A boxing device and a step boxing apparatus

Abstract

The application provides a boxing device and a grading boxing equipment, and relates to the technical field of battery manufacturing equipment, and solves the technical problem of low efficiency caused by manual boxing after battery sorting in the prior art. The boxing device comprises a boxing conveying assembly, a boxing pushing assembly, a boxing lifting assembly, a boxing moving assembly and a boxing overturning assembly. The boxing conveying assembly is used to convey batteries. The boxing lifting assembly and the boxing pushing assembly are respectively arranged on the two sides of the boxing conveying assembly. The boxing pushing assembly is used to push the batteries on the boxing conveying assembly to move towards the boxing lifting assembly. The boxing lifting assembly is used to fix a material frame and drive the material frame to move up and down. The boxing moving assembly moves between the boxing lifting assembly and the boxing overturning assembly, and is used to convey the material frame loaded by the boxing lifting assembly to the boxing overturning assembly. The application is used to provide a grading boxing equipment which improves production efficiency and ensures product quality.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of battery manufacturing equipment, in particular to a boxing device and a grading boxing equipment. BACKGROUND

[0002] At present, the domestic soft package battery industry has a good development prospect, and the soft package lithium battery is widely used in a large number of fields due to its unique performance advantages. The soft package lithium battery developed at present has begun to be used in the automobile industry, and is expected to become one of the main power sources of electric vehicles in the 21st century, and will be applied in the field of aerospace. In order to ensure that the quality of the soft package battery meets the requirements, the processed battery needs to be screened and graded, so that the quality and qualification rate of the battery out of the warehouse are guaranteed.

[0003] In the production process of the soft package lithium battery, the battery grading equipment is an important process. At present, the sorting process of the battery production plant is to use a manual grading machine, to scan the code of the battery or the tray, to display according to the indicator light, and to manually sort the batteries of the same grade into one grade, and to recycle for the sorting of the next battery. Since the sorting is mainly manual, the cost is high, the efficiency is low, the influence of human factors is large, and the quality of the battery cannot be controlled.

[0004] After the battery sorting is completed, the batteries of the same grade need to be loaded into a frame, and the frame is usually a square structure, and the batteries are vertically inserted and arranged in the frame. Since the boxing is completed by manual operation, the efficiency is low. SUMMARY

[0005] The present application provides a boxing device and a grading boxing equipment to solve the technical problem of low efficiency caused by manual boxing after battery sorting in the prior art. 。 The preferred technical solutions in the many technical solutions provided by the present application can produce many technical effects, which are described below.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions:

[0007] The boxing device provided by the present application is characterized in that it comprises a boxing mechanism, wherein:

[0008] The boxing mechanism comprises a boxing conveying assembly, a boxing pushing assembly, a boxing lifting assembly, a boxing moving assembly and a boxing overturning assembly, and the boxing conveying assembly is used to convey the battery;

[0009] The boxing lifting assembly and the boxing pushing assembly are respectively arranged on both sides of the boxing conveying assembly, and the boxing pushing assembly is used to push the battery on the boxing conveying assembly to move towards the boxing lifting assembly;

[0010] The boxing lifting assembly is used to fix the material frame and drive the material frame to move up and down.

[0011] The boxing transfer assembly moves between the boxing lifting assembly and the boxing turnover assembly, and is used to transport the material frame loaded by the boxing lifting assembly to the boxing turnover assembly.

[0012] Optionally, the frame feeding conveying line, the feeding and discharging mechanism, and the frame discharging conveying line are further included; the feeding and discharging mechanism can reciprocate between the frame feeding conveying line, the boxing lifting assembly, the boxing turnover assembly, and the frame discharging conveying line.

[0013] Optionally, the feeding and discharging mechanism reciprocates between the frame feeding conveying line and the boxing lifting assembly, and the feeding and discharging mechanism is used to pick up the material frame on the frame feeding conveying line and transport the material frame to the boxing lifting assembly;

[0014] and the feeding and discharging mechanism reciprocates between the boxing turnover assembly and the frame discharging conveying line, and the feeding and discharging mechanism is used to pick up the material frame loaded on the boxing turnover assembly and transport the material frame to the frame discharging conveying line.

[0015] Optionally, the boxing conveying assembly includes a boxing conveying line, and a material baffle is arranged on the boxing conveying line.

[0016] and / or; the boxing pushing assembly includes a pushing cylinder and a pushing baffle, and the pushing baffle is connected with the pushing cylinder.

[0017] and / or; the boxing lifting assembly includes a first lifting module, and a bearing part, an upper clamping part, and left and right clamping parts are arranged on the first lifting module; the feeding and discharging mechanism vertically places the material frame on the bearing part, the upper clamping part is located above the bearing part and is used to clamp the material frame on the bearing part, and the left and right clamping parts are used to clamp the material frame from both sides so that the opening of the material frame faces the pushing baffle.

[0018] Optionally, the boxing transfer assembly includes a material frame translation module, a material frame extension module, a material frame clamping module, and an anti-falling module.

[0019] The material frame extension module is arranged on the material frame translation module, the material frame clamping module and the anti-falling module are arranged on the material frame extension module, the material frame translation module is used to drive the material frame extension module to reciprocate, and the material frame extension module is used to drive the material frame clamping module and the anti-falling module to move towards the boxing lifting assembly.

