Figure 3 The overall three-dimensional structure of the present invention is shown in FIG. Figure 3 ;
[0021] Figure 4 is a schematic diagram of a slide bar of the present invention;
[0022] Figure 5 It is a schematic diagram of the correction tube structure of the present invention;
[0023] Figure 6 The present invention Figure 2 A schematic diagram of the enlarged structure of the middle A area;
[0024] Figure 7 The present invention Figure 6 Schematic diagram of the enlarged structure of the middle B area;
[0025] Figure 8 The present invention Figure 1 Schematic diagram of the enlarged structure of the middle C area;
[0026] Fig. 9 It is a schematic diagram of the structure of the riveting gun of the present invention;
[0027] Fig.10 is a schematic diagram of the bottom plate and the groove of the present invention;
[0028] Fig.11 It is a schematic diagram of the rotating seat and the seat groove of the present invention;
[0029] Fig.12 It is a schematic diagram of the position of the weighing meter of the present invention;
[0030] Fig.13 It is a schematic diagram of the structure of the elastic positioning mechanism of the present invention;
[0031] Fig.14 It is a schematic diagram of the lower pressure hole of the present invention;
[0032] Fig.15 is a schematic diagram of a crossbar of the present invention;
[0033] Fig.16 It is a schematic diagram of the magnetic attraction plate of the present invention;
[0034] Fig.17 It is a schematic diagram of the clamping rod structure of the present invention;
[0035] In the figure: 1, base; 2, frame; 3, vibration plate; 4, steel sleeve correction component; 5, fixing component; 6, correction tube; 7, T-slot; 8, feeding detection component; 9, feeding channel; 10, guide tube; 11, base column; 12, first connecting rod; 13, first support plate; 14, power supply mechanism; 15, sliding track; 16, sliding support; 17, second support plate; 18, second connecting rod; 19, first motor; 20, rotating rod; 21, first support rod; 22, adsorption plate; 23, adsorption machine; 24, base; 25, third connecting rod; 26, bearing plate; 27, second support rod; 28, second motor; 29, bottom plate; 30, side plate; 31 , groove; 32, weighing scale; 33, bottom block; 34, third motor; 35, rotating seat; 36, seat groove; 37, riveting gun; 38, shell; 39, handle; 40, riveting cylinder; 41, knock rod; 42, storage bin; 43, push cylinder; 44, side push rod; 45, steel sleeve positioning bin; 46, pipe seat; 47, lower pressure hole; 48, first metal plate; 49, spring column; 50, second metal plate; 51, first short rod; 52, limit plate; 53, stop button; 54, column; 55, cross bar; 56, horizontal track; 57, slide bar; 58, ring slide rail; 59, second short rod; 60, magnetic plate; 61, clamping rod; 62, turntable. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] See also Figure 1-17 The present invention provides a technical solution: an automatic riveting device for a steel sleeve of an SMC composite material new energy upper cover, comprising a base 1, wherein the base 1 is formed by splicing a plurality of sets of frames 2, and the easy-to-disassemble feature facilitates the movement of the overall riveting device, and a vibration plate 3 is arranged at the top front end area of the base 1, wherein the vibration plate 3 is a prior art mechanism, and its function is to assist in conveying the steel sleeve, and a steel sleeve correction component 4 is arranged at the conveying end of the vibration plate 3, and the steel sleeve correction component 4 comprises a fixing component 5 fixedly mounted on the top of the base 1, and a correction tube 6 connected to the conveying channel of the vibration plate 3 is fixedly mounted on the top of the fixing component 5, and a T-shaped groove 7 matching the shape of the steel sleeve is arranged in the correction tube 6, and the top corner of the T-shaped groove 7 has no structural shielding, so as to facilitate manual observation of the conveying condition of the steel sleeve in the correction tube 6, and when necessary, tools such as tweezers can be used manually to convey the correction tube 6 to ensure that the steel sleeve inside the correction tube 6 is conveyed normally;
[0038] A feeding detection assembly 8 is provided at the conveying end of the correction pipe 6. The feeding detection assembly 8 includes a feeding channel 9 connected to the conveying end of the correction pipe 6. The feeding channel 9 is connected to a guide pipe 10. The guide pipe 10 is hollow inside, and the inner diameter of the guide pipe 10 matches the diameter of the steel sleeve top cover, so that the steel sleeve conveyed in the feeding channel 9 can smoothly enter the guide pipe 10.