[0020] The material frame clamping module is used to clamp or release the material frame, and the anti-falling module includes an anti-falling baffle corresponding to the position of the material frame on the boxing lifting assembly to block the opening of the material frame.

[0021] The boxing overturning assembly includes an overturning base, an overturning bottom plate, and an overturning driving module. The overturning bottom plate is rotationally arranged on the overturning base, and the overturning driving module is connected with the overturning bottom plate to rotate the overturning bottom plate between a horizontal state and a vertical state.

[0022] Optionally, the feeding and discharging mechanism includes a portal frame, a three-axis moving module, and a rotatable clamp assembly. The rotatable clamp assembly is connected to the portal frame through the three-axis moving module.

[0023] Specifically, the three-axis moving module includes an X-axis moving module, a Y-axis moving module, and a Z-axis moving module. The rotatable clamp assembly is arranged on the Z-axis moving module, the Z-axis moving module is arranged on the X-axis moving module, the X-axis moving module is arranged on the Y-axis moving module, and the Y-axis moving module is arranged on the portal frame.

[0024] Optionally, the rotatable clamp assembly includes a clamp seat, a clamp hand, and a clamp driving component. The clamp hand is rotationally arranged on the clamp seat through a rotating shaft. The clamp driving component includes a clamp driving cylinder, a driving rack, and a driving gear. The driving gear is arranged on the rotating shaft, the clamp driving cylinder is connected with the driving rack, and the driving rack is engaged with the driving gear.

[0025] A grading boxing device includes the boxing device as described above.

[0026] Optionally, the grading boxing device further includes:

[0027] A grading device is used to scan a battery two-dimensional code and detect the gear of the corresponding battery.

[0028] A taking device includes a taking conveying mechanism and a taking mechanism. The taking mechanism is provided with at least N groups. The taking conveying mechanism is arranged at the output end of the grading device. The taking mechanisms are sequentially arranged along the taking conveying mechanism to respectively take out the batteries of each gear.

[0029] The boxing device is provided with at least N groups and is respectively arranged in correspondence with the at least N groups of taking mechanisms to respectively complete the boxing of batteries of different gears.

[0030] Optionally, the taking mechanism comprises a blowing pushing mechanism and a grading conveying line, the blowing pushing mechanism and the grading conveying line are arranged on two sides of the taking conveying mechanism respectively, the blowing pushing mechanism is used for blowing the batteries on the taking conveying mechanism to the grading conveying line;

[0031] The side pushing mechanism and the boxing conveying assembly are arranged on two sides of the grading conveying line respectively, the side pushing mechanism is used for conveying the batteries on the grading conveying line to the boxing conveying assembly.

[0032] Optionally, the grading device comprises a detection conveying mechanism, a code scanning mechanism and a resistance value detection mechanism, the code scanning mechanism and the resistance value detection mechanism are arranged along the detection conveying mechanism in sequence, the code scanning mechanism is used for scanning the two-dimensional code of the batteries conveyed by the detection conveying mechanism, and the resistance value detection mechanism is used for detecting the resistance value of the batteries conveyed by the detection conveying mechanism to detect the battery archiving.

[0033] The detection conveying mechanism comprises a taking table, a reciprocating moving assembly, a lifting assembly, a bearing support and a connecting table, the bearing support is provided with at least three groups of positioning seats, and each group of the positioning seats is provided with a plurality of positioning grooves;

[0034] The bearing support is arranged on the lifting assembly, the lifting assembly is arranged on the reciprocating moving assembly, the reciprocating moving assembly drives the lifting assembly to reciprocate, and the lifting assembly drives the bearing support to move up and down, so that the batteries on the bearing support are conveyed to the code scanning mechanism, the resistance value detection mechanism and the connecting table respectively.

[0035] Optionally, the code scanning mechanism comprises a code scanning assembly, a code scanning base and a rotary driving module, the code scanning base comprises a first support plate and a second support plate, and the first support plate and the second support plate are arranged oppositely;

[0036] A plurality of first positioning columns are arranged on the first support plate in a rotating mode, a plurality of second positioning columns are arranged on the second support plate in a corresponding mode, and gaps for the movement of the bearing support are formed between the plurality of first positioning columns and the plurality of second positioning columns;

[0037] The axes of the plurality of first positioning columns and the plurality of second positioning columns coincide with each other, and accommodation grooves for accommodating batteries are formed between adjacent two first positioning columns and adjacent two second positioning columns.

[0038] The rotary driving module is arranged on the code scanning base, and the rotary driving module is in transmission connection with the first positioning columns to drive the first positioning columns to rotate.

[0039] The code scanning assembly comprises a scanning component and a scanning driving component connected with the scanning component to drive the scanning component to move along the length direction of the code scanning base.

[0040] Optionally, the resistance value detection mechanism comprises a detection base and a detection assembly, the detection base comprises a first base and a second base, the first base and the second base are oppositely arranged, a gap for the movement of the bearing support is formed between the first base and the second base, and a plurality of fixing grooves are arranged on the first base and the second base.

[0041] The detection assembly comprises a first detection plate, a first driving component, a second detection plate and a second driving component, the first detection plate and the second detection plate are arranged on the two sides of the detection base respectively, the first driving component drives the first detection plate to move towards the second detection plate, and the second driving component drives the second detection plate to move towards the first detection plate.

[0042] The beneficial effects of the present application are that the boxing device and the grading boxing equipment provided by the present application comprise a boxing mechanism, the boxing mechanism comprises a boxing conveying assembly, a boxing pushing assembly, a boxing lifting assembly, a boxing moving assembly and a boxing overturning assembly, the boxing lifting assembly fixes a material frame, so that the material frame is arranged in a vertical direction, when the batteries on the boxing conveying assembly reach a preset number, the boxing pushing assembly is used to push the batteries on the boxing conveying assembly to move towards the boxing lifting assembly into the material frame, so that the installation of the first layer in the material frame is completed; then, the boxing lifting assembly drives the material frame to move down by one station, continues to load the batteries, and loads the batteries layer by layer in sequence until the material frame is filled with the batteries; after the material frame is filled with the batteries, the boxing lifting assembly is lifted and reset, and the boxing moving assembly moves the material frame loaded by the boxing lifting assembly to the boxing overturning assembly, and the material frame is overturned to a horizontal state by the boxing overturning assembly.

[0043] The grading boxing equipment provided by the present application comprises a grading device, a material taking device and a boxing device, the grading device is used to scan a two-dimensional code of a battery and detect the grade of the corresponding battery, the specific grade comprises nine normal grades and one NG grade, the material taking conveying mechanism is arranged at the output end of the grading device, ten groups of the material taking mechanisms are sequentially arranged along the material taking conveying mechanism and are used to respectively take out the batteries of each grade, and the boxing device is arranged in ten groups and is respectively arranged in correspondence with the ten groups of the material taking mechanisms and is used to respectively complete the boxing of the N-grade batteries, so that the battery grading and the battery boxing are completely mechanized, the production efficiency is greatly improved, the labor cost is reduced, and the product quality is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0044] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description only show some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without any creative effort.

[0045] Figure 1 is a perspective view of the grading and boxing equipment of the present application;

[0046] Figure 2 is a top view of the grading and boxing equipment of the present application;

[0047] Figure 3 is a perspective view of the grading device of the present application;

[0048] Figure 4 is a side view of the grading device of the present application;

[0049] Figure 5 is a top view of the grading device of the present application;

[0050] Figure 6 is a partial structural schematic view of the grading device of the present application;

[0051] Figure 7 is a partial structural schematic view of the grading device of the present application;

[0052] Figure 8 is a perspective view of the boxing device of the present application;

[0053] Figure 9 is a partial structural schematic view of the boxing device of the present application;

[0054] Figure 10 is a perspective view of the rotatable clamp assembly of the present application;

[0055] Figure 11 is a perspective view of the feeding and discharging mechanism of the present application.

[0056] In the drawings:

[0057] 100, grading device; 200, material taking device; 300, boxing device;

[0058] 110, detection conveying mechanism; 120, code scanning mechanism; 130, resistance value detection mechanism;

[0059] 111, material taking table; 112, reciprocating moving assembly; 113, lifting assembly; 114, bearing support; 115, connecting table; 116, positioning seat; 117, positioning groove; 118, arc-shaped channel;

[0060] 121, code scanning component; 122, code scanning base; 123, rotation driving module; 124, first support plate; 125, second support plate; 126, first positioning column; 127, second positioning column;

[0061] 1211, scanning component; 1212, scanning driving component; 1213, scanning driving motor; 1214, scanning transmission belt assembly; 1215, scanning guide rail; 1216, scanning sliding block;

[0062] 131, detection base; 132, detection component; 133, first base; 134, second base; 135, fixing groove; 136, first detection plate; 137, first driving component; 138, second detection plate; 139, second driving component;

[0063] 210, material taking conveying mechanism; 220, material taking mechanism; 230, air blowing and pushing mechanism; 240, grading conveying line; 250, side pushing mechanism;

[0064] 310, frame body feeding conveying line; 320, feeding and discharging mechanism; 330, boxing mechanism; 340, frame body discharging conveying line;

[0065] 321, gantry frame; 322, X-axis moving module; 323, Y-axis moving module; 324, Z-axis moving module; 325, rotatable clamp assembly;

[0066] 3251, clamp seat; 3252, clamp hand; 3253, clamp driving component;

[0067] 331, boxing conveying assembly; 332, boxing pushing assembly; 333, boxing lifting assembly; 334, boxing moving assembly; 335, boxing overturning assembly;

[0068] 3311, boxing conveying line; 3312, material baffle; 3321, pushing cylinder; 3322, pushing baffle;

[0069] 3331, first lifting module; 3332, bearing component; 3333, upper clamping component; 3334, left and right clamping components;

[0070] 3341, material frame translation module; 3342, material frame extension module; 3343, material frame clamping module; 3344, anti-falling module;

[0071] 3351, overturning base; 3352, overturning bottom plate; 3353, overturning driving module. DETAILED DESCRIPTION

[0072] Hereinafter, the present application can be described with reference to the accompanying drawings Figures 1-11This document explains the content of the invention and the differences between the invention and existing technologies. The technical solutions (including preferred solutions) of the invention are further described in detail below with reference to accompanying drawings and examples of optional embodiments. It should be noted that any technical feature or solution in this embodiment is one or more of a variety of optional technical features or solutions. For the sake of brevity, this document cannot exhaustively list all alternative technical features and solutions of the invention, nor is it convenient to emphasize that each implementation of a technical feature is one of multiple optional implementations. Therefore, those skilled in the art should understand that any technical means provided by the invention can be replaced, or any two or more technical means or features provided by the invention can be combined to obtain new technical solutions. No technical feature or solution in this embodiment limits the scope of protection of the invention. The scope of protection of the invention should include any alternative technical solutions that can be conceived by those skilled in the art without creative effort, as well as new technical solutions obtained by combining any two or more technical means or features provided by the invention.