[0039] A base column 11 is fixedly installed on the top of the base 1 and on one side of the feeding channel 9. Two first connecting rods 12 with telescopic function are arranged on the top of the base column 11. A first supporting plate 13 is fixedly installed on the top of the first connecting rod 12. A power supply mechanism 14 is fixedly installed on the top of the first supporting plate 13. Two sliding rails 15 are fixedly installed on the bottom of the first supporting plate 13. Each sliding rail 15 is slidably connected to a sliding support 16. The power supply mechanism 14 is connected to the sliding support 16 and provides energy for the movement process of the sliding support 16 on the sliding rail 15. A second supporting plate 17 is fixedly installed on the bottom of the two sliding supports 16. Two second connecting rods 18 with telescopic function are fixedly installed on the bottom of the second supporting plate 17. One of the second connecting rods 18 has an outer wall A first motor 19 is fixedly installed, and the output end of the first motor 19 passes through the first connecting rod 12 and is fixedly connected to the rotating rod 20. The other end of the rotating rod 20 is connected to the bearing of another second connecting rod 18. Two first support rods 21 are fixedly installed on the side wall of the rotating rod 20. The ends of the two first support rods 21 are jointly fixedly installed with an adsorption plate 22. Two adsorption machines 23 are arranged on the top of the adsorption plate 22. The adsorption holes of the adsorption machines 23 are arranged at the bottom of the adsorption plate 22. The operation of the adsorption machines 23 generates negative pressure so that the adsorption holes adsorb the steel sleeve top cover. The specific process is that the first connecting rod 12 is driven to rise and fall by the intelligent system matched with the automatic riveting device, which drives the first support plate 13 to rise and fall, and then drives the sliding track 15 to rise and fall, and then drives the sliding support 16 to rise and fall. Then the second support plate 17 is driven to rise and fall, followed by the second connecting rod 18 being driven to rise and fall as a whole, followed by the rotating rod 20 being driven to rise and fall, and finally the adsorption plate 22 is driven to rise and fall to a preset height. This process is to control the height of the adsorption plate 22 in a large range by controlling the lifting and lowering movement of the first connecting rod 12, so that the second connecting rod 18 only needs to move a shorter distance to reach the preset height. The movement of a shorter distance improves the movement accuracy and stability, so that the adsorption plate 22 can stably rotate and move after adsorbing the steel sleeve, ensuring that the steel sleeve stably enters the guide tube 10. Similarly, after confirming the moving distance of the first connecting rod 12, the sliding support 16 is driven by the intelligent system to move along the sliding track 15 to the preset position, and finally the adsorption plate 22 is driven to move. The above two types of adjustments to the position of the adsorption plate 22 are to bring the adsorption plate 22 to the preset position through the combined adjustment in the horizontal and vertical directions. This adjustment method can adjust the adsorption plate 22 to match steel sleeves of different specifications, so that the adsorption plate 22 moves to the vertical upper side of the last steel sleeve at the conveying end of the feeding channel 9. Subsequently, the second connecting rod 18 is driven down by the intelligent system to drive the adsorption plate 22 to a position close to the top cover of the steel sleeve, and the steel sleeve is adsorbed by driving the adsorption machine 23, and the second connecting rod 18 is driven to rise to a preset height, and the first motor 19 is driven to drive the rotating rod 20 to rotate. The rotation of the rotating rod 20 drives the adsorption plate 22 to rotate 90 degrees, and then the downward steel sleeve is directed toward the inlet direction of the guide tube 10.The second connecting rod 18 is driven down to drive the steel sleeve to a preset height, and the sliding support 16 is driven to move a preset distance toward the inlet of the material guide pipe 10, and the steel sleeve is sent into the material guide pipe 10, and then the adsorption machine 23 stops running, and then the above process is repeated to sequentially send all the steel sleeves into the material guide pipe 10;
[0040] The above-mentioned preset position, preset height and preset distance are all controlled by the PLC program of the intelligent system. The adsorption machine 23 is a prior art mechanism and will not be described in detail here.