[0073] In the description of this invention, it should be noted that, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0074] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0075] This invention provides a packing device and a grading packing equipment that improves production efficiency, reduces labor costs, and ensures product quality.

[0076] The following is combined with Figures 1-11 The technical solution provided by this invention will be described in more detail below.

[0077] The application provides a grading and boxing device, which comprises:

[0078] The grading device 100 is used for scanning a battery two-dimensional code and detecting a corresponding battery grade, and the specific grades include nine normal grades and one NG grade.

[0079] The taking device 200 comprises a taking conveying mechanism 210 and ten groups of taking mechanisms 220, the taking conveying mechanism 210 is arranged at the output end of the grading device 100, and the ten groups of taking mechanisms 220 are sequentially arranged along the taking conveying mechanism 210 and used for respectively taking out the batteries of each grade.

[0080] The boxing device 300 is arranged in ten groups and correspondingly arranged with the ten groups of taking mechanisms 220, and is used for respectively completing the boxing of the batteries of the N grades.

[0081] Further, the grading device 100 comprises a detection conveying mechanism 110, a code scanning mechanism 120 and a resistance value detection mechanism 130, the code scanning mechanism 120 and the resistance value detection mechanism 130 are sequentially arranged along the detection conveying mechanism 110, the code scanning mechanism 120 is used for scanning the two-dimensional code of the batteries conveyed by the detection conveying mechanism 110, and the resistance value detection mechanism 130 is used for detecting the resistance value of the batteries conveyed by the detection conveying mechanism 110, so as to detect the battery grading.

[0082] Specifically, the detection conveying mechanism 110 comprises a taking table 111, a reciprocating moving assembly 112, a lifting assembly 113, a bearing support 114 and a connecting table 115, the bearing support 114 is provided with three groups of positioning seats 116, each group of the positioning seats 116 is provided with a plurality of positioning grooves 117, and the positioning grooves 117 are used for placing the batteries.

[0083] The bearing support 114 is arranged on the lifting assembly 113, the lifting assembly 113 is arranged on the reciprocating moving assembly 112, the reciprocating moving assembly 112 drives the lifting assembly 113 to reciprocate, the lifting assembly 113 drives the bearing support 114 to move up and down, so as to convey the batteries on the bearing support 114 to the code scanning mechanism 120, the resistance value detection mechanism 130 and the connecting table 115 respectively.

[0084] The specific working process of the detection conveying mechanism 110 is that the material taking table 111 is used for receiving batteries, the lifting assembly 113 drives the lifting support 114 to rise, three groups of positioning seats 116 respectively take away batteries from the material taking table 111, the code scanning mechanism 120 and the resistance value detection mechanism 130, and the batteries are all placed into the positioning grooves 117 on the three groups of positioning seats 116; the reciprocating moving assembly 112 drives the lifting assembly 113 to move to a working position, and then the lifting assembly 113 drives the lifting support 114 to descend, and the batteries on the three groups of positioning seats 116 are respectively placed on the code scanning mechanism 120, the resistance value detection mechanism 130 and the connecting table 115, and the batteries are conveyed to the material taking conveying mechanism 210 through the connecting table 115.

[0085] More specifically, the lifting assembly 113 is a lifting cylinder, the reciprocating moving assembly 112 includes a reciprocating moving cylinder, a reciprocating moving guide rail and a reciprocating moving slider, the reciprocating moving guide rail and the reciprocating moving slider are matched, and the reciprocating moving cylinder drives the reciprocating moving slider to slide along the reciprocating moving guide rail; the connecting table 115 is obliquely arranged, and an arc-shaped channel 118 is arranged at the end of the connecting table 115, the arc-shaped channel 118 can only allow one battery to roll and fall onto the material taking conveying mechanism 210, and one battery can be discharged from the arc-shaped channel 118 along with the stepping of the material taking conveying mechanism 210 by one working position, and the batteries are sequentially conveyed through the material taking conveying mechanism 210.

[0086] Further, the code scanning mechanism 120 includes a code scanning assembly 121, a code scanning base 122 and a rotary driving module 123, the code scanning base 122 includes a first supporting plate 124 and a second supporting plate 125, and the first supporting plate 124 and the second supporting plate 125 are oppositely arranged;

[0087] A plurality of first positioning columns 126 are rotationally arranged on the first supporting plate 124, a plurality of second positioning columns 127 are correspondingly arranged on the second supporting plate 125, and gaps for the movement of the lifting support 114 are formed between the plurality of first positioning columns 126 and the plurality of second positioning columns 127;

[0088] The axes of the plurality of first positioning columns 126 and the plurality of second positioning columns 127 are coincided with each other, and accommodating grooves for accommodating batteries are formed between adjacent two first positioning columns 126 and adjacent two second positioning columns;

[0089] The rotary driving module 123 is arranged on the code scanning base 122, and the rotary driving module 123 is in transmission connection with the first positioning columns 126, so as to drive the first positioning columns 126 to rotate;

[0090] The code scanning component 121 comprises a scanning part 1211 and a scanning driving part 1212, which is connected with the scanning part 1211 to drive the scanning part 1211 to move along the length direction of the code scanning base 122.

[0091] The working process of the code scanning mechanism 120 is that the detection conveying mechanism 110 places a plurality of batteries in a plurality of accommodating grooves, the rotating driving module 123 drives the first positioning column 126 to rotate to drive the batteries to rotate, and then the scanning driving part 1212 drives the scanning part 1211 to scan the two-dimensional codes of the batteries in sequence to obtain the number of each battery.

[0092] Optionally, the rotating driving module 123 comprises a rotating driving motor and a rotating transmission belt assembly, the rotating transmission belt assembly is in transmission connection with a plurality of the first positioning columns 126, and the rotating driving motor is connected with the rotating transmission belt assembly.

[0093] The scanning driving part 1212 comprises a scanning driving motor 1213, a scanning transmission belt assembly 1214, a scanning guide rail 1215 and a scanning sliding block 1216, the scanning part 1211 is arranged on the scanning sliding block 1216, the scanning sliding block 1216 is matched with the scanning guide rail 1215, the scanning transmission belt assembly 1214 is connected with the scanning sliding block 1216, the scanning driving motor 1213 drives the scanning transmission belt assembly 1214 to rotate, and the scanning sliding block 1216 reciprocally slides on the scanning guide rail 1215.

[0094] The resistance value detection mechanism 130 comprises a detection base 131 and a detection component 132, the detection base 131 comprises a first base 133 and a second base 134, the first base 133 and the second base 134 are oppositely arranged, a gap for the movement of the bearing support 114 is formed between the first base 133 and the second base 134, and a plurality of fixing grooves 135 are arranged on the first base 133 and the second base 134.

[0095] The detection component 132 comprises a first detection plate 136, a first driving part 137, a second detection plate 138 and a second driving part 139, the first detection plate 136 and the second detection plate 138 are arranged on the two sides of the detection base 131 respectively, the first driving part 137 drives the first detection plate 136 to move towards the second detection plate 138, and the second driving part 139 drives the second detection plate 138 to move towards the first detection plate 136.

[0096] The working process of the resistance detection mechanism 130 is that the detection conveying mechanism 110 places a plurality of batteries in a plurality of fixed slots 135, the first driving component 137 drives the first detection plate 136 to move towards the second detection plate 138, the second driving component 139 drives the second detection plate 138 to move towards the first detection plate 136, the first detection plate 136 and the second detection plate 138 complete battery detection, and the resistance of the battery in the fixed slot 135 is obtained.

[0097] Specifically, the first driving component 137 and the second driving component 139 are both air cylinders. The first base 133 and the second base 134 have the same structure as the positioning seat 116, and the fixed slots 135 are used to support and fix the batteries.

[0098] Further, the taking mechanism 220 comprises a blowing pushing mechanism 230, a grading conveying line 240, and a side pushing mechanism 250. The blowing pushing mechanism 230 and the grading conveying line 240 are respectively arranged on both sides of the taking conveying mechanism 210. The blowing pushing mechanism 230 is used to blow the batteries on the taking conveying mechanism 210 to the grading conveying line 240.

[0099] The side pushing mechanism 250 and the boxing conveying assembly 331 are respectively arranged on both sides of the grading conveying line 240. The side pushing mechanism 250 is used to convey the batteries on the grading conveying line 240 to the boxing conveying assembly 331.

[0100] The working process of the taking mechanism 220 is that according to the determined resistance information of the batteries, the blowing pushing mechanism 230 corresponding to the resistance is used to blow the batteries on the taking conveying mechanism 210 to the grading conveying line 240, convey the batteries on the grading conveying line 240 to a set position, and then convey the batteries on the grading conveying line 240 to the boxing conveying assembly 331 through the side pushing mechanism 250.

[0101] Specifically, the side pushing mechanism 250 comprises a side pushing cylinder and a side pushing baffle. The side pushing baffle is connected with the side pushing cylinder, and the side pushing cylinder drives the side pushing baffle to reciprocate.

[0102] Further, the boxing device 300 comprises a frame body feeding conveying line 310, a feeding and discharging mechanism 320, a boxing mechanism 330, and a frame body discharging conveying line 340.

[0103] The boxing mechanism 330 comprises a boxing conveying assembly 331, a boxing pushing assembly 332, a boxing lifting assembly 333, a boxing moving assembly 334, and a boxing overturning assembly 335. The boxing conveying assembly 331 is used to convey the batteries.

[0104] The boxing lifting assembly 333 and the boxing pushing assembly 332 are respectively arranged on both sides of the boxing conveying assembly 331, and the boxing pushing assembly 332 is used to push the batteries on the boxing conveying assembly 331 to move towards the boxing lifting assembly 333.