[0041] After a guide pipe 10 is filled with steel sleeves, the steel sleeve conveying process is suspended;
[0042] A second support rod 27 is fixedly installed on the top of the base 1, and a second motor 28 is fixedly installed on the top outer wall of the second support rod 27. The output end of the second motor 28 passes through the second support rod 27 and is fixedly connected to the turntable 62. A bottom plate 29 is fixedly installed on the disk surface of the turntable 62. The other end of the bottom plate 29 is connected to a bearing of a side plate 30 which is arranged on the side wall of the second support rod 27 and bent upward. Then the side plate 30 and the second support rod 27 provide support for the bottom plate 29. A groove 31 matching the material guide tube 10 is arranged on the top of the bottom plate 29. Striped grooves are densely arranged in the groove 31 to increase the friction between the groove 31 and the material guide tube 10. First, the stability of the material guide tube 10 is ensured when the steel sleeve is transported into the material guide tube 10. Second, after the steel sleeve is transported, the material guide tube 10 needs to be rotated. During the rotation process, it can also be ensured that the material guide tube 10 will not slip out of the groove 31.
[0043] The feeding detection assembly 8 also includes two bases 24 fixedly mounted on the top of the base 1, and two third connecting rods 25 with telescopic function are arranged on the top of each base 24. The top of the two third connecting rods 25 is fixedly mounted with a bearing plate 26, and the bearing plate 26 is fixedly connected to the bottom of the feeding channel 9. After pausing the steel sleeve conveying process, the intelligent system drives the third connecting rod 25 to descend, driving the feeding channel 9 to descend, and the feeding channel 9 is descended until its top surface is flush with the bottom surface of the bottom plate 29, providing space for the bottom plate 29 to rotate upward. At this time, the conveying front end of the feeding channel 9 is blocked by the conveying end of the vibration plate 3, and the conveying end of the feeding channel 9 is blocked by the front end of the bottom plate 29, so that the steel sleeve retained on the feeding channel 9 will not leave the feeding channel 9;
[0044] The feeding detection assembly 8 also includes a weighing scale 32 fixedly mounted on the top of the carrier plate 26. The function of the weighing scale 32 is to detect the weight of the steel sleeve on the feeding channel 9. Each time a steel sleeve enters the feeding channel 9, the weight of the feeding channel 9 increases once, and the weighing scale 32 records it once, and records it in sequence as L1, L2, L3...Ln, where n is set by the intelligent system according to the number of steel sleeves that need to be filled in a single feeding channel 9. For example, if the feeding channel 9 needs to be filled by conveying 20 steel sleeves, then n is 20, and the weight value increase change of the feeding channel 9 is obtained on the weighing scale 32 for n times. , the steel sleeve conveying on the front side of the feeding channel 9 is suspended, and then the process of conveying the steel sleeve into the guide tube 10 is carried out. At this time, the weighing meter 32 obtains the weight value of the feeding channel 9 again to reduce the change. The intelligent system drives the steel sleeve on the front side of the feeding channel 9 to convey one into the feeding channel 9 according to the weight value change of the feeding channel 9 each time, so that there is always a steel sleeve in the frontmost area of the feeding channel 9. The weighing meter 32 can assist in detecting whether the number of steel sleeves on the feeding channel 9 is correct, and at the same time detect whether the steel sleeve replacement process and the steel sleeve front conveying process on the feeding channel 9 are normal;
[0045] A bottom block 33 is provided on one side of the base 1, and a third motor 34 is fixedly installed on the top of the bottom block 33. The output end of the third motor 34 faces upward and is fixedly installed on a rotating seat 35. The output end of the third motor 34 has a telescopic function. A seat groove 36 is provided on the top surface of the rotating seat 35. A riveting gun 37 is placed in the seat groove 36. The riveting gun 37 includes a shell 38. Two handles 39 are fixedly installed on the shell 38. The two handles 39 are convenient for manual carrying. The third motor 34 rotates to drive the riveting gun 37 to rotate, and the angle of the riveting gun 37 can be adjusted, which is also to adjust the position of the tube seat 46, so that the tube seat 46 can be more conveniently combined with the guide tube 10;