[0105] The boxing lifting assembly 333 is used to fix the frame and drive the frame to move up and down.

[0106] The boxing moving assembly 334 moves between the boxing lifting assembly 333 and the boxing overturning assembly 335, and is used to convey the frame loaded by the boxing lifting assembly 333 to the boxing overturning assembly 335.

[0107] The working process of the boxing mechanism 330 is as follows: the boxing lifting assembly 333 fixes the frame, when the batteries on the boxing conveying assembly 331 reach a preset number, the boxing pushing assembly 332 is used to push the batteries on the boxing conveying assembly 331 to move towards the boxing lifting assembly 333 into the frame, and the installation of the first layer in the frame is completed; then, the boxing lifting assembly 333 drives the frame to move down by one station, continues to load the batteries, and loads the batteries layer by layer in sequence until the frame is filled with the batteries; after the frame is filled with the batteries, the boxing lifting assembly 333 is lifted and reset, the boxing moving assembly 334 moves to convey the frame loaded by the boxing lifting assembly 333 to the boxing overturning assembly 335, and the frame is overturned to the horizontal state by the boxing overturning assembly 335.

[0108] Specifically, the frame feeding conveying line 310, the frame feeding and discharging mechanism 320 and the frame discharging conveying line 340 can be provided with one group, two groups or multiple groups according to actual needs, so as to ensure the production rhythm.

[0109] In the present application, the frame feeding conveying line 310 is provided with two groups, and the frame feeding and discharging mechanism 320 is provided with two groups, and the two groups of frame feeding and discharging mechanisms 320 respectively take the frames from the two groups of frame feeding conveying lines 310.

[0110] Further, the frame feeding and discharging mechanism 320 reciprocally moves between the frame feeding conveying line 310 and the boxing lifting assembly 333, and the frame feeding and discharging mechanism 320 is used to pick up the frame on the frame feeding conveying line 310 and convey the frame to the boxing lifting assembly 333.

[0111] In addition, the frame feeding and discharging mechanism 320 reciprocally moves between the boxing overturning assembly 335 and the frame discharging conveying line 340, and the frame feeding and discharging mechanism 320 is used to pick up the frame loaded on the boxing overturning assembly 335 and convey the frame to the frame discharging conveying line 340.

[0112] The working process of the feeding and discharging mechanism 320 is that the feeding and discharging mechanism 320 picks up the material frame on the frame feeding conveying line 310 and conveys it to the case loading lifting assembly 333, and then conveys the battery loaded by the case loading mechanism 330 to the case loading turnover assembly 335, and then the feeding and discharging mechanism 320 picks up the material frame loaded on the case loading turnover assembly 335 and conveys it to the frame discharging conveying line 340.

[0113] Further, the case loading conveying assembly 331 comprises a case loading conveying line 3311, and a material baffle 3312 is arranged on the case loading conveying line 3311.

[0114] The case loading pushing assembly 332 comprises a pushing cylinder 3321 and a pushing baffle 3322, and the pushing baffle 3322 is connected with the pushing cylinder 3321.

[0115] The case loading lifting assembly 333 comprises a first lifting module 3331, and a bearing part 3332, an upper clamping part 3333 and left and right clamping parts 3334 are arranged on the first lifting module 3331. The feeding and discharging mechanism 320 vertically places the material frame on the bearing part 3332, the upper clamping part 3333 is located above the bearing part 3332 and is used to clamp the material frame on the bearing part 3332, and the left and right clamping parts 3334 are used to clamp the material frame from both sides so that the opening of the material frame faces the pushing baffle 3322.

[0116] The working process of the case loading mechanism 330 is that the feeding and discharging mechanism 320 picks up the material frame on the frame feeding conveying line 310 and conveys it to the bearing part 3332 of the case loading lifting assembly 333, the upper clamping part 3333 is started to clamp the material frame on the bearing part, the left and right clamping parts 3334 are used to clamp the material frame from both sides so that the opening of the material frame faces the pushing baffle 3322, the case loading conveying line 3311 conveys the battery to the material baffle 3312, and the battery behind is blocked in turn, when the number of batteries blocked by the material baffle 3312 reaches a preset number, the pushing cylinder 3321 drives the pushing baffle 3322 to move towards the material frame on the case loading lifting assembly 333 to push the battery into the material frame on the case loading lifting assembly 333, and the loading of the single-layer battery is completed. The first lifting module 3331 is lowered by one station to complete the loading of one layer of batteries, and then the first lifting module 3331 is raised to reset.

[0117] Specifically, the bearing part 3332 is provided with a conveying roller, and the turnover base 3351 is also provided with a conveying roller to facilitate the translation of the material box. The left and right clamping parts 3334 are composed of a right clamping baffle and a left clamping cylinder and are arranged on both sides of the material frame to clamp the material frame.

[0118] Further, the case packing and moving assembly 334 comprises a frame translation module 3341, a frame extension module 3342, a frame clamping module 3343 and an anti-falling module 3344, the frame extension module 3342 is arranged on the frame translation module 3341, the frame clamping module 3343 and the anti-falling module 3344 are both arranged on the frame extension module 3342, the frame translation module 3341 is used to drive the frame extension module 3342 to move reciprocally, the frame extension module 3342 is used to drive the frame clamping module 3343 and the anti-falling module 3344 to move towards the case lifting assembly 333;

[0119] The frame clamping module 3343 is used to clamp or release the frame, the anti-falling module 3344 comprises an anti-falling baffle corresponding to the position of the frame on the case lifting assembly 333 to block the opening of the frame;

[0120] The case turning assembly 335 comprises a turning base 3351, a turning bottom plate 3352 and a turning drive module 3353, the turning bottom plate 3352 is rotationally arranged on the turning base 3351, and the turning drive module 3353 is connected with the turning bottom plate 3352 to rotate the turning bottom plate 3352 between the horizontal state and the vertical state.

[0121] The working process of the case packing and moving assembly 334 is as follows: after the first lifting module 3331 is lifted and reset, the frame translation module 3341 drives the frame extension module 3342 to move to the position of the case lifting assembly 333, the frame extension module 3342 is used to drive the frame clamping module 3343 and the anti-falling module 3344 to move towards the case lifting assembly 333, the anti-falling baffle blocks the opening of the frame, and the frame clamping module 3343 clamps the loaded frame; the frame translation module 3341 drives the frame extension module 3342 to move to the position of the case turning assembly 335, and the turning drive module 3353 drives the turning bottom plate 3352 to rotate to the horizontal state.

[0122] The feeding and discharging mechanism 320 comprises a gantry frame 321, an X-axis moving module 322, a Y-axis moving module 323, a Z-axis moving module 324 and a rotatable clamp assembly 325, the rotatable clamp assembly 325 is arranged on the Z-axis moving module 324, the Z-axis moving module 324 is arranged on the X-axis moving module 322, the X-axis moving module 322 is arranged on the Y-axis moving module 323, and the Y-axis moving module 323 is arranged on the gantry frame 321;

[0123] The rotatable clamp assembly 325 comprises a clamp base 3251 connected with the Z-axis moving module 324, a clamp hand 3252 rotatably arranged on the clamp base 3251 through a rotating shaft, and a clamp driving component 3253 comprising a clamp driving cylinder, a driving rack and a driving gear, wherein the driving gear is arranged on the rotating shaft, and the clamp driving cylinder is connected with the driving rack, and the driving rack is engaged with the driving gear.

[0124] The working process of the feeding and discharging mechanism 320 is that the X-axis moving module 322, the Y-axis moving module 323 and the Z-axis moving module 324 cooperate to enable the rotatable clamp assembly 325 to reach any position, and the X-axis moving module 322, the Y-axis moving module 323 and the Z-axis moving module 324 are all prior art, which will not be described here. The rotatable clamp assembly 325 comprises a clamp base 3251, a clamp hand 3252 and a clamp driving component 3253, wherein the clamp hand 3252 is rotatably arranged on the clamp base 3251 through a rotating shaft, and the clamp driving cylinder can drive the driving rack to move, thereby driving the driving gear to rotate, so as to realize the rotation of the clamp hand 3252, and thus the material frame can be changed from the horizontal placement state to the vertical placement state.

[0125] In the description of the present specification, the description of the terms "example", "embodiment" or "some embodiments" and the like means that the specific features, structures, materials or characteristics described in combination with the embodiment or example are contained in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0126] Of course, the present application is not limited to the above-mentioned embodiments, and those skilled in the art can make equivalent modifications or replacements without departing from the spirit of the present application, and these equivalent modifications or replacements are all included in the scope defined by the claims of the present application.

Claims

1. A boxing apparatus, characterized by, The application relates to a battery packing device. The packing device comprises a packing mechanism, wherein: The packing mechanism comprises a packing conveying assembly, a packing pushing assembly, a packing lifting assembly, a packing transferring assembly and a packing overturning assembly, the packing conveying assembly is used for conveying batteries; The packing lifting assembly and the packing pushing assembly are arranged on the two sides of the packing conveying assembly respectively, the packing pushing assembly is used for pushing the batteries on the packing conveying assembly to move towards the packing lifting assembly; The packing lifting assembly is used for fixing a material frame and driving the material frame to move up and down; The packing transferring assembly moves between the packing lifting assembly and the packing overturning assembly and is used for conveying the material frame loaded by the packing lifting assembly to the packing overturning assembly; The packing device further comprises a frame loading conveying line, a loading and unloading mechanism and a frame unloading conveying line; The loading and unloading mechanism can reciprocate between the frame loading conveying line, the packing lifting assembly, the packing overturning assembly and the frame unloading conveying line; The packing conveying assembly comprises a packing conveying line, and a material baffle is arranged on the packing conveying line; The packing pushing assembly comprises a pushing cylinder and a pushing baffle, and the pushing baffle is connected with the pushing cylinder; The packing lifting assembly comprises a first lifting module, and a bearing part, an upper clamping part and left and right clamping parts are arranged on the first lifting module; the loading and unloading mechanism vertically places the material frame on the bearing part, the upper clamping part is arranged above the bearing part and is used for clamping the material frame on the bearing part, and the left and right clamping parts are used for clamping the material frame from the left and right sides so that the opening of the material frame faces the pushing baffle; The packing transferring assembly comprises a material frame translation module, a material frame extension module, a material frame clamping module and an anti-falling module; The material frame extension module is arranged on the material frame translation module, and the material frame clamping module and the anti-falling module are arranged on the material frame extension module; the material frame translation module is used for driving the material frame extension module to reciprocate, and the material frame extension module is used for driving the material frame clamping module and the anti-falling module to move towards the packing lifting assembly; The material frame clamping module is used for clamping or releasing the material frame, and the anti-falling module comprises an anti-falling baffle which corresponds to the position of the material frame on the packing lifting assembly and blocks the opening of the material frame; The packing overturning assembly comprises an overturning base, an overturning bottom plate and an overturning driving module, the overturning bottom plate is rotationally arranged on the overturning base, and the overturning driving module is connected with the overturning bottom plate and is used for rotating the overturning bottom plate between a horizontal state and a vertical state; The loading and unloading mechanism comprises a gantry frame, a three-axis moving module and a rotatable clamp assembly, and the rotatable clamp assembly is connected to the gantry frame through the three-axis moving module. The rotatable clamp assembly comprises a clamp base, a clamp hand and a clamp driving part, the clamp hand is rotatably arranged on the clamp base through a rotating shaft, the clamp driving part comprises a clamp driving cylinder, a driving rack and a driving gear, the driving gear is arranged on the rotating shaft, the clamp driving cylinder is connected with the driving rack, and the driving rack is engaged with the driving gear.