[0046] A riveting cylinder 40 is arranged on the top of the shell 38, and a knocking rod 41 is fixedly installed on the output end of the riveting cylinder 40. The function of the knocking rod 41 is to knock the steel sleeve into the upper cover. A storage bin 42 is fixedly installed on the shell 38, and a pushing cylinder 43 is arranged on one side of the storage bin 42. A side push rod 44 is fixedly installed on the output end of the pushing cylinder 43. The function of the side push rod 44 is to push the steel sleeve into a preset knocking position. A steel sleeve positioning bin 45 is arranged on the top of the storage bin 42, and a pipe seat 46 matching the specifications of the guide pipe 10 is arranged on the top of the steel sleeve positioning bin 45. The pipe seat 46 and the steel sleeve positioning bin 45 is connected, the steel sleeve positioning bin 45 is connected with the storage bin 42. After the guide tube 10 is inserted into the tube seat 46, the steel sleeve will automatically slide down into the steel sleeve positioning bin 45 due to its vertical placement, and then enter the storage bin 42 through the steel sleeve positioning bin 45. The intelligent system then drives the side push rod 44 to move and push the steel sleeve to the knocking position. The bottom of the knocking position is provided with a downward pressure hole 47 matching the steel sleeve specification. After the steel sleeve is pressed down by the knocking rod 41, it will be knocked into the upper cover through the downward pressure hole 47. This way of installing the steel sleeve has high stability, high precision and high embedding quality of the steel sleeve.
[0047] An elastic positioning mechanism is fixedly installed in the lower area of the housing 38. The elastic positioning mechanism includes a first metal plate 48 fixedly installed on the housing 38. A plurality of spring columns 49 are arranged on the top of the first metal plate 48. A second metal plate 50 is fixedly installed on the top of the plurality of spring columns 49. The upper cover is placed on the second metal plate 50. When the steel sleeve is installed, the spring columns 49 play a role of buffering and unloading force, thereby reducing damage to the upper cover.
[0048] A limit support mechanism is also provided on the shell 38, and the limit support mechanism includes a first short rod 51 with a telescopic function fixed on the shell 38, and a limit plate 52 is fixedly installed at the end of the first short rod 51. The intelligent system adjusts the length of the first short rod 51 according to the diameter of the steel sleeve top cover, so that when the steel sleeve is knocked down, its edge is just close to the inner wall of the limit plate 52 with a gap, and this gap can be ignored. The limit support mechanism can ensure that the area of the upper cover where the steel sleeve needs to be installed can be placed in line with the limit plate 52, ensuring that the steel sleeve is knocked and installed, reducing the probability of installation errors, and speeding up the installation speed;
[0049] A stop button 53 is provided on the top of the base 1, and in an emergency, the stop button 53 can be pressed to stop the operation of the entire device;
[0050] A column 54 is fixedly installed on the top of the base 1, a cross bar 55 is arranged on the top of the column 54, a transverse track 56 is arranged at the bottom of the cross bar 55, a slide bar 57 is slidably connected to the transverse track 56, a circular slide rail 58 is arranged on the slide bar 57, a second short rod 59 with a telescopic function is slidably connected to the circular slide rail 58, a magnetic plate 60 is fixedly installed on the end of the second short rod 59, and the guide tube 10 is rotated 90 degrees upward after being filled with the steel sleeve. During the rotation of the guide tube 10, the intelligent system drives the slide bar 57 to move to a position parallel to the guide tube 10, and then drives the second short rod 59 to rotate around the circular slide rail 58 to the direction of the guide tube 10, and then The second short rod 59 is driven to extend and drive the magnetic plate 60 to move toward the material guide tube 10. When the material guide tube 10 is close to vertical, the magnetic plate 60 electromagnetically absorbs the material guide tube 10 and can adjust the position of the material guide tube 10 by rotating around the annular slide rail 58 through the second short rod 59. Then the slide bar 57 is driven to move toward the tube seat 46 until the material guide tube 10 and the tube seat 46 are on the same vertical line. At this time, the third motor 34 is driven to rise and drive the tube seat 46 to rise. Finally, the material guide tube 10 and the tube seat 46 are matched and inserted, and the combination of the material guide tube 10 and the riveting gun 37 is completed. This automated method can complete the replacement of the steel sleeve of the riveting gun 37 more quickly.