2. A step racking device characterized by, The boxing device comprises the boxing device as claimed in claim 1.

3. The batcher of claim 2, wherein, Further comprising: The grading device is used for scanning the battery two-dimensional code and detecting the grade of the corresponding battery; The material taking device comprises a material taking conveying mechanism and a material taking mechanism, the material taking mechanism is provided with at least N groups, the material taking conveying mechanism is arranged at the output end of the grading device, and at least N groups of the material taking mechanism are sequentially arranged along the material taking conveying mechanism to take out the battery of each grade respectively; The boxing device is provided with at least N groups and is correspondingly arranged with at least N groups of the material taking mechanism to complete the boxing of the batteries of different grades respectively.

4. The batcher of claim 3, wherein, The material taking mechanism comprises a blowing pushing mechanism, a grading conveying line and a side pushing mechanism, the blowing pushing mechanism and the grading conveying line are respectively arranged on both sides of the material taking conveying mechanism, and the blowing pushing mechanism is used to blow the battery on the material taking conveying mechanism to the grading conveying line; The side pushing mechanism and the boxing conveying assembly are respectively located on both sides of the grading conveying line, and the side pushing mechanism is used to convey the battery of the grading conveying line to the boxing conveying assembly.

5. The batcher of claim 3, wherein, The grading device comprises a detection conveying mechanism, a code scanning mechanism and a resistance value detection mechanism, the code scanning mechanism and the resistance value detection mechanism are sequentially arranged along the detection conveying mechanism, the code scanning mechanism is used to scan the two-dimensional code of the battery conveyed by the detection conveying mechanism, and the resistance value detection mechanism is used to detect the resistance value of the battery conveyed by the detection conveying mechanism to detect the battery grading.

6. The batcher of claim 5, wherein, The detection conveying mechanism comprises a material taking table, a reciprocating moving assembly, a lifting assembly, a bearing support and a connecting table, the bearing support is provided with at least three groups of positioning seats, and each group of the positioning seats is provided with a plurality of positioning grooves; The bearing support is arranged on the lifting assembly, the lifting assembly is arranged on the reciprocating moving assembly, the reciprocating moving assembly drives the lifting assembly to reciprocate, and the lifting assembly drives the bearing support to move up and down to convey the battery on the bearing support to the code scanning mechanism, the resistance value detection mechanism and the connecting table respectively.

7. The batcher of claim 6, wherein, The code scanning mechanism comprises a code scanning assembly, a code scanning base and a rotary driving module, the code scanning base comprises a first supporting plate and a second supporting plate, and the first supporting plate and the second supporting plate are oppositely arranged; A plurality of first positioning columns are rotatably arranged on the first supporting plate, a plurality of second positioning columns are correspondingly arranged on the second supporting plate, and gaps for the movement of the bearing support are formed between a plurality of the first positioning columns and a plurality of the second positioning columns; The axes of a plurality of the first positioning columns and a plurality of the second positioning columns coincide with each other, and accommodating grooves for accommodating batteries are formed between adjacent two first positioning columns and adjacent two second positioning columns. The rotating drive module is arranged on the code scanning base and is in transmission connection with the first positioning column to drive the first positioning column to rotate. The code scanning assembly comprises a scanning component and a scanning drive component, the scanning drive component is connected with the scanning component to drive the scanning component to move along the length direction of the code scanning base.

8. The batcher of claim 6, wherein, The resistance value detection mechanism comprises a detection base and a detection assembly, the detection base comprises a first base and a second base, the first base and the second base are oppositely arranged, a gap for the movement of the bearing support is formed between the first base and the second base, and a plurality of fixing grooves are arranged on the first base and the second base. The detection assembly comprises a first detection plate, a first drive component, a second detection plate and a second drive component, the first detection plate and the second detection plate are arranged on the two sides of the detection base respectively, the first drive component drives the first detection plate to move towards the second detection plate, and the second drive component drives the second detection plate to move towards the first detection plate.

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