[0051] Two retractable clamping rods 61 are provided at the bottom of the guide tube 10 to prevent the steel sleeve from sliding down. After the guide tube 10 is inserted into the tube seat 46, the clamping rods 61 are retracted to allow the steel sleeve to fall down.
[0052] The number of steel sleeves filled in the guide tube 10 is controlled by an intelligent system;
[0053] The riveting gun 37 provided above can be carried manually for installing the steel sleeve, or it can be fixed on the seat groove 36 and the upper cover can be moved over for installing the steel sleeve. Different steel sleeve installation methods can be performed according to the shape and specifications of the upper cover.
[0054] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0055] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An automatic riveting device for a steel sleeve of an SMC composite material new energy upper cover, comprising a base (1), characterized in that: A vibration plate (3) is arranged at the front end area of the top of the base (1); a steel sleeve correction component (4) is arranged at the conveying end of the vibration plate (3); the steel sleeve correction component (4) comprises a fixing component (5) fixedly mounted on the top of the base (1); a correction tube (6) connected to the conveying channel of the vibration plate (3) is fixedly mounted on the top of the fixing component (5); a T-shaped groove (7) matching the shape of the steel sleeve is arranged in the correction tube (6); a top corner of the T-shaped groove (7) is not covered by a structure; a feeding detection component (8) is arranged at the conveying end of the correction tube (6); the feeding detection component (8) comprises a feeding channel (9) connected to the conveying end of the correction tube (6); and the feeding channel (9) is connected to a material guide tube (10); A mounting base column (11) is arranged on the top of the base (1), two first connecting rods (12) with telescopic function are arranged on the top of the base column (11), a first support plate (13) is fixedly mounted on the top of the first connecting rod (12), a power supply mechanism (14) is fixedly mounted on the top of the first support plate (13), two sliding rails (15) are fixedly mounted on the bottom of the first support plate (13), each of the sliding rails (15) is slidably connected to a sliding support (16), a second supporting plate (17) is fixedly mounted on the bottom of the two sliding supports (16), and two second connecting rods (18) with telescopic function are fixedly mounted on the bottom of the second support plate (17), one of the second connecting rods (18) being 8), the output end of the first motor (19) is fixedly connected to the rotating rod (20), the other end of the rotating rod (20) is connected to the bearing of another second connecting rod (18), two first support rods (21) are fixedly installed on the side wall of the rotating rod (20), the ends of the two first support rods (21) are jointly fixedly installed with an adsorption plate (22), two adsorption machines (23) are arranged on the top of the adsorption plate (22), the adsorption holes of the adsorption machines (23) are arranged at the bottom of the adsorption plate (22), the rotating rod (20) rotates to drive the adsorption plate (22) to rotate 90 degrees, and then the downward steel sleeve is directed toward the inlet direction of the guide pipe (10); A second support rod (27) is fixedly mounted on the top of the base (1), a second motor (28) is fixedly mounted on the top outer wall of the second support rod (27), an output end of the second motor (28) is fixedly connected to a turntable (62), a bottom plate (29) is fixedly mounted on the turntable (62), the other end of the bottom plate (29) is bearing-connected to a side plate (30) disposed on the side wall of the second support rod (27) and bent upward, a groove (31) matching the material guide tube (10) is disposed on the top of the bottom plate (29), a bottom block (33) is disposed on one side of the base (1), a third motor (34) is fixedly mounted on the top of the bottom block (33), a rotating seat (35) is fixedly mounted on the output end of the third motor (34), the output end of the third motor (34) has a telescopic function, and the top surface of the rotating seat (35) is disposed A seat groove (36), a riveting gun (37) is placed in the seat groove (36), the riveting gun (37) comprises a shell (38), a riveting cylinder (40) is arranged on the top of the shell (38), a knocking rod (41) is fixedly installed on the output end of the riveting cylinder (40), a lower pressing hole (47) is arranged below the knocking rod (41), a storage bin (42) is fixedly installed on the shell (38), a pushing cylinder (43) is arranged on one side of the storage bin (42), a side pushing rod (44) is fixedly installed on the output end of the pushing cylinder (43), a steel sleeve positioning bin (45) is arranged on the top of the storage bin (42), a pipe seat (46) matching the specification of the material guide pipe (10) is arranged on the top of the steel sleeve positioning bin (45), the pipe seat (46) is communicated with the steel sleeve positioning bin (45), and the steel sleeve positioning bin (45) is communicated with the storage bin (42); Two clamping rods (61) with telescopic function are arranged at the bottom of the material guide tube (10) to support the steel sleeve and prevent it from sliding down. After the material guide tube (10) is inserted into the tube seat (46), the clamping rods (61) are retracted to make the steel sleeve fall down.
2. The automatic riveting device for steel sleeve of SMC composite material new energy upper cover according to claim 1 is characterized in that: The feeding detection assembly (8) further comprises two bases (24) fixedly mounted on the top of the base (1), two third connecting rods (25) with telescopic function are arranged on the top of each of the bases (24), a bearing plate (26) is fixedly mounted on the top of the two third connecting rods (25), and the bearing plate (26) is fixedly connected to the bottom of the feeding channel (9).
3. The automatic riveting device for steel sleeve of SMC composite material new energy upper cover according to claim 2 is characterized in that: The groove (31) is densely provided with striped grooves.
4. The automatic riveting device for steel sleeve of SMC composite material new energy upper cover according to claim 3 is characterized in that: The loading detection assembly (8) further comprises a weighing meter (32) fixedly mounted on the top of the carrying plate (26).
5. The automatic riveting device for steel sleeve of SMC composite material new energy upper cover according to claim 4 is characterized in that: Two handles (39) are fixedly mounted on the housing (38).
6. The automatic riveting device for steel sleeve of SMC composite material new energy upper cover according to claim 5 is characterized in that: An elastic positioning mechanism is fixedly mounted in the lower area of the shell (38), the elastic positioning mechanism comprising a first metal plate (48) fixedly mounted on the shell (38), a plurality of spring columns (49) being arranged on the top of the first metal plate (48), and a second metal plate (50) being fixedly mounted on the tops of the plurality of spring columns (49).
7. The automatic riveting device for steel sleeve of SMC composite material new energy upper cover according to claim 6 is characterized in that: A position limiting support mechanism is also provided on the shell (38), and the position limiting support mechanism comprises a first short rod (51) fixed on the shell (38), and a position limiting plate (52) is fixedly mounted on the end of the first short rod (51).
8. The automatic riveting device for steel sleeve of SMC composite material new energy upper cover according to claim 7 is characterized in that: A column (54) is fixedly mounted on the top of the base (1), a cross bar (55) is arranged on the top of the column (54), a transverse track (56) is arranged at the bottom of the cross bar (55), a slide bar (57) is slidably connected to the transverse track (56), an annular slide rail (58) is arranged on the slide bar (57), a second short rod (59) is slidably connected to the annular slide rail (58), and a magnetic suction plate (60) is fixedly mounted on the end of the second short rod (59).
Citation Information
Patent Citations
Conveyer in T shape double -screw bolt mould
CN206912166U